A silkworm cocoon degumming and bleaching integrated mechanism
By designing an integrated degumming and bleaching mechanism for silkworm cocoons, a gear transmission system and water pump nozzles are used to achieve full-surface cleaning of silkworm cocoons. This solves the problem of incomplete cleaning caused by separating degumming and bleaching in existing technologies, and improves the efficiency and effectiveness of silkworm cocoon cleaning.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- JIANGSU FUAN COCOON SILK CO LTD
- Filing Date
- 2023-11-15
- Publication Date
- 2026-06-30
AI Technical Summary
In current silkworm cocoon processing, the degumming and bleaching devices are separate, resulting in incomplete cleaning, especially since there are blind spots on the surface of the silkworm cocoons, making it impossible to clean the entire surface.
Design a cocoon degumming and bleaching integrated mechanism. The mechanism uses a gear transmission system to drive a water pump and spray nozzle to clean the entire surface of the cocoons. It combines a wiping plate and a soft brush for further cleaning. The mechanism uses casters and brake pads for easy movement and water pressure adjustment.
It enables full-surface cleaning of silkworm cocoons, improving cleaning efficiency and effectiveness, ensuring thorough degumming and bleaching of the cocoon surface, and the device is easy to move and has adjustable water pressure.
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Figure CN117364256B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of silkworm cocoon processing technology, specifically to an integrated mechanism for silkworm cocoon degumming and bleaching. Background Technology
[0002] Silkworms spin cocoons and pupate after about 30 days of rearing. They then molt into moths inside the cocoons. To prevent silkworms from turning into moths and affecting the quality of the silk and subsequent processing, drying is generally used to prevent the cocoons from turning into moths or spoiling. The silk-making process of silkworm cocoons includes steps such as mixing cocoons, peeling cocoons, selecting cocoons, boiling cocoons, reeling, rewinding, sorting, and inspection. During silkworm cocoon processing, bleaching and degumming treatment is required. From the perspective of existing technology, common silkworm cocoon bleaching devices and silkworm cocoon degumming devices are separate. It is rare to find a device that integrates degumming and bleaching. Furthermore, when cleaning the glue layer on the surface of the cocoons, it is impossible to clean the entire surface of the cocoons, and there will always be some blind spots that cannot be cleaned. Therefore, an integrated silkworm cocoon degumming and bleaching mechanism is proposed. Summary of the Invention
[0003] To address the shortcomings of existing technologies, this invention provides an integrated mechanism for degumming and bleaching silkworm cocoons, which has the advantages of easy cleaning and water pressure adjustment.
[0004] To achieve the above objectives, the present invention provides the following technical solution: a cocoon degumming and bleaching integrated mechanism, comprising a machine body, a motor disposed inside the machine body, a rotating shaft disposed inside the machine body, the output shaft of the motor being rotatably connected to the rotating shaft, a fixed bevel gear fixedly connected to one end of the rotating shaft, a first bevel gear set externally meshing with the fixed bevel gear, a second bevel gear set externally meshing with the other end of the first bevel gear set, a rotating bevel gear externally meshing with the other end of the second bevel gear set, a turntable fixedly connected to the other end of the rotating bevel gear, a movable block fixedly connected to the back of the turntable, a moving rod slidably connected to the movable block, a swing block slidably connected to one end of the moving rod, a water tank fixedly connected to the back of the swing block, a movable water pipe fixedly connected to the back of the water tank, and a water outlet block fixedly connected to one side of the water pipe.
[0005] Preferably, a water pump is installed inside the machine body. The outlet of the water pump is connected to the inlet of a pressure regulating valve. The outlet of the pressure regulating valve is connected to a fixed water pipe. One end of the fixed water pipe is slidably connected to a sleeve, and the other end of the sleeve is fixedly connected to a water tank. A rotating rod is connected to the top of the regulating switch of the pressure regulating valve. The pressure gauge of the pressure regulating valve passes through the top of the machine body and extends to the outside. The inlet of the water pump is connected to an inlet pipe, and the other end of the inlet pipe passes through the side wall of the machine body and extends to the outside.
[0006] Preferably, a drain pipe is fixedly connected to one side of the machine body, and one end of the drain pipe penetrates the side wall of the machine body and extends into the interior, so that the sewage generated during the cleaning process can be discharged into the machine body.
[0007] Preferably, the machine body has a sliding groove inside, a slider is movably connected inside the sliding groove, and a shelf is fixedly connected to one side of the slider to hold the silkworm cocoons to be cleaned.
[0008] Preferably, a nozzle is fixedly connected to the front of the water outlet block, a wiping groove is provided on the front of the water outlet block, a wiping plate is movably connected inside the wiping groove, and a soft brush is provided on one side of the plate, which can be used to further clean the silkworm cocoons.
[0009] Preferably, the bottom of the machine body is fixedly connected to casters, each caster having a brake pad on its opposite side, and the two casters are symmetrically distributed on both sides of the longitudinal centerline of the machine body, allowing the device to be moved.
[0010] Beneficial effects:
[0011] 1. Collected silkworm cocoons are placed on a shelf. Then, the water pump is turned on, and the mixed bleach enters the pump through the inlet pipe to form high-pressure water. With the cooperation of the pressure regulating valve, fixed water pipe, sleeve, water tank, and moving water pipe, the water flows into the outlet block and is sprayed out through the nozzles on the outlet block to bleach the silkworm cocoons. Then, the motor is turned on to make the rotating shaft rotate, which drives the fixed bevel gear, the first bevel gear group, the second bevel gear group, and the rotating bevel gear to rotate, which drives the rotation of the turntable, causing the moving block and the moving rod to move, and the swing block to move left and right. With the cooperation of the moving water pipe and the outlet block, the left and right reciprocating motion of the nozzles is realized, which can clean the entire surface of the silkworm cocoons. At the same time as the outlet block moves left and right, the wiping plate also moves left and right. The soft brush on the wiping plate further degummes and cleans the silkworm cocoons.
[0012] 2. The device can be moved and its direction changed by the casters, and it can be fixed by the brake pads to prevent displacement during operation. The water pressure can be monitored at any time by the pressure gauge, and the water pressure can be regulated by turning the lever to rotate the pressure regulating valve. Wastewater generated during the cleaning process can be discharged from the machine body through the drain pipe. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the integrated degumming and bleaching mechanism for silkworm cocoons according to the present invention;
[0014] Figure 2 This is an internal view of the integrated degumming and bleaching mechanism for silkworm cocoons according to the present invention.
[0015] Figure 3 This is a schematic diagram of the wiping plate structure of an integrated silkworm cocoon degumming and bleaching mechanism according to the present invention;
[0016] Figure 4 This is an enlarged view of point A in the present invention;
[0017] Figure 5 This is an enlarged view of section B of the present invention;
[0018] Figure 6 This is an enlarged view of point C in the present invention.
[0019] In the diagram: 1. Body; 2. Motor; 3. Shaft; 4. Fixed bevel gear; 5. First bevel gear set; 6. Second bevel gear set; 7. Rotating bevel gear; 8. Turntable; 9. Moving block; 10. Moving rod; 11. Swinging block; 12. Water tank; 13. Moving water pipe; 14. Water outlet block; 15. Water pump; 16. Pressure regulating valve; 17. Fixed water pipe; 18. Sleeve; 19. Rotating rod; 20. Caster wheel; 21. Inlet pipe; 22. Drain pipe; 23. Slider; 24. Nozzle; 25. Wiping plate; 26. Shelf; 27. Pressure gauge. Detailed Implementation
[0020] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0021] Example 1
[0022] Please see Figure 1-5This invention proposes an integrated mechanism for degumming and bleaching silkworm cocoons. A motor 2 is installed inside the machine body 1, and a rotating shaft 3 is also installed inside the machine body 1. The output shaft of the motor 2 is rotatably connected to the rotating shaft 3. One end of the rotating shaft 3 is fixedly connected to a fixed bevel gear 4. The fixed bevel gear 4 is externally meshed with a first bevel gear set 5. The other end of the first bevel gear set 5 is externally meshed with a second bevel gear set 6. The other end of the second bevel gear set 6 is externally meshed with a rotating bevel gear 7. The other end of the rotating bevel gear 7 is fixedly connected to a turntable 8. A movable block 9 is fixedly connected to the back of the turntable 8. A moving rod 10 is slidably connected to the movable block 9. One end of the moving rod 10 is slidably connected to a swing block 11. A water tank 12 is fixedly connected to the back of the swing block 11. A movable water tank 12 is fixedly connected to the back of the water tank 12. Pipe 13, a movable water pipe 13 is fixedly connected to a water outlet block 14 on one side, a sliding groove is opened inside the body 1, a slider 23 is movably connected inside the sliding groove, a shelf 26 is fixedly connected to one side of the slider 23, a water pump 15 is installed inside the body 1, the water outlet of the water pump 15 is connected to the water inlet of the pressure regulating valve 16, the water outlet of the pressure regulating valve 16 is connected to a fixed water pipe 17, one end of the fixed water pipe 17 is slidably connected to a sleeve 18, the other end of the sleeve 18 is fixedly connected to a water tank 12, the water inlet of the water pump 15 is connected to an inlet pipe 21, the other end of the inlet pipe 21 passes through the side wall of the body 1 and extends to the outside, a nozzle 24 is fixedly connected to the front of the water outlet block 14, a wiping groove is provided on the front of the water outlet block 14, a wiping plate 25 is movably connected inside the wiping groove, and a soft brush is provided on one side of the wiping plate 25.
[0023] The working principle of the integrated silkworm cocoon degumming and bleaching mechanism based on Embodiment 1 is as follows: The worker places the collected silkworm cocoons on the shelf 26, then turns on the water pump 15. The mixed bleaching agent enters the water pump 15 through the inlet pipe 21, forming high-pressure water. Through the coordination of the pressure regulating valve 16, fixed water pipe 17, sleeve 18, water tank 12, and moving water pipe 13, the water flows into the outlet block 14 and is sprayed out through the nozzle 24 on the outlet block 14 to bleach the silkworm cocoons. Then, the motor 2 is turned on, causing the rotating shaft 3 to rotate, driving the fixed bevel gear 4, the first bevel gear set 5, and the second bevel gear set 6. The gear set 6 and the rotating bevel gear 7 rotate, driving the turntable 8 to rotate, causing the moving block 9 and the moving rod 10 to move, and causing the swing block 11 to move back and forth. With the cooperation of the moving water pipe 13 and the water outlet block 14, the spray head 24 can move back and forth, which can clean the entire surface of the silkworm cocoon. Through the wiping plate 25, when the water outlet block 14 moves back and forth, the wiping plate 25 also moves back and forth. Through the soft brush on the wiping plate 25, the silkworm cocoon is further degummed and cleaned. Through the drain pipe 22, the sewage generated during the cleaning process can be discharged into the machine body 1.
[0024] Example 2
[0025] Please see Figure 1-5This invention proposes an integrated mechanism for degumming and bleaching silkworm cocoons. Compared with Embodiment 1, this embodiment further includes: a rotating rod 19 sleeved on the top of the regulating switch of the pressure regulating valve 16; a pressure gauge 27 of the pressure regulating valve 16 penetrating the top of the machine body 1 and extending to the outside; a drain pipe 22 fixedly connected to one side of the machine body 1; one end of the drain pipe 22 penetrating the side wall of the machine body 1 and extending to the inside; and universal wheels 20 fixedly connected to the bottom of the machine body 1. Brake pads are provided on the opposite sides of the universal wheels 20, and the two universal wheels 20 are symmetrically distributed on both sides of the longitudinal centerline of the machine body 1.
[0026] In this embodiment, the operator can move and change the direction of the device using the casters 20, and fix the device using the brake pads to prevent displacement during operation. The water pressure can be monitored at any time using the pressure gauge 27, and the water pressure can be adjusted by turning the lever 19 to rotate the regulating switch of the pressure regulating valve 16.
[0027] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A cocoon degumming and bleaching integrated mechanism, comprising a body (1), characterized in that: The machine body (1) is equipped with a motor (2) and a rotating shaft (3). The output shaft of the motor (2) is rotatably connected to the rotating shaft (3). One end of the rotating shaft (3) is fixedly connected to a fixed bevel gear (4). The fixed bevel gear (4) is externally meshed with a first bevel gear set (5). The other end of the first bevel gear set (5) is externally meshed with a second bevel gear set (6). The other end of the second bevel gear set (6) is externally meshed with a rotating bevel gear (7). The other end of the rotating bevel gear (7) is fixedly connected to a turntable (8). A moving block (9) is fixedly connected to the back of the turntable (8). A moving rod (10) is slidably connected to the outside of the moving block (9). One end of the moving rod (10) is slidably connected to a swing block (11). The back of the swing block (11) is fixedly connected to a water tank (12). The back of the water tank (12) is fixedly connected to a moving water pipe (13). A water outlet block (14) is fixedly connected to one side of the moving water pipe (13).
2. The integrated mechanism for degumming and bleaching silkworm cocoons according to claim 1, characterized in that: The machine body (1) is equipped with a water pump (15). The outlet of the water pump (15) is connected to the inlet of the pressure regulating valve (16). The outlet of the pressure regulating valve (16) is connected to a fixed water pipe (17). One end of the fixed water pipe (17) is slidably connected to a sleeve (18). The other end of the sleeve (18) is fixedly connected to a water tank (12). The top of the regulating switch of the pressure regulating valve (16) is connected to a rotating rod (19). The pressure gauge (27) of the pressure regulating valve (16) passes through the top of the machine body (1) and extends to the outside. The inlet of the water pump (15) is connected to an inlet pipe (21). The other end of the inlet pipe (21) passes through the side wall of the machine body (1) and extends to the outside.
3. The integrated mechanism for degumming and bleaching silkworm cocoons according to claim 1, characterized in that: A drain pipe (22) is fixedly connected to one side of the body (1), and one end of the drain pipe (22) penetrates the side wall of the body (1) and extends into the interior.
4. The integrated mechanism for degumming and bleaching silkworm cocoons according to claim 1, characterized in that: The body (1) has a sliding groove inside, and a slider (23) is movably connected inside the sliding groove. A shelf (26) is fixedly connected to one side of the slider (23).
5. The integrated mechanism for degumming and bleaching silkworm cocoons according to claim 1, characterized in that: The nozzle (24) is fixedly connected to the front of the water outlet block (14). A wiping groove is provided on the front of the water outlet block (14). A wiping plate (25) is movably connected inside the wiping groove. A soft brush is provided on one side of the wiping plate (25).
6. The integrated mechanism for degumming and bleaching silkworm cocoons according to claim 1, characterized in that: The bottom of the body (1) is fixedly connected to casters (20), and brake pads are provided on the opposite sides of the casters (20). The two casters (20) are symmetrically distributed on both sides of the longitudinal centerline of the body (1).