A deburring device for precision machining of forged castings and a machining method thereof
By using an elliptical extrusion block and receiving plate in a tracked shot blasting machine, the problems of shot clogging and roller friction damage caused by the accumulation of forgings and castings are solved, achieving efficient cleaning of forgings and castings and equipment maintenance.
Patent Information
- Application Number
- CN202311334479.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-10-16
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2043-10-16
AI Technical Summary
In the precision machining of forged and cast parts, existing tracked shot blasting machines cause the accumulation of forged and cast parts, resulting in a mixture of cleaning shot and waste chips. The cleaning shot clogs the track holes, affecting the cleaning effect and aggravating the friction damage to the rollers.
The shape of the cleaning trough is changed by using an elliptical extrusion block, the track is rotated in multiple directions, the position of the rolling roller is changed, the cleaning shot and waste fall into the receiving plate and are discharged, the position of the receiving plate changes the falling angle and height of the cleaning shot and waste, and the receiving plate impacts the track to remove impurities from the holes.
It improves the tumbling efficiency of forgings and castings and the discharge efficiency of cleaning shot, reduces the friction and wear of rollers, enhances the cleaning effect, and extends the service life of equipment.
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Figure CN117325086B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of metal processing, in particular to a deburring device for precision machining of forged castings and a machining method thereof. BACKGROUND
[0002] In the process of precision machining of forged castings, the forged castings need to be deburred, and one of the deburring methods is to use a shot blasting machine to throw high-speed impact cleaning shots to impact and clean the surface of the forged castings. A crawler-type shot blasting device is used to impact and clean the surface of the forged castings. The device is provided with rollers arranged in a triangular distribution in a box body, a crawler belt with holes and protrusions is sleeved on the rollers, and a circular protrusion is arranged on the side wall of the box body to extrude the crawler belt between the two rollers downward to form a recess. The forged castings are put into the recess, and the forged castings are driven to roll slowly in the recess by the rollers, and a shot blasting machine is arranged above the box body to throw cleaning shots to the forged castings rolling in the recess to deburr and clean the surface of the forged castings. At the same time, the cleaning shots fall through the holes on the crawler belt and finally leave the crawler belt to fall into the recycling area below.
[0003] In this process, the rolling of the accumulated forged castings depends entirely on the crawler belt and the protrusions on the crawler belt to drive the forged castings to lift and roll. This causes a large number of forged castings to be in contact with the impact of the cleaning shots for a long time, so the processing time needs to be prolonged to ensure that all the forged castings can obtain sufficient cleaning effect. At the same time, due to the accumulation of the forged castings, a large number of cleaning shots and cleaned metal scraps are blocked by the forged castings and mixed in the accumulated forged castings. A large number of cleaning shots and scraps are also easy to accumulate in the holes of the crawler belt, causing the holes to be blocked and unable to timely remove the cleaning shots and scraps from the accumulated forged castings, forming a protective layer and affecting the effect of the subsequent high-speed impact cleaning shots directly impacting the forged castings. After the cleaning shots leave the forged castings through the holes on the crawler belt, they will first fall to the part of the crawler belt below the recess, that is, the inner side of the crawler belt (the side directly contacting the forged castings is the outer side, and the side contacting the three rollers is the inner side), causing a large number of cleaning shots to spread on the inner side of the crawler belt. With the rolling of the crawler belt, the part of the crawler belt with the cleaning shots directly contacts the rollers, and the friction damage to the rollers is enhanced. SUMMARY
[0004] The application provides a deburring device for precision machining of forged castings and a machining method thereof.
[0005] To achieve the above object, the application adopts the following technical scheme: a deburring device for precision machining of forged castings, comprising a box body, a shot blasting machine above the box body, a power assembly on both sides of the box body, and symmetric side box covers arranged on both sides of the box body, wherein a power roller, a rolling roller I and a rolling roller II in a triangular distribution are movably sleeved between the two side box covers, a belt is movably sleeved outside the power roller, the rolling roller I and the rolling roller II, and the belt is used for supporting the belt apart and enabling the belt to move in a circulation manner outside the power roller, the rolling roller I and the rolling roller II; a transmission shaft I is sleeved at the center of the power roller, the power roller is provided with a tooth on the outside, the belt is provided with a tooth groove which is engaged with the tooth of the power roller, the transmission shaft I is in transmission connection with the power assembly, and the transmission shaft I is used for providing power for the movement of the belt driven by the power roller; symmetric transmission shafts II are movably sleeved at the centers of the two side box covers, one extrusion block is connected to the opposite end of each of the two transmission shafts II, the extrusion block is pressed on the belt, the belt between the extrusion block and the rolling roller I and the rolling roller II forms a concave cleaning groove, the extrusion block is in the shape of an ellipse, and the shape of the cleaning groove is changed; and the transmission shafts II are in transmission connection with the power assembly, and the transmission shafts II are used for driving the extrusion block to rotate so as to change the shape of the cleaning groove.
[0006] Preferably, the power roller is located below the rolling roller I, the position of the rolling roller II is higher than that of the power roller and lower than that of the rolling roller I, and the space change is formed by the small slope on one side of the cleaning groove and the large slope on the other side.
[0007] Preferably, the belt is provided with uniformly distributed holes, the holes are used for discharging the impurities in the cleaning groove, and a protrusion is additionally arranged on the side of the belt away from the power roller, the rolling roller I and the rolling roller II, and the protrusion is used for lifting the forged casting to tumble the forged casting.
[0008] Preferably, a sliding groove I and a sliding groove II are arranged on the inner wall of the side box cover, the sliding groove I and the sliding groove II are in an arc shape, an extension shaft is sleeved at the center of the rolling roller I and the rolling roller II, respectively, the extension shafts at the two ends of the rolling roller I are respectively inserted into the sliding groove I on the two side box covers, the extension shafts at the two ends of the rolling roller II are respectively inserted into the sliding groove II on the two side box covers, and the extension shafts are used for providing the space for changing the positions of the rolling roller I and the rolling roller II.
[0009] Preferably, the inner side wall of the side tank cover is provided with a baffle, the cross section of the baffle is L-shaped, and the baffle is provided with uniformly distributed receiving holes on the side facing the track, and a fence rod is sleeved in the receiving hole, a spring is arranged between the top end of the fence rod and the top end of the receiving hole, the end of the fence rod facing the track is arc-shaped and pressed on the track, and the fence rod is used for separating the extrusion block and the forged casting.
[0010] Preferably, a receiving disc is sleeved between the two side tank covers, the cross section of the receiving disc is L-shaped, two symmetrical rotating shafts are arranged at the L-shaped inflection point of the receiving disc, and the receiving disc is located in the inner side space formed after the track is sleeved on the power roller, the rolling roller I and the rolling roller II, and is used for receiving the impurities falling in the cleaning groove.
[0011] Preferably, the receiving disc is divided into a short disc and a long disc, the end of the short disc away from the long disc is close to the rolling roller I, the end of the long disc away from the short disc is close to the rolling roller II, and the short disc and the long disc are used for comprehensively receiving the impurities falling downward from the cleaning groove.
[0012] Preferably, a converging groove is arranged at the connection between the short disc and the long disc, and two symmetrical discharge pipes are fixedly connected to the bottom of the converging groove, the opening of the end of the discharge pipe away from the bottom of the converging groove is not located in the inner side space formed by the track, and the discharge pipes are used for discharging the impurities in the receiving disc.
[0013] Preferably, the rotating shaft is sleeved in the side tank cover and is used for providing a fulcrum point when the receiving disc swings, the two ends of the rolling roller II are provided with annular grooves, a sliding block is sleeved in the annular groove, the end of the sliding block away from the rolling roller II is hingedly connected with a hinge block, and the end of the hinge block away from the rolling roller II is hingedly connected with the end of the long disc close to the rolling roller II, so that the receiving disc is swung when the position of the rolling roller II is changed.
[0014] A machining method of a deburring device for precision machining of forged castings, comprising the following machining steps:
[0015] S1, opening the tank door, putting the forged casting into the cleaning groove, then closing the tank door, starting the power assembly and the shot blasting machine, and making the shot blasting machine throw cleaning shots to the forged casting in the cleaning groove;
[0016] S2, the power assembly drives the power roller to rotate, the teeth on the power roller engage the tooth grooves on the track, the track is driven to move circularly on the power roller, the rolling roller I and the rolling roller II, the forged casting in the cleaning groove is lifted by the track, and the forged casting is lifted to the direction of the rolling roller I to produce tumbling;
[0017] S3, the power assembly drives the extrusion block to rotate, the oval surface of the extrusion block continuously extrudes the track, promotes the deformation of the track, changes the size of the hole at the deformation position of the track, and simultaneously the track pulls the rolling roller I and the rolling roller II, the rolling roller I is limited in the sliding groove I, the rolling roller II is limited in the sliding groove II, the existing position is continuously changed, the shape of the cleaning groove is continuously changed, the position of the track at the cleaning groove is continuously changed, the accumulated forged and cast parts are subjected to multidirectional tumbling;
[0018] S4, the cleaning pills and the scrap in the cleaning groove fall into the receiving disc through the hole on the track, and then roll into the converging groove and are discharged through the discharge pipe;
[0019] S5, the continuous change of the position of the rolling roller II drives the sliding block to change the position through the annular groove, drives the receiving disc through the hinged block to swing around the rotating shaft, changes the angle and height of the cleaning pills and the scrap falling into the receiving disc, and thereby impacts the cleaning pills and the scrap adhered in the receiving disc;
[0020] S6, the swinging receiving disc intermittently impacts the track, and cooperates with the deformation of the track to discharge the cleaning pills and the scrap blocked in the hole on the track.
[0021] The application has the following beneficial effects:
[0022] The deburring equipment for precision machining of forged and cast parts provided by the application sets up an oval extrusion block between the rolling roller I and the rolling roller II, continuously extrudes the contacted track in the rotating process of the extrusion block, forms the downward concave cleaning groove by extruding the track between the rolling roller I and the rolling roller II, and continuously changes the extrusion area and the extrusion point of the track by the oval shape of the extrusion block, so that the shape of the cleaning groove is continuously changed, the accumulated forged and cast parts in the cleaning groove are subjected to upward tumbling by the driven track in motion and multidirectional and variable-speed tumbling by the deformation of the track at the cleaning groove, thereby improving the direct impact of the high-speed cleaning pills directly contacting the forged and cast parts at each position and improving the machining efficiency.
[0023] Meanwhile, the force of the extrusion block is transmitted to the rolling roller I and the rolling roller II by the track in the process of extruding the track to deform, so that the rolling roller I and the rolling roller II change the position in the sliding groove I and the sliding groove II, thereby ensuring the continuous shape change of the cleaning groove, improving the tumbling efficiency of the forged and cast parts, and due to the efficient tumbling of the forged and cast parts and the position change of the track at the cleaning groove, the cleaning pills mixed in the forged and cast parts can quickly separate from the forged and cast parts and be quickly discharged from the cleaning groove through the hole on the track.
[0024] Meanwhile, by setting a receiving disc below the cleaning groove, the cleaning pills discharged from the cleaning groove can directly fall into the receiving disc and be discharged through the discharge pipe, reducing the amount of cleaning pills falling on the inner wall of the track, reducing the amount of cleaning pills directly contacting the rolling roller I, the rolling roller II and the power roller through the track, and reducing the friction and wear of the rollers.
[0025] Meanwhile, the receiving disc and the rolling roller II are connected through the sliding block and the hinged block, so that when the rolling roller II changes position under the action of the track, the receiving disc can be swung around the rotating shaft through the sliding block and the hinged block, so that the receiving disc changes the angle of the cleaning pills falling into the receiving disc in the process of circulating swing, and promotes the cleaning pills of different angles and different heights falling into the receiving disc to impact the cleaning pills in the receiving disc in multiple directions, thereby reducing the amount of cleaning pills (including cleaned metal scrap) adhering to the receiving disc.
[0026] Meanwhile, due to the swing of the receiving disc, the protruding part of the receiving disc will intermittently impact the continuously deformed track, so that the track is deformed under the influence of the extrusion block, the holes on the track change in size at the same time, and are also intermittently impacted by the receiving disc, promoting the track to intermittently vibrate, so that the impurities accumulated in the holes of the track can be quickly discharged, reducing the blockage. BRIEF DESCRIPTION OF DRAWINGS
[0027] The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the present application and, together with the description, serve to explain the principles of the present application.
[0028] Referring to the drawings, the present application can be more clearly understood in light of the following detailed description, in which:
[0029] Figure 1 is a schematic diagram of the three-dimensional structure of the present application;
[0030] Figure 2 is a schematic diagram of the internal structure distribution of the box of the present application;
[0031] Figure 3 is a schematic diagram of the side box cover structure of the present application;
[0032] Figure 4 is a schematic diagram of the receiving disc structure of the present application;
[0033] Figure 5 is a schematic diagram of the structure state of the extrusion block when it is not rotating;
[0034] Figure 6 is a schematic diagram of the structure state of the extrusion block when it starts to rotate.
[0035] Reference signs:
[0036] 1, box; 2, side box cover; 3, shot blasting machine; 4, chute I; 5, chute II; 6, baffle; 7, storage hole; 8, spring; 9, fence; 10, power assembly; 11, transmission shaft I; 12, power roller; 13, extension shaft; 14, rolling roller I; 15, rolling roller II; 151, annular groove; 16, track; 17, transmission shaft II; 18, extrusion block; 19, rotating shaft; 20, receiving disc; 201, short disc; 202, long disc; 21, converging groove; 22, discharge pipe; 23, sliding block; 24, hinged block. DETAILED DESCRIPTION
[0037] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0038] Embodiment one
[0039] Please refer to Figures 1-2 A deburring device for precision machining of forged castings, comprising a box 1, one end of the box 1 is provided with a box door, the top end of the box 1 is fixedly connected with a shot blasting machine 3, the two sides of the box 1 are fixedly connected with symmetrical side box covers 2 through bolts, the parts inside the box 1 can be quickly replaced and repaired by disassembling the side box covers 2, the outer side wall of the side box cover 2 is fixedly connected with a power assembly 10, the power assembly 10 comprises common power devices such as a stepper motor and a gearbox.
[0040] Please refer to Figures 1-2 Two side box covers 2 are movably sleeved with power rollers 12, rolling rollers I 14 and rolling rollers II 15 in a triangular distribution, the power rollers 12 are located below the rolling rollers I 14, the position of the rolling rollers II 15 is higher than that of the power rollers 12 and lower than that of the rolling rollers I 14, the outer sides of the power rollers 12, the rolling rollers I 14 and the rolling rollers II 15 are movably sleeved with a track 16, the track 16 is provided with uniformly distributed holes, so that the cleaning balls in the cleaning groove and the impurities cleaned can fall downward through the holes and leave the track 16 and the accumulated forged castings, and a protrusion can be additionally provided on the side of the track 16 away from the power rollers 12, the rolling rollers I 14 and the rolling rollers II 15, so that the forged castings can be lifted up by the protrusion when the track 16 is circulatingly rolled, the lifted forged castings can fall back after reaching a certain height, thereby completing the tumbling of the forged castings.
[0041] Please refer to Figures 1-2 , Figures 5-6The center of the power roller 12 is sleeved with a transmission shaft I 11, the two ends of the transmission shaft I 11 are movably sleeved in the two side tank covers 2, the transmission shaft I 11 is in transmission connection with the power assembly 10, the outer side of the power roller 12 close to the side tank cover 2 is provided with uniformly distributed teeth, the side of the track 16 opposite to the power roller 12 is provided with a tooth groove in mesh with the teeth on the power roller 12, so that the power assembly 10 can drive the power roller 12 to rotate through the transmission shaft I 11, the teeth on the power roller 12 mesh with the tooth groove on the track 16, thereby enabling the track 16 to move on the power roller 12, the rolling roller I 14 and the rolling roller II 15.
[0042] Referring to Figures 2-3 , Figure 5 The inner side wall of the side tank cover 2 is provided with a sliding groove I 4 and a sliding groove II 5, the sliding groove I 4 and the sliding groove II 5 are arc-shaped, the center of the rolling roller I 14 and the rolling roller II 15 is movably sleeved with an extension shaft 13, the two ends of the extension shaft 13 in the rolling roller I 14 are respectively inserted into the sliding groove I 4 on the two side tank covers 2, the two ends of the extension shaft 13 in the rolling roller II 15 are respectively inserted into the sliding groove II 5 on the two side tank covers 2, so that the sliding groove I 4 and the sliding groove II 5 can limit the position of the extension shaft 13, thereby ensuring that the rolling roller I 14 and the rolling roller II 15 can move in position within a certain range, so that the position of the track 16 at the cleaning groove can be changed.
[0043] Referring to Figures 1-3 , Figure 5 The centers of the two side tank covers 2 are movably sleeved with symmetrical transmission shafts II 17, the transmission shafts II 17 are in transmission connection with the power assembly 10, the opposite ends of the two transmission shafts II 17 are fixedly connected with an extrusion block 18, so that the power assembly 10 can drive the extrusion block 18 to rotate around the transmission shaft II 17, the extrusion block 18 is elliptical, the ratio of the major axis to the minor axis of the ellipse is not greater than two, the extrusion block 18 is between the rolling roller I 14 and the rolling roller II 15, and the extrusion block 18 presses on the track 16, the track 16 between the extrusion block 18 and the rolling roller I 14 and the rolling roller II 15 forms a concave cleaning groove, the cross section of the cleaning groove is triangular, so that in the process of rotation of the elliptical extrusion block 18, the area of the contact surface between the extrusion block 18 and the track 16 continuously increases or decreases, and at the same time, the height at which the extrusion block 18 presses the track 16 continuously rises or falls, thereby causing the track 16 to deform, changing the shape of the cleaning groove, and promoting the track 16 to flip the forged castings in the cleaning groove in multiple directions and at variable speeds.
[0044] Referring to Figures 1-3 , Figure 5The inner side wall of the side box cover 2 is fixedly connected with a baffle 6, the cross section of the baffle 6 is L-shaped, so that a certain space exists between the baffle 6 and the side box cover 2, which provides a movement space for the extrusion block 18, the side of the baffle 6 opposite to the track 16 is provided with uniformly distributed receiving holes 7, the receiving holes 7 movably sleeved with fence rods 9, the top end of the fence rod 9 is fixedly connected with the spring 8 between the top end of the receiving hole 7, the end of the fence rod 9 opposite to the track 16 is arc-shaped and is pressed on the track 16, the extrusion block 18 is located in the space formed between the fence rod 9, the baffle 6 and the side box cover 2, so that when the extrusion block 18 drives the track 16 to deform and change position, the fence rod 9 is always pressed on the track 16 under the driving of the spring 8, so that the fence rod 9 separates the accumulated forged and cast parts from the extrusion block 18, avoiding the forged and cast parts from falling to the position of the extrusion block 18 in the process of turning, so as to avoid the forged and cast parts affecting the rotating action of the extrusion block 18.
[0045] Example two
[0046] Please refer to Figure 2 , Figures 4-6 On the basis of example one, the receiving disc 20 is sleeved between the two side box covers 2, the cross section of the receiving disc 20 is L-shaped, the L-shaped inflection point of the receiving disc 20 is fixedly connected with two symmetrical rotating shafts 19, the rotating shafts 19 are inserted into the side box covers 2, the receiving disc 20 is located in the inner space formed after the track 16 is sleeved on the power roller 12, the rolling roller I 14 and the rolling roller II 15, so that the cleaning pills and the waste falling downward from the cleaning groove can fall into the receiving disc 20, instead of falling on the side of the track 16 in contact with the rolling roller I 14, avoiding the impurities adhering to the inner side of the track 16, causing the friction of the power roller 12, the rolling roller I 14 and the rolling roller II 15, and increasing the wear of the power roller 12, the rolling roller I 14 and the rolling roller II 15.
[0047] Please refer to Figures 4-6The receiving disc 20 is divided into a short disc 201 and a long disc 202, the end of the long disc 202 away from the short disc 201 is close to the rolling roller II 15, because the height of the rolling roller II 15 is in the middle position, the slope between the caterpillar band 16 and the extrusion block 18 is small, the projection area is large, the long disc 202 can fully cover the area, the end of the short disc 201 away from the long disc 202 is close to the rolling roller I 14, because the height of the rolling roller I 14 is in the highest position, the slope between the caterpillar band 16 and the extrusion block 18 is large, the projection area is small, the short disc 201 can fully cover the area, the joint of the short disc 201 and the long disc 202 is provided with a converging groove 21, the bottom of the converging groove 21 is fixedly connected with two symmetrical discharge pipes 22, the opening of the end of the discharge pipe 22 away from the bottom of the converging groove 21 is not in the inside space formed by the caterpillar band 16, so that the impurities falling into the receiving disc 20 can slide into the converging groove 21, and then be discharged through the discharge pipe 22, so that the impurities cannot fall on the inside surface of the caterpillar band 16.
[0048] Embodiment three
[0049] Please refer to Figure 2 , Figures 4-6 On the basis of embodiment two, the rotating shaft 19 is movably sleeved in the side box cover 2, the two ends of the rolling roller II 15 are provided with annular grooves 151, the annular grooves 151 movably sleeve sliding blocks 23, the end of the sliding block 23 away from the rolling roller II 15 is hingedly connected with a hinge block 24, and the end of the hinge block 24 away from the rolling roller II 15 is hingedly connected with the end of the long disc 202 close to the rolling roller II 15.
[0050] When the rolling roller II 15 changes position under the action of the caterpillar band 16, the receiving disc 20 can be swung around the rotating shaft 19 through the sliding block 23 and the hinge block 24, so that the receiving disc 20 can change the angle and height of the cleaning pills falling into the receiving disc 20 in the process of circular swinging, and the cleaning pills falling into the receiving disc 20 at different angles and heights can impact the cleaning pills in the receiving disc 20 in multiple directions, thereby reducing the amount of the cleaning pills (including the cleaned metal scrap) adhered to the receiving disc 20.
[0051] Meanwhile, due to the swinging of the receiving disc 20, the protruding part of the receiving disc 20 will intermittently impact the continuously deformed caterpillar band 16, so that the caterpillar band 16 is deformed under the influence of the extrusion block 18, the holes on the caterpillar band 16 change in size at the same time, and are also intermittently impacted by the receiving disc 20, so that the caterpillar band 16 is intermittently shaken, and the impurities accumulated in the holes of the caterpillar band 16 can be quickly discharged, thereby reducing the blockage.
[0052] A processing method of a deburring device for close machining of forged castings, comprising the following processing steps:
[0053] S1, open the box door, the castings into the cleaning tank, then close the box door, start the power assembly 10 and the shot blasting machine 3, the shot blasting machine 3 to the cleaning tank of the castings shot cleaning shot;
[0054] S2, the power assembly 10 driven power roller 12 rotation, the power roller 12 on the gear meshing track 16 on the gear slot, drive track 16 on the power roller 12, rolling roller I 14 and rolling roller II 15 cycle movement, make track 16 lifting cleaning tank of the castings, drive the castings to the direction of rolling roller I 14 lifting and produce the flip;
[0055] S4, the power assembly 10 drive extrusion block 18 rotation, extrusion block 18 of the oval surface will constantly extrude track 16, make track 16 deformation, change the size of the hole in the track 16 deformation, at the same time, track 16 will pull the rolling roller I 14 and rolling roller II 15, the rolling roller I 14 in the chute I 4 limit, the rolling roller II 15 in the chute II 5 limit, constantly change the existing position, make the cleaning tank of the concave shape constantly change, make the track 16 position in the cleaning tank constantly change, the accumulation of the castings for multi-directional rolling;
[0056] S5, the cleaning tank of the cleaning shot and scrap will fall into the receiving tray 20 through the hole in the track 16, and then roll into the convergence groove 21, through the discharge pipe 22 discharge;
[0057] S6, the rolling roller II 15 position of the constant change, will drive the sliding block 23 through the annular groove 151 change position, make the sliding block 23 through the hinge block 24 drive receiving tray 20, with the shaft 19 as the center of swing, change the angle and height of the cleaning shot and scrap falling into the receiving tray 20, so as to impact the cleaning shot and scrap adhering in the receiving tray 20;
[0058] S7, the swing receiving tray 20 will intermittent impact track 16, with the deformation of the track 16, will track 16 hole in the cleaning shot and scrap jammed discharge.
Claims
1. A deburring device for precision machining of forgings and castings, comprising a housing (1), a shot blasting machine (3) above the housing (1), and power assemblies (10) located on both sides of the housing (1), characterized in that: The box body (1) is provided with symmetrical side box covers (2) on both sides. Between the two side box covers (2), a power roller (12), a rolling roller I (14) and a rolling roller II (15) are movably sleeved. A track (16) is movably sleeved on the outside of the power roller (12), the rolling roller I (14) and the rolling roller II (15) to open the track (16) and enable the track (16) to circulate on the outside of the power roller (12), the rolling roller I (14) and the rolling roller II (15). The center of the power roller (12) is fitted with a drive shaft I (11), the outside of the power roller (12) is provided with teeth, the track (16) is provided with tooth grooves that mesh with the teeth on the power roller (12), and the drive shaft I (11) is connected to the power assembly (10) for providing the power roller (12) to drive the track (16) to move. Two side box covers (2) are movably connected to symmetrical drive shafts II (17) at their centers. Each of the two drive shafts II (17) is connected to an extrusion block (18) at its opposite end. The extrusion block (18) presses on the track (16). The extrusion block (18) forms a recessed cleaning groove with the track (16) between the rolling roller I (14) and the rolling roller II (15), which provides space for forging and casting processing. The extrusion block (18) is elliptical in shape, which is used to change the shape of the cleaning groove. The drive shaft II (17) is connected to the power assembly (10) for driving the extrusion block (18) to rotate and change the shape of the cleaning tank; The inner wall of the side box cover (2) is provided with a sliding groove I (4) and a sliding groove II (5). The sliding groove I (4) and the sliding groove II (5) are arc-shaped. The center of the rolling roller I (14) and the rolling roller II (15) are respectively fitted with an extension shaft (13). The two ends of the extension shaft (13) in the rolling roller I (14) are respectively inserted into the sliding groove I (4) on the two side box covers (2). The two ends of the extension shaft (13) in the rolling roller II (15) are respectively inserted into the sliding groove II (5) on the two side box covers (2) to provide space for the rolling roller I (14) and the rolling roller II (15) to change position.
2. The deburring equipment for precision machining of forgings and castings according to claim 1, characterized in that, The power roller (12) is located below the rolling roller I (14), and the rolling roller II (15) is positioned higher than the power roller (12) and lower than the rolling roller I (14), which is used to form a spatial variation in the cleaning tank with a small slope on one side and a large slope on the other side.
3. The deburring equipment for precision machining of forgings and castings according to claim 1, characterized in that, The track (16) has evenly distributed holes for removing impurities from the cleaning tank. The track (16) has a protrusion on the side away from the power roller (12), rolling roller I (14) and rolling roller II (15) for lifting the forging casting and turning it over.
4. The deburring equipment for precision machining of forgings and castings according to claim 1, characterized in that, A baffle (6) is provided on the inner wall of the side box cover (2). The baffle (6) has an L-shaped cross section to provide space for the extrusion block (18) to move. The baffle (6) has evenly distributed storage holes (7) on the side facing the track (16). A fence rod (9) is sleeved in the storage hole (7). A spring (8) is provided between the top of the fence rod (9) and the top of the storage hole (7). The end of the fence rod (9) facing the track (16) is arc-shaped and presses on the track (16) to separate the extrusion block (18) from the forging casting.
5. The deburring equipment for precision machining of forgings and castings according to claim 1, characterized in that, A receiving plate (20) is sleeved between the two side box covers (2). The cross-section of the receiving plate (20) is L-shaped. Two symmetrical rotating shafts (19) are provided at the L-shaped inflection point of the receiving plate (20). The receiving plate (20) is located in the inner space formed after the track (16) is sleeved on the power roller (12), rolling roller I (14) and rolling roller II (15), and is used to receive impurities falling from the cleaning tank.
6. The deburring equipment for precision machining of forgings and castings according to claim 5, characterized in that, The receiving plate (20) is divided into a short plate (201) and a long plate (202). The end of the short plate (201) away from the long plate (202) is close to the rolling roller I (14), and the end of the long plate (202) away from the short plate (201) is close to the rolling roller II (15), which is used to fully receive the impurities falling down from the cleaning tank.
7. The deburring equipment for precision machining of forgings and castings according to claim 6, characterized in that, A converging groove (21) is provided at the connection between the short disc (201) and the long disc (202). Two symmetrical discharge pipes (22) are fixedly connected to the bottom of the converging groove (21). The bottom opening of the discharge pipe (22) away from the converging groove (21) is not in the inner space formed by the track (16) and is used to discharge impurities in the receiving disc (20).
8. The deburring equipment for precision machining of forgings and castings according to claim 7, characterized in that, The rotating shaft (19) is sleeved inside the side box cover (2) to provide a fulcrum for the receiving disk (20) to swing. The two ends of the rolling roller II (15) are provided with annular grooves (151). A slider (23) is sleeved in the annular groove (151). A hinge block (24) is hinged to the end of the slider (23) away from the rolling roller II (15). The end of the hinge block (24) away from the rolling roller II (15) is hinged to the end of the long disk (202) close to the rolling roller II (15) to drive the receiving disk (20) to swing when the rolling roller II (15) changes position.
9. A processing method for a deburring device for precision machining of forgings and castings, using the deburring device for precision machining of forgings and castings as described in claim 8, characterized in that, The processing steps include the following: S1. Open the box door, put the forging casting into the cleaning tank, then close the box door, start the power assembly (10) and shot blasting machine (3), so that the shot blasting machine (3) can blast cleaning shot into the forging casting in the cleaning tank; S2. The power assembly (10) drives the power roller (12) to rotate, so that the teeth on the power roller (12) mesh with the tooth grooves on the track (16), and drive the track (16) to move cyclically on the power roller (12), rolling roller I (14) and rolling roller II (15), so that the track (16) lifts the forging casting in the cleaning tank, and drives the forging casting to be lifted in the direction of rolling roller I (14) to generate a flipping; S4. The power assembly (10) drives the extrusion block (18) to rotate. The elliptical surface of the extrusion block (18) will continuously extrude the track (16), causing the track (16) to deform and change the size of the hole at the deformation point of the track (16). At the same time, the track (16) will pull the rolling roller I (14) and the rolling roller II (15). Under the restriction of the sliding groove I (4), the rolling roller I (14) and the rolling roller II (15) under the restriction of the sliding groove II (5) will continuously change their current positions, causing the shape of the cleaning groove to continuously change, resulting in the position of the track (16) at the cleaning groove to continuously change, and the accumulated forging castings will be rolled in multiple directions. S5. The cleaning pellets and waste in the cleaning tank will fall into the receiving plate (20) through the holes on the track (16), and then roll into the collection tank (21) and be discharged through the discharge pipe (22). S6. The continuous change in the position of the rolling roller II (15) will drive the slider (23) to change its position through the annular groove (151), so that the slider (23) drives the receiving plate (20) through the hinge block (24) to swing around the rotating shaft (19) and change the angle and height at which the cleaning pellets and waste fall into the receiving plate (20), thereby impacting the cleaning pellets and waste adhering in the receiving plate (20); S7. The oscillating receiving plate (20) will intermittently impact the track (16), and in conjunction with the deformation of the track (16), remove the cleaning pellets and debris clogging the holes in the track (16).
Citation Information
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