A screen cleaner for automatically cleaning vibrating screen mesh
By designing a screen cleaner that automatically cleans the vibrating screen, and using components such as hydraulic adjustment rods, double-head telescopic rods and brush bars to achieve automatic cleaning and filtration, the problem of vibrating screen clogging is solved, the cleaning and filtration efficiency is improved, and the manual cleaning cost is reduced.
Patent Information
- Application Number
- CN202311357659.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-10-19
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2043-10-19
AI Technical Summary
The vibrating screen mesh is prone to clogging due to long-term feed screening during use, and manual cleaning is inefficient and costly.
A screen cleaner for automatically cleaning the vibrating screen is designed, which includes a cleaning box, a screen fixing unit, a cleaning unit, a recovery unit and a vibration separation unit. Automatic cleaning and filtration are achieved through components such as a hydraulic adjustment rod, a double-head telescopic rod, a brush bar, a filter screen and an elastic telescopic frame.
It improves the cleaning and filtering efficiency of the screen, avoids clogging, and reduces the cost and time of manual cleaning.
Smart Images

Figure CN117380535B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of feed production equipment, and in particular relates to a screen cleaner for automatically cleaning a vibrating screen. Background Art
[0002] Screens are different from ordinary mesh products. They have a strict series of mesh sizes. They are recognized by industries, organizations, and standards for grading and screening particles. Screens don't use a "mesh number"; the term "mesh number" is a common, yet difficult, way to describe them. Screens differ from ordinary mesh products in that they have a strict mesh size, not a "mesh number." Screen sizes aren't isolated; they consist of a series of mesh sizes, designed to provide grading and screening.
[0003] During the use of the vibrating screen, due to the long-term screening of feed, it is easy for residual feed to adhere to the screen, causing the screen to be blocked and the screening efficiency to be reduced. However, manual cleaning of the screen is not only inefficient but also has high labor costs. Summary of the Invention
[0004] In view of the shortcomings of the prior art, the object of the present invention is to provide a screen cleaner for automatically cleaning the vibrating screen, which has the advantages of being able to automatically clean the screen and at the same time improve the cleaning efficiency of the screen.
[0005] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a screen cleaner for automatically cleaning the vibrating screen, comprising a cleaning box, a feed port being provided at the top center of the cleaning box, support legs being fixedly installed at the four corners of the bottom of the cleaning box, a drain port being provided at the bottom of the cleaning box, a cleaning mechanism being provided inside the cleaning box, a filtering and recovery mechanism being provided at the bottom of the cleaning box, a diversion pipe being fixedly installed on the inner wall of the cleaning box and above the cleaning mechanism, a plurality of water spray pipes being evenly embedded and installed on the bottom of the diversion pipe, a water inlet pipe being embedded and installed on the right side of the diversion pipe, and the other end of the water inlet pipe passing through the outer wall of the cleaning box.
[0006] The cleaning mechanism includes a screen fixing unit and a cleaning unit, and the filtering recovery mechanism includes a recovery unit and a vibration separation unit.
[0007] The screen fixing unit includes a hydraulic adjusting rod fixedly mounted on the inner wall of the cleaning box, the telescopic end of the hydraulic adjusting rod is fixedly connected to a top block, a socket is provided at the top center of the top block, the bottom of the top block is fixedly connected to a placement rack, and the inner wall of the placement rack is fixedly connected to a guide rail.
[0008] Preferably, a movable pressure strip is provided on the top of the top block, an insert block is fixedly connected to the bottom edge of the movable pressure strip, the outer wall of the insert block is detachably connected to the inner wall of the socket, and a plurality of limiting pressure blocks are fixedly connected to the bottom of the movable pressure strip.
[0009] Through the above technical solution, the cooperation between the plug block and the socket makes it easier for the limiting pressing block on the movable pressure strip to fix the placed screen.
[0010] Preferably, the cleaning unit includes a fixed frame fixedly mounted on the inner wall of the cleaning box, the inner wall of the fixed frame is fixedly connected to a double-headed telescopic rod, the telescopic end of the double-headed telescopic rod is fixedly connected to a connecting block, the outer wall of the connecting block is hinged with a connecting strip, and the other end of the connecting strip is hinged with a mounting plate.
[0011] Through the above technical solution, the double-headed telescopic rod can push the connecting block to move, so that the connecting bar can adjust the position of the mounting plate, making it easier for the mounting plate to move closer to or farther away from the screen.
[0012] Preferably, a plurality of brush strips are evenly and fixedly connected to the other side surface of the mounting plate, and each of the brush strips is arranged horizontally.
[0013] Through the above technical solution, the brush strips on the mounting plate can clean the fixed screen.
[0014] Preferably, the recovery unit includes a receiving frame fixedly connected to the bottom of the cleaning box, the front and rear sides of the receiving frame are rotatably connected to limit blocks, the top of the receiving frame is provided with a collection bin, and a drain pipe is embedded in the outer wall of the collection bin.
[0015] Through the above technical solution, the collection bin can collect the water after cleaning, and the limiting block can fix the placed collection bin.
[0016] Preferably, the inner wall of the collection bin is fixedly connected to a support plate, the top of the support plate is fixedly connected to an elastic telescopic frame, the telescopic end of the elastic telescopic frame is fixedly connected to the support frame, a pressure plate is overlapped at the top center of the support frame, the left and right sides of the pressure plate are fixedly connected to filter screens, and the bottom of each filter screen overlaps the top of the support frame.
[0017] Through the above technical solution, the support frame on the elastic telescopic frame can provide support for the pressure plate and the filter screen. At the same time, the elastic telescopic frame can move the pressure plate and the filter screen up and down, which is convenient for filtering and separating the cleaned water.
[0018] Preferably, the vibration separation unit includes a horizontal plate connected to the inner wall of the supporting frame, and a movable column is movably connected to the top center of the horizontal plate. The top of the movable column passes through the inner wall of the cleaning box and extends to the interior of the cleaning box. The top of the movable column is fixedly connected to the movable plate, and the top of the movable plate is movably connected to the bottom of the placement frame.
[0019] Through the above technical solution, the movable plate on the movable column is periodically pushed up and down by the placement rack, so that the movable column can move up and down periodically.
[0020] Preferably, the bottom end of the movable column is fixedly connected to a movable pressure plate, the bottom of the movable pressure plate is movably connected to the top of the pressure plate, the top edge of the movable pressure plate is fixedly connected to an elastic rope, and the top end of the elastic rope is fixedly connected to the bottom of the horizontal plate.
[0021] Through the above technical solution, the movable column can push the movable pressure plate downward, so that the movable plate presses the pressure plate. At the same time, the elastic rope can reset the movable pressure plate, making it easier for the movable pressure plate to periodically squeeze the pressure plate.
[0022] Compared with the prior art, the present invention has the following beneficial effects:
[0023] 1. The guide rail facilitates the placement of the screen. The cooperation between the plug block and the socket facilitates the fixing of the placed screen by the limit pressure block on the movable pressure strip. The double-headed telescopic rod pushes the connecting block to move, so that the connecting strip adjusts the position of the mounting plate, making it easier for the mounting plate to approach the screen, so that the brush strip on the mounting plate cleans the fixed screen. The hydraulic adjustment rod can lift the placement frame up and down, so that the screen comes into contact with the brush strip during the up and down movement, thereby improving the cleaning efficiency of the screen.
[0024] 2. The cleaned water can be collected through the collection bin, and the limit block can fix the placed collection bin. The support frame on the elastic telescopic frame provides support for the pressure plate and the filter screen, which is convenient for the filter screen to filter the wastewater. The elastic telescopic frame can move the pressure plate and the filter screen downward to reset, further improving the filtration efficiency of the wastewater.
[0025] 3. The movable plate on the movable column periodically contacts the placement rack, so that the movable column periodically pushes the movable pressure plate downward, so that the movable plate presses the pressure plate, thereby improving the filtering efficiency of the filter screen and avoiding clogging of the filter screen. The elastic rope can reset the movable pressure plate that has moved downward. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a structural schematic diagram of the present invention;
[0027] Figure 2This is a cross-sectional view of the structure of the cleaning box of the present invention;
[0028] Figure 3 It is a structural schematic diagram of the cleaning mechanism of the present invention;
[0029] Figure 4 For the present invention Figure 3 Enlarged view of point A in the middle;
[0030] Figure 5 This is a schematic diagram of the structural connection between the connecting strip and the mounting plate of the present invention;
[0031] Figure 6 This is a schematic diagram of the structural connection between the mounting plate and the brush strip of the present invention;
[0032] Figure 7 This is a schematic diagram of the structural connection between the cleaning box and the diversion pipe of the present invention;
[0033] Figure 8 It is a structural schematic diagram of the filtering and recycling mechanism of the present invention;
[0034] Figure 9 This is a cross-sectional view of the structural connection between the collection bin and the filter screen of the present invention.
[0035] In the figure: 1. cleaning box; 2. feeding port; 3. cleaning mechanism; 31. hydraulic adjustment rod; 32. top block; 321. socket; 33. placement rack; 34. guide rail; 35. movable pressure strip; 351. plug block; 352. limit pressure block; 36. fixing frame; 361. double-head telescopic rod; 362. connecting block; 363. connecting strip; 364. mounting plate; 365. brush strip; 4. filter recovery mechanism; 41. receiving frame; 411. limit card block; 42. collection bin; 43. support plate; 44. elastic telescopic frame; 45. support frame; 46. pressure plate; 47. filter screen; 48. horizontal plate; 481. movable column; 482. movable plate; 483. movable pressure plate; 484. elastic rope; 5. drain outlet; 6. diversion pipe; 61. water inlet pipe; 62. water spray pipe. DETAILED DESCRIPTION
[0036] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0037] See also Figure 1-9The present invention provides a technical solution: a screen cleaning device for automatically cleaning the vibrating screen, comprising a cleaning box 1, a feed port 2 is provided at the top center of the cleaning box 1, support legs are fixedly installed at the four corners of the bottom of the cleaning box 1, a drain port 5 is provided at the bottom of the cleaning box 1, a cleaning mechanism 3 is provided inside the cleaning box 1, a filtering and recycling mechanism 4 is provided at the bottom of the cleaning box 1, a diversion pipe 6 is fixedly installed on the inner wall of the cleaning box 1 and above the cleaning mechanism 3, a plurality of water spray pipes 62 are evenly embedded and installed at the bottom of the diversion pipe 6, and the right side of the diversion pipe 6 is fixedly installed. A water inlet pipe 61 is embedded in the side, and the other end of the water inlet pipe 61 passes through the outer wall of the cleaning box 1. The cleaning mechanism 3 includes a screen fixing unit and a cleaning unit. The filter recovery mechanism 4 includes a recovery unit and a vibration separation unit. The screen fixing unit includes a hydraulic adjustment rod 31 fixedly installed on the inner wall of the cleaning box 1. The telescopic end of the hydraulic adjustment rod 31 is fixedly connected to the top block 32. A socket 321 is provided at the top center of the top block 32. The bottom of the top block 32 is fixedly connected to a placement rack 33. The inner wall of the placement rack 33 is fixedly connected to a guide rail 34.
[0038] In this embodiment, the guide rail 34 facilitates the placement of the screen, while the placement frame 33 can provide support for the screen, and the hydraulic adjustment rod 31 can lift the placement frame 33 up and down, thereby moving the screen up and down.
[0039] Specifically, a movable pressure strip 35 is provided on the top of the top block 32, and an insert block 351 is fixedly connected to the bottom edge of the movable pressure strip 35. The outer wall of the insert block 351 is detachably connected to the inner wall of the socket 321, and a plurality of limiting pressure blocks 352 are fixedly connected to the bottom of the movable pressure strip 35.
[0040] In this embodiment, the cooperation between the inserting block 351 and the inserting hole 321 facilitates the limiting pressing block 352 on the movable pressure strip 35 to fix the placed screen, making the screen more stable during the cleaning process.
[0041] Specifically, the cleaning unit includes a fixed frame 36 fixedly mounted on the inner wall of the cleaning box 1, the inner wall of the fixed frame 36 is fixedly connected to a double-headed telescopic rod 361, the telescopic end of the double-headed telescopic rod 361 is fixedly connected to a connecting block 362, the outer wall of the connecting block 362 is hinged with a connecting strip 363, the other end of the connecting strip 363 is hinged with a mounting plate 364, and the other side of the mounting plate 364 is evenly fixedly connected with a plurality of brush strips 365, and each brush strip 365 is arranged horizontally.
[0042] In this embodiment, the connecting block 362 is pushed to move toward both ends by the double-headed telescopic rod 361, so that the connecting strip 363 adjusts the position of the mounting plate 364, making it easier for the mounting plate 364 to approach or move away from the screen, and for the brush strip 365 on the mounting plate 364 to clean the fixed screen.
[0043] Specifically, the recovery unit includes a receiving frame 41 fixedly connected to the bottom of the cleaning box 1, and the front and rear side surfaces of the receiving frame 41 are rotatably connected to the limiting block 411. A collecting bin 42 is provided on the top of the receiving frame 41, and a drain pipe is embedded in the outer wall of the collecting bin 42. The inner wall of the collecting bin 42 is fixedly connected to a support plate 43, and the top of the support plate 43 is fixedly connected to an elastic telescopic frame 44, and the telescopic end of the elastic telescopic frame 44 is fixedly connected to a support frame 45. A pressure plate 46 is overlapped at the top center of the support frame 45, and a filter screen 47 is fixedly connected to the left and right side surfaces of the pressure plate 46, and the bottom of each filter screen 47 is overlapped with the top of the support frame 45.
[0044] In this embodiment, the cleaned water is collected by the collecting bin 42, and the limiting block 411 can fix the placed collecting bin 42. The support frame 45 on the elastic telescopic frame 44 provides support for the pressure plate 46 and the filter screen 47. At the same time, the elastic telescopic frame 44 can enable the pressure plate 46 and the filter screen 47 to move up and down, which is convenient for filtering and separating the cleaned water, so that the filtered water can be recycled and reused.
[0045] Specifically, the vibration separation unit includes a horizontal plate 48 connected to the inner wall of the supporting frame 41, and a movable column 481 is movably connected to the top center of the horizontal plate 48. The top of the movable column 481 passes through the inner wall of the cleaning box 1 and extends to the interior of the cleaning box 1. The top of the movable column 481 is fixedly connected to a movable plate 482, and the top of the movable plate 482 is movably connected to the bottom of the placement rack 33. The bottom end of the movable column 481 is fixedly connected to a movable pressure plate 483, and the bottom of the movable pressure plate 483 is movably connected to the top of the pressure plate 46. The top edge of the movable pressure plate 483 is fixedly connected to an elastic rope 484, and the top of the elastic rope 484 is fixedly connected to the bottom of the horizontal plate 48.
[0046] In this embodiment, the movable plate 482 on the movable column 481 contacts the placement rack 33, and when the placement rack 33 moves up and down periodically, the movable column 481 moves downward periodically, so that the movable column 481 pushes the movable pressure plate 483 downward, so that the movable plate 483 presses the pressure plate 46, and at the same time the elastic rope 484 can reset the movable pressure plate 483 that moves downward, so that the movable pressure plate 483 can periodically squeeze the pressure plate 46, thereby facilitating the filtering of the filter net 47, and at the same time the filtered residue can slide onto the pressure plate 46.
[0047] The working principle and use process of the present invention are as follows: when cleaning the screen, the hydraulic adjustment rod 31 pushes the top block 32 and the placement rack 33 to move up, and the screen is placed along the guide rail 34, and then the plug 351 on the movable pressure bar 35 is inserted into the inside of the socket 321, so that the limit pressure block 352 on the movable pressure bar 35 fixes the placed screen, and the water inlet pipe 61 is connected to the water inlet pipe, and water is sprayed onto the fixed screen through the water spray pipe 62, and the double-headed telescopic rod 361 is started to push the connecting block 362 to move, so that the connecting bar 363 adjusts the position of the mounting plate 364 to facilitate the mounting plate 364 to be close to the screen, and the hydraulic adjustment rod 31 can lift the placement rack 33 up and down, so that the screen contacts the brush bar 365 during the up and down movement, so that The brush strip 365 on the mounting plate 364 cleans the fixed screen, thereby improving the cleaning efficiency of the screen. The cleaned waste water flows into the interior of the collection bin 42 through the drain port 5, and the cleaned water is collected by the collection bin 42. The support frame 45 on the elastic telescopic frame 44 provides support for the pressure plate 46 and the filter screen 47, so that the filter screen 47 filters the waste water. The movable plate 482 on the movable column 481 periodically contacts the placement rack 33, so that the movable column 481 periodically pushes the movable pressure plate 483 downward, so that the movable plate 483 presses the pressure plate 46, and the elastic telescopic frame 44 can reset the downwardly moved pressure plate 46 and filter screen 47, thereby improving the filtration efficiency of the filter screen 47, and also preventing the filter screen 47 from being blocked.
[0048] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A screen cleaner for automatically cleaning a vibrating screen, comprising a cleaning box (1), a feed port (2) being provided at the center of the top of the cleaning box (1), support legs being fixedly mounted at the four corners of the bottom of the cleaning box (1), and a drain port (5) being provided at the bottom of the cleaning box (1), characterized in that: A cleaning mechanism (3) is provided inside the cleaning box (1), a filtering and recovering mechanism (4) is provided at the bottom of the cleaning box (1), a diversion pipe (6) is fixedly installed on the inner wall of the cleaning box (1) and above the cleaning mechanism (3), a plurality of water spray pipes (62) are evenly embedded and fixedly installed at the bottom of the diversion pipe (6), a water inlet pipe (61) is embedded and fixedly installed on the right side of the diversion pipe (6), and the other end of the water inlet pipe (61) passes through the outer wall of the cleaning box (1); The cleaning mechanism (3) includes a screen fixing unit and a cleaning unit, and the filtering recovery mechanism (4) includes a recovery unit and a vibration separation unit; The screen fixing unit comprises a hydraulic adjustment rod (31) fixedly mounted on the inner wall of the cleaning box (1); the telescopic end of the hydraulic adjustment rod (31) is fixedly connected to a top block (32); a socket (321) is provided at the top center of the top block (32); the bottom of the top block (32) is fixedly connected to a placement rack (33); and the inner wall of the placement rack (33) is fixedly connected to a guide rail (34); The recovery unit comprises a receiving frame (41) fixedly connected to the bottom of the cleaning box (1), the front and rear sides of the receiving frame (41) are rotatably connected to limit blocks (411), the top of the receiving frame (41) is provided with a collection bin (42), and the outer wall of the collection bin (42) is embedded with a drain pipe; The inner wall of the collecting bin (42) is fixedly connected to a support plate (43), the top of the support plate (43) is fixedly connected to an elastic telescopic frame (44), the telescopic end of the elastic telescopic frame (44) is fixedly connected to a support frame (45), a pressure plate (46) is overlapped at the center of the top of the support frame (45), and the left and right sides of the pressure plate (46) are fixedly connected to filter screens (47), and the bottom of each filter screen (47) is overlapped with the top of the support frame (45); The vibration separation unit includes a transverse plate (48) connected to the inner wall of the receiving frame (41), a movable column (481) is movably connected at the center of the top of the transverse plate (48), the top of the movable column (481) passes through the inner wall of the cleaning box (1) and extends to the interior of the cleaning box (1), the top of the movable column (481) is fixedly connected to a movable plate (482), and the top of the movable plate (482) is movably connected to the bottom of the placement frame (33).
2. The automatic vibrating screen cleaning device according to claim 1, characterized in that: A movable pressure strip (35) is provided on the top of the top block (32), an insert block (351) is fixedly connected to the bottom edge of the movable pressure strip (35), an outer wall of the insert block (351) is detachably connected to the inner wall of the socket (321), and a plurality of limiting pressure blocks (352) are fixedly connected to the bottom of the movable pressure strip (35).
3. The automatic vibrating screen cleaning device according to claim 2, characterized in that: The cleaning unit comprises a fixing frame (36) fixedly mounted on the inner wall of the cleaning box (1); the inner wall of the fixing frame (36) is fixedly connected to a double-headed telescopic rod (361); the telescopic end of the double-headed telescopic rod (361) is fixedly connected to a connecting block (362); the outer wall of the connecting block (362) is hingedly connected to a connecting strip (363); the other end of the connecting strip (363) is hingedly connected to a mounting plate (364).
4. The automatic vibrating screen cleaning device according to claim 3, characterized in that: A plurality of brush strips (365) are evenly and fixedly connected to the other side of the mounting plate (364), and each of the brush strips (365) is arranged horizontally.
5. The automatic vibrating screen cleaning device according to claim 4, characterized in that: The bottom end of the movable column (481) is fixedly connected to a movable pressure plate (483), the bottom of the movable pressure plate (483) is movably connected to the top of the pressure plate (46), and the top edge of the movable pressure plate (483) is fixedly connected to an elastic rope (484), and the top end of the elastic rope (484) is fixedly connected to the bottom of the transverse plate (48).
Citation Information
Patent Citations
Petrochemical sieve plate device convenient to clean
CN209034797U
Sectional cleanable linear vibrating screen
CN209362988U