Earthwork waste material transfer apparatus for use in water engineering construction and method of use
By using a hydraulic cutting device and a granulator to cut the soil into particles, and then mixing it with dredged filling components and grass seeds, the problems of dust and soil erosion in water conservancy construction are solved, achieving efficient and environmentally friendly soil transportation and stockpiling.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-10-13
- Publication Date
- 2026-03-24
AI Technical Summary
During the construction of water conservancy projects, the loading and unloading of soil and rocks generates a large amount of smoke and dust, which affects the health of construction workers. Furthermore, the dumping of waste materials causes soil erosion and high costs to the environment.
Using a hydraulic cutting device and a granulator, high-pressure water jets are used to cut the soil and form particles. Combined with a hydraulic filling assembly, the soil particles are transported to a designated location and mixed with grass seeds to prevent soil erosion.
This effectively avoids dust during transportation, improves transportation efficiency, and reduces environmental impact and construction costs by restoring the storage sites with grass seed vegetation.
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Figure CN117339964B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of water conservancy engineering equipment technology, specifically to earthwork waste transport equipment and its usage method used in water conservancy engineering construction. Background Technology
[0002] In the process of handling earthwork waste from water conservancy project construction, the waste from site clearing and earthwork is usually transported by truck to a designated spoil disposal site.
[0003] This process requires trucks to load and unload large amounts of soil and rock, often resulting in dust storms at construction sites. This dust pollution is extremely detrimental to the health of construction workers. Furthermore, the selection of large waste disposal sites necessitates soil and water conservation measures. Waste dumping sites need to be planned comprehensively and should be located away from waterways to avoid damaging vegetation, ideally choosing barren land. However, such construction not only easily leads to soil erosion but also increases construction costs and has a negative impact on the environment. Summary of the Invention
[0004] Therefore, the present invention provides an earthwork waste transport device and a method for use in water conservancy engineering construction, in order to solve the problem of dust generation caused by the loading and unloading of large amounts of earth and stone in the prior art.
[0005] To achieve the above objectives, the present invention provides the following technical solution:
[0006] According to a first aspect of the invention.
[0007] The earthwork waste conveying device for water conservancy engineering construction disclosed in this invention includes:
[0008] The machine casing has a waste hopper on one side, a blow-filling assembly on the other side, and a moving platform at the bottom.
[0009] A hydraulic cutting device, with its top connected to a rotary joint, the rotary joint being installed on the top of the housing, and a high-pressure water pump connected externally to the rotary joint;
[0010] The granulator is connected at the top to the hydraulic cutting device and at the bottom to the blow-fill assembly.
[0011] The hydraulic cutting device generates a high-pressure water jet to cut or crush the earthwork waste. At the same time, the earthwork waste enters the granulator, is squeezed into particles, and discharged into the boulding assembly, from which it is released to a designated location.
[0012] Furthermore, the hydraulic cutting device includes:
[0013] The feeding tray has a splined shaft inserted in the center. The splined shaft is hollow inside and its upper end is connected to the rotary joint.
[0014] The jet flow disc is integrally connected with the bottom of the spline shaft at the center and is provided with a plurality of jet flow holes in tangential direction at the outer edge, and any one of the jet flow holes is communicated with the spline shaft, and the high-pressure jet flow is released through the jet flow hole when the water flow enters the rotary joint;
[0015] The transmission shaft is fixedly arranged at the bottom of the jet flow disc and coaxially arranged with the spline shaft.
[0016] Further, the discharging disc comprises a disc body, a center hole and a spiral groove, the center hole is arranged at the center of the disc body, and the spiral groove is arranged at the outer edge;
[0017] The center hole is a spline hole and is sleeved on the spline shaft, and the spline shaft is suitable for driving the disc body to rotate, so that the earthwork above the disc body is conveyed to the hydraulic cutting device along the spiral groove.
[0018] Further, the granulator comprises:
[0019] The conveying structure is internally provided with a screw rod assembly, one end of the screw rod assembly is coaxially and drivingly connected with the conveying transmission shaft, and the other end is coaxially and drivingly connected with the granulating member;
[0020] The screw rod assembly comprises a first screw rod, a cross piece and a second screw rod, the first screw rod is hinged through the cross piece and the second screw rod, and the second screw rod drives the granulating member to rotate at the end of the conveying structure.
[0021] Further, the conveying structure comprises:
[0022] The collector is communicated with one end of the conveying pipe at the bottom, and the other end of the conveying pipe is fixedly provided with a clamping piece;
[0023] The granulating member is sleeved on the other end of the conveying pipe and abuts against the clamping piece, and the granulating member is provided with a granulating hole at the end.
[0024] Further, the blowing assembly comprises:
[0025] The blowing pipe is provided with an industrial fan at the tail end and a cloth bag at the top end;
[0026] The hollow rotating shaft is internally inserted with the granulating member and arranged at the side of the blowing pipe.
[0027] Further, the waste funnel comprises a connecting pipe, a funnel and a flange plate, the upper end of the connecting pipe is connected with the funnel, the lower end is provided with the flange plate, and the flange plate is connected with the machine shell;
[0028] The funnel is in the shape of a semi-cylindrical column, and a vibration motor is mounted at the end.
[0029] Further, the mobile platform is a cast iron base provided with universal wheels.
[0030] Further, a rotary motor is installed on the hollow rotating shaft.
[0031] According to a second aspect of the present application.
[0032] The use method disclosed by the present application comprises the earthwork waste conveying device for water conservancy construction as described above, and is characterized by comprising the following steps.
[0033] Step one, the waste earthwork is put into the waste funnel, and the earthwork flows into the casing;
[0034] Step two, the rotary joint is connected to the high-pressure water pump through the pipeline, the high-pressure water pump mixes the water and the grass seeds and inputs them into the hydraulic cutting device, the hydraulic cutting device releases the jet flow to crush the earthwork and mixes the earthwork to form the mud block;
[0035] Step three, the mud block enters the granulator to form the granules, and the granules are blown out to the designated position or loaded on the truck to be transported to the designated position through the blowing filling assembly.
[0036] The present application has the following advantages.
[0037] Firstly, the device disclosed by the present application mainly realizes transmission through hydraulic pressure, the water flow is injected into the casing through the high-pressure pump, the high-speed jet flow not only cuts the earthwork and drives the device to run, but also converts the earthwork into large granules through the granulator by using water as the adhesive, whether the blowing filling mode or the truck transportation mode is adopted, the dust generated in the process of transporting the waste earthwork can be avoided, and the transportation efficiency is effectively improved.
[0038] Secondly, in the use method disclosed by the present application, the grass seeds are uniformly mixed with the earthwork by injecting the water flow containing the grass seeds into the casing through the high-pressure pump, when the earthwork granules are transported to the waste earthwork storage point, the grass seeds in the earthwork granules can grow into vegetation by themselves, thereby effectively avoiding the water and soil loss at the waste earthwork storage point. BRIEF DESCRIPTION OF DRAWINGS
[0039] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced below. Obviously, the drawings in the following description are only exemplary, and for those skilled in the art, other drawings can also be obtained from the provided drawings without creative labor.
[0040] The structures, proportions, sizes, etc. shown in the specification are only used to cooperate with the content disclosed in the specification, so that those skilled in the art can understand and read, and are not used to limit the conditions that can be implemented by the application, so they do not have technical significance. Any modification of the structure, change of the proportion relationship or adjustment of the size, without affecting the effect and purpose that can be achieved by the application, should still fall within the scope of the technical content disclosed by the application.
[0041] Figure 1 A perspective view of the earthwork waste conveying device provided by the application;
[0042] Figure 2 A perspective view of the waste funnel provided by the application;
[0043] Figure 3 A perspective view of the blowing assembly provided by the application;
[0044] Figure 4 A perspective view of the conveying structure provided by the application;
[0045] Figure 5 A schematic view of the granulator structure provided by the application;
[0046] Figure 6 A schematic view of the hydraulic cutting device structure provided by the application;
[0047] In the figure: 1 housing; 2 moving platform; 3 hydraulic cutting device; 31 discharging disc; 311 disc body; 312 center hole; 313 spiral groove; 32 spline shaft; 33 jet disc; 34 jet hole; 35 transmission shaft; 4 rotary joint; 5 granulator; 51 conveying structure; 511 collector; 512 conveying pipe; 513 clamping piece; 52 first screw; 53 cross section; 54 second screw; 55 granulating member; 6 waste funnel; 61 connecting pipe; 62 funnel; 63 flange plate; 7 blowing assembly; 71 blowing pipe; 72 industrial fan; 73 cloth bag; 74 hollow rotating shaft. DETAILED DESCRIPTION
[0048] The embodiments of the application are described below by specific examples, and those skilled in the art can easily understand other advantages and effects of the application from the content disclosed in the specification. Obviously, the described examples are part of the examples of the application, not all. Based on the examples in the application, all other examples obtained by those skilled in the art without creative labor fall within the scope of the application.
[0049] Please refer to Figures 1-6This invention discloses an earthwork waste transportation device for water conservancy engineering construction, mainly used for pre-treatment during the earthwork waste transportation process. The main structure includes a casing 1, a hydraulic cutting device 3, a granulator 5, and a slugging assembly 7. The hydraulic cutting device 3 is installed inside the casing 1, and a rotating structure 4 is provided on the top of the hydraulic cutting device 3 for connecting an external high-pressure water pump to introduce water into the hydraulic cutting device 3. On the other hand, a waste hopper 6 is provided on one side of the casing 1, and a moving platform 2 is provided at the bottom. The moving platform 2 is a cast iron base equipped with casters. The waste hopper 6 is used to feed waste earthwork into the casing 1, where the hydraulic cutting device 3 crushes the earthwork into particles for easy transfer and processing.
[0050] In this embodiment, as Figure 1 The top of the hydraulic cutting device 3 is connected to the rotary joint 4, which is sealed to prevent liquid leakage and air ingress, thus ensuring fluid sealing. The rotary joint 4 can also change the size of the throttling gap, altering the fluid flow rate and pressure. Additionally, the bottom of the hydraulic cutting device 3 is connected to the granulator 5. A blistering assembly 7 is located on the other side of the casing 1, connected to the bottom of the granulator 5. The granulator 5 re-kneads and compresses the excavated soil debris into larger particles, which are then fed into the granulator 5, compressed into particles, and discharged into the blistering assembly 7, from where they are released to a designated location.
[0051] In some embodiments, such as Figure 5 The hydraulic cutting device 3 includes a feeding plate 31, a jet plate 33, and a drive shaft 35. A spline shaft 32 is inserted at the center of the feeding plate 31. The spline shaft 32 is used to drive the feeding plate 31 to rotate. The spline shaft 32 is hollow inside and is integrally connected with the jet plate 33. Since the upper end of the spline shaft 32 is connected to the rotary joint 4, high-pressure water can enter the jet plate 33 through the rotary joint 4 along the spline shaft 32.
[0052] Specifically, in this embodiment, such as Figure 6 The jet plate 33 has several jet holes 34 arranged tangentially along its outer edge. Each jet hole 34 is connected to the splined shaft 32. When water enters the rotary joint 4, it releases a high-pressure jet through the jet holes 34. The jet stream released from the jet holes 34 not only cuts the soil but also drives the jet plate 33 to rotate. In turn, the jet plate 33 drives the feed plate 31 to rotate, thus allowing the waste soil to be continuously cut by the jet plate 33. In addition, a drive shaft 35 is fixedly installed at the bottom of the jet plate 33. The drive shaft 35 is coaxially arranged with the jet plate 33 and the splined shaft 32, thereby driving the drive shaft 35 to rotate.
[0053] Based on the previous embodiment, it should be specifically explained that, as Figure 3The drive shaft 35 is connected to the granulator 5 to drive its normal operation. The granulator 5 includes a conveying structure 51 and a screw assembly. The conveying structure 51 is used to convey earthwork debris. The screw assembly is installed inside the conveying structure 51. One end of the screw assembly is coaxially connected to the conveying drive shaft 35, and the other end is coaxially connected to the granulation component 55. Thus, the earthwork debris is transferred along the conveying structure 51 by the drive shaft 35 driving the screw assembly. Specifically, the screw assembly includes a first screw 52, a cross joint 53, and a second screw 54. The first screw 52 is hinged to the second screw 54 via the cross joint 53. The second screw 54 drives the granulation component 55 to rotate at the end of the conveying structure 51.
[0054] In this embodiment, as Figure 4 The conveying structure 51 includes a collector 511, a conveying pipe 512, and a clamp 513. The collector 511 is funnel-shaped, and its bottom is connected to the clamp 513 via the conveying pipe 512. The conveying pipe 512 is bent at approximately a right angle. To effectively convey the excavated soil, a screw assembly is arranged inside the conveying pipe 512. The granulating component 55 is sleeved on the other end of the conveying pipe 512 and abuts against the clamp 513. The end of the granulating component 55 is provided with a granulation hole 56. The granulating component 55 is a cylindrical structure with a granulation hole 56 at its end. The granulating component 55 is coaxially connected to the second screw 54. During the process of excavated soil debris being squeezed through the granulating component 55 by the screw assembly, the granulating component 55 rotates and is broken into large particles by the clamp 513. These particles are then conveyed to the dredged filling assembly 7 and blown out of the equipment by the dredged filling assembly 7.
[0055] In some embodiments, such as Figure 6 The feeding disc 31 includes a disc body 311, a central hole 312, and a spiral groove 313. The surface of the disc body 311 is coated with a wear-resistant layer. The central hole 312 is located at the center of the disc body 311. The central hole 312 is a spline hole and is fitted onto a spline shaft 32. The central hole 312 cooperates with the spline shaft, thereby driving the disc body 311 to rotate through the spline shaft 32. On the other hand, the spiral groove 313 is provided on the outer edge of the disc body 31, thereby conveying the soil located above the disc body 311 along the spiral groove 313 into the hydraulic cutting device 3. In this process, the soil can be ground by the spiral groove 313, and the soil is prevented from entering the machine housing 1 all at once, which would reduce the efficiency of the jet disc 33.
[0056] In some embodiments, such as Figure 3The dredging assembly 7 includes a dredging pipe 71 and a hollow rotating shaft 74. A granulation component 55 is inserted inside the hollow rotating shaft 74 and is located on the side of the dredging pipe 71 for feeding soil particles into the dredging pipe 71. An industrial fan 72 or a vacuum axial flow pump is installed at the tail end of the dredging pipe 71 for releasing a strong airflow to blow the soil particles into the air. A rotary motor is installed on the hollow rotating shaft 74. The rotary motor drives the dredging pipe 71 to move up and down through the hollow rotating shaft 74, thereby adjusting the dredging distance.
[0057] Furthermore, it should be noted that a cloth bag 73 can be installed at the top of the dredging pipe 71. When a truck is used to load waste soil particles, the soil particles can fall into the vehicle body through the cloth bag 73, which can effectively prevent the soil particles from splashing. In another case, if the selected waste dumping site is close to the construction site, the cloth bag 73 can be removed directly, and the soil particles can be directly dredged and filled into the dumping site over a large area.
[0058] In some embodiments, such as Figure 2 The waste hopper 6 includes a connecting pipe 61, a hopper 62, and a flange 63. The upper end of the connecting pipe 61 is connected to the hopper 62. The hopper 62 is semi-cylindrical and has a vibrating motor installed at its end to accelerate the entry of soil into the housing 1. The lower end of the hopper 62 is provided with a flange 63, which is connected to the housing 1 to improve the stability of the connection.
[0059] Based on the same inventive concept, this invention discloses a method of use, applying the earthwork waste transport equipment for water conservancy engineering construction as described above, and including the following steps:
[0060] Step 1: Put the waste soil into the waste funnel 6 so that the soil flows into the machine casing 1;
[0061] Step 2: Rotary joint 4 is connected to a high-pressure water pump through a pipe. The high-pressure water pump mixes water and grass seeds and inputs them into the hydraulic cutting device 3. The hydraulic cutting device 3 releases a jet to break up the soil and mix it to form mud blocks.
[0062] Step 3: The mud blocks enter the granulator 5 to form granules, which are then blown out to a designated location by the blow-filling assembly 7 or transported to a designated location by a loading truck.
[0063] Although the present invention has been described in detail above with general descriptions and specific embodiments, modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, all such modifications or improvements made without departing from the spirit of the present invention fall within the scope of protection claimed by the present invention.
Claims
1. A material conveying device for earthwork waste in water conservancy engineering construction, characterized in that, include: The casing (1) has a waste hopper (6) on one side and a filling assembly (7) on the other side, and a moving platform (2) at the bottom. The hydraulic cutting device (3) is connected to the top of the rotary joint (4), which is installed on the top of the housing (1) and connected to a high-pressure water pump. The granulator (5) is connected at the top to the hydraulic cutting device (3) and at the bottom to the blow-fill assembly (7); The hydraulic cutting device (3) generates a high-pressure water jet to cut or crush the earthwork waste, and at the same time, the earthwork waste enters the granulator (5) to be squeezed into particles and discharged into the shovel filling assembly (7), and is released to the designated location by the shovel filling assembly (7); The hydraulic cutting device (3) includes: a feeding tray (31) with a spline shaft (32) inserted at the center. The spline shaft (32) is hollow inside and its upper end is connected to the rotary joint (4). The jet plate (33) is integrally connected to the bottom of the spline shaft (32) at its center, and a number of jet holes (34) are provided along the tangential direction at its outer edge. Any one of the jet holes (34) is connected to the spline shaft (32). When the water flows into the rotary joint (4), it releases a high-pressure jet through the jet hole (34). The top end of the drive shaft (35) is fixedly set at the bottom of the jet disk (33) and is coaxial with the spline shaft (32); The feeding tray (31) includes a tray body (311), a central hole (312) and a spiral groove (313). The tray body (311) has a central hole (312) at its center and a spiral groove (313) at its outer edge. The central hole (312) is a spline hole and is sleeved on the spline shaft (32). The spline shaft (32) is adapted to drive the disc body (311) to rotate, thereby transporting the soil above the disc body (311) along the spiral groove (313) into the hydraulic cutting device (3). The granulator (5) includes: a conveying structure (51) with a screw assembly inside, one end of which is coaxially connected to the conveying drive shaft (35) and the other end is coaxially connected to the granulation component (55); The screw assembly includes a first screw (52), a tenon (53), and a second screw (54). The first screw (52) is hinged to the tenon (53) and the second screw (54). The second screw (54) drives the granulation component (55) to rotate at the end of the conveying structure (51).
2. The earthwork waste conveying equipment for water conservancy engineering construction as described in claim 1, characterized in that, The conveying structure (51) includes: The collector (511) is connected at one end of the conveying pipe (512) at its bottom, and a clamp (513) is fixedly provided at the other end of the conveying pipe (512). The granulation component (55) is sleeved on the other end of the conveying pipe (512) and abuts against the clamp (513). The end of the granulation component (55) is provided with a granulation hole (56).
3. The earthwork waste conveying equipment for water conservancy engineering construction as described in claim 2, characterized in that, The blow-fill assembly (7) includes: The blow-fill pipe (71) is equipped with an industrial fan (72) at the tail end and a cloth bag (73) at the top. A hollow rotating shaft (74) is provided with the granulation component (55) inserted inside and is located on the side of the blow-fill pipe (71).
4. The earthwork waste conveying equipment for water conservancy engineering construction as described in claim 1, characterized in that, The waste hopper (6) includes a connecting pipe (61), a hopper (62) and a flange (63). The upper end of the connecting pipe (61) is connected to the hopper (62), and the lower end is provided with a flange (63). The connecting pipe (61) is connected to the housing (1) through the flange (63). The funnel (62) is semi-cylindrical and has a vibration motor installed at its end.
5. The earthwork waste conveying equipment for water conservancy engineering construction as described in claim 1, characterized in that, The mobile platform (2) is a cast iron base equipped with casters.
6. The earthwork waste conveying equipment for water conservancy engineering construction as described in claim 3, characterized in that, A rotary motor is mounted on the hollow shaft (74).
7. A method of use, comprising the earthwork waste conveying equipment for water conservancy engineering construction as described in claim 1, characterized in that, Includes the following steps: Step 1: Put the waste soil into the waste funnel (6) so that the soil flows into the machine casing (1); Step 2: The rotary joint (4) is connected to a high-pressure water pump through a pipe. The high-pressure water pump mixes water and grass seeds and inputs them into the hydraulic cutting device (3). The hydraulic cutting device (3) releases a jet to break up the soil and mixes the soil to form mud blocks. Step 3: The mud blocks enter the granulator (5) to form granules, and are blown out to the designated location by the blow-filling assembly (7) or transported to the designated location by a loading truck.
Citation Information
Patent Citations
A system and method for treatment of oil sand tailings or oil sand ore pulp
CN102676199A
Spiral conveying part and kitchen waste repulping and pulpifying treatment equipment comprising same
CN209792231U