Method, device and apparatus for trimming a strip of steel
By obtaining the width parameters of raw materials and order strip coils, the cutting pattern and width are determined, solving the problem of inconsistent strip cutting, improving cutting quality and equipment lifespan, and reducing defective products.
Patent Information
- Application Number
- CN202311297134.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-10-08
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2043-10-08
AI Technical Summary
In the strip steel production process, existing technologies are unable to effectively prevent the actual cut edge of the strip steel from not meeting the order requirements, which can lead to damage to the cutting shear blade or production line shutdown, and the cutting quality is unstable.
By obtaining the width parameters of the raw material strip coil and the order strip coil, the trimming mode and width are determined. Different trimming modes and width settings are adopted, including no trimming, trimming, and trimming width optimization modes, to prevent trimming errors and improve trimming quality.
This improved the accuracy and stability of the strip steel trimming process, reduced the number of defective products, and increased the yield and service life of the trimming equipment.
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Figure CN117340669B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of strip steel production, in particular to a strip steel trimming method, device and equipment. BACKGROUND
[0002] The trimming shear is a very key equipment in the cold rolling post-processing line, which is mainly used for cutting off the out-of-tolerance part in the width direction of the strip steel, so that the width of the strip steel reaches the target width to meet the customer's requirements. The trimming shear setting value is issued through three levels, including the trimming mode and the trimming width. However, in the actual production process, part of the raw material coil has been trimmed on the previous production line, but the three-level system issues the trimming data according to the production plan. In this case, the trimming equipment will proceed with the feed cutting according to the setting value issued by the three levels. Since the previous production line has been trimmed, the actual width of the raw material coil is close to the feed position, which is easy to cause the strip steel to scratch the cutter head and cause the cutter head to be damaged, or the cutter head to scratch the strip steel and cause the production line to stop. When the actual strip steel is not trimmed according to the plan on the previous production line, and needs to be trimmed on the current production line, since the three-level system does not issue the trimming, the final product is not trimmed according to the requirements. SUMMARY
[0003] The embodiments of the present application provide a strip steel trimming method, device and equipment, which can at least to some extent solve the problem that the actual trimmed product of the strip steel does not meet the requirements of the order strip steel coil, resulting in that the finished product coil is not trimmed according to the requirements, the trimming shear blade is damaged, and even the production line is stopped.
[0004] Other characteristics and advantages of the present application will become apparent from the following detailed description, or will be learned by practice of the present application.
[0005] According to an aspect of the embodiments of the present application, a strip steel trimming method is provided, which comprises:
[0006] obtaining the width of the raw material strip steel coil as a compared width parameter,
[0007] obtaining the minimum value of the width of the order strip steel coil as a comparison width parameter;
[0008] determining a trimming mode according to the difference between the compared width parameter and the comparison width parameter;
[0009] trimming the raw material strip steel coil based on the trimming mode.
[0010] In some embodiments of the present application, the determination of the trimming mode according to the difference between the compared width parameter and the comparison width parameter comprises:
[0011] According to the compared width parameter and the to-be-compared width parameter, if a difference between the compared width parameter and the to-be-compared width parameter is less than a first set difference value, a pre-set slitting mode is called as a first slitting mode, wherein the first slitting mode is no slitting;
[0012] If the difference between the compared width parameter and the to-be-compared width parameter is greater than the first set difference value, the pre-set slitting mode is called as a second slitting mode, wherein the second slitting mode is slitting.
[0013] In some embodiments of the present application, if the difference between the compared width parameter and the to-be-compared width parameter is greater than the first set difference value, the pre-set slitting mode is called as the second slitting mode, wherein the second slitting mode is slitting, including:
[0014] Obtaining a minimum value of an order strip coil width and a maximum value of the order strip coil width;
[0015] According to the minimum value of the order strip coil width and the maximum value of the order strip coil width, a slitting width is determined.
[0016] In some embodiments of the present application, according to the minimum value of the order strip coil width and the maximum value of the order strip coil width, the slitting width is determined, including:
[0017] According to the minimum value of the order strip coil width and the maximum value of the order strip coil width, if a difference between the minimum value of the order strip coil width and the maximum value of the order strip coil width is less than or equal to a second set difference value, the slitting width is determined as the minimum value of the order strip coil width plus 1 mm;
[0018] According to the minimum value of the order strip coil width and the maximum value of the order strip coil width, if the difference between the minimum value of the order strip coil width and the maximum value of the order strip coil width is greater than the second set difference value, a slitting width optimization mode is entered.
[0019] In some embodiments of the present application, according to the minimum value of the order strip coil width and the maximum value of the order strip coil width, if the difference between the minimum value of the order strip coil width and the maximum value of the order strip coil width is greater than the second set difference value, the slitting width optimization mode is entered, including:
[0020] Obtaining an order strip coil thickness;
[0021] If the order strip coil thickness is greater than 0.8 mm and a surface smoothness degree level is a pre-set second level, a third level or a fourth level, the slitting width is determined as the maximum value of the order strip coil width minus 1.4 to 1.6 mm;
[0022] If the surface grade of the order strip coil is the preset second grade, the third grade or the fourth grade, the trimming width is determined as the maximum value of the order strip coil width minus 1.9 to 2.1 mm.
[0023] In some embodiments of the present application, the first set difference value is 15 mm.
[0024] In some embodiments of the present application, the second set difference value is 3 mm.
[0025] In some embodiments of the present application, when the raw material strip coil width value is 0 mm, the trimming width value is no trimming.
[0026] According to an aspect of an embodiment of the present application, there is provided a strip trimming device, the device comprising:
[0027] A raw material strip coil width data acquisition unit is configured to acquire a raw material strip coil width value.
[0028] An order strip coil width data acquisition unit is configured to acquire a minimum width value and a maximum width value of an order strip coil.
[0029] A trimming mode determination unit is configured to determine a trimming mode according to the order strip coil width data and the raw material strip coil width data.
[0030] A trimming unit is configured to trim an order strip coil based on the trimming mode determined by the trimming mode determination unit.
[0031] According to an aspect of an embodiment of the present application, there is provided a strip trimming device, comprising one or more processors and one or more memories, wherein the one or more memories store at least one piece of program code, and the at least one piece of program code is loaded and executed by the one or more processors to implement the method of any one of the preceding claims.
[0032] The present application has the following beneficial effects: By obtaining the width of the raw material strip coil and the width range of the order strip coil required by the customer, different trimming modes are set according to the different ranges required by the customer, thereby preventing errors in trimming during the process of changing the raw material strip coil into a finished product coil, improving the trimming quality, and reducing defective products.
[0033] It should be understood that the above general description and the following detailed description are only exemplary and explanatory, and cannot limit the present application. BRIEF DESCRIPTION OF DRAWINGS
[0034] The accompanying drawings, which are incorporated herein and constitute part of this specification, illustrate embodiments consistent with the application and, together with the description, further serve to explain the principles of the application. It is apparent that the drawing in the following description is only some embodiments of the present application, and for those skilled in the art, other drawings can be obtained from these drawings without creative labor. In the drawings:
[0035] Figure 1 A flowchart of a strip edge cutting method is shown;
[0036] Figure 2 A structural diagram of a strip edge cutting device is shown;
[0037] Figure 3 A structural diagram of a strip edge cutting electronic device is shown. DETAILED DESCRIPTION
[0038] Example implementations will now be described more fully with reference to the accompanying drawings. Example implementations may, however, be implemented in many different forms and should not be construed as limited to the examples set forth herein; rather, these implementations are provided so that this disclosure will be thorough and complete, and will fully convey the scope of example implementations to those skilled in the art.
[0039] Moreover, the described features, structures, or characteristics can be combined in any suitable manner in one or more embodiments. In the following description, numerous specific details are provided to give a thorough understanding of embodiments of the application. One skilled in the relevant art will recognize, however, that the
[0040] The block diagrams shown in the drawings are merely functional entities, and do not necessarily have to correspond to physically independent entities. That is, these functional entities can be implemented in software form, or in one or more hardware modules or integrated circuits, or in different network and / or processor devices and / or microcontroller devices.
[0041] The flowcharts shown in the drawings are merely exemplary illustrations, and do not necessarily include all contents and operations / steps, nor are they necessarily executed in the order described. For example, some operations / steps can be further divided, and some operations / steps can be combined or partially combined, so the actual execution order can be changed according to the actual situation.
[0042] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and in the above drawings are used to distinguish similar objects, and do not necessarily have to be used to describe a specific order or sequence. It should be understood that the objects thus used can be interchanged under appropriate circumstances, so that the embodiments of the present application described herein can be implemented in an order other than that illustrated or described.
[0043] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and in the above drawings are used to distinguish similar objects, and do not necessarily have to be used to describe a specific order or sequence. It should be understood that the objects thus used can be interchanged under appropriate circumstances, so that the embodiments of the present application described herein can be implemented in an order other than that illustrated or described.
[0044] The embodiments in the present application involve technologies related to artificial intelligence, that is, the complete automation verification of video editing effect is realized through artificial intelligence. Artificial intelligence (AI) is the use of digital computers or digital computer controlled machines to simulate, extend and expand human intelligence, perceive the environment, acquire knowledge and use knowledge to obtain the best results. In other words, artificial intelligence is a comprehensive technology of computer science, which tries to understand the essence of intelligence and produce a new intelligent machine that can react in a similar way to human intelligence. Artificial intelligence is the design principle and implementation method of various intelligent machines, so that the machine has the functions of perception, reasoning and decision-making.
[0045] According to one aspect of the embodiments of the present application, a strip steel trimming method is provided, referring to Figure 1 The flowchart of the strip steel trimming method is shown, and the method comprises: Figure 1 The flowchart of the strip steel trimming method is shown, and the method comprises:
[0046] S1, obtaining the width of the raw strip steel coil as a compared width parameter,
[0047] S2, obtaining the minimum value of the width of the order strip steel coil as a comparison width parameter;
[0048] S3, determining the trimming mode according to the difference between the compared width parameter and the comparison width parameter;
[0049] S4, trimming the raw strip steel coil based on the trimming mode.
[0050] The beneficial effects of the present application are: by obtaining the width of the raw strip steel coil and the width range of the order strip steel coil required by the customer, different trimming modes are set according to the different ranges required by the customer, so as to prevent errors in trimming during the process of changing the raw strip steel coil into a finished product coil, improve the trimming quality, and reduce defective products.
[0051] In some embodiments of the present application, the determining the trimming mode according to the compared width parameter and the difference between the compared width parameter and the comparison width parameter comprises:
[0052] According to the compared width parameter and the comparison width parameter, if the difference between the compared width parameter and the comparison width parameter is less than a first set difference value, the pre-set trimming mode is called the first trimming mode, wherein the first trimming mode is no trimming;
[0053] If the difference between the compared width parameter and the comparison width parameter is greater than the first set difference value, the pre-set trimming mode is called the second trimming mode, wherein the second trimming mode is trimming.
[0054] It should be understood that by determining different trimming modes, i.e. trimming or no trimming, according to whether the difference between the minimum width of the order steel coil and the width of the raw material steel coil reaches the pre-set first set difference value, here the first set difference value is 15 mm, 15 mm of reserved space is left for the order steel coil to prevent it from being too narrow in the process of being trimmed off, so as to have no tolerance space, thereby improving the yield.
[0055] In some embodiments of the present application, if the difference between the compared width parameter and the comparison width parameter is greater than the first set difference value, the pre-set trimming mode is called the second trimming mode, wherein the second trimming mode is trimming, comprising:
[0056] Obtaining the minimum width of the order steel coil and the maximum width of the order steel coil;
[0057] Determining the trimming width according to the minimum width of the order steel coil and the maximum width of the order steel coil.
[0058] It should be understood that by determining the trimming width value according to the minimum width of the order steel coil and the maximum width of the order steel coil, trimming error caused by the inaccuracy of the trimming set value and the actual value can be prevented, thereby ensuring the accuracy of the trimming of the production line and the stability of the operation of the production line.
[0059] In some embodiments of the present application, according to the minimum width of the order steel coil and the maximum width of the order steel coil, the determining the trimming width comprises:
[0060] According to the minimum width of the order steel coil and the maximum width of the order steel coil, if the difference between the minimum width of the order steel coil and the maximum width of the order steel coil is less than or equal to a second set difference value, the trimming width is determined to be the minimum width of the order steel coil plus 1 mm;
[0061] According to the order strip coil width minimum value and the order strip coil width maximum value, if a difference between the order strip coil width minimum value and the order strip coil width maximum value is greater than a second set difference value, enter a trimming width optimization mode.
[0062] It should be understood that, according to whether the difference between the order strip coil width minimum value and the width maximum value is greater than the second set difference value, if it is less than the order strip coil width minimum value plus 1 mm, the order strip coil can reach the optimal trimming range at high requirements. If it is greater, further subdivide the trimming width, so that the order strip coil can be trimmed according to other indicators at low requirements, so that the production of the punched strip coil is of higher quality.
[0063] In some embodiments of the present application, the order strip coil width minimum value and the order strip coil width maximum value are entered into the trimming width optimization mode, including:
[0064] Obtain the order strip coil thickness;
[0065] If the order strip coil thickness is greater than 0.8 mm and the surface smoothness level is a preset second level, third level or fourth level, the trimming width is determined to be the order strip coil width maximum value minus 1.4 to 1.6 mm. It should be noted that the best value is 1.5 mm.
[0066] If the order strip coil surface level is a preset second level, third level or fourth level, the trimming width is determined to be the order strip coil width maximum value minus 1.9 to 2.1 mm. It should be noted that the best value is 2 mm.
[0067] It should be understood that in the process of cutting the strip, the thinner it is, the more difficult it is to cut. Therefore, when the order strip coil thickness is less than 0.8 mm, a second cutting based on the order strip coil width maximum value minus 2 mm is required to achieve the best cutting yield.
[0068] In some embodiments of the present application, the first set difference value is 15 mm.
[0069] It should be understood that the first set difference value can also be selected as other values in different cutting scenarios.
[0070] In some embodiments of the present application, the second set difference value is 3 mm.
[0071] It should be understood that the second set difference value can also be selected as other values in different cutting scenarios.
[0072] In some embodiments of the present application, when the raw strip coil width value is 0 mm and the trimming width value is no trimming.
[0073] It should be understood that, in order to avoid the abnormality of the trimming width value caused by the lack of the maximum and minimum width values of the raw strip coil data (the export value is 0), a correction program is added, and when the export value is abnormal, the cutting width is no trimming, so that the entire trimming process has better fault tolerance.
[0074] According to an aspect of the embodiments of the present application, a strip steel trimming device is provided, Figure 2 A structural diagram of the strip steel trimming device is shown, and the device 1200 comprises:
[0075] A raw strip coil width data acquisition unit 1201 is used to acquire the raw strip coil width value;
[0076] An order strip coil width data acquisition unit 1202 is used to acquire the minimum width value and the maximum width value of the order strip coil;
[0077] A trimming mode determination unit 1203 is used to determine the trimming mode according to the order strip coil width data and the raw strip coil width data;
[0078] A trimming unit 1204 is used to trim the order strip coil based on the trimming mode determined by the trimming mode determination unit.
[0079] The beneficial effects of the embodiments of the present application are described above, and will not be repeated here.
[0080] Based on the same inventive concept, the third aspect of the embodiments of the present application further provides a strip steel trimming device, Figure 3 A structural diagram of the strip steel trimming electronic device is shown, and the strip steel trimming device comprises one or more memories 1304, one or more processors 1302, and at least one computer program (program code) stored in the memory 1304 and executable on the processor 1302, and the processor 1302 executes the computer program to realize the cutting method of the strip steel as described in the first aspect.
[0081] In the method, Figure 3In particular embodiments, a bus architecture, represented by the bus 1300, the bus 1300 can include any number of interconnecting buses and bridges, the bus 1300 links together various circuits such as the processor 1302 represented by one or more processors and the memory 1304 represented by the memory, and can also link together various other circuits which are well known in the art, thus, further description of these other circuits is not necessary for an understanding of the present application. The bus interface 1305 provides an interface between the bus 1300 and the receiver 1301 and the transmitter 1303. The receiver 1301 and the transmitter 1303 can be the same component, i.e., a transceiver, providing a unit for communicating with various other apparatus over a transmission medium. The processor 1302 is responsible for managing the bus 1300 and general processing, while the memory 1304 can be used for storing data used by the processor 1302 in executing operational processes.
[0082] The functions described herein can be implemented in hardware, software executed by a processor, firmware, or any combination thereof. If implemented in software executed by a processor, the functions can be stored on or transferred over as one or more instructions or code on a computer-readable medium. Other examples and implementations are within the scope and spirit of the disclosure and appended claims. For example, due to the nature of software, functions described above can be implemented using software executed by a processor, hardware, firmware, hardwiring, or combinations of any of these. Features implementing functions can also be physically located at various positions, including being distributed such that portions of functions are implemented at different physical locations. Also, as technology evolves, the underlying functions and techniques can be implemented by equivalent hardware and / or software elements without departing from the scope and spirit of the disclosure.
[0083] In several embodiments provided in the present application, it should be understood that the disclosed technology can be implemented in other ways. Among them, the above-mentioned device embodiments are only schematic, for example, the division of the units can be a logical function division, and actual implementation can have another division mode, for example, a plurality of units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point, the coupling or direct coupling or communication connection between the displayed or discussed each other can be through some interface, indirect coupling or communication connection between units or modules, which can be electrical or other forms.
[0084] The units described as separate components can or can not be physically separated, and the components of the control device can or can not be physical units, i.e., they can be located in one place, or they can be distributed on multiple units. Part or all of the units can be selected according to actual needs to achieve the purpose of the present embodiment.
[0085] The integrated unit, if implemented in the form of a software function unit and sold or used as an independent product, can be stored in a computer readable storage medium. Based on such understanding, the technical solutions of the present application essentially or say the part that contributes to the prior art or the whole or part of the technical solutions can be embodied in the form of a software product. The computer software product is stored in a storage medium, including a plurality of instructions to make a computer device (which can be a personal computer, a server or a network device, etc.) execute all or part of the steps of the method described in various embodiments of the present application. The aforementioned storage medium includes: a U disk, a read-only memory (ROM, Read-Only Memory), a random access memory (RAM, Random Access Memory), a mobile hard disk, a magnetic disk or an optical disk, and various media that can store program codes.
[0086] The above only describes the embodiments of the present application and is not intended to limit the present application. For those skilled in the art, the present application can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the scope of the claims of the present application.
Claims
1. A method of trimming a strip of steel, characterized in that, The method comprises: acquiring the raw strip coil width as a compared width parameter, acquiring the minimum order strip coil width as a comparison width parameter; according to the compared width parameter and the comparison width parameter, if the difference between the comparison width parameter and the compared width parameter is less than a first set difference value, calling a pre-set trimming mode as a first trimming mode, wherein the first trimming mode is no trimming; if the difference between the comparison width parameter and the compared width parameter is greater than the first set difference value, calling a pre-set trimming mode as a second trimming mode, wherein the second trimming mode is trimming; in the second trimming mode, acquiring the minimum order strip coil width and the maximum order strip coil width; if the difference between the minimum order strip coil width and the maximum order strip coil width is less than or equal to a second set difference value, determining the trimming width as the minimum order strip coil width plus 1 mm; if the difference between the minimum order strip coil width and the maximum order strip coil width is greater than the second set difference value, entering a trimming width optimization mode; in the trimming width optimization mode, acquiring the order strip coil thickness; if the order strip coil thickness is greater than 0.8 mm and the surface smoothness level is a pre-set second level, a third level or a fourth level, determining the trimming width as the maximum order strip coil width minus 1.4 to 1.6 mm; if the order strip coil surface level is a pre-set second level, a third level or a fourth level, determining the trimming width as the maximum order strip coil width minus 1.9 to 2.1 mm; based on the trimming mode, trimming the raw strip coil.
2. The method of claim 1, wherein, The first set difference value is 15 mm.
3. The method of claim 1, wherein, The second set difference value is 3 mm.
4. The method of claim 1, wherein, When the raw strip coil width is 0 mm, the trimming width value is no trimming.
5. A strip steel trimming device characterized by, The device comprises: a raw strip coil width data acquisition unit configured to acquire the raw strip coil width, wherein the raw strip coil width is a compared width parameter; an order strip coil width data acquisition unit configured to acquire the minimum order strip coil width and the maximum order strip coil width, wherein the minimum order strip coil width is a comparison width parameter; The trimming mode determination unit is configured to determine a trimming mode according to the compared width parameter and the to-be-compared width parameter. If a difference between the compared width parameter and the to-be-compared width parameter is less than a first set difference, a pre-set trimming mode is determined as a first trimming mode, where the first trimming mode is no trimming. If the difference between the compared width parameter and the to-be-compared width parameter is greater than the first set difference, the pre-set trimming mode is determined as a second trimming mode, where the second trimming mode is trimming. In the second trimming mode, a minimum width of an order strip coil and a maximum width of the order strip coil are obtained. If a difference between the minimum width of the order strip coil and the maximum width of the order strip coil is less than or equal to a second set difference, a trimming width is determined as the minimum width of the order strip coil plus 1 mm. If the difference between the minimum width of the order strip coil and the maximum width of the order strip coil is greater than the second set difference, a trimming width optimization mode is entered. In the trimming width optimization mode, a thickness of the order strip coil is obtained. If the thickness of the order strip coil is greater than 0.8 mm and a surface smoothness level is a pre-set second level, a third level or a fourth level, the trimming width is determined as the maximum width of the order strip coil minus 1.4 to 1.6 mm. If the surface level of the order strip coil is the pre-set second level, the third level or the fourth level, the trimming width is determined as the maximum width of the order strip coil minus 1.9 to 2.1 mm. The trimming unit is configured to trim a raw material strip coil based on the trimming mode determined by the trimming mode determination unit.
6. A strip steel trimming apparatus characterized by, The device comprises one or more processors and one or more memories, and at least one piece of program code is stored in the one or more memories. The at least one piece of program code is loaded and executed by the one or more processors to implement the method according to any one of claims 1-4.
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