Diamond cutter head mold assembly intelligent production line
By designing an intelligent production line for diamond segment mold assembly and using a robot and multi-axis control mechanism to realize the automated assembly of separators, spacers and pressure blocks, the problem of low efficiency of traditional manual assembly is solved and production efficiency is improved.
Patent Information
- Application Number
- CN202311329037.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-10-13
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2043-10-13
AI Technical Summary
Traditional diamond segment mold assembly is inefficient and relies on manual operation, resulting in low production efficiency.
An intelligent production line for diamond segment mold assembly is designed, including a mold base, a transfer line, a separator loading line, a spacer bar loading area, and a compact loading area. The assembly of separators, spacers, and compacts is automatically completed through a manipulator and a multi-axis control mechanism.
The automated assembly of diamond segment molds is realized, which improves assembly efficiency, saves time and increases production output.
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Figure CN117340629B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of diamond preparation, in particular to a diamond tool bit mold assembly intelligent production line. BACKGROUND
[0002] The diamond tool bit is the working main body of the diamond saw blade. The tool bit of the diamond saw blade is composed of diamond and matrix binder. The diamond is a superhard material and serves as a cutting edge. The matrix binder serves to fix the diamond and is composed of metal elemental powder or metal alloy powder. Different compositions are called formulations. Different formulations and diamonds are used for different purposes.
[0003] During the preparation of the diamond tool bit, the tool bit raw material is placed in the tool bit groove in the diamond tool bit mold. The diamond tool bit mold needs to be separated by the spacer, the partition strip, and the pressing block to separate the tool bit groove. The traditional diamond assembly mold usually uses manual assembly to sequentially place the spacer, the partition strip, and the pressing block in the mold. Finally, the mold is locked by the screws at the side end to ensure that the adjacent edges of each tool bit groove are closed. The manual assembly of the mold has relatively low assembly efficiency. SUMMARY
[0004] Other features and advantages of the present application will be set forth in the following specification, and in part will be apparent from the specification, or can be learned by practice of the present application. The objects and other advantages of the present application will be realized and attained by the structure particularly pointed out in the specification as well as the appended drawings.
[0005] The present application aims to overcome the above-mentioned deficiencies and provide a diamond tool bit mold assembly intelligent production line.
[0006] To achieve the above-mentioned purpose, the technical solution of the present application is: a diamond tool bit mold assembly intelligent production line, comprising a mold base, a transmission assembly line, a spacer loading assembly line, a partition strip loading area, and a pressing block loading area. The mold base is transferred to the assembly intelligent production line by the transmission assembly line. The mold base is sequentially inserted with a plurality of spacers by the spacer loading assembly line. The assembly intelligent production line is inserted with a plurality of partition strips at one time by the partition strip loading area. The spacer and the partition strip cooperate to divide a plurality of tool bit cavities on the mold base. The tool bit cavities are inserted with corresponding numbers of pressing blocks by the pressing block loading area to complete the assembly of the diamond tool bit mold.
[0007] In some embodiments, the spacer loading pipeline comprises a conveying belt, a pushing cylinder, a storage area, a loading area, a spacer manipulator, the conveying belt forwards the spacer, and the spacer is transferred from the storage area to the loading area by the pushing cylinder, the spacer manipulator inserts the spacer into the mold base after the spacer is in place as identified by a sensor in the loading area, the spacer manipulator comprises a spacer clamping hand, a rotating mechanism, and a multi-axis control mechanism, the spacer clamping hand is turned by the rotating mechanism, and the spacer clamping hand is moved to the mold base by the multi-axis control mechanism.
[0008] In some embodiments, a limiting device is arranged on the transmission pipeline, and six spacer loading pipelines sequentially cooperate to complete the spacer separation of four outer sides and two inner sides of the diamond tool mold.
[0009] In some embodiments, the spacer loading area comprises a spacer disc, a spacer manipulator, and a spacer placement plate, a plurality of spacers are placed on the spacer disc, the mold base is positioned below the spacer placement plate after being limited by the limiting device of the spacer loading area, and a plurality of spacer cavities are pre-provided on the spacer placement plate, the spacer manipulator comprises a spacer grabbing hand and a multi-axis control mechanism, and the spacer grabbing hand simultaneously grabs a plurality of spacers from the spacer disc and moves them into the spacer cavities by the multi-axis control mechanism.
[0010] In some embodiments, the same spacing is provided between adjacent spacers on the spacer disc, and the spacing between adjacent spacers remains unchanged after the spacer grabbing hand grabs the spacers, and the spacing is equal to the spacing of the spacer cavities on the spacer placement plate.
[0011] In some embodiments, the spacer loading area comprises a spacer disc, a spacer manipulator, and a spacer placement plate, a plurality of spacers are placed on the spacer disc, the mold base is positioned below the spacer placement plate after being limited by the limiting device of the spacer loading area, and a plurality of spacer cavities are pre-provided on the spacer placement plate, the spacer manipulator comprises a spacer grabbing hand and a multi-axis control mechanism, and the spacer grabbing hand simultaneously grabs a plurality of spacers from the spacer disc and moves them into the spacer cavities by the multi-axis control mechanism.
[0012] In some embodiments, the transmission pipeline is divided into two transmission pipelines, namely a first transmission pipeline and a second transmission pipeline, which are arranged in parallel with each other, and the mold base is transferred by a reversing mechanism.
[0013] In some embodiments, the reversing mechanism comprises a lifting structure, a track, a supporting table, a motor, and a roller shaft group, two tracks are driven by the motor on the supporting table, and the supporting table is controlled to lift by the lifting structure, different transmission assembly lines are provided with the reversing mechanism, and the roller shaft group is arranged between adjacent reversing mechanisms.
[0014] In some embodiments, six partition piece loading assembly lines are arranged side by side on one side of the first transmission assembly line, and the installation angle between the partition piece loading assembly line and the first transmission assembly line is ninety degrees.
[0015] In some embodiments, a partition strip loading area and a pressing block loading area are arranged side by side on one side of the second transmission assembly line, and the transmission direction of the second transmission assembly line is from the partition strip loading area to the pressing block loading area.
[0016] By adopting the above technical scheme, the present application has the following beneficial effects:
[0017] The diamond tool bit mold assembly intelligent production line in the present application can automatically complete the assembly of the partition pieces, partition strips and pressing blocks on the diamond tool bit mold, the mold base is conveyed by the transmission assembly line and sequentially passes through the partition piece loading assembly line, the partition strip loading area and the pressing block loading area, and the installation of multiple partition pieces, multiple partition strips and multiple pressing blocks is completed at the same time. Compared with the traditional manual assembly of the diamond tool bit mold, the pre-mold assembly efficiency during the preparation of the diamond tool bit is improved, time is saved, and production yield is improved.
[0018] It should be understood that the above general description and the following detailed description are only exemplary and explanatory, and cannot limit the present disclosure.
[0019] It is obvious that the above-mentioned and other purposes and other purposes of the present application will become more apparent after the description of the preferred embodiments of the present application with various drawings and drawings.
[0020] In order to make the above and other purposes, features and advantages of the present application more obvious and easy to understand, one or more preferred embodiments are described below, and the drawings are shown, and are described in detail as follows. BRIEF DESCRIPTION OF DRAWINGS
[0021] The drawings are used to provide a further understanding of the present application, and constitute a part of the specification, and are used to explain the present application together with the embodiments of the present application, and do not constitute a limitation on the present application.
[0022] In the drawings, the same parts are marked with the same reference numerals, and the drawings are schematic and are not necessarily drawn according to the actual scale.
[0023] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or prior art description. Obviously, the drawings in the following description only constitute one or several embodiments of the present application, and other drawings can also be obtained by those skilled in the art without any creative effort based on these drawings.
[0024] Figure 1 Structure diagram of an intelligent production line for assembling a diamond tool bit mold of some embodiments of the present application;
[0025] Figure 2 Structure diagram of the intelligent production line for assembling a diamond tool bit mold of some embodiments of the present application after the mold base is placed with a separation piece, a partition strip and a pressing block;
[0026] Figure 3 Simple structure diagram of a separation piece loading assembly line in the intelligent production line for assembling a diamond tool bit mold of some embodiments of the present application;
[0027] Figure 4 Side view of a separation piece mechanical hand in the intelligent production line for assembling a diamond tool bit mold of some embodiments of the present application;
[0028] Figure 5 Simple structure diagram of a partition strip loading area in the intelligent production line for assembling a diamond tool bit mold of some embodiments of the present application;
[0029] Figure 6 Simple structure diagram of a pressing block loading area in the intelligent production line for assembling a diamond tool bit mold of some embodiments of the present application;
[0030] Figure 7 Simple structure diagram of a reversing mechanism in the intelligent production line for assembling a diamond tool bit mold of some embodiments of the present application.
[0031] Main drawing mark explanation: 1, mold base; 2, first transmission assembly line; 3, separation piece loading assembly line; 4, partition strip loading area; 5, pressing block loading area; 6, second transmission assembly line; 10, separation piece; 20, partition strip; 30, pressing block; 40, tool bit cavity; 31, conveying belt; 32, pushing cylinder; 33, storage area; 34, piece loading area; 35, separation piece mechanical hand; 351, rotating mechanism; 41, partition strip disc; 42, partition strip mechanical hand; 43, partition strip placing plate; 51, pressing block disc; 52, pressing block transfer mechanism; 53, transfer disc; 54, pressing block placing mechanical hand; 55, pressing block placing plate; 7, reversing mechanism; 71, track; 72, supporting table; 73, roller shaft group. DETAILED DESCRIPTION
[0032] In order to make the objects, technical solutions and advantages of the present application clearer, the present application will be further described in detail below with reference to the specific embodiments. It should be understood that the specific embodiments described herein are merely intended to explain the present application, but not to limit the present application.
[0033] In addition, in the description of the present application, it should be understood that the terms "center", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "axial", "radial", "circumferential" and the like indicate the orientation or positional relationship shown in the drawings based on the orientation or positional relationship shown in the drawings, and are merely for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.
[0034] In the present application, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connecting", "fixing" and the like should be understood in a broad sense, for example, can be fixed connection, can also be detachable connection, or can be integrated; can be directly connected, or indirectly connected through an intermediate medium; can be the internal communication of two elements or the interaction relationship between two elements. However, it is noted that direct connection means that the connection between the two main bodies does not form a connection relationship through a transition structure, but is connected only through a connection structure to form a whole. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0035] In the present application, unless otherwise explicitly specified and limited, the first feature "on" or "under" the second feature can be that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. In the description of the present specification, the description referring to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0036] Referring to Figures 1-7 , Figure 1 Structure schematic view of an intelligent production line for assembling a diamond tool bit mold of some embodiments of the present application; Figure 2 Structure schematic view of an intelligent production line for assembling a diamond tool bit mold of some embodiments of the present application, in which the mold base is placed after the separation piece, the partition strip and the pressing block; Figure 3A simple structure schematic diagram of a spacer loading assembly line in a diamond tool bit mold assembly intelligent production line for some embodiments of the present application; Figure 4 A side view of a spacer robot in a diamond tool bit mold assembly intelligent production line for some embodiments of the present application; Figure 5 A simple structure schematic diagram of a spacer loading area in a diamond tool bit mold assembly intelligent production line for some embodiments of the present application; Figure 6 A simple structure schematic diagram of a pressing block loading area in a diamond tool bit mold assembly intelligent production line for some embodiments of the present application; Figure 7 A simple structure schematic diagram of a reversing mechanism in a diamond tool bit mold assembly intelligent production line for some embodiments of the present application.
[0037] According to some embodiments of the present application, the present application provides a diamond tool bit mold assembly intelligent production line, which comprises a mold base 1, a transmission assembly line, a spacer loading assembly line 3, a spacer loading area 4, and a pressing block loading area 5. The mold base 1 is transferred to the assembly intelligent production line in the conveying direction through the transmission assembly line. The spacer loading assembly line 3 inserts a plurality of spacers 10 on the mold base 1 in sequence. The assembly intelligent production line inserts a plurality of spacer bars 20 in the spacer loading area 4 at one time. The spacers 10 and the spacer bars 20 cooperate to divide a plurality of bit cavities 40 on the mold base 1. The bit cavities 40 are filled with corresponding numbers of pressing blocks 30 through the pressing block loading area 5 to complete the assembly of the diamond tool bit mold.
[0038] According to some embodiments of the present application, the spacer loading assembly line 3 comprises a conveying belt 31, a pushing cylinder 32, a storage area 33, a loading area 34, and a spacer robot 35. The spacer loading assembly line 3 conveys the spacers 10 forward, and transfers the spacers 10 from the storage area 33 to the loading area 34 through the pushing cylinder 32. After the spacer 10 is recognized to be in place by the sensor in the loading area 34, the spacer robot 35 inserts the spacer 10 into the mold base 1. The spacer robot 35 comprises a spacer clamping hand, a rotating mechanism 351, and a multi-axis control mechanism. The spacer clamping hand is turned through the rotating mechanism 351, and is moved from the loading area 34 to the mold base 1 through the multi-axis control mechanism. A plurality of spacers 10 are stacked on the conveying belt 31. A weight is provided at the outermost side of the spacer 10 to prevent the spacer 10 from tilting. The weight provides a support force to the side end of the spacer to keep the spacer vertical, which facilitates the vertical pushing of the spacer to the loading area 34 by the pushing cylinder 32.
[0039] According to some embodiments of the present application, a limiting device is arranged on the transmission assembly line. Six spacer loading assembly lines 3 cooperate to complete the division of four outer sides and two inner sides of the diamond tool bit mold.
[0040] According to some embodiments of the present application, optionally, the batten loading area 4 comprises a batten tray 41, a batten manipulator 42, and a batten placing plate 43, a plurality of battens 20 are placed on the batten tray 41, after the mold base 1 is limited by the limiting device of the batten loading area 4, the mold base 1 is located below the batten placing plate 43, and a plurality of batten cavities are prefabricated on the batten placing plate 43, the batten manipulator 42 comprises a batten grabbing hand and a multi-axis control mechanism, and the batten grabbing hand moves to the batten cavities from the batten tray 41 by the multi-axis control mechanism.
[0041] According to some embodiments of the present application, optionally, the same interval is provided between the adjacent battens 20 arranged on the batten tray 41, and the interval between the adjacent battens 20 does not change after the batten grabbing hand grabs the battens 20, and the interval is equal to the interval of the batten cavities on the batten placing plate 43. The structure of the batten grabbing hand is exemplified as follows: a plurality of clamping groups can be adopted, and a pneumatic mode is adopted to drive the clamping. The clamping group comprises a first chuck and a second chuck, the first chuck and the second chuck are hinged, and the pneumatic mode enables any chuck to displace to complete the clamping action.
[0042] According to some embodiments of the present application, optionally, the briquette loading area 5 comprises a briquette tray 51, a briquette transfer mechanism 52, a transfer tray 53, a briquette placing manipulator 54, and a briquette placing plate 55, a plurality of closely adjacent briquettes 30 are arranged on the briquette tray 51, a plurality of suction nozzles are arranged on the briquette transfer mechanism 52, and the suction nozzles simultaneously suck a plurality of briquettes 30 and disperse the briquettes 30 at equal intervals, after the mold base 1 is limited by the limiting device of the batten loading area 4, the mold base 1 is located below the briquette placing plate 55, and a plurality of briquette cavities are prefabricated on the briquette placing plate 55, the transfer tray 53 is provided with briquette cavities, the briquette placing manipulator 54 comprises a briquette grabbing hand and a multi-axis control mechanism, the briquette transfer mechanism 52 moves a plurality of briquettes 30 from the briquette tray 51 to the transfer tray 53 by the multi-axis control mechanism, and the briquette grabbing hand moves a plurality of briquettes 30 from the transfer tray 53 to the briquette cavities by another multi-axis control mechanism. The structure of the dispersion suction nozzle is exemplified as follows: the suction nozzle is installed on a moving block, three suction nozzles are arranged in one row, and four rows are arranged; the suction nozzles in the same row are controlled by a threaded rod, and the threaded rod is threadedly connected with the moving block on which the suction nozzles are installed; the threaded rod is driven by a small motor; in the initial state, the suction nozzles are closely arranged, when the threaded rod rotates, the moving blocks displace in one direction by the same amount, thereby realizing the dispersion action of the suction nozzles; similarly, a plurality of suction nozzles are controlled to displace in one direction by a linkage mode, and different direction threaded rod structures are arranged, thereby realizing the dispersion action of a plurality of suction nozzles in two perpendicular directions.
[0043] According to some embodiments of the present application, optionally, the transmission pipeline is divided into two transmission pipelines, i.e., a first transmission pipeline 2 and a second transmission pipeline 6, which are arranged in parallel with each other, and the two transmission pipelines are transferred by a reversing mechanism 7.
[0044] According to some embodiments of the present application, optionally, the reversing mechanism 7 comprises a lifting structure, a track 71, a supporting table 72, a motor, and a roller shaft group 73, two tracks 71 are driven by the motor on the supporting table 72, and the supporting table 72 is controlled to rise and fall by the lifting structure, the reversing mechanism 7 is arranged on each transmission pipeline, and the roller shaft group 73 is arranged between adjacent reversing mechanisms 7.
[0045] According to some embodiments of the present application, optionally, six partition piece loading pipelines 3 are arranged side by side on one side of the first transmission pipeline 2, and the installation angle between the partition piece loading pipeline 3 and the first transmission pipeline 2 is ninety degrees.
[0046] According to some embodiments of the present application, optionally, a partition strip loading area 4 and a briquette loading area 5 are arranged side by side on one side of the second transmission pipeline 6, and the transmission direction of the second transmission pipeline 6 is from the partition strip loading area 4 to the briquette loading area 5.
[0047] Example 1
[0048] The embodiment provides a diamond cutter head mold assembly intelligent production line, which comprises a mold base 1, a transmission pipeline, a partition piece loading pipeline 3, a partition strip loading area 4, and a briquette loading area 5. The mold base 1 is transferred to the assembly intelligent production line in the conveying direction by the transmission pipeline. The mold base 1 is sequentially inserted with a plurality of partition pieces 10 on the mold base 1 by the partition piece loading pipeline 3. The assembly intelligent production line is synchronously inserted with a plurality of partition strips 20 at one time by the partition strip loading area 4. The partition piece 10 and the partition strip 20 are matched on the mold base 1 to divide a plurality of cutter head cavities 40. A corresponding number of briquettes 30 are inserted into the cutter head cavities 40 by the briquette loading area 5 to complete the assembly of the diamond cutter head mold.
[0049] The partition piece loading pipeline 3 comprises a conveying belt 31, a pushing cylinder 32, a storage area 33, a piece loading area 34, and a partition piece manipulator 35. The conveying belt 31 conveys the partition pieces 10 forward, and the pushing cylinder 32 transfers the partition pieces 10 from the storage area 33 to the piece loading area 34. After the piece loading area 34 identifies that the partition pieces 10 are in place through a sensor, the partition piece manipulator 35 grabs the partition pieces 10 and inserts them into the mold base 1. The partition piece manipulator 35 comprises a partition piece clamping hand, a rotating mechanism 351, and a multi-axis control mechanism. The partition piece clamping hand is turned by the rotating mechanism 351, and is moved from the piece loading area 34 to the mold base 1 by the multi-axis control mechanism.
[0050] The limiting device is arranged on the transmission pipeline, and the six separation piece loading pipelines 3 sequentially cooperate to complete the separation of the four outer side surfaces and the two inner parts of the diamond tool bit mold.
[0051] The partition strip loading area 4 includes a partition strip disc 41, a partition strip manipulator 42, and a partition strip placing plate 43. The partition strip disc 41 is provided with a plurality of partition strips 20. After the mold base 1 is limited by the limiting device of the partition strip loading area 4, the mold base 1 is located below the partition strip placing plate 43, and a plurality of partition strip cavities are prefabricated on the partition strip placing plate 43. The partition strip manipulator 42 includes a partition strip grabbing hand and a multi-axis control mechanism. The partition strip grabbing hand moves the plurality of partition strips 20 from the partition strip disc 41 to the partition strip cavities through the multi-axis control mechanism.
[0052] The partition strips 20 arranged on the partition strip disc 41 are arranged at the same interval. After the partition strip grabbing hand grabs the partition strips 20, the interval between the adjacent partition strips 20 remains unchanged, and the interval is equal to the interval of the partition strip cavities on the partition strip placing plate 43.
[0053] The pressing block loading area 5 includes a pressing block disc 51, a pressing block transfer mechanism 52, a transfer disc 53, a pressing block placing manipulator 54, and a pressing block placing plate 55. A plurality of pressing blocks 30 are arranged on the pressing block disc 51 at a close interval. A plurality of suction nozzles are arranged on the pressing block transfer mechanism 52, and the suction nozzles simultaneously suck the plurality of pressing blocks 30 and disperse the pressing blocks 30 at an equal interval. After the mold base 1 is limited by the limiting device of the partition strip loading area 4, the mold base 1 is located below the pressing block placing plate 55, and a plurality of pressing block cavities are prefabricated on the pressing block placing plate 55. The transfer disc 53 is provided with a pressing block cavity. The pressing block placing manipulator 54 includes a pressing block grabbing hand and a multi-axis control mechanism. The pressing block transfer mechanism 52 moves the plurality of pressing blocks 30 from the pressing block disc 51 to the transfer disc 53 through the multi-axis control mechanism. The pressing block grabbing hand moves the plurality of pressing blocks 30 from the transfer disc 53 to the pressing block cavities through another multi-axis control mechanism.
[0054] Embodiment 2
[0055] The embodiment provides an intelligent production line for assembling a diamond tool bit mold. The difference between the embodiment and the embodiment 1 is that the transmission pipeline is divided into two transmission pipelines, namely a first transmission pipeline 2 and a second transmission pipeline 6, and the two transmission pipelines are arranged in parallel. The two transmission pipelines transfer the mold base 1 through a reversing mechanism 7.
[0056] The reversing mechanism 7 includes a lifting structure, a track 71, a supporting table 72, a motor, and a roller shaft group 73. The two tracks 71 are driven by the motor on the supporting table 72, and the supporting table 72 is controlled to rise and fall through the lifting structure. The different transmission pipelines are provided with the reversing mechanism 7, and the roller shaft group 73 is arranged between the adjacent reversing mechanisms 7.
[0057] Six spacer piece loading lines 3 are arranged side by side on one side of the first conveying line 2, and the installation angle between the spacer piece loading lines 3 and the first conveying line 2 is ninety degrees.
[0058] The spacer strip loading area 4 and the briquette loading area 5 are arranged side by side on one side of the second conveying line 6, and the conveying direction of the second conveying line 6 is from the spacer strip loading area 4 to the briquette loading area 5.
[0059] The diamond tool bit mold assembly intelligent production line in Example 1 is provided with one conveying line, so that the mold base 1 does not need to be controlled by the reversing mechanism 7 in Example 2 to turn, and the use cost is low without two reversing mechanisms 7 in Example 1, but the length of the site is required to be higher.
[0060] The diamond tool bit mold assembly intelligent production line in Example 2 (the assembled diamond tool bit mold is taken as an example of a mold for making 12 pressing heads), which is divided into two equal-length first conveying lines 2 and second conveying lines 6, automatically reverses through the reversing mechanism 7 to realize the transfer of the mold base 1 from the first conveying line 2 to the second conveying line 6. Six spacer pieces 10 are inserted through the six spacer piece loading lines 3 on the side end of the first conveying line 2, nine spacer strips 20 are inserted through the spacer strip loading area 4 on the side end of the second conveying line 6, and finally 12 pressing strips are inserted through the briquette loading area 5 on the side end of the second conveying line 6. Four of the six spacer pieces 10 form the outer side of the mold, and two of the six spacer pieces 10 separate three large-size cavities, and after the nine spacer strips 20 are inserted, the large-size cavities are divided into 12 tool bit cavities 40, and finally 12 pressing blocks 30 are placed, and the pressing blocks 30 support the bottom to form the structure of one side of the diamond tool bit grinding.
[0061] Taking the diamond tool bit mold assembly intelligent production line in Example 2 as an example, in terms of overall structure, whether it is the spacer piece loading line 3, the spacer strip loading area 4 or the briquette loading area 5, a multi-axis control mechanism is arranged in the structure, and the multi-axis control mechanism cooperates with the corresponding grabbing structure to realize multidirectional displacement (commonly three control directions, such as up and down, left and right, front and back), so as to shorten the grabbing and moving time. For example, in the structure of the briquette loading area 5, two grabbing structures (the briquette transfer mechanism 52 and the briquette grabbing hand) are arranged. In order to ensure that the spacer strip 20 and the pressing block 30 can be accurately placed on the mold base 1, the spacer strip placing plate 43 and the pressing block placing plate 55 are arranged, and cavities with corresponding shapes and sizes are arranged on the two plates to ensure that the spacer strip 20 or the pressing block 30 does not deviate. Before the corresponding grabbing structure grabs and places the spacer piece 10, the spacer strip 20 or the pressing block 30, the limiting structure is lifted to limit the displacement of the mold base 1 to the output direction (the rear end) of the conveying line.
[0062] The diamond cutter head mold assembly intelligent production line is used for screwing the screw for locking the partition sheet into the side end of the mold through manual mode after the partition sheet, the partition strip and the pressing block are assembled into the mold base 1 through various structures, so that the partition sheet is in close contact with the partition strip, and the cutter head cavity is closed.
[0063] It should be understood that the embodiments disclosed herein are not limited to particular process steps or materials disclosed herein, but rather, the same or equivalent processes can be used. It should also be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting.
[0064] Reference throughout this specification to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the application. Thus, appearances of the phrase "in one embodiment" or "in an embodiment" are not necessarily referring to the same embodiment.
[0065] Furthermore, the described features, characteristics, or aspects can be combined in any suitable manner in one or more embodiments. In the above description, numerous specific details are provided, such as particular thicknesses, numbers, etc., to provide a thorough understanding of embodiments of the application. One skilled in the relevant art will recognize, however, that the application can be practiced without one or more of the specific details, or with other methods, components, materials, etc.
Claims
1. An intelligent production line for assembling diamond segment molds, characterized in that: It includes a mold base, a transmission line, a separator loading line, a spacer loading area, and a pressure block loading area. The mold base is transferred to the conveying direction of the assembly intelligent production line through the transmission line. The mold base inserts several separators on the mold base in sequence through the separator loading line. The assembly intelligent production line inserts multiple spacers on the mold base at one time through the spacer loading area. The separators and spacers cooperate to divide multiple tool head cavities on the mold base, and the corresponding number of pressure blocks are inserted into the tool head cavity through the pressure block loading area to complete the assembly of the diamond tool head mold.
2. The intelligent production line for assembling diamond segment molds according to claim 1, characterized in that: The separator loading line includes a conveyor belt, a pushing cylinder, a storage area, a loading area, and a separator robot. The conveyor belt transports the separator forward and transfers the separator from the storage area to the loading area through the pushing cylinder. After the loading area recognizes that the separator is in place through a sensor, the separator robot grabs the separator and inserts it into the mold base. The separator robot includes a separator clamping hand, a rotating mechanism, and a multi-axis control mechanism. The separator clamping hand is turned by the rotating mechanism, and the separator clamping hand is controlled by the multi-axis control mechanism to move from the loading area to the mold base.
3. The intelligent production line for assembling diamond segment molds according to claim 1, characterized in that: A limiting device is provided on the transmission line, and the six separator loading lines cooperate in sequence to complete the four outer side separations and two internal separations of the diamond segment mold.
4. The intelligent production line for assembling diamond segment molds according to claim 1, characterized in that: The spacer loading area includes a spacer plate, a spacer manipulator, and a spacer placement plate. Several spacers are placed on the spacer plate. After the mold base is limited by the limiting device of the spacer loading area, the mold base is located below the spacer placement plate, and a plurality of spacer cavities are prefabricated on the spacer placement plate. The spacer manipulator includes a spacer grabber and a multi-axis control mechanism. The spacer grabber simultaneously grabs multiple spacers from the spacer plate and moves them into the spacer cavities through the multi-axis control mechanism.
5. The intelligent production line for assembling diamond segment molds according to claim 4, characterized in that: The adjacent partitions arranged on the partition plate are provided with the same spacing. After the partition grabber grabs the partition, the spacing between the adjacent partitions remains unchanged, and the spacing is equal to the spacing of the partition cavities on the partition placement plate.
6. The intelligent production line for assembling diamond segment molds according to claim 1, characterized in that: The briquette loading area includes a briquette tray, a briquette transfer mechanism, a turntable, a briquette placement robot, and a briquette placement plate. Several closely adjacent briquettes are arranged on the briquette tray. Several suction nozzles are provided on the briquette transfer mechanism, and the suction nozzles simultaneously suck up multiple briquettes while dispersing the briquettes at equal intervals. After the mold base is limited by the limiting device of the spacer loading area, the mold base is located below the briquette placement plate, and the briquette placement plate is prefabricated with multiple briquette cavities. The turntable is provided with a briquette cavity. The briquette placement robot includes a briquette grabber and a multi-axis control mechanism. The briquette transfer mechanism simultaneously absorbs multiple briquettes from the briquette tray and moves them to the turntable through the multi-axis control mechanism. The briquette grabber then simultaneously absorbs multiple briquettes from the turntable and moves them to the briquette cavity through another multi-axis control mechanism.
7. The intelligent production line for assembling diamond segment molds according to claim 1, characterized in that: The transmission line is divided into two transmission lines, namely a first transmission line and a second transmission line, which are arranged parallel to each other. The two transmission lines transfer the mold base through a reversing mechanism.
8. The intelligent production line for assembling diamond segment molds according to claim 7, characterized in that: The reversing mechanism includes a lifting structure, a crawler, a supporting platform, a motor, and a roller group. The supporting platform has two crawlers driven by a motor, and the supporting platform controls its lifting and lowering through the lifting structure. Different transmission lines are equipped with reversing mechanisms, and roller groups are arranged between adjacent reversing mechanisms.
9. The intelligent production line for assembling diamond segment molds according to claim 8, characterized in that: Six separator loading lines are arranged side by side on one side of the first transmission line, and the installation angle between the separator loading lines and the first transmission line is ninety degrees.
10. The intelligent production line for assembling diamond segment molds according to claim 9, characterized in that: A spacer bar loading area and a briquette loading area are arranged side by side on one side of the second transmission line, and the transmission direction of the second transmission line is from the spacer bar loading area to the briquette loading area.
Citation Information
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