Automatic production line for longitudinal seaming and cutting of abdominal pads

Abstract

The present application relates to the field of abdominal pad equipment, in particular to an abdominal pad longitudinal seam and cutting automatic production line, comprising a feeding module, a material guiding module, a material stacking module, a bottom feeding module, a sewing module, a discharging and winding module and a support rack, and the front end surface of the feeding module is fixedly provided with the support rack for supporting, the feeding module, the material guiding module, the material stacking module and the sewing module are arranged, when the abdominal pad is processed, the feeding module and the material guiding module can quickly convey the upper and lower two groups of raw materials, at the same time, the material stacking module can stack the abdominal pad raw materials, which is convenient for the subsequent three groups of raw materials on the upper part to overlap with the abdominal pad raw materials at the lowermost part, the cloth wrapping die can turn over the abdominal pad raw materials at the lowermost part to cover the three groups of raw materials on the upper part, and the edge sewing machine is used for wrapping and edge pressing, so that the two groups of staggered edge sewing machines have a relatively thin closed thickness of the abdominal pad, which is convenient for the subsequent user to open and use the abdominal pad, and also improves the processing efficiency of the equipment on the abdominal pad.

Description

Technical Field

[0001] This invention relates to the field of abdominal pad equipment technology, specifically to an automated production line for longitudinal seam and cutting of abdominal pads. Background Technology

[0002] Abdominal pads are commonly used in surgical procedures. They are primarily used to absorb blood and exudate from the body, and can also be used to absorb blood from the wound surface and clean the skin.

[0003] However, during the processing and edge sealing of existing abdominal pads, the sides of the pads tend to be too thick. This makes it difficult to quickly unfold the abdominal pads after folding due to the excessive thickness of the sides, thus reducing the practicality and ease of use of the abdominal pads. Therefore, an automated production line for longitudinal seam cutting of abdominal pads is needed to solve the problems mentioned above. Summary of the Invention

[0004] The purpose of this invention is to provide an automated production line for abdominal padding and cutting, in order to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution: an automatic production line for abdominal padding and cutting, comprising a feeding module, a guiding module, a stacking module, a bottom feeding module, a sewing module, a feeding and winding module, and a support frame. The front end face of the feeding module is fixedly provided with a support frame for support. The guiding module is located on the upper end face of the support frame near the feeding module, and the stacking module is fixedly provided on the upper end face of the support frame near the front. The bottom feeding module is fixedly provided on the upper end face of the support frame directly opposite the rear front end. The sewing module is provided on the front end face of the support frame, and the feeding and winding module is located at the center of the front end face of the sewing module.

[0006] Preferably, the feeding module includes a profile frame for support, four sets of unwinding modules are equidistantly arranged inside the profile frame, and tensioning guide rollers are provided at the rear of the upper three sets of unwinding modules. Four sets of support feet are symmetrically arranged on the lower end face of the profile frame, and four sets of guide casters are symmetrically arranged on the lower end face of the unwinding modules opposite to the inside of the support feet.

[0007] Preferably, the unwinding module includes an adjustable slide for limiting position, a speed-regulating motor for transmission is fixedly mounted on the upper end face of the adjustable slide, and a bearing holder is fixedly mounted on the upper end face of the adjustable slide near the speed-regulating motor, and an unwinding guide roller is rotatably engaged on the inner end face of the bearing holder.

[0008] Preferably, the sewing module includes a support base for support, a fabric guide module is provided on the upper end face of the support base near the front, and two sets of sewing machines are staggered near the middle of the upper end face of the support base, with a fabric wrapping mold provided on the front end face of each of the two sets of sewing machines. Two sets of sewing machines are staggered near the rear of the upper end face of the support base, and an abdominal pad guide module is fixedly provided on the upper end face of the support base near the rear end.

[0009] Preferably, there are four sets of unwinding modules, with three sets of unwinding modules located on the upper end face of the profile frame near the top, facilitating rapid conveying of the four sets of abdominal padding materials.

[0010] Preferably, the fabric inside the three sets of unwinding modules at the top passes through the guiding module and the stacking module in sequence. The guiding module can quickly guide the abdominal pad material at the top, while the stacking module can fold and divide the abdominal pad material at the top, which facilitates subsequent sewing operations.

[0011] Preferably, the fabric unwound by the upper and lower unwinding modules extends to the outside of the bottom feeding module, facilitating the subsequent combined conveying of the four sets of abdominal pad materials and improving conveying efficiency.

[0012] Preferably, the fabric wrapping mold is directly opposite the sewing machine, and the bottom abdominal pad material is slightly wider than the three sets of materials above. When the bottom abdominal pad material passes through the fabric wrapping mold, it can be flipped over by the fabric wrapping mold to cover the three sets of abdominal pad materials above, thereby improving the stability and tightness of the edge sealing.

[0013] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0014] 1. This invention, by setting up a feeding module, a guiding module, a stacking module, and a sewing module, allows for rapid conveying of the upper and lower sets of raw materials during the processing of abdominal pads. Simultaneously, the stacking module stacks the abdominal pad materials, facilitating the overlap of the upper three sets of materials with the lowermost abdominal pad material. Furthermore, the fabric wrapping mold flips the lowermost abdominal pad material to cover the upper three sets. The edges are then wrapped and pressed by a sewing machine, resulting in a thinner seal between the two staggered sewing machines, making it easier for users to open and use the abdominal pad later. This also improves the efficiency of the equipment in processing abdominal pads. Attached Figure Description

[0015] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the main body of the present invention;

[0017] Figure 2 This is a schematic diagram of the feeding module of the present invention;

[0018] Figure 3 This is a schematic diagram of the unwinding module of the present invention;

[0019] Figure 4 This is a schematic diagram of the sewing module of the present invention;

[0020] Figure 5 This is a partial enlarged view of section III of the present invention;

[0021] Figure 6 This is a side view of the sewing module of the present invention.

[0022] In the diagram: 1-Feeding module, 2-Guiding module, 3-Stacking module, 4-Bottom feeding module, 5-Sewing module, 6-Unloading and winding module, 7-Support frame, 11-Unwinding module, 12-Profile frame, 13-Tensioning guide roller, 14-Support feet, 15-Guide casters, 111-Speed-regulating motor, 112-Bearing holder, 113-Unwinding guide roller, 114-Adjustable slide, 51-Fabric guiding module, 52-Fabric wrapping mold, 53-Seaming machine, 54-Sewing machine, 55-Abdominal pad guide module, 56-Supporting base frame. Detailed Implementation

[0023] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.

[0024] It should be noted that the terms "first," "second," etc., in the specification, claims, and accompanying drawings of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate for the embodiments of this application described herein. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover non-exclusive inclusion; for example, a process, method, system, product, or apparatus that comprises a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to such processes, methods, products, or apparatus.

[0025] The invention will be further described below with reference to the accompanying drawings.

[0026] Example 1

[0027] Please see Figure 1-6 An embodiment of the present invention provides an automatic production line for longitudinal seam cutting of abdominal padding, including a feeding module 1, a guiding module 2, a stacking module 3, a bottom feeding module 4, a sewing module 5, a feeding and winding module 6, and a support frame 7. The front end face of the feeding module 1 is fixedly provided with a support frame 7 for support. The guiding module 2 is provided on the upper end face of the support frame 7 near the feeding module 1, and the stacking module 3 is fixedly provided on the upper end face of the support frame 7 near the front. The bottom feeding module 4 is fixedly provided on the upper end face of the support frame 7 directly opposite the rear front end. The sewing module 5 is provided on the front end face of the support frame 7, and the feeding and winding module 6 is provided at the center of the front end face of the sewing module 5.

[0028] The feeding module 1 includes a profile frame 12 for support. Four sets of unwinding modules 11 are equidistantly arranged inside the profile frame 12. Tensioning guide rollers 13 are arranged at the rear of the three sets of unwinding modules 11 located at the top. Four sets of support feet 14 are symmetrically arranged on the lower end face of the profile frame 12. Four sets of guide casters 15 are symmetrically arranged on the lower end face of the unwinding modules 11, directly opposite the support feet 14.

[0029] The unwinding module 11 includes an adjustable slide 114 for limiting position. A speed-regulating motor 111 for transmission is fixedly installed on the upper end face of the adjustable slide 114, and a bearing holder 112 is fixedly installed on the upper end face of the adjustable slide 114 near the speed-regulating motor 111. An unwinding guide roller 113 is rotatably engaged on the inner end face of the bearing holder 112.

[0030] The sewing module 5 includes a support base 56 for support. A fabric guide module 51 is provided on the upper end face of the support base 56 near the front. Two sets of sewing machines 53 are staggered on the upper end face of the support base 56 near the middle. A fabric wrapping mold 52 is provided on the front end face of each set of sewing machines 53. Two sets of sewing machines 54 are staggered on the upper end face of the support base 56 near the rear. An abdominal pad guide module 55 is fixedly provided on the upper end face of the support base 56 near the rear end.

[0031] There are four sets of unwinding modules 11. Three sets of unwinding modules 11 are located on the upper end face of the profile frame 12 near the top, which facilitates the rapid conveying of the four sets of abdominal pad materials.

[0032] The fabric inside the three sets of unwinding modules 11 at the top passes through the material guiding module 2 and the material stacking module 3 in sequence. The material guiding module 2 can quickly guide the abdominal pad material at the top, while the material stacking module 3 can fold and divide the abdominal pad material at the top, which is convenient for subsequent sewing operations.

[0033] The fabric unwound by the upper and lower unwinding modules 11 extends to the outside of the bottom feeding module 4, facilitating the subsequent combined conveying of the four sets of abdominal pad materials and improving conveying efficiency.

[0034] The fabric wrapping mold 52 is directly opposite the sewing machine 53. The bottom abdominal pad material is slightly wider than the three sets of materials above. When the bottom abdominal pad material passes through the fabric wrapping mold 52, it can be flipped over by the fabric wrapping mold 52 to cover the three sets of abdominal pad materials above, thereby improving the stability and tightness of the edge sealing.

[0035] Working principle: Before use, the user can position the four rolls of abdominal pad material into different unwinding modules 11 according to the standard. During processing, the four unwinding modules 11 can unwind the abdominal pad material synchronously. The three upper unwinding modules 11 and the lower unwinding module 11 can separate and guide the abdominal pad material through the material guiding module 2. The upper three abdominal pad materials are stacked by the stacking module 3 and finally merged and separated with the abdominal pad material at the bottom feeding module 4. Then, the fabric guiding module 51 can guide the composite abdominal pad material, the fabric wrapping mold 52 can flip and wrap the bottom abdominal pad material, and the sewing machine 53 can simultaneously sew the wrapped abdominal pad material. The sewing machine 54 at the rear can perform X-shaped sewing on the middle fabric to improve the overall sewing stability of the abdominal pad. After sewing, the abdominal pad is guided by the abdominal pad guiding module 55 and finally rolled up by the unloading and winding module 6.

[0036] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An automated production line for abdominal padding longitudinal seam cutting, characterized in that: It includes a feeding module, a guiding module, a stacking module, a bottom feeding module, a sewing module, a feeding and winding module, and a support frame. The front end face of the feeding module is fixedly equipped with a support frame for support. The guiding module is located on the upper end face of the support frame near the feeding module. The stacking module is fixedly located on the upper end face of the support frame near the front. The bottom feeding module is fixedly located on the upper end face of the support frame directly opposite the rear front end. The sewing module is located on the front end face of the support frame. The feeding and winding module is located at the center of the front end face of the sewing module. The feeding module includes a profile frame for support, four sets of unwinding modules are equidistantly arranged inside the profile frame, and tensioning guide rollers are arranged at the rear of the three sets of unwinding modules at the top. Four sets of support feet are symmetrically arranged on the lower end face of the profile frame, and four sets of guide casters are symmetrically arranged on the lower end face of the unwinding modules, directly opposite the inside of the support feet. The unwinding module includes an adjustable slide for limiting position. A speed-regulating motor for transmission is fixedly installed on the upper end face of the adjustable slide, and a bearing holder is fixedly installed on the upper end face of the adjustable slide near the speed-regulating motor. An unwinding guide roller is rotatably engaged on the inner end face of the bearing holder. The sewing module includes a support base for support, a fabric guide module is provided on the upper end face of the support base near the front, and two sets of sewing machines are staggered on the upper end face of the support base near the middle, with a fabric wrapping mold provided on the front face of each set of sewing machines. Two sets of sewing machines are staggered on the upper end face of the support base near the rear, and an abdominal pad guide module is fixedly provided on the upper end face of the support base near the rear end. There are four unwinding modules in total, with three unwinding modules located on the upper surface of the profile frame near the top. The fabric inside the three sets of unwinding modules at the top passes through the guiding module and the stacking module in sequence; The fabric unwound by the upper and lower unwinding modules extends to the outside of the bottom feeding module. The fabric wrapping mold is directly opposite the sewing machine; Users can position four rolls of abdominal pad material into different unwinding modules according to standards. During processing, the four unwinding modules can unwind the abdominal pad material synchronously. The three upper unwinding modules and the lower unwinding module can separate and guide the abdominal pad material through the material guiding module. The upper three abdominal pad materials are stacked by the stacking module and finally merged and separated with the abdominal pad material at the bottom feeding module. Then, the fabric guiding module can guide the composite abdominal pad material. The fabric wrapping mold can flip the bottom abdominal pad material to cover the upper three materials. At the same time, the sewing machine can simultaneously sew the edges of the covered abdominal pad material. The sewing machine at the rear can perform X-shaped stitching on the middle fabric to improve the overall stitching stability of the abdominal pad. After stitching, the abdominal pad is guided by the abdominal pad guiding module and finally rolled up by the unloading and rewinding module.

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