A manufacturing process and installation method for simulation components used in archaeological exhibitions

Abstract

The present application discloses a production process and installation method for simulation pieces used in archaeological displays, which relates to the technical field of simulated displays of archaeological sites and includes the following steps: S1. Making a skeleton according to the actual archaeological drawings on site; S2. Cutting the wire mesh into pieces and tying it to the outer surface of the skeleton; S3. First plastering: Plastering on the outer surface of the skeleton and covering the skeleton; S4. Second shaping: Shaping a layer of modified soil on the outer surface of the skeleton after the plastering is completed, which is the same as the age and color sample required in the archaeological report; S5. Third aging: Preparing modified soil particles and modified soil mortar of different soil colors. After the skeleton after shaping starts to set, applying the modified soil mortar on the outer surface of the modified soil, and throwing, sprinkling, and piling the modified soil on the surface of the modified soil mortar to complete the production of the simulation piece. The present application has the effect of improving the strength of archaeological simulation pieces.

Description

Technical Field

[0001] This application relates to the technical field of archaeological site simulation display, and particularly to a manufacturing process and installation method of a simulation component for archaeological display. Background Art

[0002] In some site restoration work, the bones, pottery products or utensils unearthed archaeologically are usually taken away for storage. For the subsequent visit of tourists and the spread of culture, a batch of simulation components will be remade according to the size and shape of the original components, and the simulation components will be restored according to the placement position of the archaeological original components.

[0003] Generally, the pottery handicrafts produced by simulation component manufacturers have thin walls and low strength. Since the archaeological simulation components need to be inlaid or placed at the simulated archaeological display site, the existing pottery handicrafts are easily damaged during the display process due to low strength, unable to withstand high temperature, freeze-thaw or man-made damage by children, and thus are prone to higher maintenance costs. Summary of the Invention

[0004] In order to improve the problem of low strength of archaeological simulation components, this application provides a manufacturing process and installation method of a simulation component for archaeological display.

[0005] In the first aspect, this application provides a manufacturing process of a simulation component for archaeological display, adopting the following technical solutions:

[0006] A manufacturing process of a simulation component for archaeological display includes the following manufacturing steps:

[0007] S1: Make a skeleton according to the actual archaeological pattern on site;

[0008] S2: Cut the wire mesh into pieces and tie it to the outer surface of the skeleton;

[0009] S3: First plastering: Plaster the bottom ash on the outer surface of the skeleton and cover the skeleton;

[0010] S4: Second shaping: Mold a layer of modified soil on the outer surface of the skeleton after the bottom ash is completed, which is the same as the age and color sample required by the archaeological report;

[0011] S5: Third aging: Prepare modified soil particles and modified soil mortar with different soil colors. After the skeleton after shaping starts to set, smear the modified soil mortar on the outer surface of the modified soil, and throw, sprinkle and pile the modified soil particles on the surface of the modified soil mortar to complete the production of the simulation component.

[0012] By adopting the above technical solution, when making the simulation piece in the manufacturing process of this application, a framework is tied inside the simulation piece, which can improve the strength of the simulation piece and reduce the occurrence of the simulation piece breaking due to low strength; a wire mesh is tied outside the framework so that the base ash can be better combined with the framework; after the second plastic shaping, a preliminary model of the simulation piece is formed; then an aging treatment is carried out so that the simulation piece can simulate the situation when the cultural relic is just unearthed and restore the unearthed site scene.

[0013] Optionally, in step S1, a plurality of positioning units are tied in a local area of the framework, and the positioning unit includes:

[0014] A connecting wire, one end of which is used for tying to the framework;

[0015] A positioning head, which is fixedly connected to the free end of the connecting wire, and a receiving groove is formed on the end face of the positioning head away from the connecting wire, and a connecting piece for fixing the simulation piece to the foundation is arranged in the receiving groove.

[0016] By adopting the above technical solution, since the placement angles and arrangement methods of cultural relics are various when unearthed, a plurality of positioning units can be tied in a local area of the framework according to the placement method of the archaeological piece, which is convenient for fixing the simulation piece in the display area, so that the simulation piece can be fixed and placed at various angles and directions, facilitating the staff to restore the archaeological excavation site scene; at the same time, fixing the simulation piece in the display area can reduce the possibility of the simulation piece being taken away or lost by tourists.

[0017] Optionally, the connecting piece includes a collar, and an elastic member connected between the collar and the bottom wall of the receiving groove, and the elastic member is used for receiving the collar into the receiving groove.

[0018] By adopting the above technical solution, the positioning unit is fixed to the framework by using the connecting wire, so that the positioning unit can be embedded in the simulation piece and is firmly connected to the simulation piece; the positioning head is provided, and the positioning head can be buried in the base ash and modified soil outside the framework; when connecting the positioning unit to the display area, the fixing wire arranged in the display area can be passed through the collar, so as to realize the function of fixing the simulation piece in the display area; the collar is received in the positioning head, and no redundant parts are exposed, making the appearance of the simulation piece more realistic.

[0019] Optionally, in step S1, the size of the framework is made 1.5 cm smaller than the size of the actual archaeological piece, and the framework is made of 22# galvanized iron wire.

[0020] By adopting the above technical solution, the framework is set to be smaller than the original archaeological piece, so that after fixing the wire mesh, base ash and modified soil outside the framework, the size of the simulation piece can be the same as that of the original archaeological piece, thus more realistically restoring the archaeological site; making it with 22# galvanized iron wire makes the simulation piece have higher strength.

[0021] Optionally, in step S2, when binding the wire mesh to the outside of the skeleton, place the binding joint inside the skeleton.

[0022] By adopting the above technical solution, on the one hand, it reduces the situation that the staff is pricked by the binding joint and injured during subsequent operations; in addition, it enables the staff to apply the base plaster more smoothly and quickly, reducing the operation difficulty.

[0023] Optionally, in step S3, use a lime plastic spatula to smear and compact according to the actual shape of the archaeological piece in parts; cover the wire mesh and the binding joint during plastering, and level the ash blocks covering the wire mesh before the initial setting of the base plaster.

[0024] By adopting the above technical solution, in step S3, apply the base plaster to form the prototype of the imitation piece, and then modify the imitation piece on the basis of this prototype, so that the imitation piece can simulate the state when the cultural relic is just unearthed; in the subsequent operation steps, the operating surface is relatively thin, so when applying the base plaster, it is necessary to cover the wire mesh and the binding joint to reduce the possibility of the wire mesh or the binding joint being exposed from the surface of the imitation piece.

[0025] Optionally, in step S4, place the skeleton with the base plaster applied on a pottery machine for external plastic shaping with modified soil, and after the external plastic shaping of the imitation piece with modified soil, the appearance should be uniform, flat, and the shape should be regular.

[0026] By adopting the above technical solution, when performing external plastic shaping with modified soil, operating on a pottery machine enables the modified soil to be applied more evenly, making the appearance of the imitation piece smoother and flatter.

[0027] Optionally, in step S5, dry the modified soil particles for later use, and after the initial setting of the base plaster in step S2, start the second plastic shaping and the third aging treatment.

[0028] By adopting the above technical solution, after applying the base plaster to the skeleton and after the initial setting, perform the operations of applying the modified soil mortar and the modified soil particles, enabling the modified soil particles to adhere better to the base plaster and reducing the possibility of the modified soil particles falling off; drying the modified soil particles and then attaching them to the modified soil mortar can give the surface of the imitation piece the feeling of just being unearthed and not having time for detailed cleaning yet.

[0029] Optionally, in step S5, after the imitation piece is completed, the end face of the positioning head away from the connecting wire is flush with the outer surface of the imitation piece.

[0030] By adopting the above technical solution, the positioning unit is completely buried inside the imitation piece and does not protrude from the surface of the imitation piece, enabling the imitation piece to more vividly restore the state when the archaeological piece is unearthed.

[0031] In a second aspect, the present application provides a method for installing a simulation piece for archaeological display, which is used to install the above-mentioned simulation piece for archaeological display, and adopts the following technical solution:

[0032] A1: Pre-buried and fixed multiple basic fixing wires on the ground in the display area;

[0033] A2: Align the multiple positioning units in the completed simulation part with the multiple basic fixing wires one by one;

[0034] A3: Pull the rings out of the positioning head one by one, pass the basic fixing wire through the ring, and wrap it around the ring. The ring drives the basic fixing wire back into the receiving groove;

[0035] A4: Fill the space between the simulation and the ground to create the same situation as when the archaeological artifacts were first unearthed.

[0036] By adopting the above technical solution, after the basic fixing wire is connected to the collar, the collar is retracted into the receiving groove under the elastic restoring force of the elastic member, thereby hiding the connection traces between the simulation piece and the floor of the display area. This can achieve the effect of fixing the simulation piece to the display area, and the connection and fixing traces are concealed, which can better restore the state of the cultural relic when it was unearthed.

[0037] The connection between the simulation piece and the floor of the display area is achieved through the collar and the basic fixing wire. On the one hand, it is simple and convenient for the operator to operate. On the other hand, the basic fixing wire is wound around the collar, which can make the connection between the simulation piece and the floor of the display area more secure.

[0038] In addition, for simulation parts whose arrangement state is unstable when unearthed or whose placement state is difficult to restore later, the position of the simulation parts in various states can be fixed by connecting the basic fixing wire and the positioning unit, making it easier for staff to restore the original appearance.

[0039] In summary, this application has at least one of the following beneficial effects:

[0040] 1. The manufacturing process of the simulation part of the present application can improve the strength of the simulation part, making the simulation part less susceptible to damage and extending the service life of the simulation part;

[0041] 2. Fix the simulation pieces on the ground in the display area to prevent them from being lost and reduce the possibility of them being damaged by humans;

[0042] 3. The positioning unit and the basic fixing wire are used to fix the simulation parts. At the same time, the position of the simulation parts can be fixed in various states. Even if the cultural relics are not in an stable position when they are unearthed, they can be restored to their original state.

[0043] 4. After the skeleton is made, through three times of plastic shaping, the simulation piece can be made more realistic in the state when the cultural relic was just unearthed, which can better show the state of the cultural relic when it was unearthed to tourists and facilitate the spread of culture. Description of the Drawings

[0044] Figure 1 is a flowchart of the manufacturing process of the present application;

[0045] Figure 2 is an overall structural schematic diagram of the positioning unit of the embodiment of the present application in the state where the collar is pulled out.

[0046] Description of the reference numerals: 1, positioning unit; 11, connecting wire; 12, positioning head; 13, receiving groove; 14, connecting member; 141, collar; 142, elastic member. Detailed Description of the Invention

[0047] The following Figure 1 and Figure 2 are used to further describe the present application in detail.

[0048] A manufacturing process of a simulation piece for archaeological display disclosed in an embodiment of the present application, with reference to Figure 1 , a manufacturing process of a simulation piece for archaeological display includes the following manufacturing steps:

[0049] Step 1, making the skeleton: According to the pattern of the cultural relic to be imitated and the detailed data of each part provided in the archaeological report, the skeleton is made with a reduction of 1.5 cm. The skeleton is made of 22# galvanized iron wire to improve the strength and stability of the skeleton.

[0050] With reference to Figure 2 , according to the state of the simulation piece placed on the site of the display area simulated by the skeleton, the area where the simulation piece contacts the ground is determined, and the area for fixing to the ground of the display area is selected in this area. A plurality of positioning units 1 for fixing the simulation piece to the ground of the display area are tied at the area of the skeleton for fixing to the ground of the display area. Usually, 2 - 3 positioning units 1 are provided on one simulation piece.

[0051] With reference to Figure 2 , the positioning unit 1 includes a connecting wire 11 and a positioning head 12 which are fixedly connected. The connecting wire 11 is galvanized iron wire that can be tied to the skeleton. One end of the connecting wire 11 is tied to the skeleton, and the other end is fixedly connected to the positioning head 12. The positioning head 12 can be in the shape of a cylinder, a cuboid, etc., and a receiving groove 13 is opened on the end face of the positioning head 12 away from the connecting wire 11, and a connecting member 14 is arranged in the receiving groove 13.

[0052] With reference to Figure 2, the connecting member 14 includes a collar 141 and an elastic member 142. One end of the elastic member 142 is fixed to the bottom wall of the receiving groove 13, and the other end is fixedly connected to the collar 141. The collar 141 is received in the receiving groove 13 in a natural state. When the simulation component is fixed to the ground of the display area by using the positioning unit 1, the collar 141 can be hooked out of the receiving groove 13.

[0053] Step 2. Bind the wire mesh: Cut the wire mesh with a mesh size of 5 mm into pieces according to the shape of the skeleton made in Step S1, and bind and fix the wire mesh to the outer surface of the skeleton. A plurality of positioning units 1 all pass through the wire mesh. When binding the wire mesh, leave the binding joints inside the skeleton to reduce the possibility of the binding joints scratching the operators in the subsequent operation steps.

[0054] Step 3. Apply the first layer of base plaster: Use a small spatula for lime plastering to apply the solid base plaster on the outside of the wire mesh in parts according to the actual shape of the archaeological component. The fiber content in the formulation of the base plaster is doubled compared with that of the ordinary modified soil formulation.

[0055] After the first layer of base plaster is applied and solidified, the wire mesh and the binding joints outside the skeleton need to be completely covered, and the ash blocks covering the wire mesh need to be leveled before the base plaster starts to set. After this step is completed, the prototype of the simulation component has been made. Therefore, the skeleton, the wire mesh, and the binding joints need to be completely covered and not exposed, so as not to affect the final formed state of the simulation component, and make the simulation component more realistic after being formed.

[0056] Step 4. Second shaping: Refer to Figure 2 , fix the skeleton with the base plaster applied on a pottery wheel. During the rotation of the pottery wheel, apply a layer of modified soil on the outside of the base plaster that is the same as the age and color sample required in the archaeological report. After the modified soil is applied on the surface, it is required to be uniform, flat, and regular in shape. After this step is completed, the simulation component is roughly formed. By reasonably setting the length of the connecting wire 11 and the size of the positioning head 12, the end face of the positioning head 12 far from the connecting wire 11 is flush with the outer surface of the simulation component after this step, and does not protrude from the outer surface of the simulation component. If there is an error in the operation, the positioning head 12 can be moderately concave on the surface of the simulation component to reduce the influence of the positioning unit 1 on the outer surface of the simulation component, and make the simulation component more realistic to the state of the original cultural relic.

[0057] Step 5. Third aging: Prepare three to four kinds of modified soil particles with different soil colors, dry them appropriately for later use; prepare modified soil mortar with different soil colors. The modified soil mortar with different soil colors, and the modified soil particles with different soil colors are mixed according to the proportioning amount to form the modified soil mortar and modified soil particles with the required color sample. The final formed color sample is determined according to the situation of the disturbed soil during the excavation of the cultural relic provided in the archaeological report.

[0058] In Step 3, after the base plaster is applied and starts to set, the second plastic shaping and the third aging operation are carried out. During the third aging operation, first apply the formulated modified soil mortar on the outer surface of the modified soil, and then throw, sprinkle, and pile the unevenly mixed modified soil particles on the surface of the modified soil, giving the impression that the tank body has just been unearthed and has not had time for detailed cleaning. Thus, the production of the simulation piece is completed. Carry out subsequent operations after the base plaster starts to set, so that the modified soil particles are not easily dropped from the surface of the simulation piece.

[0059] The implementation principle of the production process of the simulation piece for archaeological display in the embodiment of the present application is: setting a skeleton inside the simulation piece can enhance the strength of the simulation piece, so that when the simulation piece is placed outdoors, it has stronger ability to withstand high temperature, freeze-thaw and human damage, is not easily damaged, and has a longer service life.

[0060] After the first base plastering, the second plastic shaping, and the third aging, the simulation piece can be closer to the state when the cultural relic is unearthed, which can better help visitors feel the situation when the cultural relic is unearthed and is more convenient for cultural dissemination.

[0061] Embed the positioning unit 1 in the simulation piece to facilitate fixing the simulation piece on the ground of the display area, reduce the possibility of the simulation piece being lost, and the setting of the positioning unit 1 does not affect the appearance of the simulation piece.

[0062] The embodiment of the present application also discloses an installation method for the simulation piece for archaeological display. Refer to Figure 2 , and this installation method includes the following steps:

[0063] A1: Pre-bury and fix multiple base fixing wires on the ground of the display area;

[0064] A2: Align the multiple positioning units 1 in the produced simulation piece with the multiple base fixing wires one by one;

[0065] A3: Pull out the collar 141 from the positioning head 12 one by one, pass the base fixing wire through the collar 141 one by one and wind it around the collar 141. After winding, under the elastic restoring force of the elastic member 142, the collar 141 drives the base fixing wire to retract into the receiving groove 13;

[0066] A4: Fill the soil between the simulation piece and the ground to form the situation when the archaeological cultural relic is just unearthed.

[0067] The implementation principle of the installation method for the simulation piece for archaeological display in the embodiment of the present application is: pre-burying the base fixing wire on the ground of the display area can connect the positioning unit 1 with the base fixing wire, thereby fixing the simulation piece to the ground of the display area.

[0068] For newly unearthed cultural relics that are placed at awkward angles or are unstable when stacked, it is difficult to keep the simulation pieces stable in the state of being unearthed during restoration. By connecting multiple positioning units 1 and basic fixing wires, the simulation pieces can be fixed in various states, which can better restore the unearthed states of cultural relics in various situations.

[0069] When the basic fixing four is connected to the positioning unit 1, the basic fixing wire can be wrapped around the ring 141, so that the basic fixing wire and the positioning unit 1 are more tightly connected; the ring 141 can be retracted into the receiving groove 13, so that the connection between the simulation part and the ground of the display area is more concealed, making it difficult for observers to find the connection node, and can more realistically restore the unearthed state.

[0070] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.

Claims

1. A manufacturing process for simulation parts used in archaeological displays, characterized in that, The production steps include: S1: Make the skeleton according to the actual archaeological pattern on site; S2: Cut the wire mesh into pieces and tie them to the outer surface of the frame; S3: First primer: Apply primer on the outer surface of the frame and cover the frame; S4: Second shaping: A layer of modified soil with the same age and color as required in the archaeological report is applied on the surface of the skeleton after the primer is applied; S5: The third aging process: Prepare modified soil particles and modified soil mortar of different earth colors. After the shaped skeleton is initially solidified, apply the modified soil mortar on the outer surface of the modified soil. Then, throw, sprinkle, and pile the modified soil particles on the surface of the modified soil mortar to complete the production of the simulation part. In step S1, a plurality of positioning units (1) are tied to a local area of the frame, wherein the positioning units (1) include: A connecting wire (11), one end of which is used for tying to the frame; A positioning head (12) is fixedly connected to the free end of the connecting wire (11), and an end surface of the positioning head (12) away from the connecting wire (11) is provided with a receiving groove (13), wherein a connecting piece (14) for fixing the simulation piece to the foundation is provided in the receiving groove (13).

2. The manufacturing process of a simulation piece for archaeological display according to claim 1, characterized in that: The connecting member (14) comprises a collar (141) and an elastic member (142) connected between the collar (141) and the bottom wall of the receiving groove (13), wherein the elastic member (142) is used to receive the collar (141) into the receiving groove (13).

3. The manufacturing process of a simulation component for archaeological display according to claim 1 or 2, characterized in that: In step S1, the size of the skeleton is reduced by 1.5 cm compared to the actual size of the archaeological object, and the skeleton is made of 22# galvanized iron wire.

4. The manufacturing process of a simulation piece for archaeological display according to claim 1 or 2, characterized in that: In step S2, when the wire mesh is tied to the outside of the frame, the tying joint is placed on the inside of the frame.

5. A manufacturing process for a simulation piece for archaeological display according to claim 1 or 2, characterized in that: In step S3, use a small plaster shovel to plaster the parts according to the actual shape of the archaeological artifact; cover the wire mesh and binding joints when plastering, and flatten the plaster blocks covering the wire mesh before the base mortar begins to set.

6. A manufacturing process for a simulation component used in archaeological displays according to claim 1 or 2, characterized in that: In step S4, the skeleton after the base coat is placed on a pottery machine for external molding of modified soil. After the simulation part is external molded with modified soil, the surface must be uniform, flat and the shape must be correct.

7. A manufacturing process for a simulation component used in archaeological displays according to claim 1 or 2, characterized in that: In step S5, the modified soil particles are dried and set aside, and after the bottom ash is initially set in step S2, the second plasticization and third aging treatments are started.

8. A manufacturing process for a simulation component for archaeological display according to claim 2, characterized in that: In step S5, after the simulation part is completed, the end surface of the positioning head (12) away from the connecting wire (11) is flush with the outer surface of the simulation part.

9. An installation method for an archaeological display simulation piece, used for installing an archaeological display simulation piece as described in claim 2, characterized in that: The installation steps include: A1: Pre-buried and fixed multiple basic fixing wires on the ground in the display area; A2: Aligning the multiple positioning units (1) in the completed simulation part with the multiple basic fixing wires one by one; A3: Pull the rings (141) out of the positioning head (12) one by one, pass the basic fixing wire through the rings (141), and wrap it around the rings (141). The rings (141) drive the basic fixing wire to be retracted into the receiving groove (13); A4: Fill the space between the simulation and the ground to create the same situation as when the archaeological artifacts were first unearthed.

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