A production process of high transparent glazed ceramic
By combining a power stirring mechanism and a side wall scraping mechanism, the problem of raw material sticking and clumping in traditional mixers is solved, achieving efficient stirring and energy-saving production.
Patent Information
- Application Number
- CN202311249379.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-09-26
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2043-09-26
AI Technical Summary
Traditional mixers tend to cause raw materials to stick to the inner wall of the machine during the mixing process, resulting in insufficient mixing and easy clumping, which consumes extra electricity and increases the burden of manual cleaning.
It employs a power stirring mechanism, a side wall scraping mechanism, and a speed adjustment mechanism. Through the combination of stirring rod and scraper, it achieves thorough stirring and avoids sticking, while speed adjustment prevents clumping.
It achieves efficient mixing, avoids raw materials sticking and clumping, saves energy consumption, reduces manual cleaning time, and improves production efficiency.
Smart Images

Figure CN117362017B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of ceramic preparation, in particular to a production process of high-transparency glazed ceramic. BACKGROUND
[0002] The preparation of high-transparency glazed ceramic generally requires selecting appropriate raw material composition and adopting reasonable proportioning.
[0003] In order to fully mix and uniformly mix various raw materials, stirring operation is generally required, and the stirring and mixing of raw materials is one of the key processes affecting product quality.
[0004] When the traditional stirrer mixes raw materials, the raw materials adhering to the inner wall of the machine are not cleaned by the mechanism, which causes the raw materials to be adhered to the inside of the machine all the time. With the increasing number of uses, the thickness of the raw materials adhering to the inner wall of the machine also increases, which affects the normal stirring work of the stirrer. In this process, excessive electrical energy is also consumed. When the traditional stirrer does not stir, the raw materials in the machine are in a static state, which causes the raw materials in the machine to accumulate and agglomerate.
[0005] Therefore, in view of these problems, we need a production process of high-transparency glazed ceramic to solve them. SUMMARY
[0006] In view of the deficiencies of the prior art, the present application provides a production process of high-transparency glazed ceramic.
[0007] The present application provides the following technical solution: a production process of high-transparency glazed ceramic, comprising the following raw materials in a weight ratio:
[0008] 55-65% of quartz sand, 15-20% of feldspar powder, 10-15% of clay, 5-10% of anorthite, 1-3% of lithium carbonate, and 1-3% of dispersant.
[0009] Preferably, the following steps are included:
[0010] Weighing the corresponding weight ratio of each raw material, adding an appropriate amount of water, and stirring in the stirring device for 4-6 hours to form a uniform abrasive slurry;
[0011] Removing bubbles from the abrasive slurry in a vacuum bubble-removing machine;
[0012] Injecting the bubble-removed abrasive slurry into a sintering mold to perform pressure sintering molding;
[0013] Pre-burning the sintered body at 800-1000℃ to remove parts with poor mechanical strength;
[0014] After the pre-burning of the blank, immerse it in the glaze slurry pool at 900-1200 ℃ to glaze;
[0015] After glazing, the blank is fired at high temperature of 1200-1300 ℃, and the finished product is obtained after cooling.
[0016] Preferably, the stirring device comprises a machine shell, the bottom of the machine shell is provided with a mounting shell, the outside of the machine shell is provided with a feeding pipe, the bottom of the machine shell is provided with a discharging pipe, the inside of the machine shell is provided with a partition plate, and further comprising:
[0017] A power stirring mechanism for stirring the raw materials in the machine shell;
[0018] A side wall scraping mechanism for scraping the accumulated layer of raw materials adhered to the inner wall of the machine shell during stirring;
[0019] A rotating speed adjusting mechanism for adjusting the stirring speed in the machine shell.
[0020] Preferably, the mounting shell is fixedly connected to the bottom of the machine shell, the number of feeding pipes is ≥2 and they are fixedly connected to the feeding pipe at the same horizontal plane at equal angles, one end of the feeding pipe extends into the machine shell, the other end of the feeding pipe is connected to the external environment, the partition plate is fixedly connected to the inside of the machine shell, the partition plate is arranged in the upper half of the inside of the machine shell, the upper end of the discharging pipe extends into the machine shell, and the lower end of the discharging pipe is connected to the discharging valve.
[0021] Preferably, the power stirring mechanism comprises a motor, a rotating rod and a gear one, the motor is arranged outside the mounting shell, the motor is fixedly connected to the bottom of the mounting shell, the rotating rod is arranged inside the mounting shell, the rotating rod is rotatably connected to the mounting shell, the bottom of the rotating rod is fixedly connected to the motor, and the gear one is fixedly connected to the outside of the rotating rod and does not contact the mounting shell.
[0022] Preferably, the power stirring mechanism comprises a first rotating shaft and a gear two, one end of the first rotating shaft is rotatably connected to the inside of the mounting shell, the other end of the first rotating shaft is rotatably connected to the inner top of the machine shell through the bottom of the machine shell and the partition plate, the first rotating shaft is arranged on the central axis of the machine shell, the gear two and a gear three are arranged inside the mounting shell, the gear three is fixedly connected to the outside of the first rotating shaft, the gear two and the gear three do not contact the mounting shell and the machine shell, and the gear two is engaged with the gear one.
[0023] Preferably, the power stirring mechanism comprises a first stirring rod, the first stirring rod is arranged inside the machine shell, the first stirring rod is fixedly connected to the outside of the first rotating shaft, the number of the first stirring rods is ≥2, and all the first stirring rods are arranged at equal angles and uniformly on the outside of the first rotating shaft.
[0024] Preferably, the power stirring mechanism comprises a second stirring rod, a sliding rod, the second stirring rod is arranged in the interior of the shell, the second stirring rod is fixedly connected to the exterior of the first rotating shaft, the number of the second stirring rods on the exterior of the first rotating shaft is greater than or equal to 2, all the second stirring rods are uniformly arranged at equal angles on the exterior of the first rotating shaft, the sliding rod has two and is fixedly connected to the bottom of the gear three in a symmetrical manner, the gear three is slidingly connected to the exterior of the sliding rod, the exterior of the first rotating shaft is fixedly connected with a clamping strip, the interior of the gear two is provided with a sliding groove, the clamping strip is slidingly connected with the sliding groove, the gear two is slidingly connected to the exterior of the first rotating shaft through the sliding of the sliding groove and the clamping strip, the sliding rod is used for limiting the downward movement of the gear two under the action of gravity, the gear two is inlaid with an iron block, the interior of the gear three is provided with an electromagnet, the electromagnet is electrified to attract the iron block in the interior of the gear two and make the gear two move upward, and then the gear two is no longer engaged with the gear one.
[0025] Preferably, the first stirring rod and the second stirring rod are not in contact with other structures during movement.
[0026] Preferably, the side wall scraping mechanism comprises a gear four and a gear five, the side wall scraping mechanism is arranged in the interior of the shell, the gear four is fixedly connected to the exterior of the first rotating shaft, the bottom of the gear five is fixedly connected with a third rotating shaft, one end of the third rotating shaft away from the gear five is rotatably connected to the top of the partition plate, the gear five is engaged with the gear four, the number of the gear five is greater than or equal to 2, all the gear fives are arranged at equal angles on the exterior of the gear four with the first rotating shaft as the center in the same horizontal plane, the gear four and the gear five are arranged in the space surrounded by the partition plate and the shell, and the gear four and the gear five are arranged above the partition plate.
[0027] Preferably, the side wall scraping mechanism comprises a ring-shaped rack and a movable ring, the movable ring is movably connected with the partition plate, the ring-shaped rack is fixedly connected to the inner wall of the movable ring, the ring-shaped rack is engaged with all the gear fives, and the movable ring is not in contact with the gear five.
[0028] Preferably, the side wall scraping mechanism comprises a stand and a roller, the stand is fixedly connected to the top of the movable ring, the roller is rotatably connected to the exterior of the stand, the exterior of a single stand is provided with two symmetrical rollers, the inner top of the shell is provided with a ring-shaped slide, the roller is rollingly connected to the inner side of the ring-shaped slide, the stand is not in contact with the inner side of the ring-shaped slide, the gap between the stand and the ring-shaped slide is smaller than the width of the roller, and the number of the stand is greater than or equal to 3 and is arranged on the top of the movable ring in a symmetrical manner.
[0029] Preferably, the side wall scraping mechanism comprises a scraper and a third stirring rod, the scraper is fixedly connected to the bottom of the movable ring, the scraper is arranged in the interior of the shell, the number of the scraper is greater than or equal to 3 and is arranged at equal angles on the exterior of the movable ring, the distance between the scraper and the inner wall of the shell is mm, the third stirring rod is fixedly connected to one side of the scraper away from the inner wall of the shell, the exterior of a single scraper is provided with greater than or equal to 5 third stirring rods, and the distances between adjacent third stirring rods are equal.
[0030] Preferably, the rotating speed adjusting mechanism comprises a time sensor, an on-off power controller, a second rotating shaft, a gear ring, an electromagnetic coil, a spring, a clamping block and a clamping groove, the time sensor and the on-off power controller are arranged inside the installation shell, one end of the second rotating shaft is rotatably connected to the bottom of the shell, the other end of the second rotating shaft is fixedly connected with the gear ring, the electromagnetic coil is fixedly connected inside the gear ring, and the gear ring is engaged with the gear wheel three.
[0031] Preferably, the rotating speed adjusting mechanism comprises a spring, a clamping block and a clamping groove, one end of the spring is fixedly connected inside the gear ring, the other end of the spring is fixedly connected with the clamping block, the clamping block is inserted into the gear ring, the number of the clamping blocks is greater than or equal to 2 and they are arranged at equal angles inside the gear ring, an iron block is fixedly connected inside the clamping block, and the clamping groove is arranged on the surface of the rotating rod.
[0032] Preferably, the electromagnetic coil can attract the iron block inside the clamping block after being powered on, the size of the clamping groove matches the size of the clamping block, and the clamping block can be inserted into the clamping groove.
[0033] Preferably, the time sensor is electrically connected with the device on-off switch, the time sensor is electrically connected with the on-off power controller, the on-off power controller is electrically connected with the electromagnetic coil, the electromagnetic coil is powered on and the time sensor is counted down for ten minutes by opening the on-off switch, the time sensor sends an electric signal to the on-off power controller after the countdown is completed, and the on-off power controller controls the electromagnetic coil to be powered off and the electromagnet to be powered on.
[0034] Preferably, the gear ratio of the gear wheel one to the gear ring is 2:1, and the gear ratio of the gear wheel two to the gear wheel three is 1:2.
[0035] In the above technical solution, the production process of high-transparency glazed ceramic provided by the application adopts a power stirring mechanism, a side wall scraping mechanism and a rotating speed adjusting structure, etc., solves the problems of insufficient stirring, adhesion of raw materials to the inner wall of the machine and easy caking under non-stirring conditions in the production process of traditional high-transparency glazed ceramic, effectively improves the practicability of the production process of high-transparency glazed ceramic, so that the raw materials can be fully stirred when being stirred, and the adhesion of the raw materials to the inner wall of the machine can be avoided while stirring, and slow stirring is realized by speed adjustment when stirring is completed, so as to avoid the caking of the raw materials. BRIEF DESCRIPTION OF DRAWINGS
[0036] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings needed in the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments described in the present application, and other drawings can also be obtained by those skilled in the art according to these drawings.
[0037] Figure 1 A partial cross-sectional structure schematic view of a production process of high-transparency glazed ceramic provided in the embodiment;
[0038] Figure 2 A production process of high-transparency glazed ceramic provided in the embodiment Figure 1 A structure schematic view of part A in the embodiment;
[0039] Figure 3 A production process of high-transparency glazed ceramic provided in the embodiment Figure 1 A structure schematic view of part connection relationship in the embodiment;
[0040] Figure 4 A structure schematic view of connection relationship between annular rack, movable ring and scraper in a production process of high-transparency glazed ceramic provided in the embodiment;
[0041] Figure 5 A structure schematic view of speed adjusting mechanism in a production process of high-transparency glazed ceramic provided in the embodiment;
[0042] Figure 6 A production process of high-transparency glazed ceramic provided in the embodiment Figure 5 A structure schematic view of part B in the embodiment.
[0043] In the figure: 1, machine shell; 2, mounting shell; 3, feeding pipe; 4, discharging pipe; 5, partition plate; 6, power stirring mechanism; 61, motor; 62, rotating rod; 63, gear one; 64, first rotating shaft; 65, gear two; 66, gear three; 67, first stirring rod; 68, second stirring rod; 69, sliding rod; 7, side wall scraping mechanism; 71, gear four; 72, gear five; 73, annular rack; 74, movable ring; 75, stand column; 76, roller; 77, scraper; 78, third stirring rod; 8, speed adjusting mechanism; 81, time sensor; 82, on-off electric controller; 83, second rotating shaft; 84, gear ring; 85, electromagnetic ring; 86, spring; 87, clamping block; 88, clamping groove. DETAILED DESCRIPTION
[0044] In order to make the purpose, technical scheme and advantages of the present application more clear, the present application is further described in detail below with reference to the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and do not limit the present application.
[0045] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.
[0046] In the description of the present application, it is to be understood that the terms "length", "width", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings based on the orientation or positional relationship, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation of the present application.
[0047] In addition, the terms "first", "second" are only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features referred to. Therefore, the features defined with "first", "second" can explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "a plurality of" is two or more, unless otherwise specifically limited.
[0048] In order to better understand the above technical solutions, the technical solutions of the present application will be described in detail below in conjunction with the drawings and specific embodiments of the specification.
[0049] Please refer to Figures 1-6 A production process of high-transparency glazed ceramic, comprising a machine shell 1, the bottom of the machine shell 1 is provided with a mounting shell 2, the outside of the machine shell 1 is provided with a feeding pipe 3, the bottom of the machine shell 1 is provided with a discharging pipe 4, the inside of the machine shell 1 is provided with a partition plate 5, and further comprising: a power stirring mechanism 6 for stirring the raw materials in the machine shell 1; a side wall scraping mechanism 7 for scraping the accumulated layer of raw materials adhering to the inner wall of the machine shell 1 during stirring; and a rotating speed adjusting mechanism 8 for adjusting the stirring speed in the machine shell 1.
[0050] The installation shell 2 is fixedly connected to the bottom of the machine shell 1, the number of the feeding pipes 3 is greater than or equal to 2 and the feeding pipes 3 are fixedly connected at the same horizontal plane and at equal angles, one end of the feeding pipe 3 extends into the inside of the machine shell 1, the other end of the feeding pipe 3 is in communication with the outside environment, the baffle 5 is fixedly connected to the inside of the machine shell 1, the baffle 5 is arranged at the upper half of the inside of the machine shell 1, the upper end of the discharging pipe 4 extends into the inside of the machine shell 1, the lower end of the discharging pipe 4 is connected with the discharging valve; the power stirring mechanism 6 comprises a motor 61, a rotating rod 62 and a gear one 63, the motor 61 is arranged outside the installation shell 2, the motor 61 is fixedly connected to the bottom of the installation shell 2, the rotating rod 62 is arranged inside the installation shell 2, the rotating rod 62 is rotatably connected with the installation shell 2, the bottom of the rotating rod 62 is fixedly connected with the motor 61, the gear one 63 is fixedly connected outside the rotating rod 62 and does not contact with the installation shell 2; the power stirring mechanism 6 comprises a first rotating shaft 64 and a gear two 65, one end of the first rotating shaft 64 is rotatably connected inside the installation shell 2, the other end of the first rotating shaft 64 passes through the bottom of the machine shell 1 and the baffle 5 and is rotatably connected with the inner top of the machine shell 1, the first rotating shaft 64 is arranged on the central axis of the machine shell 1, the gear two 65 and a gear three 66 are arranged inside the installation shell 2, the gear two 65 and the gear three 66 are fixedly connected outside the first rotating shaft 64, the gear two 65 and the gear three 66 do not contact with the installation shell 2 and the machine shell 1, the gear two 65 is engaged with the gear one 63; the power stirring mechanism 6 comprises a first stirring rod 67, the first stirring rod 67 is arranged inside the machine shell 1, the first stirring rod 67 is fixedly connected outside the first rotating shaft 64, the number of the first stirring rod 67 is greater than or equal to 2, all the first stirring rods 67 are arranged at equal angles and uniformly outside the first rotating shaft 64; the power stirring mechanism 6 comprises a second stirring rod 68 and a sliding rod 69, the second stirring rod 68 is arranged inside the machine shell 1, the second stirring rod 68 is fixedly connected outside the first rotating shaft 64, the number of the second stirring rod 68 outside the first rotating shaft 64 is greater than or equal to 2, all the second stirring rods 68 are arranged at equal angles and uniformly outside the first rotating shaft 64, the sliding rod 69 is symmetrical and fixedly connected at the bottom of the gear three 66, the gear three 66 is slidingly connected outside the sliding rod 69, a clamping strip is fixedly connected outside the first rotating shaft 64, a sliding groove is arranged inside the gear two 65, the clamping strip is slidingly connected with the sliding groove, the gear two 65 is slidingly connected outside the first rotating shaft 64 through the sliding of the sliding groove and the clamping strip, the sliding rod 69 is used for limiting the downward movement of the gear two 65 under the action of gravity, an iron block is inlaid inside the gear two 65, an electromagnet is arranged inside the gear three 66, the electromagnet is electrified to attract the iron block inside the gear two 65 and make the gear two 65 move upward, and then the gear two 65 is no longer engaged with the gear one 63; the first stirring rod 67 and the second stirring rod 68 do not contact with other structures in the movement process.
[0051] The side wall scraping mechanism 7 comprises a gear four 71 and a gear five 72, is arranged in the inside of the shell 1, the gear four 71 is fixedly connected to the outside of the first rotating shaft 64, the bottom of the gear five 72 is fixedly connected with the third rotating shaft, the one end of the third rotating shaft away from the gear five 72 is rotatably connected to the top of the partition 5, the gear five 72 is engaged with the gear four 71, the number of gear five 72 is greater than or equal to 2, all gear five 72 is arranged in the outside of the gear four 71 with the first rotating shaft 64 as the center in the same horizontal plane and equal angle, the gear four 71 and the gear five 72 are arranged in the space inside surrounded by the partition 5 and the shell 1, the gear four 71 and the gear five 72 are arranged above the partition 5;The side wall scraping mechanism 7 comprises a ring-shaped rack 73 and a movable ring 74, the movable ring 74 is movably connected with the partition 5, the ring-shaped rack 73 is fixedly connected to the inner wall of the movable ring 74, the ring-shaped rack 73 is engaged with all gear five 72, the movable ring 74 is not in contact with the gear five 72;The side wall scraping mechanism 7 comprises a stand 75 and a roller 76, the stand 75 is fixedly connected to the top of the movable ring 74, the roller 76 is rotatably connected to the outside of the stand 75, two symmetrical rollers 76 are arranged on the outside of a single stand 75, a ring-shaped slide is formed in the inner top of the shell 1, the roller 76 is rotatably connected to the inside of the ring-shaped slide, the stand 75 is not in contact with the inside of the ring-shaped slide, the gap between the stand 75 and the inside of the ring-shaped slide is less than the width of the roller 76, the number of stand 75 is greater than or equal to 3 and is symmetrically arranged on the top of the movable ring 74;The side wall scraping mechanism 7 comprises a scraper 77 and a third stirring rod 78, the scraper 77 is fixedly connected to the bottom of the movable ring 74, the scraper 77 is arranged in the inside of the shell 1, the number of scraper 77 is greater than or equal to 3 and is evenly and equally angularly arranged in the outside of the movable ring 74, the distance between the scraper 77 and the inner wall of the shell 1 is 5mm, the third stirring rod 78 is fixedly connected to the side of the scraper 77 away from the inner wall of the shell 1, a single scraper 77 is provided with more than or equal to 5 third stirring rods 78 and the distance between adjacent third stirring rods 78 is equal;The rotating speed adjusting mechanism 8 comprises a time sensor 81, an on-off electric controller 82, a second rotating shaft 83, a gear ring 84 and an electromagnetic coil 85, the time sensor 81 and the on-off electric controller 82 are arranged in the inside of the mounting shell 2, one end of the second rotating shaft 83 is rotatably connected to the bottom of the shell 1, the other end of the second rotating shaft 83 is fixedly connected with the gear ring 84, the electromagnetic coil 85 is fixedly connected to the inside of the gear ring 84, the gear ring 84 is engaged with the gear three 66;The gear number ratio of the gear one 63 and the gear ring 84 is 2:1, the gear number ratio of the gear two 65 and the gear three 66 is 1:2;The rotating speed adjusting mechanism 8 comprises a spring 86, a clamping block 87 and a clamping groove 88, one end of the spring 86 is fixedly connected to the inside of the gear ring 84, the other end of the spring 86 is fixedly connected with the clamping block 87, the clamping block 87 is inserted with the gear ring 84, the number of clamping block 87 is greater than or equal to 2 and is equally angularly arranged in the inside of the gear ring 84, an iron block is fixedly connected to the inside of the clamping block 87, the clamping groove 88 is formed on the surface of the rotating rod 62, the number of clamping groove 88 is greater than or equal to 2 and is equally angularly arranged on the outside of the rotating rod 62.The electromagnetic coil 85 is powered to attract the iron block inside the clamping block 87, the specification of the clamping groove 88 matches the specification of the clamping block 87, and the clamping block 87 can be inserted into the clamping groove 88; the time sensor 81 is electrically connected with the device opening and closing switch, the time sensor 81 is electrically connected with the on-off power controller 82, the on-off power controller 82 is electrically connected with the electromagnetic coil 85, and opening the opening and closing switch can make the electromagnetic coil 85 powered and the time sensor 81 count down for ten minutes, when the countdown is completed, the time sensor 81 will send an electrical signal to the on-off power controller 82, and the on-off power controller 82 will control the electromagnetic coil 85 to be powered off and the electromagnet to be powered on.
[0052] Specifically, the raw materials are added to the inside of the casing 1 through the feeding pipe 3, the opening and closing switch is opened, the electromagnetic coil 85 is powered, and the motor 61 starts to run, the motor 61 drives the rotating rod 62 to rotate, the rotating rod 62 drives the gear one 63 to rotate, the gear one 63 drives the gear two 65 to rotate, the gear two 65 rotates to drive the first rotating shaft 64 to rotate and the gear three 66 to rotate under the action of the clamping strip and the sliding groove, the first rotating shaft 64 drives the first stirring rod 67, the second stirring rod 68 and the gear four 71 to rotate, the first stirring rod 67 and the second stirring rod 68 rotate to stir the raw materials in the casing 1, the gear four 71 drives the gear five 72 to rotate, the gear five 72 rotates to drive the movable ring 74 to rotate under the action of the annular rack 73, the movable ring 74 rotates to drive the vertical column 75 to rotate, the vertical column 75 rotates to drive the roller 76 to roll inside the annular slide, at the same time, the movable ring 74 rotates to drive the scraper 77 to rotate, the scraper 77 rotates to scrape the raw material layer on the inner wall of the casing 1, and the scraper 77 rotates to drive the third stirring rod 78 to move; opening the opening and closing switch will make the time sensor 81 count down for ten minutes, when the countdown is completed, the time sensor 81 will send an electrical signal to the on-off power controller 82, and the on-off power controller 82 will control the electromagnetic coil 85 to be powered off and the electromagnet to be powered on, the electromagnetic coil 85 is powered off, which will make the iron block in the clamping block 87 lose the attraction, so that the clamping block 87 is ejected under the action of the elastic force of the spring 86 and will be clamped with the clamping groove 88, so that the rotation of the rotating rod 62 will drive the gear ring 84 to rotate, the gear ring 84 rotates to drive the gear three 66 to rotate, and the electromagnet is powered on to attract the iron block in the gear two 65, so that the gear two 65 moves up and no longer engages with the gear one 63, the rotation of the gear one 63 will not drive the gear two 65 to rotate, so that under the influence of the gear ratio, the rotating speed of the first rotating shaft 64 will be reduced.
[0053] In specific use, the production process of high transparent glazed ceramic is provided, through the adoption of the power stirring mechanism 6, the side wall scraping mechanism 7, the rotating speed adjusting mechanism 8 and other structures, the problems of the traditional high transparent glazed ceramic production process, such as insufficient stirring, adhesion of raw materials on the inner wall of the machine, and easy caking under the condition of no stirring, are solved, the practicability of the high transparent glazed ceramic production process is effectively improved, so that the raw materials can be fully stirred, and the adhesion of the raw materials on the inner wall of the machine is avoided, and the slow stirring is realized through speed adjustment when the stirring is completed, so that the raw material deposition and caking are avoided.
[0054] Please refer to Figure 1 , 2 , 4, the side wall scraping mechanism 7 includes gear four 71, gear five 72, the side wall scraping mechanism 7 is arranged in the inside of the casing 1, the gear four 71 is fixedly connected to the outside of the first rotating shaft 64, the bottom of the gear five 72 is fixedly connected with the third rotating shaft, the third rotating shaft is rotatably connected to the top of the partition plate 5 away from the gear five 72, the gear five 72 is engaged with the gear four 71, the number of gear five 72 is ≥ 2, all gear five 72 is arranged in the outside of the gear four 71 with the same horizontal plane and equal angle with the first rotating shaft 64 as the center, the gear four 71 and the gear five 72 are arranged in the space inside the partition plate 5 and the casing 1, the gear four 71 and the gear five 72 are arranged above the partition plate 5; the side wall scraping mechanism 7 includes annular rack 73, movable ring 74, the movable ring 74 is movably connected with the partition plate 5, the annular rack 73 is fixedly connected to the inner wall of the movable ring 74, the annular rack 73 is engaged with all gear five 72, the movable ring 74 is not in contact with the gear five 72; the side wall scraping mechanism 7 includes stand column 75, roller 76, the stand column 75 is fixedly connected to the top of the movable ring 74, the roller 76 is rotatably connected to the outside of the stand column 75, two symmetrical rollers 76 are arranged on the outside of a single stand column 75, the inner top of the casing 1 is provided with an annular slide, the roller 76 is rotatably connected to the inner side of the annular slide, the stand column 75 is not in contact with the inner side of the annular slide, the gap between the stand column 75 and the inner side of the annular slide is less than the width of the roller 76, the number of stand columns 75 is ≥ 3 and is symmetrically arranged on the top of the movable ring 74; the side wall scraping mechanism 7 includes scraper 77, third stirring rod 78, the scraper 77 is fixedly connected to the bottom of the movable ring 74, the scraper 77 is arranged in the inside of the casing 1, the number of scrapers 77 is ≥ 3 and is evenly arranged on the outside of the movable ring 74 with equal angle, the distance between the scraper 77 and the inner wall of the casing 1 is 5mm, the third stirring rod 78 is fixedly connected to the side of the scraper 77 away from the inner wall of the casing 1, ≥ 5 third stirring rods 78 are arranged on the outside of a single scraper 77 and the distance between adjacent third stirring rods 78 is equal.
[0055] The gear four 71 rotates to drive the gear five 72 to rotate, the gear five 72 rotates to drive the movable ring 74 to rotate under the action of the annular rack 73, the movable ring 74 rotates to drive the stand 75 to rotate, the stand 75 rotates to drive the roller 76 to roll on the inner side of the annular slide, and the movable ring 74 rotates to drive the scraper 77 to rotate, the scraper 77 rotates to scrape the raw material layer on the inner wall of the machine shell 1, and the scraper 77 rotates to drive the third stirring rod 78 to move; this can make the scraper 77 scrape the raw material layer adhered to the inner wall of the machine shell 1 while the power stirring mechanism 6 is running, which avoids the raw material from being adhered to the inside of the machine, and the thickness of the raw material adhered to the inner wall of the machine is also increasing with the increasing number of uses, so that the normal stirring work of the stirrer can be ensured, and then the consumption of excess electric energy can be saved, and the time consumption caused by manual cleaning can also be avoided, which is more time-saving and labor-saving, and the third stirring rod 78 also stirs the raw material while the scraper 77 moves, so that a better stirring effect is achieved.
[0056] Please refer to Figure 1 、 3 , 5, 6, the speed regulating mechanism 8 comprises a time sensor 81, an on-off power controller 82, a second rotating shaft 83, a gear ring 84 and an electromagnetic coil 85, the time sensor 81 and the on-off power controller 82 are arranged in the installation shell 2, one end of the second rotating shaft 83 is rotatably connected to the bottom of the machine shell 1, the other end of the second rotating shaft 83 is fixedly connected with the gear ring 84, the electromagnetic coil 85 is fixedly connected to the inside of the gear ring 84, and the gear ring 84 is engaged with the gear three 66; the gear ratio of the gear one 63 to the gear ring 84 is 2:1, and the gear ratio of the gear two 65 to the gear three 66 is 1:2; the speed regulating mechanism 8 comprises a spring 86, a clamping block 87 and a clamping groove 88, one end of the spring 86 is fixedly connected to the inside of the gear ring 84, the other end of the spring 86 is fixedly connected with the clamping block 87, the clamping block 87 is inserted into the gear ring 84, the number of the clamping block 87 is greater than or equal to 2 and is arranged at equal angles in the inside of the gear ring 84, an iron block is fixedly connected to the inside of the clamping block 87, and the clamping groove 88 is formed in the surface of the rotating rod 62, the number of the clamping groove 88 is greater than or equal to 2 and is arranged at equal angles on the outside of the rotating rod 62; the electromagnetic coil 85 is electrified to attract the iron block in the clamping block 87, the specification of the clamping groove 88 matches the specification of the clamping block 87, and the clamping block 87 can be inserted into the inside of the clamping groove 88; the time sensor 81 is electrically connected with the device opening and closing switch, the time sensor 81 is electrically connected with the on-off power controller 82, the on-off power controller 82 is electrically connected with the electromagnetic coil 85, the electromagnetic coil 85 is electrified and the time sensor 81 is counted down for ten minutes when the opening and closing switch is turned on, and the time sensor 81 sends an electric signal to the on-off power controller 82 when the countdown is completed, and the on-off power controller 82 controls the electromagnetic coil 85 to be de-energized and the electromagnet to be energized.
[0057] When the on-off switch is opened, the time sensor 81 will start a ten-minute countdown. When the countdown is completed, the time sensor 81 will send an electrical signal to the on-off controller 82, which will control the electromagnetic coil 85 to be powered off and the electromagnet to be powered on. The electromagnetic coil 85 being powered off will cause the iron block in the clamping block 87 to lose attraction, so that the clamping block 87 is ejected under the action of the elastic force of the spring 86 and will be clamped with the clamping groove 88. Thus, the rotation of the rotating rod 62 will drive the gear ring 84 to rotate, and the rotation of the gear ring 84 will drive the gear three 66 to rotate. At the same time, the electromagnet being powered on will attract the iron block in the gear two 65, so that the gear two 65 moves upward and no longer meshes with the gear one 63. The rotation of the gear one 63 will not drive the gear two 65 to rotate, so that the rotating speed of the first rotating shaft 64 will be reduced under the influence of the gear ratio. Thus, the traditional stirrer can be prevented from causing the raw materials in the machine to be in a stationary state when not stirring. In the form of low-speed stirring of the raw materials, the raw materials in the machine can be prevented from accumulating and caking. Thus, the stirrer is always in a high-speed rotating state, which is not suitable for the user to discharge the raw materials. The raw materials without caking are more convenient to discharge and facilitate the normal use of the user.
[0058] The above are only preferred embodiments of the present application and are not used to limit the present application. Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can modify the technical solutions recorded in the foregoing embodiments or make equivalent replacements to some technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.
Claims
1. A production process of a highly transparent glazed ceramic, characterized in that, It comprises the following steps: Weighing the corresponding weight ratio of each raw material, adding an appropriate amount of water, stirring in the stirring device for 4-6 hours to form a uniform abrasive slurry; The abrasive slurry is degassed in a vacuum degassing machine; The degassed abrasive slurry is injected into a sintering mold for pressure sintering; The sintered body is pre-fired at 800-1000℃ to remove the mechanically weak parts; The pre-fired body is glazed by immersing it in a glaze pool at 900-1200℃; The glazed body is fired at a high temperature of 1200-1300℃, and the finished product is obtained after cooling; The stirring device comprises: a machine shell (1), the bottom of the machine shell (1) is provided with a mounting shell (2), the outside of the machine shell (1) is provided with a feeding pipe (3), the bottom of the machine shell (1) is provided with a discharging pipe (4), the inside of the machine shell (1) is provided with a partition plate (5), a power stirring mechanism (6) for stirring the raw materials in the machine shell (1) is arranged inside the machine shell (1); a side wall scraping mechanism (7) for scraping the accumulated layer of raw materials adhering to the inner wall of the machine shell (1) during stirring; a rotating speed adjusting mechanism (8) for adjusting the stirring speed in the machine shell (1); The mounting shell (2) is fixedly connected to the bottom of the machine shell (1), the number of feeding pipes (3) is ≥2 and they are fixedly connected at the same horizontal angle, one end of the feeding pipe (3) extends into the machine shell (1), the other end of the feeding pipe (3) communicates with the outside environment, the partition plate (5) is fixedly connected to the inside of the machine shell (1), the partition plate (5) is arranged in the upper half of the machine shell (1), the upper end of the discharging pipe (4) extends into the machine shell (1), and the lower end of the discharging pipe (4) is connected with a discharging valve; The side wall scraping mechanism (7) comprises a gear four (71) and a gear five (72), the side wall scraping mechanism (7) is arranged inside the machine shell (1), the gear four (71) is fixedly connected to the outside of the first rotating shaft (64), the bottom of the gear five (72) is fixedly connected with a third rotating shaft, one end of the third rotating shaft away from the gear five (72) is rotatably connected to the top of the partition plate (5), the gear five (72) is engaged with the gear four (71), the number of gear fives (72) is ≥2, all the gear fives (72) are arranged at the same horizontal angle outside the gear four (71) with the first rotating shaft (64) as the center, and the gear four (71) and the gear five (72) are arranged inside the space surrounded by the partition plate (5) and the machine shell (1); The side wall scraping mechanism (7) comprises a ring-shaped gear rack (73) and a movable ring (74), the movable ring (74) is movably connected with the partition plate (5), the ring-shaped gear rack (73) is fixedly connected to the inner wall of the movable ring (74), the ring-shaped gear rack (73) is engaged with all the gear fives (72), and the movable ring (74) does not contact the gear five (72).
2. A process for producing a highly transparent glazed ceramic according to claim 1, characterized in that: The power stirring mechanism (6) comprises a motor (61), a rotating rod (62) and a gear one (63), the motor (61) is arranged outside the mounting shell (2), the motor (61) is fixedly connected to the bottom of the mounting shell (2), the rotating rod (62) is arranged inside the mounting shell (2), the rotating rod (62) is rotatably connected to the mounting shell (2), the bottom of the rotating rod (62) is fixedly connected to the motor (61), and the gear one (63) is fixedly connected outside the rotating rod (62) and does not contact the mounting shell (2).
3. A process for producing a highly transparent glazed ceramic according to claim 2, characterized in that: The power stirring mechanism (6) comprises a first rotating shaft (64) and a gear two (65), one end of the first rotating shaft (64) is rotatably connected inside the mounting shell (2), the other end of the first rotating shaft (64) is rotatably connected to the inner top of the machine shell (1) through the bottom of the machine shell (1) and the partition plate (5), the first rotating shaft (64) is arranged on the central axis of the machine shell (1), the gear two (65) and the gear three (66) are arranged inside the mounting shell (2), the gear three (66) is fixedly connected outside the first rotating shaft (64), the gear two (65) and the gear three (66) do not contact the mounting shell (2) and the machine shell (1), and the gear two (65) is engaged with the gear one (63).
4. The process for producing a highly transparent glazed ceramic according to claim 3, characterized in that: The power stirring mechanism (6) comprises a first stirring rod (67), the first stirring rod (67) is arranged inside the machine shell (1), the first stirring rod (67) is fixedly connected outside the first rotating shaft (64), the number of the first stirring rod (67) is greater than or equal to 2, and all the first stirring rods (67) are uniformly arranged outside the first rotating shaft (64) at equal angles.
5. The process for producing a highly transparent glazed ceramic according to claim 4, characterized in that: The power stirring mechanism (6) comprises a second stirring rod (68) and a sliding rod (69), the second stirring rod (68) is arranged inside the machine shell (1), the second stirring rod (68) is fixedly connected outside the first rotating shaft (64), the number of the second stirring rod (68) outside the first rotating shaft (64) is greater than or equal to 2, all the second stirring rods (68) are uniformly arranged outside the first rotating shaft (64) at equal angles, the sliding rod (69) is symmetrically fixedly connected to the bottom of the gear three (66), the gear three (66) is slidably connected outside the sliding rod (69), the first rotating shaft (64) is fixedly connected with a clamping strip, the inner side of the gear two (65) is provided with a sliding groove, and the clamping strip is slidably connected with the sliding groove.
Citation Information
Patent Citations
Preparation process of overglaze color craft porcelain with non-cracking glaze surface
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Stirring impeller device for coating production
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Novel ceramic production equipment
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