Carbon fiber beaming apparatus

Abstract

A carbon fiber warping device, by the interval type warp pulling to the warp distributed in the buckle (1), to form the opening area between the adjacent warp; and by the weft hook up by the weft through all the opening area, complete the warp weft operation. A carbon fiber warping device, by establishing the reconfiguration of the buckle, form the buckle can be driven up and down movement of the layout, set the godet wheel with the buckle up and down movement; and by setting the slide rail along the direction of the warp distribution, in the slide rail set can be driven to slide the slide rail piece, in the buckle set by the buckle formed slide rail area and with the slide rail area set slide piece, the slide piece set hook, then the slide rail piece is set as the driving piece, the slide piece is set as the driven piece, by driving the driving piece to move to establish the driven piece along each slide rail area sliding complete weft.

Description

TECHNICAL FIELD

[0001] The present application belongs to the field of carbon fiber production equipment, and particularly relates to a carbon fiber warping equipment. BACKGROUND

[0002] Before carbonization of PAN-based carbon fibers, the precursor filaments need to be evenly spread into a certain width according to a certain arrangement. Since the width of the pre-oxidation furnace mouth is limited, in order to improve the production efficiency, increasing the number of filaments in the limited width of the furnace mouth becomes the most direct and effective method. However, the increase in the number of filaments leads to the decrease in the filament spacing, thereby causing the overlapping phenomenon between the adjacent tows to different degrees. During the process of passing through the pre-oxidation furnace, the precursor filaments with overlapping will cause defects such as doubling, broken filaments and split filaments in the resulting carbon fiber tows after the severe high-temperature oxidation and the stretching of the equipment, which greatly affects the production quality and production efficiency of the carbon fibers.

[0003] In order to reduce the generation of carbon fiber doubling defects, the operation of beating-up warping is generally increased during the production of carbon fibers nowadays, so that the precursor filaments are isolated by the weft threads to prevent doubling. In the prior art, the opening type cam beating-up method is adopted, that is, the front and rear beam frames with tows are controlled to move up and down relatively by a cam, so as to form an opening with a certain angle between the adjacent tows. The bobbin with weft threads is arranged in the opening as a weft thread carrier. When the equipment is running, the opening between the tows is too large, which greatly increases the tension of the tows and easily causes fiber breakage. Moreover, the mechanical structure of the warping equipment is complex. Some other methods use manual weft threading, which has low mechanization degree, cannot realize automation, wastes manpower and is prone to errors. In these methods, the bobbin with weft threads inevitably passes through the opening together, which causes the opening to be limited by the size of the bobbin.

[0004] The invention application with the application number CN200410077113.8 discloses a sampling warping machine with a straight-line yarn guide mechanism, which has a plurality of yarn guide units arranged in a straight line in front of the warping drum, and the yarn guide units are repeatedly rotated and stopped while the yarns drawn from the yarn supply bobbins arranged on the yarn guide units are wound on the conveying belt moving on the warping drum at a predetermined conveying amount according to a preset yarn arrangement sequence.

[0005] The application No. CN200610084501.8 discloses a sample warping method and a sample warping machine, in which during one rotation of the yarn guide, the multiple warps wound on the warping drum are arranged in the interval of the distance R with the warping density, the yarn guide ends are arranged in the interval of the distance R with the warping density, and the warps are wound on the warping drum from the warping direction to the reverse direction according to the winding sequence of the yarns wound on the warping drum. SUMMARY

[0006] To solve the above problems, the present application provides a carbon fiber warping equipment, and the technical scheme is as follows:

[0007] A carbon fiber warping equipment, characterized in that:

[0008] The warp is pulled in the interval to form the opening area between the adjacent warps, and the weft is arranged through all the opening areas by the shuttle hook to complete the weft arrangement of the warp.

[0009] According to the carbon fiber warping equipment, characterized in that:

[0010] The pulling of the warp is synchronous, and all the opening areas are formed at one time by the synchronous pulling.

[0011] According to the carbon fiber warping equipment, characterized in that:

[0012] The slide rail is formed in the opening area, the shuttle hook is arranged on the slide piece which can slide along the slide rail, and the weft arrangement of the corresponding opening area is completed by sliding the slide piece.

[0013] According to the carbon fiber warping equipment, characterized in that:

[0014] Two cross beam pieces (2) are arranged at the upper and lower ends of the clamping piece, the two ends of the two cross beam pieces are fixed by the fixed pieces to form a rectangular fixed structure piece, the end portions of the two fixed pieces are connected with the driving shaft, the up and down movement of the rectangular fixed structure piece is established by the synchronous up and down movement of the driving shaft, so as to drive the up and down movement of the clamping piece.

[0015] The guide wheels (3) are arranged in the interval between the adjacent clamping pieces, the corresponding warp is limited by the guide wheel during the up and down movement of the clamping piece with the rectangular fixed structure piece, so as to form the opening area.

[0016] According to the carbon fiber warping equipment, characterized in that:

[0017] Opposite buckles (4) are arranged on the upper and lower positions of each clasp, and a pair of buckles (4) on each clasp forms a sliding rail area of each clasp;

[0018] The position of the sliding rail area is arranged to be in the opening area after the clasp is pulled.

[0019] The carbon fiber warping device according to the present application is characterized in that:

[0020] An end of the clasp is provided with a track arranged along the warp distribution direction, a sliding rail member (5) is arranged in the track and can move along the track, a magnet is fixed at the end of the sliding rail member (5), and a magnet of opposite polarity is fixed at the end of the sliding member; accordingly, the movement of the sliding rail member is established as the driving member and the sliding member is the driven member; the driving member is driven to move to drive the driven member to slide along the sliding rail.

[0021] The carbon fiber warping device according to the present application is characterized in that:

[0022] The sliding rail member (5) is driven to form reciprocating motion by a motor.

[0023] The carbon fiber warping device according to the present application is characterized in that:

[0024] The driving shaft is driven by a pneumatic cylinder.

[0025] The carbon fiber warping device according to the present application is characterized in that:

[0026] The godet wheels are two that are distributed with an upper and lower spacing,

[0027] Correspondingly, the sliding rail areas are also two that are distributed with an upper and lower spacing.

[0028] The carbon fiber warping device according to the present application is characterized in that:

[0029] The weft thread feeding mechanism for providing weft threads to the shuttle hook is one that is arranged at one end of the clasp distribution area, and the position adaptation of the upper and lower different sliding rail areas is formed by controlling the weft thread feeding mechanism at different positions.

[0030] The carbon fiber warping device according to the present application is characterized in that:

[0031] The weft thread feeding mechanism for providing weft threads to the shuttle hook is two that are arranged at both ends of the clasp distribution area, and each is adapted to the weft thread feeding of the upper and lower different sliding rail areas.

[0032] The carbon fiber warping device according to the present application is characterized in that:

[0033] The pulling stroke of the warp thread pulling is 2-10 cm

[0034] This invention discloses a carbon fiber warping device. By modifying the fasteners, firstly, two parallel beams are placed on the upper and lower ends of the fasteners, creating a layout where the fasteners can be driven to move up and down. Then, guide wheels are spaced apart between adjacent fasteners. The guide wheels, in conjunction with the up-and-down movement of the fasteners, establish the lifting of the yarn and the formation of the locking area. Next, a slide rail is set along the warp direction, with a drivable sliding rail component within it, making the weft-threading operation feasible. Furthermore, a slide rail area formed by the fasteners is set on the fastener, and a sliding component is attached to this area. A hook is mounted on the sliding component. The slide rail component is set as the driving component, and the sliding component as the driven component. Driving the driving component moves the driven component, allowing it to slide along each slide rail area to complete the weft threading. The slide rail area formed by the fasteners is positioned on the fastener so that, after the fastener is lifted, the slide rail area is precisely in the yarn opening area. To ensure precise control of the up-and-down weft threading, a weft feeding mechanism is provided for each weft threading operation. In summary, the carbon fiber warping equipment of the present invention has an ingenious overall structure that can effectively control the tension of the yarn within a safe range. It reduces the opening from at least 20-30cm to 2-10cm, allowing the raw yarn bundle to achieve an orderly distribution before entering the pre-oxidation furnace. This prevents yarn bundling, reduces fuzz and splitting during the carbon fiber production process, and improves the quality of the finished carbon fiber. Attached Figure Description

[0035] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0036] Figure 2 This is a schematic diagram of the key area of ​​the present invention;

[0037] Figure 3 for Figure 2 A magnified view of a portion of the image.

[0038] In the picture,

[0039] 1-Button cutout;

[0040] 2-Crossbeam component;

[0041] 3-Guide roller;

[0042] 4-Snap fastener;

[0043] 5-Slide rail components. Detailed Implementation

[0044] The carbon fiber warping device of the present invention will now be further described in detail with reference to the accompanying drawings and specific embodiments.

[0045] like Figure 1 , 2The carbon fiber warping equipment shown in the drawings is characterized in that: the warp yarns distributed in the clamping sheet (1) are pulled in an interval mode to form an opening area between adjacent warp yarns; and the weft yarns hooked by the shuttle are passed through all the opening areas to complete the weft insertion operation of the warp yarns.

[0046] wherein,

[0047] The pulling of the warp yarns is performed synchronously, and all the opening areas are formed at one time by synchronous pulling.

[0048] wherein,

[0049] A slide rail is formed in the opening area, the shuttle is arranged on a slide piece which can slide along the slide rail, and the weft insertion of the corresponding opening area is completed by sliding the slide piece.

[0050] wherein,

[0051] Two cross beam pieces (2) are arranged at the upper and lower ends of the clamping sheet, the two ends of the two cross beam pieces are fixed by fixing pieces to form a rectangular fixed structure, the end portions of the two fixing pieces are connected to the driving shaft, the up-and-down movement of the rectangular fixed structure is established by the synchronous up-and-down movement of the driving shaft, thereby driving the clamping sheet to move up and down.

[0052] The godets (3) are arranged at intervals between adjacent clamping sheets; during the up-and-down movement of the clamping sheet along with the rectangular fixed structure, the godets establish the limiting of the corresponding warp yarns to form the opening area.

[0053] wherein,

[0054] The clamping sheet is arranged at the upper and lower positions of each clamping sheet, and the clamping sheet is arranged at the upper and lower positions of each clamping sheet.

[0055] The position of the slide rail area is arranged to be in the opening area after the clamping sheet is pulled.

[0056] wherein,

[0057] An end portion of the clamping sheet is arranged along the distribution direction of the warp yarns, a slide rail piece (5) which can move along the rail is arranged in the rail, a magnet is fixed at the end portion of the slide rail piece (5), and a magnet of opposite polarity is fixed at the end portion of the slide piece; accordingly, the movement of the slide rail piece is established based on the slide rail piece as the driving piece and the slide piece as the driven piece; the driven piece slides along the slide rail by driving the driving piece to move.

[0058] wherein,

[0059] The slide rail piece (5) is driven by the motor to form a reciprocating motion.

[0060] wherein,

[0061] The drive shaft is driven by a cylinder.

[0062] in,

[0063] The guide rollers are two in number, spaced vertically apart.

[0064] Correspondingly, the slide rail area also consists of two sections with vertical spacing.

[0065] in,

[0066] The weft feeding mechanism that provides weft threads to the hook is located at one end of the clip distribution area. By controlling the different up and down positions of the weft feeding mechanism, the position can be adapted to different upper and lower slide rail areas.

[0067] in,

[0068] The weft feeding mechanism that provides weft threads to the hook consists of two mechanisms located at both ends of the clip distribution area, each adapted to feed weft threads into different upper and lower slide rail areas.

[0069] in,

[0070] The lifting stroke for the warp is 2-10cm.

[0071] Working process and principle

[0072] according to Figure 1 , Figure 2 The display shows a carbon fiber warping device comprising two symmetrically arranged fixed supports. A lifting device (i.e., a cylinder that drives the drive shaft to move up and down) is installed inside the support box. Two guide wires, a warping mechanism, and two upper and lower weft support rails (i.e., rails for the sliding of the active component) are arranged sequentially on the support. The warping mechanism consists of two parallel crossbeams installed on the support, a pair of magnetically coupled weft supports (i.e., a pair of moving pairs consisting of the active component and the driven component) symmetrically distributed along the upper and lower ends of the fastener, and a pair of weft feeding mechanisms installed on both sides of the support.

[0073] The modified snap-fit ​​structure consists of several snaps with two grooves in the middle. The snaps are fixed to the upper and lower crossbeams at both ends. Under system control, the snaps can be pulled down or lifted by the guide wheel to create a certain gap (i.e., an open area) between adjacent wire bundles.

[0074] The buckles are spaced apart by two appropriately sized guide rollers, one above the other.

[0075] The opposing surfaces of the active and passive components are respectively provided with mutually attracting permanent magnets, which can stably suspend the passive component below the active component and allow it to move synchronously with the active component.

[0076] The driving member is installed on the slide rail, and the driving member can reciprocate on the slide rail under the system control through the motor driving.

[0077] The sliding block on the driven member is embedded in the track formed by the sliding groove of the buckle on the clasp, and the driven member has a shuttle hook of appropriate size on one side, which can hook the weft from the weft feeding mechanism and move with the driving member to the other side, and after the weft is taken into position, the driving member returns to the original position.

[0078] During operation, the warp yarns are separated into two groups of odd and even numbers by the drawing frame, and one group of yarns is periodically lifted and lowered to a fixed position by the driving of the guide rollers distributed between the clamps under the up-and-down periodic motion of the drawing frame, so as to form a certain opening between adjacent yarns, and then the weft is arranged in the middle of the warp yarns through the transverse motion of the magnetic coupling weft carrier, and since only the driven member of the magnetic coupling weft carrier needs to pass through the opening formed by the two groups of yarns during the weft carrying process, the opening angle is small, the filament tension is small, the risk of carbon fiber breakage is reduced, and the quality of finished carbon fiber is improved. The opening in the scheme can be controlled between 2-10 cm.

[0079] The technical features of the device are that: 1. Two smooth grooves are formed in the clamps in the warp drawing frame, and the clamps are arranged in parallel to form two groups of slide rails through which the driven parts of the weft carrier can pass;

[0080] 2. Two symmetrically arranged guide rollers are installed between the parallel arranged clamps, which lift (lower roller) and press (upper roller) the filaments to the specified position during the lifting and lowering of the drawing frame;

[0081] 3. The magnetic coupling weft carrier is divided into a driving part and a driven part, wherein the driving part is driven by a motor and can move on the guide rail of the drawing frame, and the sliding block of the driven part is embedded in the slide rail formed by the grooves of the clamps, and the driving part can drive the driven part to move synchronously through magnetic attraction.

[0082] Compared with the prior art, the carbon fiber warping device can lower or lift the filaments pressed on the guide rollers of the warp drawing frame under the system control, form a certain opening gap between adjacent filaments, and the magnetic coupling weft carrier and the weft processing device can complete the up-and-down interlacing weft action when the drawing frame lifts and lowers part of the filaments under the system control. The raw filaments reach an orderly distributed state before entering the pre-oxidation furnace, thereby preventing doubling, reducing hair and splitting, and improving the quality of finished carbon fiber in the carbon fiber production process.

[0083] The carbon fiber warping equipment of the present application, by establishing the improvement of the buckle piece, first of all, by setting two parallel beams on the upper and lower ends of the buckle piece, the buckle piece can be driven to move up and down, then the adjacent buckle pieces are set with godets at intervals, by the cooperation of the godets and the up and down movement of the buckle piece, the pulling of the yarn and the formation of the carding area are established; then by setting the slide rails along the direction of the warp distribution, the slide rail members that can be driven to slide are set in the slide rails, so that the weft insertion area becomes feasible, on this basis, on the one hand, by setting the slide rail area formed by the buckle on the buckle piece and setting the slide member in the slide rail area, the shuttle hook is set on the slide member, then the slide rail member is set as the driving member and the slide member is set as the driven member, by driving the driving member to move, the slide of the driven member along each slide rail area is established to complete the weft insertion; wherein the setting position of the slide rail area formed by the buckle on the buckle piece is set according to the buckle piece being pulled, and the slide rail area is just in the yarn opening area. And in order to cooperate with the precision control of the up and down weft insertion, a weft feeding mechanism is configured for each weft insertion. In summary, the carbon fiber warping equipment of the present application has a clever overall structure, can well control the tension of the yarn within a safe range, reduces the original opening of at least 20-30 cm to 2-10 cm, makes the original yarn bundle reach an orderly distribution state before entering the pre-oxidation furnace, thereby preventing the carbon fiber production process from plying, reducing the hair and splitting, and improving the quality of the finished carbon fiber.

Claims

1. A carbon fiber warping device, characterized in that: the warp threads in the clamping pieces (1) are pulled in an interval mode to form open areas between adjacent warp threads; and the weft threads hooked by the shuttle pass through all the open areas to complete the weft insertion operation of the warp threads; a slide rail is formed in the open area, and the shuttle is arranged on a slide piece that can slide along the slide rail, and the weft insertion of the corresponding open area is completed by sliding the slide piece; two cross beam pieces (2) are arranged at the upper and lower ends of the clamping piece, the two ends of the two cross beam pieces are fixed by fixed pieces to form a rectangular fixed structure, the end portions of the two fixed pieces are connected to the driving shaft, the up and down movement of the rectangular fixed structure is established by the synchronous up and down movement of the driving shaft, thereby driving the clamping piece to move up and down; the godets (3) are arranged at intervals between adjacent clamping pieces; during the up and down movement of the clamping piece along with the rectangular fixed structure, the godets establish the limiting of the corresponding warp threads to form the open areas; the oppositely arranged buckles (4) are arranged at the upper and lower positions of each clamping piece, and a pair of buckles (4) on each clamping piece forms the slide rail area of each clamping piece; the position of the slide rail area is arranged to be in the open area after the clamping piece is pulled.

2. The carbon fiber warping device according to claim 1, characterized in that: the pulling of the warp threads is synchronous, and all the open areas are formed at one time by synchronous pulling.

3. The carbon fiber warping device according to claim 1, characterized in that: a track is arranged at the end of the clamping piece along the distribution direction of the warp threads, a slide rail piece (5) that can move along the track is arranged in the track, a magnet is fixed at the end of the slide rail piece (5), and the opposite poles of the magnet are fixed at the end of the slide piece; accordingly, the movement of the slide rail piece is established based on the slide rail piece as the driving piece and the slide piece as the driven piece; the driven piece slides along the slide rail by driving the driving piece to move.

4. The carbon fiber warping device according to claim 3, characterized in that: the slide rail piece (5) is driven by a motor to form a reciprocating motion.

5. The carbon fiber warping device according to claim 1 or 3, characterized in that: the driving shaft is driven by a pneumatic cylinder.

6. The carbon fiber warping device according to claim 1, characterized in that: the godets are two godets distributed at an interval up and down, and the slide rail areas are also two slide rail areas distributed at an interval up and down.

7. The carbon fiber warping device according to claim 6, characterized in that: the weft thread feeding mechanism that provides weft threads for the shuttle is arranged at one end of the distribution area of the clamping piece, and the position adaptation of the upper and lower different slide rail areas is formed by controlling the up and down different positions of the weft thread feeding mechanism.

8. The carbon fiber warping device according to claim 6, characterized in that: the weft thread feeding mechanism that provides weft threads for the shuttle is arranged at two ends of the distribution area of the clamping piece respectively, and each one is adapted to the weft feeding of the upper and lower different slide rail areas respectively.

9. The carbon fiber warping device according to claim 1, characterized in that: the pulling stroke of the warp thread pulling is 2-10 cm. ​ ​ ​ ​ ​ ​ ​ ​ ​ ​ ​ ​ ​ ​

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