A meatball forming and automatic cartoning production device and its use method

Through the automatic boxing production device for meatball forming, the problem of inefficient manual boxing after meatball forming is solved, and the automation of meatball forming and boxing is realized, improving efficiency and safety.

CN117397716BActive Publication Date: 2025-08-26BEI HAI JIU JIA JIU FOOD CO LTD
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Patent Information

Application Number
CN202310950335.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-07-31
Publication Date
2025-08-26
Estimated Expiration
2043-07-31

AI Technical Summary

Technical Problem

The existing meatball forming machines lack automatic boxing equipment, which leads to manual delivery and boxing of raw meatballs after forming, which is inefficient, affects shape and hygiene, and poses safety hazards.

Method used

A meatball forming automatic boxing production device is designed, including a meatball forming device and boxing device. The pallet position is monitored using color photoinductors, and the automatic molding and boxing of conveyor belts is realized by combining push rods and opening and closing tools to realize the automatic process of meatball forming and boxing.

Benefits of technology

It improves work efficiency, ensures the shape and hygiene quality of meatballs, eliminates the safety hazards brought by manual packaging, and realizes the automatic matching of meatball molding and packaging.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses an automatic meatball forming and boxing production device and its use method, comprising a frame, a meatball forming device, a meatball boxing device, and a control system. The meatball forming device comprises a feed hopper, a filling box, a feed gear, a mold, and a base plate. The feed hopper is connected to the filling box. A horizontal filling push rod is provided on one side of the filling box, and a vertical filling push rod is provided on the top. An opening and closing cutter is provided within the base plate, and a meatball outlet is provided at the bottom. The meatball boxing device comprises a conveyor frame, a conveyor belt, and a tray. The conveyor belt is mounted on the conveyor frame, and positioning protrusions are provided on the conveyor belt. A tray placement portion is formed between the positioning protrusions. A meatball receiving compartment is provided within the tray. A movable track is provided at the bottom of the conveyor frame. The tray placement portion is provided with corresponding marking points. A color photoelectric sensor is provided at the bottom of the base plate. The present invention can process and form meatball making materials and box the meatballs quickly and efficiently, thereby improving work efficiency, ensuring product quality, and avoiding safety hazards.
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Description

Technical Field

[0001] The invention belongs to the technical field of food processing equipment, and particularly relates to a meatball forming and automatic cartoning production device and a use method thereof. Background Art

[0002] my country's culinary culture has a long history and boasts a rich and diverse menu, with meatballs being a beloved favorite. Meatballs generally refer to spherical foods made primarily of chopped meat. Modern meatballs incorporate ingredients like eggs and starch, resulting in a more bouncy and smooth texture. To meet market demand, modern meatball production is mostly carried out using meatball forming machines. Once formed, the raw meatballs are boxed and quickly delivered to consumers' kitchens or tables via vacuum packaging and cold chain transport, resulting in a sophisticated meatball production and packaging process. Raw meatballs are uncooked meatballs, and many consumers, to suit their individual tastes and recipes, often purchase them raw and then cook or fry them to their liking. However, there is currently no cartoning device that matches the meatball forming machine after the raw meatballs are formed. If they are to be boxed, they need to be manually received by the formed meatballs and then boxed. This process is inefficient and wastes a lot of manpower and time. In addition, multiple steps affect the shape of the raw meatballs and affect food hygiene. Manually receiving the raw meatballs requires holding a container and reaching under the equipment, which brings safety hazards. Summary of the Invention

[0003] The present invention aims to address the existing problems of a lack of an automatic cartoning device and corresponding method for raw meatballs that are compatible with meatball forming machines. This results in the need for manual handling and cartoning of raw meatballs after forming, which leads to low efficiency, affects the shape and hygiene of the meatballs, and creates safety hazards. The present invention proposes an automatic cartoning production device for meatball forming and a method for using the same. The present invention can process and shape meatball making materials and carton the formed raw meatballs in a quick and efficient manner, thereby improving work efficiency, ensuring product quality, and avoiding safety hazards.

[0004] In order to achieve the above object, the present invention adopts the following technical solutions:

[0005] A meatball forming and automatic cartoning production device, comprising a frame, a meatball forming device, a meatball cartoning device and a control system; the meatball forming device comprises a feed hopper, a filling box, a feed gear, a mold and a bottom plate; a cavity is provided inside the filling box, and the feed hopper is connected to the filling box through a pipe; a horizontal filling push rod is provided on one side of the filling box, and a vertical filling push rod is provided on the top; the feed gear is arranged between the filling box and the mold; the bottom plate is arranged at the bottom of the mold; the bottom plate comprises an upper bottom plate and a lower bottom plate; an opening and closing tool is provided between the upper bottom plate and the lower bottom plate; the filling box, feed gear, mold and the interior of the bottom plate are connected in sequence; a pill outlet is provided at the bottom of the bottom plate; the meatball cartoning device comprises a conveyor frame, a conveyor belt and a tray; the conveyor belt is arranged on the conveyor frame; positioning protrusions are distributed on the conveyor belt; a tray placement portion is formed between every four groups of the positioning protrusions; the tray placement portion matches the tray; the tray There are meatball receiving grids distributed inside the conveyor frame; a moving track is provided at the lower part of the conveyor frame; an electric moving wheel is provided at the bottom of the conveyor frame; the electric moving wheel is matched and inserted into the moving track; each group of the tray placement parts is numbered in sequence; the tray placement part in the first position is only provided with a starting mark; among the positioning protrusions corresponding to the remaining groups of tray placement parts, the group of positioning protrusions located at the front end is provided with a placement part marking point; except for the tray placement part in the first position, the remaining tray placement parts are distributed with delivery marking points; each group of delivery marking points corresponds to a group of meatball receiving grids; a color photoelectric sensor for sensing the starting mark, placement part marking point and delivery marking point is provided at the bottom of the bottom plate; the starting mark, placement part marking point and delivery marking point are different in color and shape; the electrical components on the frame, meatball forming device and meatball boxing device are all connected to the control system.

[0006] The frame is used to support the entire device; the feed hopper is used to put the meatball raw materials; the filling box is used to temporarily store the meatball raw materials; the horizontal filling push rod and the vertical filling push rod are used to push the meatball raw materials into the mold, so that the raw materials in the mold are more substantial, the cavity is reduced, and the raw materials are better extruded and formed; after the meatball raw materials pass through the ball outlet and are formed, the opening and closing tool is used to cut off the connection between the formed meatballs and the raw materials, so that the meatballs fall; the conveyor frame is used to support and install the conveyor belt; the conveyor belt is connected to a servo motor; a tray placement portion is formed between the positioning protrusions to limit the tray; the meatball receiving grid on the tray is used to receive meatballs; the electric moving wheel can drive the conveyor frame along the moving track The electric moving wheel is provided with a hub motor, which is a servo motor and can be accurately controlled to start and stop by the control system; the color photoelectric sensor is used to sense and detect the starting mark and the delivery mark; the starting mark serves as the sensing mark for the initial filling; the placement mark serves as the sensing mark for the tray placement; the delivery mark serves as the sensing mark for the loading compartment. If the delivery mark is detected, it means that there is no tray and the meatballs are not cut and delivered; the sensing starting mark, placement mark and delivery mark are all different in color, which can enable the color photoelectric sensor to sense; the device can be powered by connecting to an industrial power line; the control system can be a PLC control system.

[0007] As a further technical improvement, the horizontal and vertical charging push rods are each equipped with a set of control protrusions. Control forks I and II are respectively mounted on the control protrusions of the horizontal and vertical charging push rods. These control forks I and II are each connected to a set of swing control motors. These swing control motors control the movement of the horizontal and vertical charging push rods by moving the protrusions via control forks I and II.

[0008] As a further technical improvement, a tool channel is provided between the upper and lower base plates; the two sets of opening and closing tool heads are positioned opposite each other within the tool channel; a tool avoidance groove is provided on the upper base plate; the opening and closing tools are provided with tool protrusions extending from the tool avoidance groove; a tool control fork is provided on the tool protrusion; and the tool control fork is connected to a tool control motor. The tool channel is used to accommodate the tools and allow them to open and close; the tool avoidance groove is used to avoid the tool protrusion; and the tool control motor controls the opening and closing of the opening and closing tool heads via the tool control fork.

[0009] As a further technical improvement, both sets of opening and closing knives are equipped with arc-shaped blades that match the ball outlet; the movement trajectories of the two sets of opening and closing knives are parallel; and the knife channel is also provided with a knife groove on both sides, and the opening and closing knives are inserted into the knife groove. When the opening and closing knives are not in operation, the arc-shaped blades of the two sets of opening and closing knives are combined to form a shape that matches the ball outlet; when the opening and closing knives are in operation, the two sets of opening and closing knives move relative to each other, severing the connection between the meatball and the raw material, causing the meatball to fall.

[0010] As a further technical improvement, a pallet stopper is provided on the side of the conveyor frame. The pallet stopper is in the shape of an inverted "L" and extends to the upper part of the conveyor belt edge to press down and flatten the passing pallet.

[0011] As a further technical improvement, the meatball cartoning device is further provided with an alarm device connected to a control system and provided with a loudspeaker and an alarm light.

[0012] Method for using the above-mentioned meatball forming and automatic cartoning production device:

[0013] Initial filling: Initially, there is no meatball raw material inside the various components of the meatball forming device; the meatball raw material is beaten into a paste and poured into the feed hopper; a tray is placed on the tray placement section of the conveyor belt, and no tray is placed on the tray placement section in the first position; when the conveyor belt is running and the color photoelectric sensor recognizes the starting mark, it means that the meatballs will be formed and boxed. The horizontal filling push rod and the vertical filling push rod move at least twice in succession, so that the originally empty filling box, feeding gear and mold are quickly filled with meatball raw material; at this time, the meatballs will not be squeezed out of the pill outlet, and the opening and closing cutters will not move;

[0014] Ball forming: The conveyor belt continues to move forward for a distance of S1, and then the color photoelectric sensor recognizes the placement mark, indicating that it is about to be boxed; at this time, the vertical filling push rod moves to squeeze the raw materials out of the ball outlet to form balls; at this time, the opening and closing knife does not move, and the formed balls do not fall;

[0015] Automatic pill loading: The conveyor belt continues to move forward for a certain distance S2. At this time, due to the obstruction of the tray, the color photoelectric sensor cannot recognize the placement mark point, which means that there is a tray on the tray placement part; then the opening and closing of the knife cuts the formed meatballs from the raw materials, and the meatballs fall into the meatball receiving compartments on the tray below the pill outlet; then the conveyor frame moves along the moving track for a distance S3, so that the adjacent meatball receiving compartments in the same row on the same tray move below the pill outlet and continue to load pills; when the meatball receiving compartments in the same row are full, the conveyor belt continues to drive the tray to move, so that the meatball receiving compartments in other rows on the same tray or the meatball receiving compartments on the adjacent tray move below the pill outlet; and so on and so forth, automatic pill loading continues;

[0016] Device alarm: When the color photoelectric sensor recognizes the placement part marking point, the conveyor belt continues to run for a certain distance S2. At this time, if the color photoelectric sensor recognizes the dropping marking point, it means that there is no tray in the tray placement part, the opening and closing cutter does not act, the balls are not cut, the conveyor belt pauses, and the alarm device gives an alarm.

[0017] The distance between the induction starting punctuation and the placement part marking point is S1; the distance between the placement part marking point and the dropping marking point is S2; the distance between two adjacent ball loading grids on the same group of trays is S3; the distance between the dropping marking point and the next placement part marking point is S4; S1 > S2 = S3 = S4.

[0018] The initial feeding time is T1; the ball forming time is T2; the time interval for the conveyor belt to run the distance S1 is T3; the time interval for the conveyor belt to run the distance S2 is T4; the time interval for the conveyor belt to run the distance S3 is T5; after the conveyor belt runs the distance S2, the time for the tray to move to below the ball outlet is T6; T1 < T3, T2 < T4 + T6, T2 < T5. Such a design can make full use of the running time of the conveyor belt, prepare the steps for ball forming during the movement of the tray, and can immediately start the opening and closing cutter when the tray moves to below the ball outlet, so that the balls fall into the tray, improving the working efficiency of the device.

[0019] When the color photoelectric sensor detects a group of placement part marking points, the conveyor belt continues to run forward for a certain distance S2. If the photoelectric sensor does not detect the dropping marking point, a certain number of ball forming and opening and closing cutter actions are continuously carried out, and the continuous number is the same as the number of ball loading grids on the tray. That is, after detecting a group of trays, ball forming and cutting of the connection parts of the balls by the opening and closing cutter are continuously carried out, and the continuous number is the number of ball loading grids on the tray.

[0020] The technical solution of the present invention has the following beneficial effects:

[0021] 1. The present invention forms the ball raw materials through the ball forming device, and realizes the automatic boxing of the formed balls through the ball boxing device, without manual boxing, greatly improving the working efficiency, and can also reduce the influence on the shape and hygiene of the balls during the manual boxing process, and eliminate the safety hazards brought by manual boxing.

[0022] 2. The present invention can monitor the placement and running conditions of the trays on the conveyor belt through the starting punctuation, the placement part marking point, and the dropping marking point, and control the actions of the ball boxing device according to the placement and running conditions of the trays, so that the ball forming device and the ball boxing device are matched, and the device runs smoothly.

[0023] 3. The present invention determines the position of the tray by detecting each marking point, calculates the running time, and uses the time it takes for the conveyor belt to drive the tray to move to form the meatballs, thereby making full use of time and improving work efficiency.

[0024] 4. The present invention can determine whether there is a tray on the conveyor belt through the combined detection of various marking points, thereby controlling the molding and delivery of raw materials to avoid the occurrence of incorrect delivery. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 Schematic diagram of the overall structure of the device of the present invention.

[0026] Figure 2 This is a schematic diagram of the opening and closing tool at the pill outlet.

[0027] Figure 3 This is a schematic diagram of the opening and closing tool at the pill outlet position.

[0028] Figure 4 This is a structural diagram of the swing control motor controlling the horizontal filling push rod through the control fork.

[0029] Figure 5 Schematic diagram of the structure of the opening and closing tool.

[0030] Figure 6 Schematic diagram of various points in the meatball forming process.

[0031] Figure 7 It is a schematic diagram of the process of the present invention.

[0032] Figure numerals: 1-frame, 2-feed hopper, 3-filling box, 4-feeding gear, 5-mold, 6-bottom plate, 7-horizontal filling push rod, 8-control fork I, 9-swing control motor, 10-vertical filling push rod, 11-control fork II, 12-opening and closing tool, 13-tool control fork, 14-conveyor frame, 15-conveyor belt, 16-positioning protrusion, 17-tray, 18-ball receiving grid, 19-control protrusion, 20-arc-shaped tool head, 21-moving track, 22-tray limit block, 23-alarm device, 24-color photoelectric sensor, 25-tool control motor, 26-pill outlet, 27-tool protrusion, 28-tool groove, 29-tool avoidance groove;

[0033] A1-starting mark, A2-placement marking point, A3-delivery marking point, S1-distance between the starting mark and the placement marking point, S2-distance between the placement marking point and the delivery marking point, S3-distance between two adjacent groups of meatball receiving compartments on the same group of trays, S4-distance between the delivery marking point and the next placement marking point, T1-initial filling time, T2-meatball forming time, T3-time for the conveyor belt to run the distance S1, T4-time for the conveyor belt to run the distance S2, T5-time for the conveyor belt to run the distance S3, T6-time for the conveyor belt to run to the bottom of the pill outlet after running the distance S2. DETAILED DESCRIPTION

[0034] The present invention will be further described below with reference to the accompanying drawings. Example 1

[0035] like Figures 1 to 4 、 Figures 6-7As shown, a meatball forming and automatic cartoning production device includes a frame 1, a meatball forming device, a meatball cartoning device and a control system; the meatball forming device includes a feed hopper 2, a filling box 3, a feed gear 4, a mold 5 and a bottom plate 6; a cavity is provided inside the filling box 3, and the feed hopper 2 is connected to the filling box 3 through a pipe; a horizontal filling push rod 7 is provided on one side of the filling box 3, and a vertical filling push rod 10 is provided on the top; the feed gear 4 is arranged between the filling box 3 and the mold 5; the bottom plate 6 is arranged at the bottom of the mold 5; The bottom plate 6 includes an upper bottom plate and a lower bottom plate; an opening and closing tool 12 is provided between the upper and lower bottom plates; the filling box 3, the feeding gear 4, the mold 5, and the interior of the bottom plate 6 are sequentially connected; a pill outlet 26 is provided at the bottom of the bottom plate 6; the meatball cartoning device includes a conveyor frame 14, a conveyor belt 15, and a tray 17; the conveyor belt 15 is disposed on the conveyor frame 14; positioning protrusions 16 are distributed on the conveyor belt 15; a tray placement portion is formed between each four groups of positioning protrusions 16; the tray placement portion matches the tray 17; The tray 17 is provided with meatball receiving grids 18; the lower part of the conveyor frame 14 is provided with a moving track 21; the bottom of the conveyor frame 14 is provided with an electric moving wheel; the electric moving wheel is matched and inserted into the moving track 21; each group of the tray placement parts is numbered in sequence; the tray placement part in the first position is only provided with a starting mark A1; among the positioning protrusions 16 corresponding to the rest of the tray placement parts, the group of positioning protrusions 16 located at the front end is provided with a placement part marking point A2; except for the first position, the first position is provided with a starting mark A1; Except for the tray placement part, the rest of the tray placement parts are distributed with delivery marking points A3; each group of the delivery marking points A3 corresponds to a group of meatball receiving grids 18; the bottom of the base plate 6 is provided with a color photoelectric sensor 24 for sensing the starting mark A1, the placement part marking point A2 and the delivery marking point A3; the colors and shapes of the starting mark A1, the placement part marking point A2 and the delivery marking point A3 are different; the electrical components on the frame 1, the meatball forming device and the meatball boxing device are all connected to the control system.

[0036] The horizontal charging push rod 7 and the vertical charging push rod 10 are respectively provided with a group of control protrusions 19; the control protrusions 19 of the horizontal charging push rod 7 and the vertical charging push rod 10 are respectively provided with control forks I8 and control forks II11; the control forks I8 and control forks II11 are respectively connected to a group of swing control motors 9.

[0037] A tool channel is provided between the upper base plate and the lower base plate; the heads of the two groups of opening and closing tools 12 are opposite to each other and are arranged in the tool channel; a tool avoidance groove 29 is provided on the upper base plate; the opening and closing tools 12 are provided with a tool protrusion 27 extending from the tool avoidance groove 29; a tool control fork 13 is provided on the tool protrusion 27; and the tool control fork 13 is connected to a tool control motor 25.

[0038] The meatball boxing device is also provided with an alarm device 23.

[0039] The method of use of the present invention is as follows:

[0040] Initial filling: Initially, there is no meatball raw material inside the various components of the meatball forming device; the meatball raw material is beaten into a paste and poured into the feed hopper 2; a tray 17 is placed on the tray placement section of the conveyor belt 15, and no tray 17 is placed on the tray placement section in the first position; the conveyor belt 15 is running, and the color photoelectric sensor 24 recognizes the starting mark A1, indicating that the meatballs are about to be formed and boxed. The horizontal filling push rod 7 and the vertical filling push rod 10 are operated at least twice in succession, so that the originally empty filling box 3, the feed gear 4 and the mold 5 are quickly filled with meatball raw material; at this time, the meatballs are not squeezed out of the pill outlet 26, and the opening and closing knife 12 does not move;

[0041] Ball forming: The conveyor belt 15 continues to move forward a distance S1, and then the color photoelectric sensor 24 recognizes the placement mark point A2, indicating that boxing is about to begin; at this time, the vertical filling push rod 10 is activated to squeeze the raw materials out of the ball outlet 26 to form balls; at this time, the opening and closing knife 12 does not move, and the formed balls do not fall;

[0042] Automatic pill loading: The conveyor belt 15 continues to move forward for a certain distance S2. At this time, due to the obstruction of the tray 17, the color photoelectric sensor 24 cannot recognize the placement mark A3, which means that the tray 17 is placed on the tray placement part; then the opening and closing knife 12 is operated to cut the formed meatballs from the raw materials, and the meatballs fall into the meatball receiving compartments 18 of the tray 17 below the pill outlet 26; then the conveyor frame 14 moves along the moving track 21 for a distance S3, so that the adjacent meatball receiving compartments 18 in the same row on the same tray 17 move below the pill outlet 26 and continue to load pills; when the meatball receiving compartments 18 in the same row are full, the conveyor belt 15 continues to drive the tray 17 to move, so that the meatball receiving compartments 18 in other rows on the same tray 17 or the meatball receiving compartments 18 on the adjacent tray 17 move below the pill outlet 26; and so on and so forth, the automatic pill loading continues;

[0043] Equipment alarm: When the color photoelectric sensor 24 recognizes the placement mark point A2, the conveyor belt 15 continues to run a certain distance S2. At this time, the color photoelectric sensor 24 recognizes the delivery mark point A3, which means that there is no tray 17 in the tray placement part, the opening and closing knife 12 does not move, the meatballs are not cut, the conveyor belt 15 pauses, and the alarm device sounds an alarm.

[0044] The distance between the sensing starting point A1 and the placement part marking point A2 is S1; the distance between the placement part marking point A2 and the delivery marking point A3 is S2; the distance between two adjacent groups of meatball receiving compartments 18 on the same group of the tray 17 is S3; the distance between the delivery marking point A3 and the next placement part marking point A2 is S4; S1>S2=S3=S4.

[0045] The time for initial filling is T1; the time for pill forming is T2; the time interval for the conveyor belt 15 to run the distance S1 is T3; the time interval for the conveyor belt 15 to run the distance S2 is T4; the time interval for the conveyor belt 15 to run the distance S3 is T5; after the conveyor belt runs the distance S2, the time for the tray 17 to run to the bottom of the pill outlet 26 is T6; T1 <T3,T2<T4+T6,T2<T5。

[0046] When the color photoelectric sensor 24 detects a set of placement mark points A2, the conveyor belt 15 continues to move forward a certain distance S2. If the photoelectric sensor 24 cannot detect the placement mark point A3, the meatball forming and knife opening and closing actions are performed continuously for several times, and the number of times is the same as the number of meatball receiving compartments 18 on the tray 17. Example 2

[0047] The difference between this embodiment and the first embodiment is that: Figure 5 As shown, the two groups of opening and closing tools 12 are both provided with arc-shaped tool heads 20 matching the ball outlet 26; the movement trajectories of the two groups of opening and closing tools 12 are parallel; tool grooves 28 are also provided on both sides of the tool channel; the opening and closing tools 12 are inserted into the tool grooves 28.

[0048] The usage of this embodiment is the same as that of the first embodiment. Example 3

[0049] The difference between this embodiment and the second embodiment is that a tray limiting block 22 is provided on the side of the conveying frame 14 .

[0050] The usage of this embodiment is the same as that of the first embodiment. Example 4

[0051] The difference between this embodiment and the third embodiment is that:

[0052] like Figure 5 As shown, both sets of opening and closing tools 12 are equipped with arc-shaped cutting heads 20 that match the pellet outlet 26. The movement trajectories of the two sets of opening and closing tools 12 are parallel. The tool channel is also provided with tool grooves 28 on both sides. The opening and closing tools 12 are inserted into the tool grooves 28. Tray stoppers 22 are provided on the sides of the conveyor frame 14.

[0053] The usage of this embodiment is the same as that of the first embodiment.

[0054] The above embodiments are merely exemplary embodiments of the present invention and are not intended to limit the scope of the present invention. The scope of protection of the present invention is defined by the claims. Persons skilled in the art may make various modifications or equivalent substitutions to the present invention within the spirit and scope of protection of the present invention, and such modifications or equivalent substitutions shall also be deemed to fall within the scope of protection of the present invention.

[0055] In the description of the present invention, it should be noted that the terms "inside", "front", "back", "left", "right", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, or are directions or positional relationships in which the product of the invention is usually placed when in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they should not be understood as limiting the present invention.

[0056] In the description of the present invention, it should also be noted that, unless otherwise expressly specified or limited, the terms "disposed" and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, or electrical connections; direct connections, indirect connections through an intermediate medium, or internal connections between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on the specific circumstances.

Claims

1. A meatball forming and automatic cartoning production device, characterized by: The invention comprises a frame (1), a ball forming device, a ball packing device and a control system; the ball forming device comprises a feed hopper (2), a charging box (3), a feed gear (4), a mold (5) and a bottom plate (6); a cavity is provided inside the charging box (3), and the feed hopper (2) is connected to the charging box (3) through a pipe; a horizontal charging push rod (7) is provided on one side of the charging box (3), and a vertical charging push rod (10) is provided on the top; the feed gear (4) is arranged between the charging box (3) and the mold (5); the bottom plate (6) is arranged at the bottom of the mold (5); the bottom plate (6) comprises an upper bottom plate and a lower bottom plate; an opening and closing tool (12) is provided between the upper bottom plate and the lower bottom plate; the insides of the charging box (3), the feed gear (4), the mold (5) and the bottom plate (6) are connected in sequence; a ball outlet (26) is provided at the bottom of the bottom plate (6); The meatball boxing device comprises a conveyor frame (14), a conveyor belt (15) and a tray (17); the conveyor belt (15) is arranged on the conveyor frame (14); positioning protrusions (16) are distributed on the conveyor belt (15); a tray placement portion is formed between every four groups of positioning protrusions (16); the tray placement portion matches the tray (17); meatball receiving compartments (18) are distributed in the tray (17); The lower part of the conveying frame (14) is provided with a moving track (21); the bottom of the conveying frame (14) is provided with an electric moving wheel; the electric moving wheel is matched and sleeved into the moving track (21); A tray limiting block (22) is provided on the side of the conveying frame (14); Each group of the tray placement parts is numbered in sequence; the tray placement part in the first position is provided with only a starting mark (A1); among the positioning protrusions (16) corresponding to the remaining groups of the tray placement parts, the group of positioning protrusions (16) located at the front end is provided with a placement part marking point (A2); except for the tray placement part in the first position, the remaining tray placement parts are all provided with placement marking points (A3); each group of the placement marking points (A3) corresponds to a group of meatball receiving compartments (18); The bottom of the base plate (6) is provided with a color photoelectric sensor (24) for sensing the starting mark (A1), the placement portion marking point (A2), and the delivery marking point (A3); the starting mark (A1), the placement portion marking point (A2), and the delivery marking point (A3) are all different in color and shape; The electrical components on the frame (1), the meatball forming device and the meatball cartoning device are all connected to a control system; the meatball cartoning device is also provided with an alarm device (23).

2. The meatball forming and automatic cartoning production device according to claim 1 is characterized in that: The horizontal charging push rod (7) and the vertical charging push rod (10) are each provided with a set of control protrusions (19); the control protrusions (19) of the horizontal charging push rod (7) and the vertical charging push rod (10) are respectively provided with a control fork I (8) and a control fork II (11); the control fork I (8) and the control fork II (11) are each connected to a set of swing control motors (9).

3. The meatball forming and automatic cartoning production device according to claim 1 is characterized in that: A tool channel is provided between the upper base plate and the lower base plate; the heads of the two groups of opening and closing tools (12) are opposite to each other and are arranged in the tool channel; a tool avoidance groove (29) is provided on the upper base plate; the opening and closing tools (12) are provided with a tool protrusion (27) extending from the tool avoidance groove (29); a tool control fork (13) is provided on the tool protrusion (27); and the tool control fork (13) is connected to a tool control motor (25).

4. The meatball forming and automatic cartoning production device according to claim 3 is characterized in that: The two groups of opening and closing tools (12) are both provided with arc-shaped tool heads (20) matching the pill outlets (26); the movement trajectories of the two groups of opening and closing tools (12) are parallel; tool grooves (28) are further provided on both sides of the tool channel; and the opening and closing tools (12) are inserted into the tool grooves (28).

5. A method for using the meatball forming and automatic cartoning production device according to any one of claims 1 to 4, characterized in that: 1) Initial filling: Initially, there is no meatball raw material inside the various components of the meatball forming device; the meatball raw material is beaten into a paste and poured into the feed hopper (2); a tray (17) is placed on the tray placement part of the conveyor belt (15), and no tray (17) is placed on the tray placement part arranged in the first position; the conveyor belt (15) is running, and the color photoelectric sensor (24) recognizes the starting mark (A1), indicating that meatballs are about to be formed and boxed, and the horizontal filling push rod (7) and the vertical filling push rod (10) are successively moved at least twice, so that the filling box (3), the feeding gear (4) and the mold (5) that were originally empty inside are quickly filled with meatball raw material; at this time, the meatballs are not squeezed out from the pill outlet (26), and the opening and closing knife (12) does not move; 2) Ball forming: The conveyor belt (15) continues to move forward a distance S1, and then the color photoelectric sensor (24) recognizes the placement portion mark point (A2), indicating that the boxing is about to begin; at this time, the vertical filling push rod (10) is activated to squeeze the raw materials out of the ball outlet (26) to form balls; at this time, the opening and closing knife (12) does not move, and the formed balls do not fall; 3) Automatic pill loading: The conveyor belt (15) continues to move forward for a certain distance S2. At this time, due to the obstruction of the tray (17), the color photoelectric sensor (24) cannot recognize the placement mark point (A3), which means that the tray (17) is placed on the tray placement part; then the opening and closing knife (12) is operated to cut the formed balls from the raw materials, and the balls fall into the ball receiving compartment (18) of the tray (17) below the pill outlet (26); then the conveyor frame (14) moves along the moving track (21) Move a distance S3, so that the meatball receiving grids (18) in the same row and adjacent to each other on the same tray (17) move to below the pill outlet (26) and continue to load pills; when the meatball receiving grids (18) in the same row are full, the conveyor belt (15) continues to drive the tray (17) to move, so that the meatball receiving grids (18) in other rows on the same tray (17) or the meatball receiving grids (18) on the adjacent tray (17) move to below the pill outlet (26); and so on and so forth, the automatic pill loading continues; 4) Equipment alarm: When the color photoelectric sensor (24) identifies the placement mark point (A2), the conveyor belt (15) continues to run a certain distance S2. At this time, the color photoelectric sensor (24) identifies the delivery mark point (A3), which means that there is no tray (17) in the tray placement part, the opening and closing knife (12) does not move, the meatballs are not cut, the conveyor belt (15) pauses, and the alarm device sounds an alarm.

6. The method for using the meatball forming and automatic cartoning production device according to claim 5, characterized in that: The distance between the sensing starting point (A1) and the placement portion marking point (A2) is S1; the distance between the placement portion marking point (A2) and the delivery marking point (A3) is S2; the distance between two adjacent groups of meatball receiving compartments (18) on the same group of the tray (17) is S3; the distance between the delivery marking point (A3) and the next placement portion marking point (A2) is S4; S1>S2=S3=S4.

7. The method for using the meatball forming and automatic cartoning production device according to claim 6, characterized in that: The time for initial filling is T1; the time for pill forming is T2; the time interval for the conveyor belt (15) to run a distance S1 is T3; the time interval for the conveyor belt (15) to run a distance S2 is T4; the time interval for the conveyor belt (15) to run a distance S3 is T5; after the conveyor belt runs a distance S2, the time for the tray (17) to run to the bottom of the pill outlet (26) is T6; T1 <T3,T2<T4+T6,T2<T5。 8. The method for using the meatball forming and automatic cartoning production device according to claim 5, characterized in that: When the color photoelectric sensor (24) detects a set of placement mark points (A2), the conveyor belt (15) continues to move forward a certain distance S2. If the electric sensor (24) cannot detect the placement mark point (A3), the meatball forming and opening and closing knife actions are performed continuously for several times, and the number of times is the same as the number of meatball receiving grids (18) on the tray (17).

Citation Information

Patent Citations

  • Ball forming and automatic boxing production device

    CN220875730U