A fully automatic manufacturing device for precast concrete parts

By designing support and transmission components and positioning devices, and utilizing a drive motor and a rack and pinion mechanism, automatic loading and directional removal of precast concrete parts are achieved, solving the problem that existing devices cannot achieve fully automated production and improving production efficiency and accuracy.

CN117341047BActive Publication Date: 2025-09-16阜阳晶宫绿建节能建筑有限责任公司
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Patent Information

Application Number
CN202311358209.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-10-19
Publication Date
2025-09-16
Estimated Expiration
2043-10-19

AI Technical Summary

Technical Problem

Existing precast concrete parts manufacturing devices are unable to achieve mold-guided assembly and directional removal of precast parts, resulting in the inability to carry out fully automated production.

Method used

A fully automatic manufacturing device including supporting and transmitting parts and positioning devices was designed. The device used components such as driving motor, threaded rod, rack and pinion mechanism and spring to realize automatic loading of prefabricated molds, fixed-point receiving and guided removal of prefabricated parts.

Benefits of technology

It realizes the automatic filling and directional removal of prefabricated molds, improves production efficiency, ensures the accurate docking and demoulding of prefabricated parts, and supports fully automated production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of concrete precast part manufacturing, and more specifically, to a fully automatic manufacturing device for concrete precast parts, comprising a support and transmission component, a directional transmission device symmetrically fixedly mounted on the top of the support and transmission component, a bottom plate placed inside the directional transmission device, the directional transmission device comprising a first plug plate, an extension bracket, a first gear, a first rack, a second gear, a second rack, a second plug plate, a support guide rod, and a storage cavity, the extension bracket being fixedly mounted on the bottom of both ends of the storage cavity, the support guide rod being symmetrically fixedly mounted on the bottom of both ends of the storage cavity, and the support guide rod being located on the outside of the extension bracket, the first gear being rotatably mounted inside one end of the extension bracket away from the storage cavity, and the second gear being fixedly mounted at the center of both ends of the first gear. By providing the directional transmission device and the support and transmission component, the purpose of mold-guided assembly and directional removal of precast parts in the concrete precast part manufacturing device is achieved.
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Description

Technical Field

[0001] The invention relates to the technical field of concrete prefabricated part manufacturing, in particular to a fully automatic manufacturing device for concrete prefabricated parts. Background Art

[0002] Precast concrete components play a vital role in construction, and their application in public buildings is extensive. For example, in bridge construction, precast concrete components can significantly shorten construction schedules, reduce labor intensity and error rates, and improve construction quality. Precast concrete components are also widely used in underground tunnel and subway construction, such as tunnel linings, partition walls, and track foundations, accelerating the development of underground transportation networks.

[0003] The precast concrete parts manufacturing device is a device that can produce and shape concrete. Through the setting of the precast concrete parts manufacturing device, the concrete molding speed and surface aesthetics can be improved, and the production efficiency of precast concrete parts can be improved.

[0004] At present, when using the concrete precast part manufacturing device on the market, the mold often needs to be assisted by other equipment when taking out, and the mold needs to be turned over again when taking out the precast part, which makes it impossible to carry out fully automated production of precast parts. As a result, the existing concrete precast part manufacturing device is unable to perform mold guided assembly and directional removal of precast parts. Therefore, a device is needed to improve the above problems. Summary of the Invention

[0005] In view of the problems in the prior art, the present invention provides a fully automatic manufacturing device for precast concrete parts.

[0006] The technical solution adopted by the present invention to solve its technical problems is: a fully automatic manufacturing device for concrete precast parts, including a support and transmission component, a directional transmission device is symmetrically fixedly installed on the top of the support and transmission component, a bottom plate is placed inside the directional transmission device, the directional transmission device includes a first plug plate, an extension bracket, a first gear, a first rack, a second gear, a second rack, a second plug plate, a support guide rod and a storage cavity, the extension bracket is fixedly installed at the bottom of both ends of the storage cavity, the support guide rod is symmetrically fixedly installed at the bottom of both ends of the storage cavity, and the support guide rod is located on the outside of the extension bracket, the first gear is rotatably installed inside the end of the extension bracket away from the storage cavity, the second gear is fixedly installed at the center of both ends of the first gear, the second rack and the first rack are respectively meshed at the top and bottom ends of the second gear, the second plug plate is fixedly installed on the top of the second rack, the first plug plate is fixedly installed on the side end of the first rack away from the second gear, the second plug plate and the first plug plate are respectively slidably sleeved on the support guide rod, the support and transmission component includes a displacement device and a positioning device, and the displacement device is threadedly sleeved inside the positioning device.

[0007] Specifically, the displacement device includes a vertical rack, a center plate, a prefabricated mold, a first guide plate, a first spring, a limiting cross plate, a first docking key, a second spring, a hexagonal vertical rod, a connecting cross plate, an extension sleeve plate and a second docking key, the prefabricated mold is fixedly installed on both ends of the center plate, the vertical rack is fixedly installed on both ends of the prefabricated mold, the limiting cross plate is symmetrically slidably inserted into the bottom of both ends of the prefabricated mold, the first guide plate is fixedly installed on the top of the limiting cross plate away from the prefabricated mold, the first spring is fixedly installed between the prefabricated mold and the first guide plate, the first docking key is fixedly installed on the opposite end of the first guide plate, the extension sleeve plate is symmetrically fixedly installed on the two ends of the prefabricated mold close to the first guide plate, the hexagonal vertical rod is fixedly installed on the inner end of the extension sleeve plate away from the prefabricated mold, the connecting cross plate is slidably sleeved on the hexagonal vertical rod, the second spring is fixedly installed between the connecting cross plate and the extension sleeve plate, and the second docking key is fixedly installed on the bottom of one end of the connecting cross plate close to the first guide plate.

[0008] The cam is fixedly mounted on the support frame, and the cam is fixedly mounted on the support frame, and the cam is fixedly mounted on the support frame. The 3rd gear is meshed with the 3rd gear, and the 3rd gear is meshed with the 3rd gear, and the 3rd gear is meshed with the 3rd gear. The 3rd gear is meshed with the 3rd gear, and the 3rd gear is meshed with the 3rd gear. The 3rd gear is meshed with the 3rd gear, and the 3rd gear is meshed with the 3rd gear. The 3rd gear is meshed with the 3rd gear.

[0009] Specifically, the storage cavity is fixedly mounted on the top ends of both sides of the support frame, the center plate is threadedly sleeved on the threaded rod, and the end of the prefabricated mold close to the center plate is slidably sleeved on the outer side of the support frame away from the threaded rod.

[0010] Specifically, the distance between the bottom end of the second plug-in plate and the top end of the first plug-in plate is equal to the thickness of the bottom plate, the second plug-in plate and the first plug-in plate are inclined at 45° on one end surface close to the storage cavity, and through grooves adapted to the second plug-in plate are provided at both ends of the storage cavity, and the vertical rack is vertically aligned with the side end of the first gear away from the storage cavity.

[0011] Specifically, a threaded hole is opened in the inner center of the central plate, the limiting side rod is located on the outer side of the vertical rack, and the bottom end of the prefabricated mold is set in a hollow state.

[0012] Specifically, circular holes are symmetrically opened on the side ends of the prefabricated mold close to the center plate, and cylinders are symmetrically fixedly installed on the inner side of the outer side of the support top frame away from the threaded rod. The opposite ends of the first docking key and the second docking key are inclined at 45°, and the top of the first guide plate is set in an arc state.

[0013] Specifically, the bottom of the opposite end of the limiting side rod is tilted at 45°, and the limiting side rod is vertically aligned with the first guide plate. The bottom of both ends of the support base is provided with a slot adapted to the sliding key, and the positioning protrusion is vertically aligned with the connecting cross plate.

[0014] Specifically, the outer ring surface of the base plate fits with the inner ring surface of the prefabricated mold, the two ends of the prefabricated mold are provided with concave holes adapted to the first spring, and the bottoms of the two ends of the prefabricated mold are provided with sliding holes adapted to the limiting horizontal plate.

[0015] Specifically, the support base also includes a hydraulic cylinder, a sealing plate, a heating cavity and a guide rail. The heating cavity is fixedly mounted on both ends of the top of the support base, the guide rails are symmetrically fixedly mounted on both ends of the top of the support base, and the guide rails are located below the heating cavity. The hydraulic cylinder is symmetrically fixedly mounted on the top of the heating cavity, the sealing plate is fixedly mounted on the top of the hydraulic cylinder, the spacing between the guide rails is the same as the length of the base plate, an L-shaped extension frame is fixedly mounted between the sealing plate and the hydraulic cylinder, the interior of the heating cavity is set in a hollow state, and through holes are opened on both sides of the heating cavity close to the sealing plate, and the sealing plate has the same size as the through hole.

[0016] Beneficial effects of the present invention:

[0017] First, when the present invention is started by the driving motor, the threaded rod can be used to drive the prefabricated mold to move upward as a whole, and in the process of the prefabricated mold moving upward, the base plate can be connected at a fixed point, so that the prefabricated mold can automatically load the base plate. At the same time, when the prefabricated mold moves upward, the limiting horizontal plate can perform adaptive limiting positioning to prevent the base plate from falling from the inside of the prefabricated mold, and the limiting horizontal plate can perform fixed-point limiting, so that when the prefabricated mold moves downward to a specified position, the limiting horizontal plate can be released, which is convenient for demolding the prefabricated mold and the prefabricated part, and completing the guided docking assembly of the prefabricated mold and the base plate.

[0018] Secondly, when the precast mold moves upward, the present invention can drive the third rack to pass through the surface of the third gear, so that the pushing plate can be driven by the connecting rope to push it toward the end away from the threaded rod. At the same time, the precast mold can be misaligned with the precast part, so that the pushing plate can push the precast part from the top of the supporting base, so that when the precast mold is reset downward again, the precast mold can bear concrete again, completing the work of guiding and removing the precast part inside the precast mold. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The present invention will be further described below with reference to the accompanying drawings and examples.

[0020] Figure 1 This is a schematic diagram of the three-dimensional structure of the main body of the present invention from the front perspective;

[0021] Figure 2 This is a schematic diagram of the three-dimensional structure of the directional transmission device according to the present invention from a front perspective;

[0022] Figure 3 This is a schematic diagram of the three-dimensional structure of the support and transmission component in the present invention from a front perspective;

[0023] Figure 4 It is a partial cross-sectional schematic diagram of the displacement device of the present invention;

[0024] Figure 5 For the present invention Figure 4 A partial enlarged schematic diagram in the middle;

[0025] Figure 6 This is a schematic diagram of the three-dimensional structure of the positioning device of the present invention from a front perspective;

[0026] Figure 7 This is a schematic diagram of the bottom-side perspective three-dimensional structure of the positioning device of the present invention;

[0027] Figure 8 This is a schematic diagram of the three-dimensional structure of the second embodiment of the support base of the present invention from a front perspective.

[0028] In the figure: 1-directional transmission device, 2-support transmission component, 3-bottom plate, 4-first plug plate, 5-extension bracket, 6-first gear, 7-first rack, 8-second gear, 9-second rack, 10-second plug plate, 11-support guide rod, 12-storage cavity, 13-displacement device, 14-positioning device, 15-vertical rack, 16-center plate, 17-prefabricated mold, 18-first guide plate, 19-first spring, 20-limiting horizontal plate, 21-first docking key, 22-second spring, 23-hexagonal vertical Rod, 24-connecting horizontal plate, 25-extension sleeve plate, 26-second docking key, 27-guide vertical plate, 28-third rack, 29-third gear, 30-winding wheel, 31-positioning protruding rod, 32-connecting rope, 33-guide wheel, 34-back plate, 35-third spring, 36-push plate, 37-support base, 38-limiting side rod, 39-support top frame, 40-threaded rod, 41-drive motor, 42-sliding card key, 43-hydraulic cylinder, 44-sealing plate, 45-heating cavity, 46-guide rail. DETAILED DESCRIPTION

[0029] In order to enable those skilled in the art to better understand the present invention, the following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts should fall within the scope of protection of this application.

[0030] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects and are not necessarily used to describe a specific order or sequential order. It should be understood that the data used in this way can be interchanged where appropriate, so that the embodiments of the present application described here. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions. For example, a process, method, system, product or device that includes a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.

[0031] The present invention will be further described below with reference to the accompanying drawings. Example 1

[0032] like Figure 1 、 Figure 2 and Figure 3 As shown, a fully automatic manufacturing device for concrete precast parts of the present invention includes a support and transmission component 2, a directional transmission device 1 is symmetrically fixedly installed on the top of the support and transmission component 2, a bottom plate 3 is placed inside the directional transmission device 1, and the directional transmission device 1 includes a first plug-in plate 4, an extension bracket 5, a first gear 6, a first rack 7, a second gear 8, a second rack 9, a second plug-in plate 10, a support guide rod 11 and a storage cavity 12, the extension bracket 5 is fixedly installed at the bottom of both ends of the storage cavity 12, the support guide rod 11 is symmetrically fixedly installed at the bottom of both ends of the storage cavity 12, and the support guide rod 11 is located at the extension bracket 5. On the outside of the frame 5, the first gear 6 is rotatably mounted inside the end of the extension bracket 5 away from the storage cavity 12, the second gear 8 is fixedly mounted at the centers of both ends of the first gear 6, the second rack 9 and the first rack 7 are respectively engaged with the top and bottom ends of the second gear 8, the second plug-in plate 10 is fixedly mounted on the top of the second rack 9, the first plug-in plate 4 is fixedly mounted on the side end of the first rack 7 away from the second gear 8, the second plug-in plate 10 and the first plug-in plate 4 are respectively slidably sleeved on the support guide rod 11, and the support transmission component 2 includes a displacement device 13 and a positioning device 14, and the displacement device 13 is threadedly sleeved on the inside of the positioning device 14.

[0033] like Figure 4 and Figure 5The displacement device 13 includes a vertical rack 15, a center plate 16, a prefabricated mold 17, a first guide plate 18, a first spring 19, a limiting transverse plate 20, a first docking key 21, a second spring 22, a hexagonal vertical rod 23, a connecting transverse plate 24, an extension sleeve 25 and a second docking key 26. The prefabricated mold 17 is fixedly mounted on both ends of the center plate 16, the vertical rack 15 is fixedly mounted on both ends of the prefabricated mold 17, the limiting transverse plate 20 is symmetrically slidably inserted at the bottom of both ends of the prefabricated mold 17, the first guide plate 18 is fixedly mounted on the top of the limiting transverse plate 20 away from the prefabricated mold 17, and the first spring 19 is fixedly mounted between the prefabricated mold 17 and the first guide plate 18. The first docking key 21 is fixedly mounted on the opposite end of the first guide plate 18, the extension sleeve 25 is symmetrically fixedly mounted on the two ends of the prefabricated mold 17 close to the first guide plate 18, the hexagonal vertical rod 23 is fixedly mounted on the inner end of the extension sleeve 25 away from the prefabricated mold 17, the connecting cross plate 24 is slidably sleeved on the hexagonal vertical rod 23, the second spring 22 is fixedly mounted between the connecting cross plate 24 and the extension sleeve 25, the second docking key 26 is fixedly mounted on the bottom of the end of the connecting cross plate 24 close to the first guide plate 18, and is slidably sleeved on the round rod on the outer side of the support top frame 39 through the round hole on the side end of the prefabricated mold 17, so that the prefabricated mold 17 can be ensured to move up and down in a straight line.

[0034] like Figure 6 and Figure 7The positioning device 14 includes a guide vertical plate 27, a third rack 28, a third gear 29, a winding wheel 30, a positioning protrusion 31, a connecting rope 32, a guide wheel 33, a back plate 34, a third spring 35, a pushing plate 36, a support base 37, a limiting side rod 38, a support top frame 39, a threaded rod 40, a drive motor 41 and a sliding card key 42. The support top frame 39 is fixedly mounted on the top center of the support base 37, the drive motor 41 is fixedly mounted on the bottom center of the support base 37, the threaded rod 40 rotates through the support base 37 and is fixedly connected to the top of the drive motor 41, the limiting side rod 38 is fixedly mounted on both sides of the support top frame 39, the back plate 34 is symmetrically fixed on the top of the support base 37, and the back plate 34 is located below the support top frame 39, the third spring 35 is equidistantly fixed on the end of the back plate 34 away from the threaded rod 40, and the pushing plate 36 is fixedly mounted on the end of the third spring 35 away from the back plate 34 The third gear 29 is rotatably mounted on both sides of the support frame 39, and the third gear 29 is located above the limiting side rod 38. The guide vertical plate 27 is symmetrically slidably inserted on both sides of the inner side of the threaded rod 40, and the third rack 28 is fixedly mounted on the side end of the guide vertical plate 27 away from the support frame 39, and the third rack 28 is meshed with the third gear 29. The wire wheel 33 is equidistantly rotatably mounted on the bottom end of the support base 37, and the positioning protrusion 31 is symmetrically fixed on the top end of the support base 37, and slides in the card grooves at both ends of the support base 37 through the sliding card key 42, so as to ensure that the pushing plate 36 moves in a straight line.

[0035] The storage cavity 12 is fixedly mounted on the top ends of both sides of the support frame 39, the center plate 16 is threadedly sleeved on the threaded rod 40, and the end of the prefabricated mold 17 close to the center plate 16 is slidably sleeved on the outer side of the support frame 39 away from the threaded rod 40, which can support the prefabricated mold 17 to slide up and down in a straight line.

[0036] The distance between the bottom end of the second plugboard 10 and the top end of the first plugboard 4 is equal to the thickness of the bottom plate 3. The second plugboard 10 and the first plugboard 4 are inclined at 45° on one end surface close to the storage cavity 12. Through grooves adapted to the second plugboard 10 are provided at both ends of the storage cavity 12. The vertical rack 15 is vertically aligned with the side end of the first gear 6 away from the storage cavity 12. When the prefabricated mold 17 moves up and down, it can drive the vertical rack 15 to pass through the first gear 6, and then drive the second gear 8 to rotate.

[0037] A threaded hole is provided in the inner center of the center plate 16 , and the limiting side rod 38 is located outside the vertical rack 15 . The bottom end of the prefabricated mold 17 is hollow, which facilitates the docking of the bottom plate 3 with the interior of the prefabricated mold 17 .

[0038] The precast mold 17 is symmetrically provided with circular holes on the side ends close to the center plate 16, and a cylinder is symmetrically fixedly installed on the inner side of the support top frame 39 away from the outer side of the threaded rod 40. The opposite ends of the first docking key 21 and the second docking key 26 are inclined at 45°, and the top of the first guide plate 18 is arranged in an arc state. When the first docking key 21 and the second docking key 26 are locked and limited, the first guide plate 18 and the limiting side rod 38 can be driven to be misaligned, so as to prevent the limiting cross plate 20 from interfering with the limiting side rod 38 when the precast mold 17 moves downward again.

[0039] The bottom of the opposite end of the limiting side rod 38 is tilted at 45°, and the limiting side rod 38 is vertically aligned with the first guide plate 18. The bottom of both ends of the support base 37 is provided with a card slot adapted to the sliding card key 42, and the positioning protrusion 31 is vertically aligned with the connecting cross plate 24. When the prefabricated mold 17 moves downward to the extreme position, the connecting cross plate 24 can be lifted up by the positioning protrusion 31 to facilitate the misalignment of the first docking key 21 and the second docking key 26.

[0040] The outer ring surface of the base plate 3 fits with the inner ring surface of the prefabricated mold 17. Concave holes that are compatible with the first spring 19 are opened inside the two ends of the prefabricated mold 17. Sliding holes that are compatible with the limiting horizontal plate 20 are opened at the bottom of both ends of the prefabricated mold 17 to prevent the limiting horizontal plate 20 from falling off.

[0041] The working principle of embodiment 1 is as follows: when in use, the bottom plate 3 is first placed into the interior of the storage cavity 12 in sequence. When the first plug-in plate 4 is kept in a normal state, it can be located below the storage cavity 12, so that the first plug-in plate 4 can prevent the bottom plate 3 inside the storage cavity 12 from falling downward. After that, the driving motor 41 is started to drive the threaded rod 40 to rotate, and the center plate 16 is threadedly sleeved on the threaded rod 40, so that the prefabricated mold 17 can be driven to move upward. When the prefabricated mold 17 moves upward, it can drive the first guide plate 18 to pass through the bottom end of the limiting side rod 38. The bottom end of the limiting side rod 38 is tilted at 45 degrees, and the top of the first guide plate 18 is set in an arc state, so that the first guide plate 18 can be lifted to pass through the limiting side rod 38 smoothly. At the same time, when the first guide plate 18 contacts the limiting side rod 38, the first guide plate 18 can drive the limiting cross plate 20 to move toward the inside of the prefabricated mold 17 through the restriction of the limiting side rod 38, so that the first docking key 21 can be driven to pass the second docking key 26. When the first docking key 21 passes the second docking key 26, the elasticity of the second spring 22 will drive the second docking key 26 to move downward to the limit position, so that the second docking key 26 can contact the back of the first docking key 21, so as to prevent the limiting cross plate 20 from moving outward, thereby limiting the cross plate 20 can play a limiting role at the bottom end of the interior of the prefabricated mold 17. Afterwards, when the prefabricated mold 17 continues to move upward, it can drive the vertical rack 15 to pass the first gear 6, so that it can The first gear 6 and the second gear 8 rotate simultaneously, so that the second plug-in plate 10 can move into the interior of the storage cavity 12. The distance between the first plug-in plate 4 and the second plug-in plate 10 is equal to the thickness of the bottom plate 3, and the end surface of the second plug-in plate 10 close to the storage cavity 12 is inclined at 45 degrees, so that when the second plug-in plate 10 moves into the interior of the storage cavity 12, the bottom plate 3 located at the bottom end of the storage cavity 12 can be separated. Moreover, when the second plug-in plate 10 moves into the interior of the storage cavity 12, the second gear 8 can drive the first rack 7 to move toward the end away from the storage cavity 12, so that the first plug-in plate 4 can be moved out from under the bottom plate 3 at the bottom end of the storage cavity 12, so that the bottom plate 3 can accurately fall into the limiting horizontal plate 20 inside the prefabricated mold 17. After the alignment and assembly of the bottom plate 3 and the prefabricated mold 17 are completed, the driving motor 41 can be started to drive the threaded rod 40 to rotate in the opposite direction, causing the prefabricated mold 17 to move downward, so that the vertical rack 15 can move downward on the surface of the first gear 6, thereby driving the second plugging plate 10 to move again to the end away from the storage cavity 12, so that the first plugging plate 4 can again receive the bottom plate 3 at the bottom end of the storage cavity 12 to prevent the bottom plate 3 from falling prematurely. When the prefabricated mold 17 moves downward to the limit position, the connecting cross plate 24 will contact the positioning protrusion 31. Through the limitation of the positioning protrusion 31, the connecting cross plate 24 can move upward, so that the connecting cross plate 24 can drive the second docking key 26 to be misaligned with the first docking key 21. At this time,The elastic force of the first spring 19 can drive the limiting cross plate 20 and the first guide plate 18 to quickly return to the position away from one end of the precast mold 17, so that the limiting cross plate 20 can be withdrawn from the bottom end of the bottom plate 3, releasing the bottom plate 3. After that, the external concrete can be poured into the interior of the precast mold 17, and the bottom plate 3 is located at the inner bottom end of the precast mold 17, so that the precast mold 17 can cooperate with the bottom plate 3 to accommodate the concrete molding. After that, when the concrete is solidified and formed, the driving motor 41 can be started again to drive the driving motor 41 to rotate, so that the precast mold 17 can be driven to move upward, so that the precast mold 17 can be disengaged from the precast part and the bottom plate 3, and when the precast mold 17 moves upward to be misaligned with the precast part, the center plate 16 can be driven to contact the bottom end of the third rack 28, so that the third rack 28 can be driven to move upward, so that the third rack 28 can pass through the third gear 29 and drive the winding wheel 30 to rotate. When the winding wheel 30 rotates, it can drive the connecting rope 32 to pull the sliding card key 4 2 moves toward the end away from the driving motor 41, so that the pushing plate 36 can push the bottom plate 3 and the preformed part to move, thereby facilitating the misalignment of the bottom plate 3 and the bottom end of the prefabricated mold 17, preventing the prefabricated mold 17 from contacting the prefabricated part when it moves downward again. Afterwards, when the prefabricated mold 17 moves downward, it can drive the third rack 28 to pass through the third gear 29 again, so that the winding wheel 30 can rotate in the opposite direction, releasing the connecting rope 32. At this time, the elastic force of the third spring 35 can drive the pushing plate 36 to return to the rear end, so that the connecting rope 32 can pull the pushing plate 36 to move toward the end close to the threaded rod 40. During the movement of the third rack 28, the guide vertical plate 27 is slidably inserted into the interior of the supporting top frame 39, so that the third rack 28 can be ensured to move up and down in a straight line. Moreover, when the winding wheel 30 rotates in the opposite direction, the third gear 29 can drive the third rack 28 to move downward, completing the reset of the third rack 28 and completing the assembly and discharge of the prefabricated mold 17 and the bottom plate 3. Example 2

[0042] On the basis of Example 1, Figure 8 As shown, the support base 37 also includes a hydraulic cylinder 43, a sealing plate 44, a heating cavity 45 and a guide rail 46. The heating cavity 45 is fixedly mounted on both ends of the top of the support base 37. The guide rails 46 are symmetrically fixedly mounted on both ends of the top of the support base 37, and the guide rails 46 are located below the heating cavity 45. The hydraulic cylinder 43 is symmetrically fixedly mounted on the top of the heating cavity 45. The sealing plate 44 is fixedly mounted on the top of the hydraulic cylinder 43. The spacing between the guide rails 46 is the same as the length of the base plate 3. An L-shaped extension frame is fixedly mounted between the sealing plate 44 and the hydraulic cylinder 43. The interior of the heating cavity 45 is set in a hollow state, and through holes are opened on both sides of the heating cavity 45 close to the sealing plate 44. The sealing plate 44 has the same size as the through holes.

[0043] When implementing this embodiment, when the base plate 3 drives the preform to move on the top of the support base 37, the guide rail 46 is consistent with the length of the preform mold 17, so that the base plate 3 can accurately drive the preform to move to the front end. When the base plate 3 drives the preform to enter the interior of the heating cavity 45, the hydraulic cylinder 43 can be started to drive the sealing plate 44 to move downward until the sealing plate 44 seals the interior of the heating cavity 45. At the same time, the heating unit inside the heating cavity 45 can be started to accelerate the drying of the preform inside the heating cavity 45. Afterwards, when the preform is dried, the hydraulic cylinder 43 can be started again to drive the sealing plate 44 to move upward to be misaligned with the top of the heating cavity 45, so that the base plate 3 and the preform can be easily taken out from the interior of the heating cavity 45, completing the accelerated drying of the preform.

[0044] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A fully automatic manufacturing device for precast concrete parts, comprising a supporting and transferring component (2), a directional transmission device (1) being symmetrically fixedly mounted on the top of the supporting and transferring component (2), a bottom plate (3) being placed inside the directional transmission device (1), and characterized in that: The directional transmission device (1) comprises a first plug plate (4), an extension bracket (5), a first gear (6), a first rack (7), a second gear (8), a second rack (9), a second plug plate (10), a support guide rod (11) and a storage cavity (12), wherein the extension bracket (5) is fixedly mounted on the bottom of both ends of the storage cavity (12), the support guide rod (11) is symmetrically fixedly mounted on the bottom of both ends of the storage cavity (12), and the support guide rod (11) is located outside the extension bracket (5), the first gear (6) is rotatably mounted inside the end of the extension bracket (5) away from the storage cavity (12), and the second gear (8) is rotatably mounted inside the end of the extension bracket (5) away from the storage cavity (12). The wheel (8) is fixedly mounted at the centers of both ends of the first gear (6); the second rack (9) and the first rack (7) are respectively engaged with the top and bottom ends of the second gear (8); the second insert plate (10) is fixedly mounted on the top end of the second rack (9); the first insert plate (4) is fixedly mounted on the side end of the first rack (7) away from the second gear (8); the second insert plate (10) and the first insert plate (4) are respectively slidably sleeved on the support guide rod (11); the support transmission component (2) includes a displacement device (13) and a positioning device (14); the displacement device (13) is threadedly sleeved inside the positioning device (14).

2. The fully automatic manufacturing device for precast concrete parts according to claim 1, characterized in that: The displacement device (13) comprises a vertical rack (15), a center plate (16), a prefabricated mold (17), a first guide plate (18), a first spring (19), a limiting transverse plate (20), a first docking key (21), a second spring (22), a hexagonal vertical rod (23), a connecting transverse plate (24), an extension sleeve (25) and a second docking key (26); the prefabricated mold (17) is fixedly mounted on both ends of the center plate (16); the vertical rack (15) is fixedly mounted on both ends of the prefabricated mold (17); the limiting transverse plate (20) is symmetrically slidably inserted into the bottom of both ends of the prefabricated mold (17); the first guide plate (18) is fixedly mounted on the top of the limiting transverse plate (20) away from the prefabricated mold (17); The first spring (19) is fixedly mounted between the prefabricated mold (17) and the first guide plate (18), the first docking key (21) is fixedly mounted on an opposite end of the first guide plate (18), the extension sleeve (25) is symmetrically fixedly mounted on both ends of the prefabricated mold (17) close to the first guide plate (18), the hexagonal vertical rod (23) is fixedly mounted on an inner end of the extension sleeve (25) away from the prefabricated mold (17), the connecting transverse plate (24) is slidably sleeved on the hexagonal vertical rod (23), the second spring (22) is fixedly mounted between the connecting transverse plate (24) and the extension sleeve (25), and the second docking key (26) is fixedly mounted on the bottom of one end of the connecting transverse plate (24) close to the first guide plate (18).

3. The fully automatic manufacturing device for precast concrete parts according to claim 2, characterized in that: The positioning device (14) includes a guide vertical plate (27), a third rack (28), a third gear (29), a reel (30), a positioning protrusion (31), a connecting rope (32), a guide wheel (33), a back plate (34), a third spring (35), a push plate (36), a support base (37), a limiting side rod (38), a support top frame (39), a threaded rod (40), a drive motor (41) and a sliding key (42), wherein the support top frame (39) is fixedly mounted at the top center of the support base (37), and the drive motor The machine (41) is fixedly mounted at the bottom center of the support base (37), the threaded rod (40) rotates through the support base (37) and is fixedly connected to the top of the drive motor (41), the limiting side rod (38) is fixedly mounted on both sides of the support top frame (39), the back plate (34) is symmetrically fixedly mounted on the top of the support base (37), and the back plate (34) is located below the support top frame (39), the third spring (35) is equidistantly fixedly mounted on the end of the back plate (34) away from the threaded rod (40), and the push plate (36) is fixedly mounted on one end of the third spring (35) away from the back plate (34), the sliding key (42) is fixedly mounted on the bottom end of the push plate (36), the connecting rope (32) is fixedly connected to one end of the sliding key (42) away from the sliding key (42), the end of the connecting rope (32) away from the sliding key (42) is connected to the reel (30), the reel (30) is fixedly mounted on one end of the third gear (29) away from the support top frame (39), the third gear (29) is rotatably mounted on the support top frame ( The guide vertical plate (27) is symmetrically slidably inserted into the inner sides of the threaded rod (40), and the third rack (28) is fixedly mounted on the side end of the guide vertical plate (27) away from the support top frame (39), and the third rack (28) is engaged with the third gear (29), the guide wheel (33) is equidistantly rotatably mounted on the bottom end of the support base (37), and the positioning protrusion (31) is symmetrically fixedly mounted on the top end of the support base (37).

4. The fully automatic manufacturing device for precast concrete parts according to claim 3, characterized in that: The receiving cavity (12) is fixedly mounted on the top ends of both sides of the support frame (39), the center plate (16) is threadedly sleeved on the threaded rod (40), and the end of the prefabricated mold (17) close to the center plate (16) is slidably sleeved on the outer side of the support frame (39) away from the threaded rod (40).

5. The fully automatic manufacturing device for precast concrete parts according to claim 4, characterized in that: The distance between the bottom end of the second plug plate (10) and the top end of the first plug plate (4) is equal to the thickness of the bottom plate (3); the second plug plate (10) and the first plug plate (4) are arranged at a 45° inclination on one end surface close to the storage cavity (12); through grooves adapted to the second plug plate (10) are provided at both ends of the storage cavity (12); and the vertical rack (15) is vertically aligned with the side end of the first gear (6) away from the storage cavity (12).

6. The fully automatic manufacturing device for precast concrete parts according to claim 5, characterized in that: A threaded hole is provided in the inner center of the center plate (16), the limiting side rod (38) is located outside the vertical rack (15), and the bottom end of the prefabricated mold (17) is set in a hollow state.

7. The fully automatic manufacturing device for precast concrete parts according to claim 6, characterized in that: The prefabricated mold (17) is symmetrically provided with circular holes on the side end close to the center plate (16), and a cylinder is symmetrically fixedly installed on the inner side of the outer side of the support top frame (39) away from the threaded rod (40), the opposite ends of the first docking key (21) and the second docking key (26) are inclined at 45 degrees, and the top end of the first guide plate (18) is arranged in an arc shape.

8. The fully automatic manufacturing device for precast concrete parts according to claim 7, characterized in that: The bottom of the opposite end of the limiting side rod (38) is inclined at 45 degrees, and the limiting side rod (38) is vertically aligned with the first guide plate (18). The bottoms of both ends of the support base (37) are provided with slots adapted to the sliding key (42), and the positioning protrusion (31) is vertically aligned with the connecting horizontal plate (24).

9. The fully automatic manufacturing device for precast concrete parts according to claim 8, characterized in that: The outer ring surface of the bottom plate (3) is fitted with the inner ring surface of the prefabricated mold (17), recessed holes adapted to the first spring (19) are provided inside the two ends of the prefabricated mold (17), and sliding holes adapted to the limiting horizontal plate (20) are provided at the bottom of the two ends of the prefabricated mold (17).

10. The fully automatic manufacturing device for precast concrete parts according to claim 9, characterized in that: The support base (37) further includes a hydraulic cylinder (43), a sealing plate (44), a heating cavity (45) and a guide rail (46), wherein the heating cavity (45) is fixedly mounted at both ends of the top of the support base (37), and the guide rail (46) is symmetrically fixedly mounted at both ends of the top of the support base (37), and the guide rail (46) is located below the heating cavity (45), the hydraulic cylinder (43) is symmetrically fixedly mounted on the top of the heating cavity (45), the sealing plate (44) is fixedly mounted on the top of the hydraulic cylinder (43), the spacing between the guide rails (46) is the same as the length of the bottom plate (3), an L-shaped extension frame is fixedly mounted between the sealing plate (44) and the hydraulic cylinder (43), the interior of the heating cavity (45) is arranged in a hollow state, and through holes are opened on both sides of the heating cavity (45) close to the sealing plate (44), and the sealing plate (44) has the same size as the through holes.

Citation Information

Patent Citations

  • Automatic production line for small prefabricated parts

    CN112659346A

  • Automatic concrete prefabricated part machining equipment

    CN208880928U