Environment-friendly silo and installation method thereof

Abstract

The present application belongs to the technical field of secondary utilization of highway obsolete components, and particularly relates to an environment-friendly bin, which comprises support vertical rods, the support vertical rods are connected with foundation embedded parts, a bin body is formed by connecting side walls and installing a shed roof on the top of the support vertical rods, corner wall bodies are arranged at the corners between the side walls, the side walls comprise side wall panels, end panels and shear plates, the corner wall bodies comprise corner panels, the corner panels are aligned with the outer side wall panels of the side walls on both sides to supplement the concave corners at the corners of the side walls, the side wall panels, the end panels, the shear plates and the corner panels are inserted into the inserted slots filled with granular materials on the bottom plate foundation, the granular materials tightly support the plates by extruding and embedding in the inserted slots, the side wall panels and the end panels form the side wall bodies with hollow interiors, and the shear plates are distributed in the cavities of the side wall bodies to support the side wall panels on both sides; the main material of the side walls is the retired guardrails of highways, and the support vertical rods are retired traffic signal lamp poles, so the waste utilization rate is high.

Description

Technical Field

[0001] This invention belongs to the field of secondary utilization technology of obsolete highway components, specifically relating to an environmentally friendly silo and its installation method. Background Technology

[0002] With the development of national highway construction, the upgrading and expansion of expressways, national highways, and provincial highways will generate a large number of decommissioned components. The disposal of these decommissioned components will cause great pollution to the environment. How to effectively and environmentally utilize these decommissioned components is a technology worth studying.

[0003] Currently, the concepts of environmental protection, green development, and sustainable development are deeply rooted in people's hearts during engineering construction. Most engineering projects have built different types of mixing plants, equipped with multi-stage batching silos. In order to implement the concept of "green development", if the silos can make extensive use of retired highway guardrails, they can accommodate a large number of renovated and expanded retired components, which has excellent environmental benefits and will further improve the utilization rate of waste materials.

[0004] Traditional methods of using retired highway guardrails to build silos have several drawbacks, including inconvenience in disassembly, easy deformation, low reuse rate, difficulty in fixing corrugated steel sheet retaining walls, high dust levels during operations inside the silo, and difficulty in reusing structural columns and support frames. Summary of the Invention

[0005] The purpose of this invention is to research an environmentally friendly silo that is easy to disassemble, not easily deformed, easy to fix with color steel sheet retaining walls, makes extensive use of retired parts, and all main materials can be reused.

[0006] This invention provides the following technical solution: an environmentally friendly silo, including supporting vertical rods, which are connected to foundation embedded parts, and the supporting vertical rods are connected to side walls and a canopy is installed on the top to form a silo body;

[0007] Corner walls are installed at the corners between the side walls;

[0008] The side wall includes side wall panels, end panels, and shear plates. The corner wall includes corner panels, which are aligned with the outer side wall panels of both sides to fill the concave corner of the side wall. The side wall panels, end panels, shear plates, and corner panels are inserted into slots filled with granular material on the base plate. The granular material compacts and supports each panel in the slots. The side wall panels and end panels form a hollow side wall. The shear plates are distributed in the cavity of the side wall and support the side wall panels on both sides.

[0009] Furthermore, foundation outer panels, foundation inner panels, foundation shear plates, and foundation shear plates at corners are embedded in the foundation slab;

[0010] The slots between the outer and inner foundation panels form the sidewall panels;

[0011] The slot formed between each two basic shear plates is used to insert an end panel or shear plate;

[0012] The two foundation shear plates located at the ends of the sidewall are aligned with the ends of the foundation outer panel and the foundation inner panel, respectively, forming a slot for the end panel in the middle;

[0013] The two ends of the two foundation shear plates located in the middle of the sidewall are connected to the inner panel of the foundation, forming a slot for the shear plate in the middle;

[0014] At the two corners, one end of the foundation shear plate is aligned with the ends of the outer and inner foundation panels, respectively, and the other end is aligned with the ends of the foundation shear plates at the other pair of corners, forming a slot for the corner panel in the middle.

[0015] The foundation outer panel, foundation inner panel, foundation shear plate, and foundation shear plate at the corner are bonded to the base plate foundation;

[0016] The foundation embedded parts are embedded at the ends of the side walls and at the corner walls.

[0017] Furthermore, shear plate has pre-reserved notches on both sides of the top of the shear plate. Side wall retaining frames are inserted into the pre-reserved notches. The side wall retaining frames support the side wall panels against the shear plate and are connected to the end panels at both ends.

[0018] Furthermore, panel clips are inserted between the sidewall panels on the outer side of the sidewall. Each panel clip includes an outer surface and an inner surface. The outer surface and the inner surface of the panel clip have corresponding slots for the sidewall panels on both sides. The panel clips are inserted into and fixed to two adjacent sidewall panels through the slots. The inner surface of the panel clips is supported on the sidewall fence, and the lower color steel plate of the sidewall is installed on the outer surface of the panel clips.

[0019] Furthermore, the outer foundation panel, inner foundation panel, foundation shear plate, and corner foundation shear plate protrude from the top surface of the base slab foundation.

[0020] Furthermore, the side wall panels, end panels, shear plates, side wall fencing, foundation outer panels, foundation inner panels, foundation shear plates, corner foundation shear plates, and corner panels are all retired highway guardrails.

[0021] Furthermore, the side walls are divided into side retaining walls and central partition walls. The central partition walls divide the large warehouse enclosed by the side retaining walls into several small warehouses. The side retaining walls and central partition walls are sealed with upper color steel plates between them and the roof. Support strips for the side wall color steel plates are laid between the support vertical rods and the exposed parts of the side walls. The upper color steel plates of the side walls are fixed to the support strips of the side wall color steel plates.

[0022] Furthermore, the supporting framework of the roof includes horizontal members, vertical members, and roof support rods; the horizontal and vertical members are connected between the support vertical members, binding the support vertical members in the environmental protection silo into a whole; two roof support rods are connected between the two horizontal support vertical members, forming a roof structure that is high in the middle and low on both sides, and roof color steel plate support strips are evenly laid on the roof support rods; several reinforcing rods are connected between the roof support rods and the horizontal members, and these reinforcing rods divide the space enclosed by the roof support rods and the horizontal members into a triangular grid; the top surface and front and back of the supporting framework are enclosed with color steel tiles.

[0023] An installation method for an environmentally friendly silo, the sidewall construction includes the following steps:

[0024] S1: Reserve a foundation groove on the base plate, and erect the foundation outer panel, foundation inner panel, foundation shear plate and foundation shear plate at the corner in the foundation groove according to the design position;

[0025] S2: Seal the gaps between the outer foundation panel, inner foundation panel, foundation shear plate, and foundation shear plate at corners to prevent leakage during concrete pouring and sand filling;

[0026] S3: Pour external foundation concrete between the foundation shear plate and the foundation reserved groove at the corner of the foundation outer panel and the outer layer. At the same time, pour internal foundation concrete in the area enclosed by the foundation inner panel and the foundation shear plate, and in the area enclosed by the foundation shear plate and the foundation shear plate at the corner of the inner layer, to fix the foundation outer panel, foundation inner panel, foundation shear plate and foundation shear plate at the corner; embed foundation embedded parts when pouring internal foundation concrete.

[0027] S4: After the concrete outside the foundation and the concrete inside the foundation have solidified, fine sand is filled between the outer and inner panels of the foundation, between each pair of foundation shear plates, and between each pair of foundation shear plates at the corners.

[0028] S5: Insert the front and rear end panels, the middle shear plate, and finally the side wall panels in sequence with the help of a vibration device;

[0029] S6: Install side wall fencing.

[0030] Furthermore, in step S1, an adjustable guardrail fixing device is used to position the outer foundation panel, the inner foundation panel, the foundation shear plate, and the foundation shear plate at the corner.

[0031] The adjustable guardrail fixing device includes a sliding rod and guardrail calipers. The guardrail calipers are connected to the sliding rod through a sliding sleeve. The sliding sleeve can slide along the sliding rod and be fixed at a preset position. The sliding sleeve cannot rotate around the sliding rod. At least two guardrail calipers are arranged on the sliding rod.

[0032] Of the three tooth spacings of the guardrail clip, the tooth spacings on both sides correspond to the thickness of the plate, and the tooth spacing in the middle corresponds to the installation spacing between the plates.

[0033] A heightening rod is connected between the guardrail caliper and the sliding sleeve;

[0034] The slide rod is a square rod. The width of the square hole on the slide sleeve is the same as the width of the slide rod, and the height of the square hole is greater than the height of the slide rod. A fastening bolt is inserted into the slide sleeve from top to bottom. The adjusting nut of the fastening bolt has a washer installed at the end outside the square hole and inside the square hole. When the fastening bolt is tightened, the slide sleeve is fixed.

[0035] Compared with the prior art, the advantages of the present invention are:

[0036] 1. The sidewalls have bending and shear resistance, making full use of the material's properties, and the silo is sturdy and durable.

[0037] 2. The bottom and top of the main material of the side wall panel are restrained, and the stress is simply supported at both ends, so the stress is good.

[0038] 3. The main material of the side wall panel is not bonded to the concrete, making installation and disassembly extremely convenient and easy to reuse.

[0039] 4. The foundation material of the side wall is bonded to the concrete on only one side, while the other side is open, making installation and disassembly convenient.

[0040] 5. All main materials are from decommissioned highway facilities, resulting in a high waste utilization rate. Attached Figure Description

[0041] Figure 1 This is a structural diagram of the silo foundation layout;

[0042] Figure 2 This is a schematic diagram showing the location for concrete pouring.

[0043] Figure 3 This is a detailed drawing of the silo foundation.

[0044] Figure 4 Installation diagram for supporting vertical rods;

[0045] Figure 5 This is a diagram of the supporting framework structure for the roof;

[0046] Figure 6 Installation diagram for the end panels and shear plates of the sidewall;

[0047] Figure 7 Installation diagram of the end panels and shear plates of the sidewalls (supporting vertical rods and ceiling are not shown);

[0048] Figure 8 Installation diagram for the perimeter fencing;

[0049] Figure 9Installation diagram for the sidewall panel;

[0050] Figure 10 Diagram showing the installation of the panel clips;

[0051] Figure 11 This is a structural diagram of the panel card;

[0052] Figure 12 Installation diagram of the support strips for the side wall corrugated steel panels;

[0053] Figure 13 Drawings showing the construction of the silo;

[0054] Figure 14 This is a structural diagram of an adjustable guardrail fixing device.

[0055] Figure 15 Here is a structural diagram of the guardrail straightening device;

[0056] Figure 16 Diagram of the bottom structure of the guardrail straightening device;

[0057] Figure 17 This is a diagram of the active wheel structure;

[0058] Figure 18 This is a diagram of the lower structure of the drive wheel;

[0059] Figure 19 This is a structural diagram of the driven wheel;

[0060] Figure 20 This is a structural diagram of the lower part of the driven wheel;

[0061] Figure 21 This is a structural diagram of a safety shield.

[0062] In the diagram: 1-Foundation reserved groove; 2-Foundation outer panel; 3-Foundation inner panel; 4-Foundation shear plate; 5-Foundation shear plate at corner; 6-Adjustable guardrail fixing device; 6.1-Guardrail clip; 6.2-Caliper heightening rod; 6.3-Sliding sleeve; 6.4-Sliding rod; 6.5-Pad; 6.6-Fastening bolt; 7-Foundation external concrete; 8-Foundation internal concrete; 9-Foundation filling sand; 10-Inner panel; 11-Outer panel; 12-Panel clip; 12.1-Outer plane of panel clip; 12.2-Inner plane of panel clip; 12.3-Panel clip slot; 12.4-Panel clip cavity; 13-Side wall corrugated steel plate support. 14-Lower side wall corrugated steel plate; 15-Upper side wall corrugated steel plate; 16-Corrugated steel plate connecting plate; 17-Roof corrugated steel plate; 18-Drainage ditch; 19-Display screen; 20-Hoop accessory sign; 21-Foundation embedded parts; 22-Support rod foundation; 23-Side wall support vertical rod; 24-Edge support horizontal rod; 25-Middle wall support vertical rod; 26-Middle support horizontal rod; 27-Extended horizontal rod; 28-Flange; 29-Longitudinal member; 30-Roof support upper rod; 31-Reinforcing rod; 32-Roof corrugated steel plate support strip; 33-End panel; 34-Corner panel; 35-Shear plate; 36-Shear plate reserved notch; 37-Side wall fencing. Detailed Implementation

[0063] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0064] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 9 , Figure 13 As shown: An environmentally friendly silo includes supporting vertical rods, which are connected to foundation embedded parts 21. The supporting vertical rods are connected to side walls and a canopy is installed on the top to form a silo body; corner walls are set at the corners between the side walls.

[0065] The side wall includes a side wall panel, an end panel 33, and a shear plate 35. The side wall panel is divided into an inner panel 10 on the inside of the wall and an outer panel 11 on the outside of the wall. The corner wall includes a corner panel 34, which is aligned with the outer side wall panels of both sides to fill the concave corner at the corner of the side wall. The side wall panel, end panel 33, shear plate 35, and corner panel 34 are inserted into slots filled with granular material on the base plate. The granular material squeezes the slots tightly to support each panel, providing stable support while facilitating insertion and removal. The side wall panel and end panel 33 form a hollow side wall. The shear plate 35 is distributed in the cavity of the side wall and supports the side wall panels on both sides.

[0066] like Figure 1 , Figure 3 As shown: Foundation outer panel 2, foundation inner panel 3, foundation shear plate 4, and foundation shear plate 5 at the corner are embedded in the foundation.

[0067] The slot between the outer base panel 2 and the inner base panel 3 forms the side wall panel;

[0068] The slot formed between each two basic shear plates 4 is used to insert the end panel 33 or shear plate 35;

[0069] The two foundation shear plates 4 located at the ends of the side wall are aligned with the ends of the foundation outer panel 2 and the foundation inner panel 3, respectively, forming a slot for the end panel 33 in the middle;

[0070] The two ends of the two foundation shear plates 4 located in the middle of the side wall are connected to the inner panel 3 of the foundation, forming a slot for the shear plate 35 in the middle.

[0071] At the two corners, one end of the foundation shear plate 5 is aligned with the ends of the foundation outer panel 2 and the foundation inner panel 3, respectively, and the other end is aligned with the ends of the foundation shear plate 5 at the other pair of corners, forming a slot for the corner panel 34 in the middle.

[0072] The outer foundation panel 2, inner foundation panel 3, foundation shear plate 4, and corner foundation shear plate 5 are bonded to the base slab foundation; the outer foundation panel 2, inner foundation panel 3, foundation shear plate 4, and corner foundation shear plate 5 protrude from the top surface of the base slab foundation; facilitating later removal;

[0073] The foundation embedded parts 21 are embedded at the ends of the side walls and at the corner walls respectively.

[0074] like Figure 7 , Figure 8 As shown: Shear plate 35 has shear plate reserved notches 36 on both sides of the top. Side wall retaining brackets 37 are inserted into the shear plate reserved notches 36. The side wall retaining brackets 37 support the side wall panel against the shear plate 35 and are connected to the end panel 33 at both ends.

[0075] The side wall panels, end panels 33, shear plates 35, side wall fencing 37, foundation outer panels 2, foundation inner panels 3, foundation shear plates 4, corner foundation shear plates 5, and corner panels 34 are all retired highway guardrails.

[0076] Because the guardrail itself has good elasticity and toughness, its elastic deformation has good load-bearing capacity. The bottom of the side wall panels (end panels 33, corner panels 34, shear plates 35, inner panels 10, and outer panels 11) is fixed in the foundation, and the top transmits the force to the side wall retaining wall 37, and then to the shear plates 35. All shear resistance of the silo side, back retaining wall and middle partition wall uses retired guardrails with 3 corrugations, which increases the wall thickness, has high shear strength, and the overall stress is reasonable.

[0077] like Figure 10 , Figure 11 As shown: Panel clips 12 are inserted between the sidewall panels on the outer side of the sidewall. The panel clips 12 include an outer plane 12.1 and an inner plane 12.2. There are panel clip slots 12.3 between the outer plane 12.1 and the inner plane 12.2 that correspond to the sidewall panels on both sides. The panel clips 12 are inserted into and fixed to two adjacent sidewall panels through the panel clip slots 12.3. The inner plane 12.2 of the panel clips is supported on the sidewall enclosure 37, and the lower color steel plate 42 of the sidewall is installed on the outer plane 12.1 of the panel clips.

[0078] The panel clip 12 can be made of relatively soft aluminum alloy to facilitate drilling and fixing of the lower color steel plate 14 of the side wall; while forming the outer plane 12.1, the inner plane 12.2, and the slot 12.3 of the panel clip, the panel clip cavity 12.4 is also provided to reduce the weight of the entire clip.

[0079] like Figure 4 , Figure 5 As shown: The supporting frame of the shed includes horizontal members, longitudinal members 29, and shed roof supporting rods 30; the horizontal members and longitudinal members 29 are connected between the supporting vertical members, connecting the supporting vertical members in the environmental protection silo into a whole; two shed roof supporting rods 30 are connected between the two horizontal supporting vertical members, forming a shed roof structure that is high in the middle and low on both sides, and shed roof color steel plate supporting strips 32 are evenly laid on the shed roof supporting rods 30; several reinforcing rods 31 are connected between the shed roof supporting rods 30 and the horizontal members, and the several reinforcing rods 31 divide the space enclosed by the shed roof supporting rods 30 and the horizontal members into a triangular grid, which is stable under force; the top surface and front and rear of the supporting frame are enclosed with color steel tiles, and the shed roof color steel plate 17 is fixed to the shed roof color steel plate supporting strips 32.

[0080] like Figure 12As shown: The side walls are divided into side retaining walls and central partition walls. The central partition walls divide the large silo enclosed by the side retaining walls into several smaller silos. Because the silo requires protection from rain, wind, and direct sunlight, the area around the silo and the roof must be enclosed with corrugated steel sheets. The side retaining walls and central partition walls are sealed to the roof with upper corrugated steel sheets 15. Support strips 13 for the side wall corrugated steel sheets are laid between the supporting vertical rods and the exposed portions of the side walls. The upper corrugated steel sheets 15 are fixed to the support strips 13. The upper corrugated steel sheets 15 and the lower corrugated steel sheets 14 are connected by corrugated steel sheet connecting plates 16 for wind protection.

[0081] Side wall support verticals 23 and middle wall support verticals 25 are installed on the foundation embedded parts 21. Both side wall support verticals 23 and middle wall support verticals 25 are connected to the foundation embedded parts 21 through support rod foundations 22. Side wall support verticals 23 are installed on the side retaining walls of the silo, and middle wall support verticals 25 are installed on the partition walls of the silo. Side support horizontals 24 are installed on the side wall support verticals 23, and middle support horizontals 26 are installed on both sides of the middle wall support verticals 25. An extended horizontal bar 27 is set between the side support horizontals 24 and the middle support horizontals 26, and the extended horizontal bar 27 is connected to the side support horizontals 24 and the middle support horizontals 26 through flanges 28. The extended horizontal bar 27, the side support horizontals 24, and the middle support horizontals 26 form the transverse members.

[0082] The side wall support vertical poles 23 and side support horizontal poles 24 are decommissioned single-limb traffic signal poles, while the central wall support vertical poles 25 and the two side central support horizontal poles 26 are decommissioned double-limb traffic signal poles, in order to utilize the decommissioned parts generated by highway reconstruction and expansion and save social resources.

[0083] like Figure 13 As shown: A drainage ditch 18 is set in front of the silo, and a display screen 19 is set on the middle partition wall to display information such as temperature, humidity and noise in real time, which is convenient for operators to identify. Auxiliary equipment such as silo auxiliary signs 20 are set on the outside of the silo.

[0084] Since the guardrails used in the silo of this invention are decommissioned parts, they inevitably have some bending, twisting and other deformations, and a straightening device is needed to straighten the guardrails.

[0085] like Figures 15-21As shown: The guardrail straightening device includes a platform T1, which is supported on the ground by legs T9. A row of female wheels and a row of male wheels are distributed on the platform T1, forming a guardrail passage in the middle. The axles of the female and male wheels are parallel. The curves of the circumferential surfaces of the female and male wheels match the guardrail, with each female wheel and male wheel aligned in pairs, their concave and convex surfaces matching each other. The distance between the circumferential surfaces is equal to the thickness of the guardrail. The female wheels include one driving female wheel T2 and two driven female wheels T4, and the male wheels include one driving male wheel T3 and two driven male wheels T5. The driving female wheel T2 and driving male wheel T3, and the driven female wheel T4 and driven male wheel T5 are aligned respectively. At least one set of driving wheels and at least two sets of driven wheels are provided to achieve the functions of feeding and straightening.

[0086] The driving wheel mother gear T2, driving wheel male gear T3, driven wheel mother gear T4, and driven wheel male gear T5 are all mounted on platform T1 via their respective axles. The axles of driven wheel mother gear T4 and driven wheel male gear T5 are directly fixed to platform T1, while the axles of driven wheel mother gear T4.2 and driven wheel male gear T5.2 are not rotatable. The axles of driving wheel mother gear T2 and driving wheel male gear T3 are fixed to platform T1 via driving wheel mother gear bearing T2.5 and driving wheel male gear bearing T3.5, respectively, while the axles of driving wheel mother gear T2.2 and driving wheel male gear T3.2 can rotate on platform T1.

[0087] The driving wheel mother gear T2 includes a driving wheel mother gear body T2.1, a driving wheel mother gear shaft T2.2, a driving wheel mother gear limiting ring T2.3, a mother gear retaining key T2.4, and a driving wheel mother gear bearing T2.5. The driving wheel mother gear shaft T2.2 is fixed to the platform T1 via the driving wheel mother gear bearing T2.5. The driving wheel mother gear body T2.1 and the driving wheel mother gear shaft T2.2 are connected via the mother gear retaining key T2.4 for torque transmission. The driving wheel mother gear body T2.1 is located on the upper part of the platform T1, and the driving wheel mother gear shaft T2.2 extends to the lower part of the platform T1 to connect to the torque output mechanism. The driving wheel mother gear limiting ring T2.3 is installed on the driving wheel mother gear shaft T2.2 above the driving wheel mother gear body T2.1.

[0088] The driving wheel T3 includes a driving wheel body T3.1, a driving wheel axle T3.2, a driving wheel limiting ring T3.3, a wheel retaining key T3.4, and a driving wheel bearing T3.5. The driving wheel axle T3.2 is fixed to the platform T1 via the driving wheel bearing T3.5. The driving wheel body T3.1 and the driving wheel axle T3.2 are connected via the wheel retaining key T3.4 to transmit torque. The driving wheel body T3.1 is located on the upper part of the platform T1, and the driving wheel axle T3.2 extends to the lower part of the platform T1 to connect to the torque output mechanism. The driving wheel limiting ring T3.3 is installed on the driving wheel axle T3.2 above the driving wheel body T3.1.

[0089] The driven wheel mother gear T4 includes a driven wheel mother gear body T4.1, a driven wheel mother gear shaft T4.2, a driven wheel mother gear limiting ring T4.3, and a driven wheel mother gear bearing T4.4. The driven wheel mother gear shaft T4.2 is directly fixed to the platform T1. The driven wheel mother gear body T4.1 is mounted on the driven wheel mother gear shaft T4.2 through two driven wheel mother gear bearings T4.4. The driven wheel mother gear limiting ring T4.3 is provided at the top of the driven wheel mother gear shaft T4.2.

[0090] The driven wheel T5 includes a driven wheel body T5.1, a driven wheel axle T5.2, a driven wheel retaining ring T5.3, and a driven wheel bearing T5.4. The driven wheel axle T5.2 is directly fixed to the platform T1. The driven wheel body T5.1 is mounted on the driven wheel axle T5.2 through two driven wheel bearings T5.4. The driven wheel retaining ring T5.3 is provided at the top of the driven wheel axle T5.2.

[0091] A male gear T13 is fixed to the lower part of the male shaft T3.2 of the driving wheel, and a female gear T14 is fixed to the lower part of the female shaft T2.2 of the driving wheel. A motor and gearbox T11 are fixed to the bottom of the platform T1. The motor and gearbox T11 are connected to the platform T1 via a mounting bracket T10. The motor and gearbox T11 drive the male gear T13 to rotate via a worm gear T12. The male gear T13 meshes with the female gear T14, thereby driving the female gear T14 to rotate in the opposite direction. The linear velocities of the female gear body T2.1 and the male gear body T3.1 of the driving wheel are the same. The above is one driving method of this embodiment. Other mechanisms that can transmit torque to the male shaft T3.2 and the female shaft T2.2 of the driving wheel are also possible.

[0092] The driven wheel mother wheel body T4.1 and the driven wheel male wheel body T5.1 are passively rotated around the wheel axle when the guardrail is being fed.

[0093] To ensure safety, a protective frame T8 is installed at the front end of the feed inlet of the guardrail channel. Rolling rollers T7 are distributed between the protective frame T8 and the driving wheel mother wheel T2 and driving wheel male wheel T3 to reduce feed friction. The rolling rollers T7 are fixed to the platform T1 by roller support baffles T6.

[0094] To further ensure safety, the driving wheel mother wheel T2, driving wheel male wheel T3, driven wheel mother wheel T4, driven wheel male wheel T5, rolling roller T7, and protective frame T8 are arranged inside the safety guard T15. The lower motor running part is also equipped with a safety guard T15, which is fixed to the outrigger T9, platform T1, and protective frame T8.

[0095] The deformed and bent wave-shaped guardrail is fed through the protective frame T8 into the space between the female drive wheel body T2.1 and the male drive wheel body T3.1. Then the motor is started, and the guardrail enters two or more pairs of driven wheels through a pair of drive wheels to straighten it. It can then be taken out from the other end.

[0096] An installation method for an environmentally friendly silo, the sidewall construction includes the following steps:

[0097] S1: Construct the foundation for the side wall;

[0098] S1.1: A foundation pre-reserved groove 1 is reserved on the base plate. The foundation outer panel 2, foundation inner panel 3, foundation shear plate 4, and foundation shear plate 5 at the corner are erected in the foundation pre-reserved groove 1 according to the design position. The depth of the foundation pre-reserved groove 1 is calculated by conventional stress check, and the width is the sum of the foundation shear plate 4, the foundation outer panels 2 on both sides, the foundation inner panel 3, and the space reserved for pouring concrete on both sides.

[0099] Adjustable guardrail fixing device 6 is used to position the outer foundation panel 2, inner foundation panel 3, foundation shear plate 4, and corner foundation shear plate 5;

[0100] The adjustable guardrail fixing device 6 includes a sliding rod 6.4 and a guardrail caliper 6.1. The guardrail caliper 6.1 is connected to the sliding rod 6.4 through a sliding sleeve 6.3. The sliding sleeve 6.3 can slide along the sliding rod 6.4 and be fixed at a preset position. The sliding sleeve 6.3 cannot rotate around the sliding rod 6.4. At least two guardrail calipers 6.1 are arranged on the sliding rod 6.4.

[0101] Of the three tooth spacings of guardrail clip 6.1, the tooth spacings on both sides correspond to the thickness of the plate, and the tooth spacing in the middle corresponds to the installation spacing between the plates.

[0102] The guardrail caliper 6.1 and the sliding sleeve 6.3 are connected by a caliper extension rod 6.2;

[0103] The sliding rod 6.4 is a square rod. The width of the square hole on the sliding sleeve 6.3 is the same as the width of the sliding rod 6.4, and the height of the square hole is greater than the height of the sliding rod 6.4. The fastening bolt 6.6 is inserted into the sliding sleeve 6.3 from top to bottom. The adjusting nut of the fastening bolt 6.6 has a washer 6.5 installed at the end outside the square hole and inside the square hole. When the fastening bolt 6.6 is tightened, the sliding sleeve 6.3 is fixed.

[0104] S1.2: Use cloth strips or other materials to seal the gaps between the outer foundation panel 2, the inner foundation panel 3, the foundation shear plate 4, and the foundation shear plate 5 at the corner to prevent leakage during concrete pouring and sand filling.

[0105] S1.3: Pour foundation external concrete 7 between the foundation outer panel 2, the foundation shear plate 5 at the corner of the outer layer and the foundation reserved groove 1. At the same time, pour foundation internal concrete 8 in the area enclosed by the foundation inner panel 3 and the foundation shear plate 4, and in the area enclosed by the foundation shear plate 4 and the foundation shear plate 5 at the corner of the inner layer, to fix the foundation outer panel 2, foundation inner panel 3, foundation shear plate 4 and foundation shear plate 5 at the corner. When pouring foundation internal concrete 8, pre-embed foundation embedded parts 21. The number of foundation embedded parts 21 can be increased in the middle depending on the length of the material silo on site.

[0106] S1.4: After the concrete outside the foundation 7 and the concrete inside the foundation 8 have solidified, fine sand is filled between the outer panel 2 and the inner panel 3 of the foundation, between each pair of foundation shear plates 4, and between each pair of foundation shear plates 5 at the corners.

[0107] S2: Construction silo lower support system;

[0108] S2.1: The side wall support vertical rod 23 is fixed to the foundation embedded part 21 with bolts through the support rod foundation 22;

[0109] S2.2: Install the side support crossbar 24 and the middle support crossbar 26 to restore the stress state of a single traffic signal pole and a double-limb traffic signal pole.

[0110] S3: Construct the upper support system for the silo; the upper support system includes horizontal and longitudinal force-bearing systems, using a horizontal-longitudinal-horizontal sequence, with horizontal and longitudinal installations installed separately to avoid construction interference and ensure safety;

[0111] S3.1: Install extended crossbar 27 and flange 28;

[0112] S3.2: Install longitudinal member 29;

[0113] S3.3: Install the canopy support rod 30 and the reinforcing rod 31.

[0114] S4: Construct the wall structure; the wall structure can be constructed simultaneously with the upper support system;

[0115] S4.1: Insert the front and rear end panels 33, the middle shear plate 35 in sequence with the help of a vibration device, and finally insert the side wall panel;

[0116] S4.2: Install side wall fencing 37.

[0117] S5: Construct an enclosure system;

[0118] S5.1: Install roof color steel plate support strips 32 on the roof support rod 30;

[0119] S5.2: Install side wall color steel plate support strips 13 on the side support crossbar 24 and the middle support crossbar 26;

[0120] S5.3: Install panel clips 12 at intervals between the outer panels 11;

[0121] S5.4: Fix the lower part of the side wall color steel plate 14 to the panel clip 12; fix the upper part of the side wall color steel plate 15 to the side wall color steel plate support strip 13; use the color steel plate connecting plate 16 to seal the gap between the lower part of the side wall color steel plate 14 and the upper part of the side wall color steel plate 15; at the top, fix the roof color steel plate 17 to the roof color steel plate support strip 32.

[0122] S6: Install auxiliary equipment;

[0123] A drainage ditch 18 is installed at the front of the silo to promptly drain excess water and other construction water generated in the silo when the moisture content of the incoming concrete raw materials is too high.

[0124] A display screen 19 is installed at the top of the partition wall, and project information, slogans, reflective strips and other silo-related signs 20 are painted on the partition wall to facilitate identification by operators or managers.

[0125] The above description of the disclosed embodiments enables those skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. An environmentally friendly silo, characterized in that: Includes supporting vertical rods, which are connected to the foundation embedded parts (21). The supporting vertical rods are connected to the side walls and the top is installed with a canopy to form a silo. Corner walls are installed at the corners between the side walls; The side wall includes a side wall panel, an end panel (33), and a shear plate (35). The corner wall includes a corner panel (34). The corner panel (34) is aligned with the outer side wall panels of the two side walls to fill the concave corner of the side wall. The side wall panel, end panel (33), shear plate (35), and corner panel (34) are inserted into slots filled with granules on the base plate. The granules squeeze the slots tightly to support each panel. The side wall panel and end panel (33) form a hollow side wall. The shear plate (35) is distributed in the cavity of the side wall to support the side wall panels on both sides. The foundation outer panel (2), foundation inner panel (3), foundation shear plate (4) and corner foundation shear plate (5) are embedded on the foundation. The side wall panel, end panel (33), shear plate (35), foundation outer panel (2), foundation inner panel (3), foundation shear plate (4), corner foundation shear plate (5) and corner panel (34) are all retired highway guardrails; The slot between the outer base panel (2) and the inner base panel (3) forms the side wall panel; The slot formed between each pair of basic shear plates (4) is used to insert the end panel (33) or shear plate (35). The two foundation shear plates (4) located at the ends of the side wall are aligned with the ends of the foundation outer panel (2) and the foundation inner panel (3), respectively, forming a slot for the end panel (33) in the middle; The two ends of the two foundation shear plates (4) located in the middle of the side wall are connected to the plate surface of the foundation inner panel (3), forming a slot for the shear plate (35) in the middle; One end of the foundation shear plate (5) at the two corners is aligned with the ends of the foundation outer panel (2) and the foundation inner panel (3) respectively, and the other end is aligned with the ends of the foundation shear plate (5) at the other corner, forming a slot for the corner panel (34) in the middle. The outer foundation panel (2), the inner foundation panel (3), the foundation shear plate (4), and the corner foundation shear plate (5) are bonded to the base plate foundation; The foundation embedded parts are embedded at the ends of the side walls and at the corner walls.

2. The environmentally friendly silo according to claim 1, characterized in that: The shear plate (35) has shear plate reserved notches (36) on both sides of the top. The side wall fence (37) is inserted into the shear plate reserved notches (36). The side wall fence (37) supports the side wall panel against the shear plate (35) and is connected to the end panel (33) at both ends. The side wall fence (37) is a retired highway guardrail.

3. The environmentally friendly silo according to claim 2, characterized in that: Panel clips (12) are inserted between the sidewall panels on the outer side of the sidewall. The panel clips (12) include an outer plane (12.1) and an inner plane (12.2). There are panel clip slots (12.3) between the outer plane (12.1) and the inner plane (12.2) of the panel clip, which correspond to the sidewall panels on both sides. The panel clips (12) are inserted into two adjacent sidewall panels through the panel clip slots (12.3) for fixation. The inner plane (12.2) of the panel clip is supported on the sidewall fence (37), and the lower color steel plate (42) of the sidewall is installed on the outer plane (12.1) of the panel clip.

4. The environmentally friendly silo according to claim 3, characterized in that: The foundation outer panel (2), foundation inner panel (3), foundation shear plate (4), and corner foundation shear plate (5) protrude from the top surface of the base plate foundation.

5. The environmentally friendly silo according to claim 1, characterized in that: The side wall is divided into a side retaining wall and a middle partition wall. The middle partition wall divides the large warehouse enclosed by the side retaining walls into several small warehouses. The side retaining walls and the middle partition wall are sealed with the upper color steel plate (15) of the side wall between the roof and the roof. The side wall color steel plate support strip (13) is laid between the support vertical rods and the exposed part of the side wall. The upper color steel plate (15) of the side wall is fixed on the side wall color steel plate support strip (13).

6. The environmentally friendly silo according to claim 1, characterized in that: The supporting frame of the roof includes horizontal members, vertical members (29) and roof supporting upper rods (30); the horizontal members and vertical members (29) are connected between the supporting vertical rods, and the supporting vertical rods in the environmental protection silo are connected as a whole; two roof supporting upper rods (30) are connected between the two horizontal supporting vertical rods to form a roof structure that is high in the middle and low on both sides, and roof color steel plate support strips (32) are evenly laid on the roof supporting upper rods (30); several reinforcing rods (31) are connected between the roof supporting upper rods (30) and the horizontal members, and the several reinforcing rods (31) divide the space enclosed by the roof supporting upper rods (30) and the horizontal members into a triangular grid; the top surface and front and back of the supporting frame are enclosed by color steel tiles.

7. The installation method of an environmentally friendly silo as described in claim 5, characterized in that, The construction of the sidewall includes the following steps: S1: Reserve a foundation groove (1) on the base plate, and erect the foundation outer panel (2), foundation inner panel (3), foundation shear plate (4) and corner foundation shear plate (5) in the foundation groove (1) according to the design position; S2: Seal the gaps between the outer foundation panel (2), the inner foundation panel (3), the foundation shear plate (4), and the foundation shear plate (5) at the corner to prevent leakage during concrete pouring and sand filling; S3: Pour foundation external concrete (7) between the foundation outer panel (2), the foundation shear plate (5) at the corner of the outer layer and the foundation reserved groove (1), and pour foundation internal concrete (8) in the area enclosed by the foundation inner panel (3) and the foundation shear plate (4), and the area enclosed by the foundation shear plate (4) and the foundation shear plate (5) at the corner of the inner layer, to fix the foundation outer panel (2), foundation inner panel (3), foundation shear plate (4) and the foundation shear plate (5) at the corner; embed foundation embedded parts (21) when pouring foundation internal concrete (8); S4: After the concrete outside the foundation (7) and the concrete inside the foundation (8) have solidified, fine sand is filled between the outer panel (2) and the inner panel (3) of the foundation, between each pair of foundation shear plates (4), and between each pair of foundation shear plates (5) at the corners. S5: Insert the front and rear end panels (33), the middle shear plate (35) in sequence with the help of the vibration device, and finally insert the side wall panel; S6: Install the side wall fencing (37).

8. The installation method of an environmentally friendly silo according to claim 7, characterized in that: In step S1, an adjustable guardrail fixing device (6) is used to position the foundation outer panel (2), foundation inner panel (3), foundation shear plate (4) and corner foundation shear plate (5). The adjustable guardrail fixing device (6) includes a sliding rod (6.4) and guardrail teeth (6.1). The guardrail teeth (6.1) are connected to the sliding rod (6.4) through a sliding sleeve (6.3). The sliding sleeve (6.3) can slide along the sliding rod (6.4) and be fixed at a preset position. The sliding sleeve (6.3) cannot rotate around the sliding rod (6.4). At least two guardrail teeth (6.1) are arranged on the sliding rod (6.4). Of the three tooth spacings of the guardrail clip (6.1), the tooth spacings on both sides correspond to the thickness of the plate, and the tooth spacing in the middle corresponds to the installation spacing between the plates. A toothed extension rod (6.2) is connected between the guardrail tooth (6.1) and the sliding sleeve (6.3); The sliding rod (6.4) is a square rod. The width of the square hole on the sliding sleeve (6.3) is the same as the width of the sliding rod (6.4), and the height of the square hole is greater than the height of the sliding rod (6.4). The fastening bolt (6.6) is inserted into the sliding sleeve (6.3) from top to bottom. The adjusting nut of the fastening bolt (6.6) has a washer (6.5) installed at the end outside the square hole and inside the square hole. When the fastening bolt (6.6) is tightened, the sliding sleeve (6.3) is fixed.

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