High temperature lance mounting mechanism and glass tank furnace

By designing a high-temperature spray gun installation mechanism, the diverse needs of the glass tank furnace for the number and installation depth of spray guns at different production stages were solved, enabling flexible replacement of spray guns and stable combustion effects, thus meeting the multi-stage production needs of the glass tank furnace.

CN117401890BActive Publication Date: 2026-02-03RAINBOW (HEFEI) LIQUID CRYSTAL GLASS CO LTD
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Patent Information

Application Number
CN202311378729.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-10-23
Publication Date
2026-02-03
Estimated Expiration
2043-10-23

AI Technical Summary

Technical Problem

The requirements for the number of high-temperature spray guns, the type of gun head, and the installation depth vary at different stages of glass furnace production, and existing technologies are unable to meet the diverse production needs.

Method used

A high-temperature spray gun installation mechanism was designed, including an oxygen distribution chamber, an oxygen distribution plate, a connector, a spray gun brick, and a spray gun connector. Through detachable connection and a multi-hole structure, an inner and outer ring oxygen channel is formed to ensure stable installation and effective combustion of the spray gun at different stages.

Benefits of technology

It enables flexible replacement of spray guns and multi-stage adaptation, ensuring the oxygen combustion effect and meeting the usage requirements of glass tank furnaces in different stages such as kiln baking, trial production and normal glass melting.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a high-temperature spray gun mounting mechanism and a glass tank furnace, which comprises an oxygen distribution chamber, an oxygen distribution sheet, a connecting piece, a spray gun brick and a spray gun joint; the oxygen distribution chamber is a hollow frustum structure, a fifth through hole is formed in the small end of the oxygen distribution chamber, and the large end of the oxygen distribution chamber is open; an oxygen inlet is further formed in the side wall of the oxygen distribution chamber; the spray gun joint is detachably installed in the fifth through hole; a middle part of the connecting piece is provided with an embedded through groove, and the large end of the oxygen distribution chamber is detachably fixed with the connecting piece; the oxygen distribution sheet is clamped between the connecting plate and the large end of the oxygen distribution chamber, a third through hole and a plurality of fourth through holes arranged along the circumference of the third through hole are formed in the middle part of the oxygen distribution sheet; the middle part of the spray gun brick is provided with a first through hole penetrating along the axial direction of the spray gun brick, the spray gun brick is embedded in the embedded through groove and abuts against the oxygen distribution sheet, and the fourth through holes and the third through hole are both located in the range of the first through hole. The application can install different spray guns and ensure the combustion effect of the spray gun.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of glass tank, in particular to a high-temperature spray gun mounting mechanism and a glass tank. BACKGROUND

[0002] In order to melt the glass raw materials, the glass tank needs to use a high-temperature spray gun, but the glass tank has different use requirements in different stages such as baking kiln, trial production, and normal glass melting, so that the number of high-temperature spray guns, the type of gun head, and the installation depth have different requirements. Therefore, a high-temperature spray gun mounting mechanism for adjustably mounting a high-temperature spray gun on a glass tank is needed to meet different production needs. SUMMARY

[0003] To solve the technical problems in the background art, the present application provides a high-temperature spray gun mounting mechanism and a glass tank.

[0004] The high-temperature spray gun mounting mechanism provided by the present application comprises: an oxygen distribution chamber, an oxygen distribution piece, a connecting piece, a spray gun brick, and a spray gun joint for connecting the spray gun;

[0005] The oxygen distribution chamber is in a hollow frustoconical structure, a fifth through hole for the spray gun to pass through is formed in the middle of the small end of the oxygen distribution chamber, and the large end of the oxygen distribution chamber is open; an oxygen inlet is also formed in the side wall of the oxygen distribution chamber; and the spray gun joint is detachably installed in the fifth through hole;

[0006] The middle part of the connecting piece is provided with an embedded through slot penetrating along the axial direction thereof, and the connecting piece is detachably fixedly connected with the large end of the oxygen distribution chamber; the oxygen distribution piece is clamped between the connecting plate and the large end of the oxygen distribution chamber, and the middle part of the oxygen distribution piece is provided with a third through hole for the spray gun to pass through and a plurality of fourth through holes arranged along the circumferential direction of the third through hole;

[0007] The middle part of the spray gun brick is provided with a first through hole penetrating along the axial direction thereof, and the spray gun brick comprises a first connecting segment and a second connecting segment connected in sequence along the axial direction thereof, the outer diameter size of the first connecting segment is greater than that of the first connecting segment, and the second connecting segment is matched with the embedded through slot; the second connecting segment is embedded in the embedded through slot, and the end of the second connecting segment away from the first connecting segment penetrates through the embedded through slot and abuts against the oxygen distribution piece, and the fourth through hole and the third through hole are both located within the coverage range of the first through hole.

[0008] Preferably, the spray gun brick further comprises a frustoconical segment connected to the end of the second connecting segment away from the first connecting segment in the axial direction thereof, the maximum outer diameter size of the frustoconical segment is less than or equal to the outer diameter size of the second connecting segment, and the outer diameter of the frustoconical segment gradually decreases away from the second connecting segment;

[0009] The second connecting section is embedded in the through groove, and the truncated cone section passes through the through groove and abuts against the oxygen distribution plate. An air chamber is formed between the side wall of the truncated cone section and the inner wall of the through groove. Multiple second through holes are opened on the side wall of the truncated cone section, which are axially penetrating along the spray gun brick. The second through holes are connected to the air chamber. The oxygen distribution plate is also provided with a sixth through hole that is connected to the air chamber.

[0010] Preferably, the plurality of second through holes are spaced apart and evenly arranged along the circumference of the first through hole.

[0011] Preferably, the fourth through holes are spaced apart and evenly arranged along the circumference of the third through holes.

[0012] Preferably, the fourth through hole is an arc-shaped through hole, and the center of the arc-shaped through hole coincides with the center of the third through hole.

[0013] Preferably, the diameter of the end of the first through hole facing away from the oxygen distribution plate gradually increases in the direction away from the oxygen distribution plate.

[0014] Preferably, the cross-section of the outer diameter of the spray gun brick is circular or square.

[0015] The present invention also proposes a glass furnace, including a furnace body, with multiple mounting holes symmetrically opened on the rib bricks on both sides of the furnace body. A high-temperature spray gun mounting mechanism for a glass furnace as described in any of the above claims is inserted into each mounting hole, and a spray gun is mounted on each high-temperature spray gun mounting mechanism for a glass furnace.

[0016] In this invention, the proposed high-temperature spray gun installation mechanism and glass furnace connect the spray gun via a spray gun connector, facilitating the replacement of the spray gun as needed. This ensures the furnace meets the usage requirements at different stages, such as kiln firing, trial production, and normal glass melting. The fifth through hole, the hollow structure of the oxygen distribution chamber, the third through hole, and the first through hole are interconnected to form a channel for spray gun insertion. The spray gun is inserted into this channel via the spray gun connector. The oxygen inlet, the hollow structure of the oxygen distribution chamber, the gap between the third through hole and the spray gun, or the gap between the fourth through hole and the first through hole and the spray gun, are interconnected to form an inner ring oxygen channel. This ensures oxygen surrounds the nozzle of the spray gun, thereby guaranteeing the combustion effect of the oxygen and ensuring the usability of the glass furnace. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of the high-temperature spray gun mounting mechanism in one embodiment of the present invention.

[0018] Figure 2 This is an exploded structural diagram of the high-temperature spray gun mounting mechanism in one embodiment of the present invention.

[0019] Figure 3 This is a cross-sectional schematic diagram of the high-temperature spray gun mounting mechanism in one embodiment of the present invention.

[0020] Figure 4 This is a schematic diagram of the structure of an oxygen distribution plate in one embodiment of the present invention.

[0021] Figure 5 This is a schematic diagram of the structure of the spray gun brick in one embodiment of the present invention.

[0022] Figure 6 This is a schematic diagram of the high-temperature spray gun mounting mechanism and the spray gun in one embodiment of the present invention. Detailed Implementation

[0023] It should be noted that, unless otherwise specified, the embodiments and features described in the present invention can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0024] Reference Figures 1-3 The present invention proposes a high-temperature spray gun installation mechanism, comprising: a spray gun brick 4, a connector 3, an oxygen distribution plate 2, an oxygen distribution chamber 1, and a spray gun connector 5 for connecting a spray gun 7.

[0025] The oxygen distribution chamber 1 has a hollow frustum structure. A fifth through hole 11 for the spray gun 7 to pass through is opened in the middle of the small end of the oxygen distribution chamber 1, and the large end of the oxygen distribution chamber 1 is open. An oxygen inlet is also opened on the side wall of the oxygen distribution chamber 1. The spray gun connector 5 is detachably installed in the fifth through hole 11.

[0026] The middle part of the connector 3 is provided with an embedded through groove that runs through it along its axis, and the connector 3 is detachably and fixedly connected to the large end of the oxygen distribution chamber 1.

[0027] The oxygen distribution plate 2 is sandwiched between the connecting plate and the large end of the oxygen distribution chamber 1. The oxygen distribution plate 2 has a third through hole 21 for the spray gun 7 to pass through and a plurality of fourth through holes 22 arranged circumferentially along the third through hole 21.

[0028] The spray gun brick 4 has a first through hole 44 extending through its axial direction in the middle. The spray gun brick 4 includes a first connecting section 41 and a second connecting section 42 connected in sequence along its axial direction. The outer diameter of the first connecting section 41 is larger than that of the second connecting section 42, and the second connecting section 42 matches the embedded through groove.

[0029] The second connecting segment 42 is embedded in the embedded through groove, and the end of the second connecting segment 42 facing away from the first connecting segment 41 passes through the embedded through groove and abuts against the oxygen distribution plate 2. The fourth through hole 22 and the third through hole 21 are both located within the coverage area of ​​the first through hole 44, that is, the fourth through hole 22 and the third through hole 21 are both connected to the first through hole 44.

[0030] In a specific implementation of the present invention, the spray gun 7 is installed in the spray gun connector 5. The spray gun 7 passes through the spray gun connector 5, the fifth through hole 11, the third through hole 21 in sequence and extends into the first through hole 44. Oxygen is sent from the oxygen inlet, the hollow structure of the oxygen distribution chamber 1, and the third through hole 21 into the first through hole 44, thereby ensuring the combustion effect of the spray gun 7 during combustion.

[0031] This invention connects the spray gun 7 via the spray gun connector 5, facilitating easy replacement of the spray gun 7 as needed to ensure the furnace meets usage requirements at different stages, such as kiln firing, trial production, and normal glass melting. The fifth through hole 11, the hollow structure of the oxygen distribution chamber 1, the third through hole 21, and the first through hole 44 are connected to form a channel for inserting the spray gun 7. The spray gun 7 is inserted into this channel via the spray gun connector 5. The oxygen inlet, the hollow structure of the oxygen distribution chamber 1, the gap between the third through hole 21 and the spray gun 7, or the gap between the fourth through hole 22 and the first through hole 44 and the spray gun 7 are connected to form an inner annular oxygen channel. This ensures oxygen surrounds the nozzle of the spray gun 7, thereby guaranteeing the combustion effect of the oxygen and ensuring the usability of the glass furnace.

[0032] In this embodiment, the cross-section of the outer diameter of the spray gun brick 4 is circular.

[0033] In another embodiment, the outer diameter of the spray gun brick 4 has a square cross-section. That is, the frustum section 43 has a quadrangular frustum structure.

[0034] In one specific embodiment, the connector 3 is detachably fixed to the large end of the oxygen distribution chamber 1 via a flange. The oxygen distribution plate is provided with through holes for bolts for flange connection to pass through.

[0035] like Figures 1-5 As shown, in this embodiment, the spray gun brick 4 further includes a frustum section 43 connected to one end of the second connecting section 42 away from the first connecting section 41 in its axial direction. The maximum outer diameter of the frustum section 43 is less than or equal to the outer diameter of the second connecting section 42, and the outer diameter of the frustum section 43 gradually decreases in the direction away from the second connecting section 42.

[0036] The second connecting section 42 is embedded in the through groove, and the frustum section 43 passes through the through groove and abuts against the oxygen distribution plate 2. An air chamber is formed between the side wall of the frustum section 43 and the inner wall of the through groove. Multiple second through holes 45 are provided on the side wall of the frustum section 43, which are axially penetrating along the spray gun brick 4. The second through holes 45 are connected to the air chamber. The oxygen distribution plate 2 is also provided with a sixth through hole 23 that is connected to the air chamber.

[0037] With this configuration, the sixth through hole 23, the gas chamber, and the second through hole 45 are connected to form an outer ring oxygen channel, which allows oxygen to be introduced into the end of the spray gun brick 4 facing away from the oxygen distribution plate 2. The oxygen can directly reach the head of the spray gun 7. Through the cooperation of the outer ring oxygen channel and the inner ring oxygen channel, it is ensured that the nozzle of the spray gun 7 on the spray gun brick 4 extending into the first through hole 44 is surrounded by two layers of oxygen, thereby ensuring complete combustion and meeting the production requirements of the high-temperature furnace.

[0038] In this embodiment, multiple second through holes are spaced apart and evenly arranged around the first through hole 44 to ensure that oxygen is evenly delivered to the end of the spray gun brick 4 facing away from the oxygen distribution plate 2, thereby ensuring the combustion effect of the spray gun 7 extending into the first through hole 44.

[0039] In a further embodiment, the fourth through holes 22 are arranged circumferentially and evenly along the third through holes 21 to ensure that oxygen enters the first through hole 44 evenly, thereby ensuring the combustion effect of the spray gun 7 extending into the first through hole 44.

[0040] In a further embodiment, the fourth through hole 22 is an arc-shaped through hole, and the center of the arc-shaped through hole coincides with the center of the third through hole 21. Compared with a circular through hole, this maximizes the connection area between the hollow structure of the oxygen distribution chamber 1 and the first through hole 44 within the limited contact area between the frustum section 43 and the oxygen distribution plate 2, thereby increasing the ventilation volume of the inner ring oxygen channel.

[0041] In a further embodiment, the diameter of the end of the first through hole 44 facing away from the oxygen distribution plate 2 gradually increases in the direction away from the oxygen distribution plate 2, so as to increase the contact area between the nozzle of the spray gun 7 and the oxygen introduced into the inner ring oxygen channel and the outer ring oxygen channel, thereby ensuring the combustion effect.

[0042] like Figure 6 As shown, the present invention also proposes a glass furnace, including a furnace body, with multiple mounting holes symmetrically opened on the rib bricks 6 on both sides of the furnace body, and a high-temperature spray gun mounting mechanism for a glass furnace as described in any of the above claims inserted into each mounting hole, and a spray gun 7 mounted on each high-temperature spray gun mounting mechanism for a glass furnace.

[0043] In this embodiment, by detachably and symmetrically distributing the spray guns 7 on the breast wall bricks on both sides of the furnace body, sufficient heat can be provided as needed to meet the production requirements of the glass furnace.

[0044] Specifically, the number of mounting holes, high-temperature spray gun mounting mechanisms, and spray guns 7 is arranged according to the size of the furnace. In this embodiment, the spray gun 7 is a natural gas spray gun 7.

[0045] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.

Claims

1. A high-temperature spray gun mounting mechanism, characterized in that, include: Oxygen distribution chamber (1), oxygen distribution plate (2), connector (3), spray gun brick (4) and spray gun connector (5) for connecting spray gun (7); The oxygen distribution chamber (1) has a hollow frustum structure. The small end of the oxygen distribution chamber (1) has a fifth through hole (11) for the spray gun (7) to pass through. The large end of the oxygen distribution chamber (1) is open. An oxygen inlet is also provided on the side wall of the oxygen distribution chamber (1). The spray gun connector (5) is detachably installed in the fifth through hole (11). The connector (3) has an embedded through groove in the middle that runs through its axis. The connector (3) is detachably and fixedly connected to the large end of the oxygen distribution chamber (1). The oxygen distribution plate (2) is sandwiched between the connecting plate and the large end of the oxygen distribution chamber (1). The oxygen distribution plate (2) has a third through hole (21) for the spray gun (7) to pass through in the middle and a plurality of fourth through holes (22) arranged around the third through hole (21). The fourth through holes (22) are spaced apart and evenly arranged around the third through hole (21). The fourth through holes (22) are arc-shaped through holes, and the center of the arc-shaped through hole coincides with the center of the third through hole (21). The spray gun brick (4) has a first through hole (44) extending through its axial direction in the middle. The spray gun brick (4) includes a first connecting section (41) and a second connecting section (42) connected sequentially along its axial direction. The outer diameter of the first connecting section (41) is larger than that of the second connecting section (42), and the second connecting section (42) matches the embedded through groove. The second connecting section (42) is embedded in the embedded through groove, and the end of the second connecting section (42) facing away from the first connecting section (41) passes through the embedded through groove and abuts against the oxygen distribution plate (2). The fourth through hole (22) and the third through hole (21) are both located within the coverage area of ​​the first through hole (44). The spray gun brick (4) also includes a frustum section (43) connected to the end of the second connecting section (42) facing away from the first connecting section (41) in its axial direction. The maximum outer diameter of the frustum section (43) is less than or equal to the outer diameter of the second connecting section (42). The outer diameter of the frustum section (43) gradually decreases in the direction away from the second connecting section (42). The second connecting section (42) is embedded in the embedded through groove, and the frustum section (43) passes through the embedded through groove and abuts against the oxygen distribution plate (2). An air chamber is formed between the side wall of the frustum section (43) and the inner wall of the embedded through groove. Multiple second through holes (45) are opened on the side wall of the frustum section (43) and penetrate along the axial direction of the spray gun brick (4). The second through holes (45) are connected to the air chamber. The oxygen distribution plate (2) is also provided with a sixth through hole (23) connected to the air chamber. The multiple second through holes are spaced apart and evenly arranged along the circumference of the first through hole (44).

2. The high-temperature spray gun mounting mechanism according to claim 1, characterized in that, The diameter of the end of the first through hole (44) facing away from the oxygen distribution plate (2) gradually increases in the direction away from the oxygen distribution plate (2).

3. The high-temperature spray gun mounting mechanism according to claim 1, characterized in that, The cross-section of the outer diameter of the spray gun brick (4) is circular or square.

4. A glass bath furnace, characterized in that, The furnace body includes a pool furnace body. Multiple mounting holes are symmetrically provided on the rib bricks (6) on both sides of the pool furnace body. A high-temperature spray gun mounting mechanism for glass pool furnace as described in any one of claims 1-3 is inserted into each mounting hole. A spray gun (7) is installed on each high-temperature spray gun mounting mechanism for glass pool furnace.

Citation Information

Patent Citations

  • Total oxygen combustion device of glass kiln

    CN218465679U

  • Assembly structure of liquid crystal glass substrate kiln combustion gun

    CN219259841U