Full-automatic tape applicator

The design of the fully automatic tape splicer enables automated alignment and connection of carrier tapes, solving the problems of complex operation and low efficiency in existing technologies, and achieving fast and automated carrier tape connection.

CN117361187BActive Publication Date: 2025-12-12HENGHUI TECH CORP LTD
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Patent Information

Application Number
CN202311434919.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-10-31
Publication Date
2025-12-12
Estimated Expiration
2043-10-31

AI Technical Summary

Technical Problem

Existing technologies involve complex carrier tape connection operations, low automation, manual operation, and low efficiency.

Method used

A fully automatic tape splicer was designed, comprising a drive unit, a carrier tape cutting unit, a tape pulling unit, and a tape cutting unit. It realizes the automatic alignment and splicing of carrier tape and the automatic alignment of tape. The automated operation is achieved through the combined use of cylinders, motors, and cutters.

Benefits of technology

It enables carrier tape connection to be completed in seconds without manual operation, saving labor costs and time and improving production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a full-automatic tape connecting device, and belongs to the technical field of tape connecting equipment. The device solves the defects of wasting labor and low work efficiency in the prior art that the tail end of a front disc tape and the head end of a rear disc tape are connected manually. The main structure of the device comprises a mounting bottom plate, a tape guide rail is arranged on the mounting bottom plate, a driving device for driving the front disc tape and the rear disc tape to move forward and backward is arranged at each end of the tape guide rail, a tape cutting device for cutting the tail end of the front disc tape and the head end of the rear disc tape is arranged, a rubber tape pulling device for pulling the rubber tape to be straight above the connection position of the two tapes is arranged on the side of the mounting bottom plate, and a rubber tape cutting device for pressing the straightened rubber tape above the connection position of the two tapes and cutting the rubber tape along the side of the tape is arranged in the middle of the tape guide rail. The application is mainly used for automatically connecting the tail end of the front disc tape and the head end of the rear disc tape by using high-temperature-resistant rubber tape.
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Description

TECHNICAL FIELD

[0001] The present application belongs to the technical field of carrier tape connecting equipment, in particular, especially relates to a full-automatic tape connector. BACKGROUND

[0002] In the prior art, the tail end of the front disc carrier tape and the head end of the rear disc carrier tape are connected manually, and the specific operation method is as follows: first, the tail end of the front disc carrier tape and the head end of the rear disc carrier tape are cut to the same length, and then they are placed on a manual tape connector with positioning, the high-temperature-resistant adhesive tape is manually pressed on both ends of the carrier tape, the cutter and the punch pin are manually pressed down to cut the adhesive tape along the side edge of the carrier tape, and the punch pin cuts off the adhesive tape at the tooth hole of the carrier tape. This process is complex, and it takes one operator one minute to complete the operation.

[0003] A single-row tape connector is disclosed in the Chinese Utility Model Patent with the authorized announcement number CN219408542U, which increases the function of fixing the adhesive tape with a chuck and increases the stability of the adhesive tape during use, but has the following disadvantages: the adhesive tape cannot be disconnected and moved to be clamped, and the two connecting material tapes cannot automatically realize the functions of conveying and cutting off, so the overall automation degree and work efficiency are low. SUMMARY

[0004] The present application solves the technical problems of the prior art and provides a full-automatic tape connector, which saves labor costs, does not require an operator, and can complete the entire operation in a few seconds, saving 100% of manpower and more than 80% of time.

[0005] To achieve the above-mentioned purposes, the present application adopts the following technical solutions:

[0006] A full-automatic tape connector includes a mounting bottom plate, the mounting bottom plate is provided with a carrier tape guide rail, and each end of the carrier tape guide rail is provided with a driving device for driving the front and rear movements of the front disc carrier tape and the rear disc carrier tape, a cutting carrier tape device for cutting the tail end of the front disc carrier tape and the head end of the rear disc carrier tape to the same length, a side edge of the mounting bottom plate is provided with a rubber belt pulling device for pulling the adhesive tape straight above the connection between the two carrier tapes, and the middle of the carrier tape guide rail is provided with a cutting adhesive tape device for pressing the straightened adhesive tape above the connection between the two carrier tapes and cutting the adhesive tape along the side edge of the carrier tape.

[0007] Preferably, the driving device comprises a cylinder mounting plate mounted on the carrier tape guide rail, a cylinder mounted on the cylinder mounting plate, a motor mounting plate connected with the cylinder mounting plate, a servo motor mounted on the motor mounting plate, a driving shaft seat connected with the motor mounting plate, and a driving shaft mounted on the driving shaft seat, wherein a driving wheel and a synchronous pulley are arranged on the driving shaft, the output end of the servo motor is in transmission connection with the driving shaft through a belt and the synchronous pulley, and a driven wheel is arranged below the driving wheel and mounted on the carrier tape guide rail, and the piston rod of the cylinder is arranged directly above the driving wheel. The driving device drives the carrier tape to move forward and backward, and the piston rod of the cylinder drives the driving wheel to move downward, and the driving wheel and the driven wheel press the carrier tape, and the driving wheel drives the carrier tape to move forward and backward.

[0008] Preferably, the cutting device comprises a cutter slot cylinder mounting plate and a cutter cylinder mounting plate connected with the mounting base plate, a cutter slot cylinder mounted on the cutter slot cylinder mounting plate, a cutter slot plate slidingly mounted on the mounting base plate, and a cutter cylinder mounted on the cutter cylinder mounting plate, wherein the piston rod of the cutter cylinder is connected with the cutter mounting plate, the bottom of the cutter mounting plate is provided with a cutter one, the piston rod of the cutter slot cylinder is connected with one end of the cutter slot plate, and when the piston rod of the cutter slot cylinder is extended, the cutter slot on the cutter slot plate is located directly below the cutter one. The cutting device is used for cutting the end and the head of the carrier tape, facilitating smooth connection of the carrier tape, the cutter slot plate can be moved forward and backward by the cutter slot cylinder, the cutter one is moved up and down by the cutter cylinder, the cutter slot on the cutter slot plate is located directly below the cutter one when the piston rod of the cutter slot cylinder is extended, and the cutter slot plate becomes part of the carrier tape guide rail when the piston rod of the cutter slot cylinder is retracted. In addition, the cutter one has left and right double blades for cutting the head and the end of the carrier tape respectively. The guide shaft is used for guiding the cutter one, so that the cutter slot is located directly below the cutter one during cutting. The limiting blocks arranged at the both ends of the cutter slot plate can ensure that the piston rod of the cutter slot cylinder is extended to drive the cutter slot plate to slide in the mounting base plate, preventing deviation.

[0009] Preferably, the tape pulling device comprises a needle cylinder, a guide wheel seat, a fixed plate and a slider mounting seat mounted on the mounting base, a guide rail is mounted on the slider mounting seat through a slider, a double-rod cylinder seat is connected to the piston rod of the needle cylinder, one side of the double-rod cylinder seat is connected to the guide rail, and the other side is provided with a double-rod cylinder, and a clamping jaw cylinder is mounted on the piston rod of the double-rod cylinder through a clamping jaw cylinder seat; the guide wheel seat is provided with an upper and lower guide wheel and a pressure wheel; the fixed plate is provided with a DC motor, and a tape fixing seat for placing a tape roll is mounted on the output shaft of the DC motor. The tape pulling device is used to pull the tape straight above the joint between two tapes, and to prepare for the next step of splicing. The needle cylinder drives the double-rod cylinder to move forward and backward through the slider mounting seat and the double-rod cylinder seat, and the double-rod cylinder drives the clamping jaw cylinder to move up and down through the clamping jaw cylinder seat. The clamping jaw cylinder is used for clamping the tape; the guide wheel is mounted on the guide wheel seat and is used for pasting the end of the tape, facilitating clamping by the clamping jaw cylinder. The tape roll is fixed on the tape fixing seat, and the tape fixing ring plays a role in axial positioning; the DC motor plays a damping role when energized, so as to pull the tape tightly and facilitate cutting.

[0010] Preferably, the tape cutting device comprises a pressing mechanism mounted on the cutter cylinder mounting plate and a tape positioning mechanism mounted on the mounting base, and a waste material pressing mechanism is mounted below the pressing mechanism. The tape cutting device is used to press the tape tightly on the upper surface of the end of the front disc tape and the front end of the rear disc tape to connect the two tapes, and then cut the tape along the side edge of the tape and punch the tape to cut off the tape at the tooth hole of the tape.

[0011] Preferably, the pressing mechanism comprises a pressing cylinder mounted on the cutter cylinder mounting plate, the piston rod of the pressing cylinder is connected to a cylinder push plate, the lower end of the cylinder push plate is provided with a punch and a cutter two, the lower end of the punch is provided with a punch guide block, the punch guide block is connected to a guide block seat, and a spring one is arranged between the cylinder push plate and the guide block seat. The pressing cylinder drives the cylinder push plate to move downward, and when the punch guide block presses the tape tightly on the punch die 653, the punch guide block stops moving downward, and the cylinder push plate drives the punch and the cutter two to continue moving downward to cut off the tape and remove the tape at the tooth hole. The upper guide column is used for guiding the cylinder push plate, and the lower guide column is used for preventing the spring one from being pressed off.

[0012] Preferably, the waste material pressing mechanism comprises a waste tape pressing cylinder mounted on the cylinder push plate and a waste tape seat mounted on the mounting base, the piston rod of the waste tape pressing cylinder is connected to a roller seat, and the bottom of the roller seat is provided with a tape pressing roller.

[0013] The waste material pressing mechanism presses the cut tape on the waste tape seat, and after the tape is cut, the waste tape pressing cylinder drives the tape pressing roller to move downward under the action of the spring two, and the two tape pressing rollers press the tape tightly on the waste tape seat under the action of the spring two.

[0014] Preferably, the carrier tape positioning mechanism comprises a jacking cylinder which is installed on the mounting base through a jacking cylinder base, a die mounting plate is connected to the piston rod of the jacking cylinder, a positioning pin seat and a punch pin die are installed on the die mounting plate, and a positioning pin is installed on the positioning pin seat. The carrier tape positioning mechanism precisely positions the carrier tape head and tail, and ensures the precision of the adhesive tape sticking. Meanwhile, the punch pin die supports the carrier tape, and the jacking cylinder can drive the die mounting plate to move up and down.

[0015] Preferably, the roller seat is provided with two spring seats, and a spring two is arranged between the two spring seats.

[0016] Compared with the prior art, the present application has the following advantages:

[0017] 1. The present application can be easily completed without the need for an operator, thereby saving labor cost and completely liberating labor;

[0018] 2. The prior art needs 1 minute for one time of tape connection, while the present application can complete the whole operation in only a few seconds, thereby saving more than 80% of time and improving production efficiency. The present application can automatically connect the end of the front disc carrier tape and the head of the rear disc carrier tape with high-temperature resistant adhesive tape. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 is a structural schematic view of the present application;

[0020] Figure 2 is a structural schematic view of the driving device in the present application Figure 1 ;

[0021] Figure 3 is a structural schematic view of the driving device in the present application Figure 2 ;

[0022] Figure 4 is a front view of the driving device in the present application;

[0023] Figure 5 is a structural schematic view of the carrier tape cutting device in the present application;

[0024] Figure 6 is a structural schematic view of the knife groove plate in the present application;

[0025] Figure 7 is a structural schematic view of the adhesive tape pulling device in the present application Figure 1 ;

[0026] Figure 8 is a structural schematic view of the adhesive tape pulling device in the present application Figure 2 ;

[0027] Figure 9A structure schematic diagram of the tape cutting device in the application;

[0028] Figure 10 A structure schematic diagram of the tape cutting device in the application; Figure 1 ;

[0029] Figure 11 A structure schematic diagram of the tape cutting device in the application; Figure 2 ;

[0030] Figure 12 A structure schematic diagram of the tape cutting device in the application;

[0031] Figure 13 A structure schematic diagram of the tape cutting device in the application;

[0032] Figure 14 A structure schematic diagram of the tape cutting device in the application;

[0033] Figure 15 A structure schematic diagram of the tape cutting device in the application;

[0034] Figure 16 A structure schematic diagram of the tape cutting device in the application.

[0035] In the diagram: 1. Drive unit; 2. Carrier belt guide rail; 3. Mounting base plate; 4. Carrier belt cutting device; 5. Belt pulling device; 6. Belt cutting device; 7. Rear carrier belt; 8. Front carrier belt; 9. Belt; 11. Conveyor belt; 12. Drive shaft seat; 13. Cylinder; 14. Cylinder mounting plate; 15. Driven pulley; 16. Drive pulley; 17. Drive shaft; 18. Synchronous pulley; 19. Motor mounting plate; 110. Servo... 41. Cutter Cylinder; 42. Cutter Cylinder Mounting Plate; 43. Cutter; 44. Cutter Plate; 45. Limit Block; 46. Cutter One; 47. Cutter Mounting Plate; 48. Guide Shaft; 49. Cutter Cylinder Mounting Plate; 410. Cutter Cylinder; 51. Double Rod Cylinder; 52. Grip Cylinder Seat; 53. Double Rod Cylinder Seat; 54. Grip Cylinder; 55. Slider Mounting Seat; 56. Guide Rail; 57. Fixing 58. Plate; 59. DC motor; 510. Tape retaining ring; 511. Tape retaining seat; 512. Tape roll; 513. Guide roller seat; 514. Guide roller; 515. Pressure roller; 516. Needle cylinder; 61. Pressing mechanism; 62. Waste pressing mechanism; 65. Carrier belt positioning mechanism; 617. Pressing cylinder; 618. Upper guide post; 619. Cylinder push plate; 610. Punch; 611. Cutter II; 612. 617. Spring 1; 618. Lower guide post; 619. Guide block seat; 620. Punch guide block; 621. Waste tape pressing cylinder; 622. Spring 2; 623. Roller seat; 624. Tape pressing roller; 625. Waste tape seat; 626. Spring seat; 651. Positioning pin; 652. Positioning pin seat; 653. Punch die; 654. Die mounting plate; 655. Lifting cylinder seat; 656. Lifting cylinder. Detailed Implementation

[0036] The present invention will be further described below with reference to specific embodiments and accompanying drawings.

[0037] Example 1:

[0038] like Figure 1 As shown, a fully automatic tape splicer includes a mounting base plate 3, on which a carrier tape guide rail 2 is provided. At each end of the carrier tape guide rail 2, there is a drive device 1 for driving the front reel carrier tape 8 and the rear reel carrier tape 7 to move back and forth, and a tape cutting device 4 for cutting the end of the front reel carrier tape 8 and the beginning of the rear reel carrier tape 7 together. On the side of the mounting base plate 3, there is a tape pulling device 5 for pulling the tape 9 straight above the connection point of the two carrier tapes. In the middle of the carrier tape guide rail 2, there is a tape cutting device 6 for pressing the straightened tape 9 directly above the connection point of the two carrier tapes and cutting the tape 9 along the side of the carrier tape.

[0039] Further, two sets of driving devices 1 are installed at the left and right ends of the carrier tape guide 2 to drive the carrier tape to move forward and backward; the carrier tape cutting device 4 is used to cut the end of the front carrier tape 8 and the beginning of the rear carrier tape 7; the adhesive tape pulling device 5 is used to pull the adhesive tape 9 to be straight above the joint of the two carrier tapes; the adhesive tape cutting device 6 is used to press the straightened adhesive tape 9 above the joint of the two carrier tapes to glue the two carrier tapes, and then cut the adhesive tape along the side of the carrier tape, and the punch pin 614 is used to cut the adhesive tape at the tooth hole of the carrier tape (so that the material pulling mechanism behind the device drives the carrier tape).

[0040] Embodiment 2:

[0041] As shown in Figures 2-4 , a full-automatic tape connector, the driving device 1 comprises a cylinder mounting plate 14 installed on the carrier tape guide 2, a cylinder 13 installed on the cylinder mounting plate 14, a motor mounting plate 19 connected with the cylinder mounting plate 14, a servo motor 110 installed on the motor mounting plate 19, a driving shaft seat 12 connected with the motor mounting plate 19, and a driving shaft 17 installed on the driving shaft seat 12, the driving shaft 17 is provided with a driving wheel 16 and a synchronous pulley 18, the output end of the servo motor 110 is in transmission connection with the driving shaft 17 through a belt 11 and the synchronous pulley 18; a driven wheel 15 is further arranged below the driving wheel 16, the driven wheel 15 is installed on the carrier tape guide 2, and the piston rod of the cylinder 13 is arranged directly above the driving wheel 16. The driving device 1 is used to drive the carrier tape to move forward and backward, the piston rod of the cylinder 13 drives the driving wheel 16 to move downward when it moves downward, the driving wheel 16 and the driven wheel 15 press the carrier tape, and the driving wheel 16 rotates to drive the carrier tape to move forward and backward.

[0042] As shown in Figures 5-6As shown, the cutting and loading belt device 4 includes a knife slot cylinder mounting plate 42 and a cutting knife cylinder mounting plate 49 connected with the mounting base plate 3, a knife slot cylinder 41 mounted on the knife slot cylinder mounting plate 42, a knife slot plate 44 slidingly mounted on the mounting base plate 3, and a cutting knife cylinder 410 mounted on the cutting knife cylinder mounting plate 49, the piston rod of the cutting knife cylinder 410 being connected with a cutting knife mounting plate 47, the bottom of the cutting knife mounting plate 47 being mounted with a cutting knife I 46, the piston rod of the knife slot cylinder 41 being connected with one end of the knife slot plate 44, and when the piston rod of the knife slot cylinder 41 is extended, the knife slot 43 on the knife slot plate 44 is located directly below the cutting knife I 46. The cutting and loading belt device 4 is used to cut the end and the head of the loading belt, facilitating smooth splicing. The knife slot cylinder 41 can push the knife slot plate 44 to move forward and backward, the cutting knife cylinder 410 drives the cutting knife I 46 to move up and down, the piston rod of the knife slot cylinder 41 is extended, and the knife slot 43 on the knife slot plate 44 is located directly below the cutting knife I 46; the piston rod of the knife slot cylinder 41 is retracted, and the knife slot plate 44 becomes part of the loading belt guide rail 2; in addition, the cutting knife I 46 has left and right double blades, respectively cutting the head and the end of the loading belt. The guide shaft 48 is used for guiding the cutting knife I 46, ensuring that the knife slot 43 is located directly below the cutting knife I 46 during cutting. The limiting blocks 45 provided at both ends of the knife slot plate 44 can ensure that the piston rod of the knife slot cylinder 41 is extended to drive the knife slot plate 44 to slide in the mounting base plate 3, preventing deviation.

[0043] As shown in the figure, Figures 7-8 The pulling adhesive tape device 5 includes a needle type cylinder 515, a guide wheel seat 512, a fixed plate 57, and a sliding block mounting seat 55 mounted on the mounting base plate 3, a guide rail 56 mounted on the sliding block mounting seat 55 through a sliding block, a double rod cylinder seat 53 connected with the piston rod of the needle type cylinder 515, one side of the double rod cylinder seat 53 being connected with the guide rail 56, and the other side being mounted with a double rod cylinder 51, a clamping jaw cylinder 54 mounted on the piston rod of the double rod cylinder 51 through a clamping jaw cylinder seat 52; the guide wheel seat 512 is mounted with an upper and lower guide wheel 513 and a pressure wheel 514; the fixed plate 57 is mounted with a DC motor 58, and the output shaft of the DC motor 58 is mounted with an adhesive tape fixing seat 510 for placing an adhesive tape roll 511. The pulling adhesive tape device 5 is used to pull the adhesive tape 9 straight above the joint of the two loading belts, preparing for the next step of splicing. The needle type cylinder 515 pushes the double rod cylinder 51 to move forward and backward through the sliding block mounting seat 55 and the double rod cylinder seat 53, and the double rod cylinder 51 drives the clamping jaw cylinder 54 to move up and down through the clamping jaw cylinder seat 52. The clamping jaw cylinder 54 is used for clamping the adhesive tape 9; the guide wheel 513 is mounted on the guide wheel seat 512 and is used for pasting the end of the adhesive tape 9, facilitating clamping by the clamping jaw cylinder 54. The adhesive tape roll 511 is fixed on the adhesive tape fixing seat 510, and the adhesive tape fixing ring 59 plays a role in axial positioning; the DC motor 58 plays a role in damping when electrified, so as to pull the adhesive tape 9 tightly and facilitate cutting.

[0044] As shown in the figure, Figure 9As shown, the cutting tape device 6 includes a pressing mechanism 61 mounted on the cutting cylinder mounting plate 49 and a tape positioning mechanism 65 mounted on the mounting base plate 3, and a waste tape pressing mechanism 62 is mounted below the pressing mechanism 61. The cutting tape device 6 is used to press the tape 9 against the upper surfaces of the end of the front tape carrier 8 and the front end of the rear tape carrier 7 to connect the two tape carriers, and then cut the tape 9 along the side edges of the tape carriers and punch the tape at the tooth holes of the tape carriers.

[0045] As shown in the figure, Figures 10-11 The pressing mechanism 61 includes a pressing cylinder 611 mounted on the cutting cylinder mounting plate 49, the piston rod of the pressing cylinder 611 is connected with a cylinder push plate 613, a punch 614 and a cutting knife 615 are mounted at the lower end of the cylinder push plate 613, a punch guide block 619 is arranged at the lower end of the punch 614, the punch guide block 619 is connected with a guide block seat 618, and a spring 616 is arranged between the cylinder push plate 613 and the guide block seat 618. The pressing cylinder 611 drives the cylinder push plate 613 to move downward, when the punch guide block 619 presses the tape against the punch recess 653, the punch guide block 619 stops moving downward, and the cylinder push plate 613 drives the punch 614 and the cutting knife 615 to continue moving downward to cut the tape 9 and remove the tape at the tooth holes. The upper guide column 612 is used to guide the cylinder push plate 613, and the lower guide column 617 is used to prevent the spring 616 from being pressed off.

[0046] As shown in the figure, Figures 12-13 The waste tape pressing mechanism 62 includes a waste tape pressing cylinder 621 mounted on the cylinder push plate 613 and a waste tape seat 625 mounted on the mounting base plate 3, the piston rod of the waste tape pressing cylinder 621 is connected with a roller seat 623, and a tape pressing roller 624 is mounted at the bottom of the roller seat 623. The roller seat 623 is provided with two places, a spring seat 626 is arranged at the side edge of each roller seat 623, and a spring 622 is arranged between the two spring seats 626.

[0047] The waste tape pressing mechanism 62 presses the cut tape against the waste tape seat 625, after the tape is cut, the waste tape pressing cylinder 621 drives the tape pressing roller 624 to move downward, and the two tape pressing rollers 624 press the tape against the waste tape seat 625 under the action of the spring 622. The function of the waste tape pressing mechanism 62 is to press the waste tape from the clamping jaw of the clamping cylinder 54 to the waste tape seat 625, which is convenient for the clamping cylinder 54 to grasp the tape next time and is also convenient for cleaning the waste tape.

[0048] As shown in the figure, Figure 14As shown, the carrier positioning mechanism 65 comprises a jacking cylinder 656 which is installed on the mounting base plate 3 through a jacking cylinder seat 655, the piston rod of the jacking cylinder 656 is connected with a die mounting plate 654, the die mounting plate 654 is installed with a positioning needle seat 652 and a punch needle die 653, and the positioning needle seat 652 is installed with a positioning needle 651. The carrier positioning mechanism 65 precisely positions the carrier head and tail, and guarantees the precision of the adhesive tape sticking. Meanwhile, the punch needle die 653 supports the carrier, and the jacking cylinder 656 can drive the die mounting plate 654 to move up and down. The other parts are the same as those in example 1.

[0049] The working principle of the present application is as follows:

[0050] As Figures 1-16As shown, the first disc of the tape is placed under the driving wheel 16 of the left driving device 1 by the tape leading device (not belonging to the automatic tape feeder), the cylinder 13 drives the driving wheel 16 to fall down, the tape is pressed on the driven wheel 15, the servo motor 110 rotates through the synchronous pulley 18 to drive the driving wheel 16 to rotate and drive the tape to move forward along the guide rail, when reaching the right driving device 1, the right driving wheel 16 falls down and the left driving wheel 16 lifts up, that is, the tape is driven by the right driving device 1, when the first disc of the tape is emptied from the tray and the sensor detects the end of the tape, the right driving device 1 positions the end of the tape at the tape cutting device 4 (the end of the tape is at the left side of the right blade of the cutter groove, about 1 row away from the right blade of the cutter groove), the right driving device 1 stops, the cutting knife 46 of the tape cutting device 4 cuts off one row of products, the right driving device 1 continues to drive the end of the tape to the lower side of the tape cutting device 6, the right driving device 1 stops, the second disc of the tape is placed under the driving wheel 16 of the left driving device 1 by the tape leading device, the cylinder 13 drives the driving wheel 16 to fall down, the tape is pressed on the driven wheel 15, the servo motor 110 rotates through the synchronous pulley 18 to drive the driving wheel 16 to rotate and drive the tape to move forward along the guide rail, the head of the tape is positioned at the tape cutting device 4 (the head of the tape is at the right side of the left blade of the cutter groove, about 1 row away from the left blade of the cutter groove), the left driving device 1 stops, the cutting knife of the tape cutting device 4 cuts off one row of products, the left driving device 1 drives the head of the tape to the lower side of the tape cutting device 6, and the driving device 1 stops. The lifting cylinder 656 in the tape positioning mechanism 65 pushes out, drives the positioning needle 651 and the punch needle die 653 to move up, the positioning needle 651 is inserted into the tooth hole of the tape to accurately position the tape. The tape 9 is manually fixed on the tape fixing seat 510, the end of the tape is manually pulled out and pasted on the guide wheel 513, which is convenient for the clamping jaw cylinder 54 to clamp. The action of the tape pulling device 5 is that the double-rod cylinder 51 extends to drive the clamping jaw cylinder 54 to move up (at this time, the clamping jaw cylinder 54 is in an open state), the piston rod of the needle type cylinder 515 retracts to drive the clamping jaw cylinder 54 to move forward, the clamping jaw cylinder 54 closes to clamp the end of the tape 9, the piston rod of the needle type cylinder 515 extends to drive the clamping jaw cylinder 54 to move backward to pull out the tape, and the piston rod of the double-rod cylinder 51 retracts to drive the tape to move down to be close to the tape. The action of the lower pressing mechanism 61 of the tape cutting device 6 is that the piston rod of the lower pressing cylinder 611 extends, the punch needle guide block 619 presses the tape on the two tapes to realize the tape connection, the cutting knife two 615 and the punch needle 614 continue to move down to cut off the tape and remove the tooth hole of the tape, the waste tape pressing cylinder 621 in the waste material pressing mechanism 62 extends to drive the waste tape pressing roller 624 to move downward, and the clamping jaw cylinder 54 opens, the waste tape pressing roller 624 presses the tape on the waste tape seat 625 under the action of the second spring 622, and the other end of the cut tape is pasted on the guide wheel 513, which is convenient for the clamping jaw cylinder 54 to clamp next time. The lower pressing cylinder 611 in the lower pressing mechanism 61 moves up, the lifting cylinder 656 in the tape positioning mechanism 65 moves down, and the right driving device 1 drives the tape to move. After the disc of the tape is emptied from the tray, the above actions are repeated.

[0051] It should be noted that the adhesive tape 9 needs to be replaced regularly by hand and the waste adhesive tape needs to be cleaned.

Claims

1. A fully automatic tape applicator comprising a mounting base plate (3), characterized in that: The mounting base plate (3) is provided with a carrier tape guide rail (2), and the two ends of the carrier tape guide rail (2) are respectively provided with a driving device (1) for driving the front and rear movement of the front disc carrier tape (8) and the rear disc carrier tape (7), a cutting carrier tape device (4) for cutting the end of the front disc carrier tape (8) and the head of the rear disc carrier tape (7) to be flush, and the side edge of the mounting base plate (3) is provided with a tape pulling device (5) for pulling the adhesive tape (9) to be straight above the connection of the two carrier tapes, and the middle of the carrier tape guide rail (2) is provided with a tape cutting device (6) for pressing the straightened adhesive tape (9) above the connection of the two carrier tapes and cutting the adhesive tape (9) to be flush along the side edge of the carrier tape. The tape cutting device (6) comprises a pressing mechanism (61) mounted on the cutter cylinder mounting plate (49) and a carrier tape positioning mechanism (65) mounted on the mounting base plate (3), and a waste material pressing mechanism (62) is mounted below the pressing mechanism (61). The pressing mechanism (61) comprises a pressing cylinder (611) mounted on the cutter cylinder mounting plate (49), the piston rod of the pressing cylinder (611) is connected with a cylinder push plate (613), the lower end of the cylinder push plate (613) is provided with a punch pin (614) and a cutter two (615), the lower end of the punch pin (614) is provided with a punch guide block (619), the punch guide block (619) is connected with a guide block seat (618), and a spring one (616) is arranged between the cylinder push plate (613) and the guide block seat (618). The waste material pressing mechanism (62) comprises a waste tape pressing cylinder (621) mounted on the cylinder push plate (613) and a waste tape seat (625) mounted on the mounting base plate (3), and the piston rod of the waste tape pressing cylinder (621) is connected with a roller seat (623), and the bottom of the roller seat (623) is provided with a tape pressing roller (624). The roller seat (623) is provided with two places, and a spring seat (626) is arranged on the side edge of each roller seat (623), and a spring two (622) is arranged between the two spring seats (626).

2. The full-automatic taping machine according to claim 1, characterized in that: The driving device (1) comprises a cylinder mounting plate (14) mounted on the carrier tape guide rail (2), a cylinder (13) mounted on the cylinder mounting plate (14), a motor mounting plate (19) connected with the cylinder mounting plate (14), a servo motor (110) mounted on the motor mounting plate (19), a driving shaft seat (12) connected with the motor mounting plate (19) and a driving shaft (17) mounted on the driving shaft seat (12), the driving shaft (17) is provided with a driving wheel (16) and a synchronous pulley (18), the output end of the servo motor (110) is in transmission connection with the driving shaft (17) through a belt (11) and the synchronous pulley (18), and a driven wheel (15) is further arranged below the driving wheel (16), the driven wheel (15) is mounted on the carrier tape guide rail (2), and the piston rod of the cylinder (13) is arranged directly above the driving wheel (16).

3. The fully automatic tape applicator according to claim 1 or 2, characterized in that: The cutting and loading belt device (4) comprises a cutter groove cylinder mounting plate (42) and a cutting cylinder mounting plate (49) connected with the mounting bottom plate (3), a cutter groove cylinder (41) mounted on the cutter groove cylinder mounting plate (42), a cutter groove plate (44) slidingly mounted on the mounting bottom plate (3), and a cutting cylinder (410) mounted on the cutting cylinder mounting plate (49), wherein a piston rod of the cutting cylinder (410) is connected with a cutting mounting plate (47), a bottom of the cutting mounting plate (47) is provided with a cutting tool No. 1 (46), a piston rod of the cutter groove cylinder (41) is connected with one end of the cutter groove plate (44), and when the piston rod of the cutter groove cylinder (41) is extended, a cutter groove (43) on the cutter groove plate (44) is located directly below the cutting tool No. 1 (46).

4. The full-automatic taping machine according to claim 3, characterized in that: The rubber belt pulling device (5) comprises a needle type cylinder (515), a guide wheel seat (512), a fixed plate (57) and a sliding block mounting seat (55) mounted on the mounting bottom plate (3), wherein a guide rail (56) is mounted on the sliding block mounting seat (55) through a sliding block, a piston rod of the needle type cylinder (515) is connected with a double-rod cylinder seat (53), one side of the double-rod cylinder seat (53) is connected with the guide rail (56), the other side is provided with a double-rod cylinder (51), and a piston rod of the double-rod cylinder (51) is provided with a clamping jaw cylinder (54) through a clamping jaw cylinder seat (52); the guide wheel seat (512) is provided with a guide wheel (513) and a pressing wheel (514) arranged in an up-down mode; the fixed plate (57) is provided with a direct current motor (58), and a rubber belt fixing seat (510) for placing a rubber belt roll (511) is mounted on an output shaft of the direct current motor (58).

5. The fully automatic tape loader according to claim 4, characterized in that: The belt positioning mechanism (65) comprises a jacking cylinder (656), wherein the jacking cylinder (656) is mounted on the mounting bottom plate (3) through a jacking cylinder seat (655), a piston rod of the jacking cylinder (656) is connected with a concave die mounting plate (654), the concave die mounting plate (654) is provided with a positioning needle seat (652) and a punch needle concave die (653), and the positioning needle seat (652) is provided with a positioning needle (651).

Citation Information

Patent Citations

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    CN219408542U

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    CN113044646A