A method of dyeing cashmere top for easy maintenance

The cashmere dyeing method using a hydraulic press and drive unit solves the problems of uneven dyeing and fiber damage, achieving a highly efficient and environmentally friendly dyeing process, improving the quality of cashmere products and reducing wastewater discharge.

CN117403452BActive Publication Date: 2025-12-26CONSINEE GRP CO LTD
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Patent Information

Application Number
CN202311256420.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-09-27
Publication Date
2025-12-26
Estimated Expiration
2043-09-27

AI Technical Summary

Technical Problem

The cashmere dyeing process suffers from problems such as uneven dyeing, severe fiber damage, long processing time, and large wastewater discharge. In particular, the collision between the fiber cage and the dyeing vat causes equipment damage, making it difficult to clean the inner fiber layer and increasing the damage to the outer fiber layer.

Method used

After the cashmere is compacted using a hydraulic press, the compression tank is fitted into the dyeing and washing tank by means of hydraulic rods and a traveling crane. The drive device and helical gear system drive the spiral blades to rotate, increasing the dispersion space inside the cashmere. Combined with a multi-step dyeing and washing process, including the use of Abercrombie & FFA, leveling agent, clomazone dye, and Anmibo CAD, the pH value and temperature are controlled to reduce the number of rinsing times.

Benefits of technology

It improves the uniformity of cashmere dyeing, reduces the number of washing cycles, reduces fiber damage, enhances the surface smoothness and quality of cashmere products, reduces wastewater discharge, and lowers processing time and costs.

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Abstract

The application discloses a cashmere fiber dyeing method convenient to maintain, relates to the cashmere fiber dyeing technical field, and comprises a correction barrel, a dyeing and washing dual-purpose barrel and a dehydration barrel which are fixedly installed on a travelling crane from left to right in sequence, driving devices are installed at the bottoms of the dyeing and washing dual-purpose barrel and the dehydration barrel, a connecting frame is slidably connected to the travelling crane, a plurality of first hydraulic rods are installed on the connecting frame, a compression barrel is supported and installed between output ends of the plurality of first hydraulic rods, and a jacking device for tearing the internal space of a cashmere pile is rotatably installed at the middle of the bottom of the compression barrel. The cashmere fiber dyeing method convenient to maintain has the advantages that the embedded rack transmission rod is driven by the water outlet pipe to rotate on the gear by a certain distance, the cashmere pile is dispersed, water and dyes are fed up and down in the process of rotation of the water outlet pipe, the cashmere is conveniently dyed through the rotation of the spiral piece, the dispersion space of the cashmere is increased, the inner layer is easily accessible to the dyes, and the phenomenon of uneven dyeing is avoided.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of cashmere fiber dyeing, in particular to a cashmere fiber dyeing method convenient to maintain. BACKGROUND

[0002] Compared with wool, cashmere is more sensitive to acid, alkali and heat, and the scales of cashmere are more prone to damage at high temperature, exposing the cortex layer and making the fiber hydrolysis phenomenon more serious. Therefore, in cashmere dyeing, the dyeing temperature needs special attention. In processing, the cashmere is first cleaned, then the cashmere is subjected to cake forming operation, then the cake-formed cashmere is lifted out of the dyeing pot using a crane, and is placed in the dyeing pot for high-temperature immersion dyeing. After the immersion dyeing is completed, the cake is lifted out of the dyeing pot using a crane, and is subjected to centrifugal dewatering. After dewatering, the cake is turned over, broken up and then dried and transported.

[0003] Because the bottom of the traditional fiber cage directly collides with the dyeing pot when the fiber cage is lifted into the dyeing pot, the fiber cage and the dyeing pot are damaged. After cake pressing, the dye easily forms lumps, and the dyeing pot has fixed spray hole positions, so that dyeing can only be carried out by spraying through the spray holes. After cake pressing, the outer layer of the fiber cashmere is more likely to obtain the immersion dye, and the inner layer needs a period of time to enter the dye, resulting in uneven dyeing. After the dyeing is completed, the cashmere is subjected to alkali washing and color fixing treatment to ensure that the unreacted and hydrolyzed dyes are completely removed from the surface of the fiber. Generally, the color fastness of deep or special deep colors can only meet the standard after 2 times of alkali washing and color fixing treatment. After alkali washing, the dye bath residual liquid has a relatively thick color, and deep colors need to be washed with cold and hot water for 8-10 times to completely remove the dyes that are not reacted and hydrolyzed and adsorbed on the surface of the fiber. This repeated heating and cold-hot water washing and changing steps make it difficult for the inner layer of the fiber cage to be washed, and the outer layer of the fiber is damaged due to long-term repeated washing. In addition, the long dyeing post-treatment time leads to high raw material consumption and large wastewater discharge. Therefore, we propose a cashmere fiber dyeing method convenient to maintain. SUMMARY

[0004] The present application aims to provide a cashmere fiber dyeing method convenient to maintain to solve the problems raised in the background.

[0005] To achieve the above object, the present application provides the following technical scheme: a cashmere loose fiber dyeing method convenient to maintain, comprising a travelling crane, comprising the following dyeing steps: A pre-dyeing treatment: put cashmere into a compression bucket, after covering the compression bucket, tamp the cashmere inside the compression bucket by installing a hydraulic machine above the compression bucket, and compact the cashmere around the compression bucket inside by the second hydraulic rod around the compression bucket during the tamping process, then lift the compression bucket by the first hydraulic rod, and place the compression bucket above a dyeing and washing dual-purpose bucket, then lower the compression bucket to make the compression bucket and the dyeing and washing dual-purpose bucket fit together;

[0006] B dyeing process treatment:

[0007] Step 1: heat the dyeing solution to 25-35°C, add 0.2-1.0% of Albergen FFA in terms of fabric weight percentage, then circulate the dyeing solution for at least 5 min, input into the water inlet pipe and the material inlet pipe by the air pump respectively, and the dyeing solution invades the cashmere up and down in the compression bucket;

[0008] Step 2: add 0.5-4.0% of levelling agent in terms of fabric weight percentage in the compression bucket, then circulate the dyeing solution for at least 5 min, rotate the output shaft of the driving device, rotate the driving rod and the output shaft of the driving device in butt joint, drive the first bevel gear to rotate by the second bevel gear, rotate the spiral blade by the water outlet pipe, rotate the gear when the spiral blade rotates, rotate the multiple embedded splines transmission rods up and down on the water outlet pipe when the gear rotates, and push away the internal space of the cashmere to make the cashmere pile have a tearing space, and the dyeing solution in the water inlet pipe flows into the internal space of the cashmere pile from the closed valve nozzle on the water outlet hole;

[0009] Step 3: input formic acid in the material inlet pipe or the water inlet pipe, and adjust the pH of the dyeing solution to 3.5-5, then circulate the dyeing solution for at least 10 min;

[0010] Step 4: add 4-20% of Klast dye in terms of fabric weight percentage in the material inlet pipe or the water inlet pipe, then circulate the dyeing solution for at least 15 min;

[0011] Step 5: increase the temperature to 100°C at a rate of 1-2°C / min, and keep the temperature for at least 1 h, then discharge the liquid;

[0012] Step 6: add water in the material inlet pipe or the water inlet pipe to form a treatment liquid, heat the treatment liquid to 60-90°C outside, then add ammonia water to adjust the pH of the treatment liquid to 8-9, keep the temperature for at least 5 min, add 1-3% of Amfine CAD in terms of fabric weight percentage in the material inlet pipe or the water inlet pipe, keep the temperature for at least 25 min, then discharge the liquid;

[0013] Step 7: Hot washing the fabric by feeding hot water into the inlet pipe or inlet tube, the hot washing temperature is between 50°C to 70°C, and the hot washing time is at least 12 minutes;

[0014] Step 8: Cold washing the fabric by feeding cold water into the inlet pipe or inlet tube, the cold washing temperature is between 15°C to 25°C, and the cold washing time is at least 8 minutes;

[0015] Step 9: Acid washing the fabric by feeding formic acid into the inlet pipe or inlet tube, and the acid washing time is at least 5 minutes;

[0016] Step 10: Finally, lifting the compression bucket to the outlet of the cylinder using the first hydraulic rod, sliding the connecting frame on the trolley to above the dehydration bucket, and lowering the compression bucket using the first hydraulic rod, and then starting the driving device for dehydration and drying treatment.

[0017] Preferably, the trolley is sequentially fixed and installed with a correction bucket, a dyeing and washing dual-purpose bucket, and a dehydration bucket from left to right, the dyeing and washing dual-purpose bucket and the dehydration bucket are both installed with a driving device at the bottom, the trolley is slidably connected with a connecting frame, the connecting frame is installed with a plurality of first hydraulic rods, a compression bucket is supported and installed between the output ends of the plurality of first hydraulic rods, a jacking device for tearing the internal space of the pashmina pile is rotatably installed at the middle of the bottom of the compression bucket, the jacking device comprises an inlet tube fixedly installed at the middle of the bottom of the compression bucket, a plurality of jacking arms with equal distances between each other are rotatably connected around the inlet tube, and the jacking arms are connected with the inlet tube.

[0018] Preferably, a driving rod is rotatably connected at the middle of the bottom of the inlet tube, a plurality of second helical gears are fixedly connected on the driving rod, a first helical gear is fixedly installed at the end of each jacking arm inserted into the inlet tube, and the second helical gear and each first helical gear are in meshing transmission.

[0019] Preferably, the jacking arm comprises a water outlet pipe fixedly connected on one side of each first helical gear, a plurality of water outlet holes are arranged on the water outlet pipe, a plurality of embedded gear rack transmission rods are movably connected on the water outlet pipe, a spiral piece is sleeved on the water outlet pipe, a rotating tube is fixedly installed at the inner ring of the spiral piece, a transmission rod is transmissionally connected inside the rotating tube, and a plurality of gears meshing with the embedded gear rack transmission rods are fixedly installed on the outer ring of the transmission rod.

[0020] Preferably, a plurality of pairs of magnets are installed between the rotating tube and the transmission rod, which are mutually attracted together.

[0021] Preferably, a closing valve nozzle is fixedly installed on each water outlet hole, a storage opening is arranged at one end of the closing valve nozzle facing the inside of the water outlet pipe, and a draining opening is arranged at the end of the closing valve nozzle away from the water outlet pipe.

[0022] Preferably, a guide rod is fixedly installed around the inside of the water inlet pipe, and the top and bottom of the guide rod abut against the inner cavity of the water inlet pipe, and a distribution rod is fixedly installed beside each first bevel gear of the guide rod, and the distribution rod extends to beside the water outlet pipe at one end.

[0023] Preferably, a plurality of guide openings are formed around the compression barrel, and a movable opening is formed beside each guide opening of the correction barrel, and a fixed plate is fixedly installed beside each movable opening of the correction barrel, and a second hydraulic rod is fixedly installed on one side of each fixed plate towards the correction barrel, and a righting plate is fixedly installed at the output end of the second hydraulic rod, and the righting plate is matched with the caliber of the guide opening.

[0024] Preferably, a guide piece is fixedly installed at one end of each transmission rod towards the compression barrel, and the guide piece is a sheet-shaped body.

[0025] Preferably, the outer ring of the water outlet pipe is a slip surface, and the length of the water outlet pipe is 1500 mm.

[0026] Compared with the prior art, the present application has the following beneficial effects:

[0027] 1. After the cashmere is compacted in the hammer of the hydraulic machine and the compression barrel, the compression barrel is lifted by the synchronous movement of a plurality of first hydraulic rods, the connecting frame is moved to a position above the dyeing and washing dual-purpose barrel by a travelling crane, the compression barrel is lowered into the inside of the dyeing and washing dual-purpose barrel by the synchronous movement of the first hydraulic rods, the dyeing and washing dual-purpose barrel is closed, the motor-driven drive rod at the bottom of the dyeing and washing dual-purpose barrel is started, the drive rod rotates to drive a plurality of bevel gears to rotate, when the transmission rod is compressed by the cashmere, the output frequency of the motor is increased, the magnets are separated, the water outlet pipe drives the embedded rack transmission rod to rotate on the gear by a certain distance, the cashmere in the pile is dispersed, the water inlet and the dye are upward and downward during the rotation of the water outlet pipe, the helical piece rotates to facilitate the dyeing of the cashmere, the increase of the dispersion space of the cashmere is beneficial to the easy entry of the dye into the inner layer, and the uneven dyeing phenomenon is avoided;

[0028] 2. The arching and dispersing process in the cashmere is beneficial to cleaning and reduces the cleaning frequency.

[0029] 3. The guide piece can balance the fluctuation and rotation of the transmission rod by the balance of both ends during static state, the transmission rod drives the water outlet pipe to rotate synchronously, the water outlet hole faces downward, and the residual water and dye in the pipe are easily discharged. BRIEF DESCRIPTION OF DRAWINGS

[0030] Figure 1 It is a schematic diagram of the overall structure of the present application.

[0031] Figure 2 It is a schematic diagram of the overall structure of the present application. Figure 1 It is an enlarged structure schematic diagram of A in the present application.

[0032] Figure 3 The whole bottom structure of the application is shown in the figure;

[0033] Figure 4 The structure of the second hydraulic rod and the fixed plate of the application is shown in the figure;

[0034] Figure 5 The structure of the driving device of the application is shown in the figure;

[0035] Figure 6 The structure of the jacking arm of the application is shown in the figure;

[0036] Figure 7 The structure of the jacking arm of the application is shown in the figure;

[0037] Figure 8 The structure of the water inlet pipe of the application is shown in the figure;

[0038] Figure 9 The structure of the closing valve nozzle on the water outlet hole of the application is shown in the figure;

[0039] Figure 10 The structure of the driving rod and the second bevel gear and the first bevel gear of the application is shown in the figure;

[0040] Figure 11 The structure of the driving device shaft transmission of the application is shown in the figure.

[0041] In the figure: 1- the trolley; 2- the connecting frame; 3- the dyeing and washing dual-purpose bucket; 4- the dehydration bucket; 5- the first hydraulic rod; 6- the compression bucket; 7- the fixed plate; 8- the second hydraulic rod; 801- the straightening plate; 9- the correction bucket; 10- the guide opening; 11- the water inlet pipe; 12- the water outlet pipe; 13- the water outlet hole; 14- the inner-embedded rack transmission rod; 15- the guide piece; 16- the feeding pipe; 17- the driving device; 18- the first bevel gear; 19- the rotating pipe; 20- the spiral piece; 21- the gear; 22- the transmission rod; 23- the magnet; 24- the guide rod; 25- the distribution rod; 26- the closing valve nozzle; 27- the draining opening; 28- the storage opening; 29- the driving rod; 30- the second bevel gear. DETAILED DESCRIPTION

[0042] The technical solutions in the embodiments of the application will be clearly and completely described below with reference to the drawings in the embodiments of the application. Obviously, the described embodiments are only part of the embodiments of the application, rather than all the embodiments of the application. Based on the embodiments in the application, all other embodiments obtained by those skilled in the art without creative work fall within the protection scope of the application.

[0043] Please refer to Figures 1-11The application provides a technical scheme: a convenient-to-maintain cashmere fiber dyeing method, which comprises a travelling crane 1, and comprises the following dyeing steps: A, dyeing pretreatment: cashmere is put into a compression barrel 6, after the compression barrel 6 is covered, the cashmere in the compression barrel 6 is compacted by installing a hydraulic machine above the compression barrel 6, in the process of compacting the cashmere, a second hydraulic rod 8 around the compression barrel 6 is used to press the cashmere in the compression barrel 6 to make the cashmere compacted, then the first hydraulic rod 5 is used to lift the compression barrel 6, the compression barrel 6 is lifted to a position above a dyeing and washing dual-purpose barrel 3, then the compression barrel 6 is lowered, so that the compression barrel 6 and the dyeing and washing dual-purpose barrel 3 are matched;

[0044] B, dyeing process treatment:

[0045] Step 1: the dyeing solution is heated to 25-35 DEG C, 0.2-1.0% of ablate FFA is added according to the fabric weight percentage, then the dyeing solution is circulated for at least 5 min, air pumps are used to input into the water inlet pipe 11 and the material inlet pipe 16 respectively, and the dyeing solution invades the cashmere in the compression barrel 6 up and down;

[0046] Step 2: 0.5-4.0% of a leveling agent is added into the compression barrel 6 according to the fabric weight percentage, then the dyeing solution is circulated for at least 5 min, the driving device 17 output shaft is driven to rotate, the driving rod 29 and the driving device 17 output shaft are connected to rotate, the second bevel gear 30 is driven to rotate the first bevel gear 18, the transmission rod 22 drives the spiral blade 20 to rotate, the gear 21 is driven to rotate when the spiral blade 20 rotates, the rotating pipe 19 rotates synchronously, when the gear 21 rotates, the plurality of embedded rack transmission rods 14 are lifted on the water outlet pipe 12, the internal space of the cashmere is opened, and the cashmere pile has a tearing space, the dyeing solution in the water inlet pipe 11 flows into the internal space of the cashmere pile from the closed valve mouth 26 on the water outlet hole 13;

[0047] Step 3: formic acid is input into the material inlet pipe 16 or the water inlet pipe 11, the pH of the dyeing solution is 3.5-5, then the dyeing solution is circulated for at least 10 min;

[0048] Step 4: 4-20% of a fastness dye is added into the material inlet pipe 16 or the water inlet pipe 11 according to the fabric weight percentage, then the dyeing solution is circulated for at least 15 min;

[0049] Step 5: the temperature is increased to 100 DEG C at a rate of 1-2 DEG C / min, and the temperature is kept for at least 1 h, then the dyeing solution is discharged;

[0050] Step 6: Replenish water into inlet pipe 16 or water inlet pipe 11 to form treatment liquid, heat the treatment liquid to 60°C to 90°C outside, then add ammonia water to adjust the pH of the treatment liquid to 8-9, and keep for at least 5 min, add 1% to 3% of Amicor CAD in terms of fabric weight percentage into inlet pipe 16 or water inlet pipe 11, and keep for at least 25 min, and then discharge the liquid;

[0051] Step 7: Hot washing of the fabric is carried out by passing hot water into inlet pipe 16 or water inlet pipe 11, the hot washing temperature is between 50°C to 70°C, and the hot washing time is at least 12 min;

[0052] Step 8: Cold washing of the fabric is carried out by passing cold water into inlet pipe 16 or water inlet pipe 11, the cold washing temperature is between 15°C to 25°C, and the cold washing time is at least 8 min;

[0053] Step 9: Acid washing of the fabric is carried out by passing formic acid into inlet pipe 16 or water inlet pipe 11, and the acid washing time is at least 5 min;

[0054] Step 10: Finally, the fabric is discharged from the cylinder by lifting the compression cylinder 6 using the first hydraulic rod 5, the connecting frame 2 is slid onto the trolley 1 above the dehydration cylinder 4, the compression cylinder 6 is lowered using the first hydraulic rod 5, and the dehydration and drying treatment is carried out by starting the driving device 17.

[0055] According to the above steps, the trolley 1 is sequentially fixedly installed with a correction cylinder 9, a dyeing and washing dual-purpose cylinder 3, and a dehydration cylinder 4 from left to right, the dyeing and washing dual-purpose cylinder 3 and the dehydration cylinder 4 are both installed with a driving device 17 (motor) at the bottom, the trolley 1 is slidably connected with a connecting frame 2, the connecting frame 2 is installed with a plurality of first hydraulic rods 5, and the output ends of the first hydraulic rods 5 are supported and installed with a compression cylinder 6.

[0056] The compression cylinder 6 is rotatably installed with a jacking device at the middle of the bottom for tearing the internal space of the pashmina pile, the jacking device comprises a water inlet pipe 11 fixedly installed at the middle of the bottom of the compression cylinder 6, a plurality of jacking arms with equal distances between each other are rotatably connected around the water inlet pipe 11, the jacking arms are connected with the water inlet pipe 11, the pashmina that has been washed is put into the compression cylinder 6, the pashmina pile is compacted by the handle of the hydraulic machine, after the pashmina is put in, the compression cylinder 6 is lifted by the plurality of first hydraulic rods 5, and is slid along the trolley 1 to be put into the dyeing and washing dual-purpose cylinder 3 for dyeing, during the dyeing process, the dye is sprayed into the dyeing and washing dual-purpose cylinder 3, during the spraying process, the driving device 17 at the bottom of the dyeing and washing dual-purpose cylinder 3 is started to drive the jacking arms to rotate, because the jacking arms are subjected to the pressure of the pashmina pile, the jacking arms are automatically separated into a movable component and another stationary component, as follows:

[0057] After such processing, the number of rinsing is reduced, the cashmere surface is not damaged, the smoothness of the cashmere surface is improved, and the smoothness of the wool is improved, so such cashmere products are easy to maintain, do not leave too many impurities, and the quality is improved by one level.

[0058] Specifically, the drive rod 29 is rotatably connected to the middle of the bottom of the water inlet pipe 11, a plurality of second bevel gears 30 are fixedly connected to the drive rod 29, each first bevel gear 18 is fixedly installed at the end of the water inlet pipe 11, and the second bevel gear 30 and each first bevel gear 18 are in meshing transmission, the jack arm includes a water outlet pipe 12 fixedly connected to one side of each first bevel gear 18, a plurality of water outlets 13 are arranged on the water outlet pipe 12, a plurality of embedded gear strip transmission rods 14 are movably connected to the water outlet pipe 12, a spiral piece 20 is sleeved on the inner ring of the water outlet pipe 12, a rotating pipe 19 is fixedly installed on the inner ring of the spiral piece 20, a transmission rod 22 is drivingly connected in the rotating pipe 19, a plurality of gears 21 meshing with the embedded gear strip transmission rods 14 are fixedly installed on the outer ring of the transmission rod 22, and a plurality of pairs of magnets 23 mutually attracted together are installed between the rotating pipe 19 and the transmission rod 22. During the process that the cashmere fills the compression barrel 6, the drive rod 29 drives the relative rotation of the second bevel gear 30 and the plurality of first bevel gears 18, each transmission rod 22 is fixedly installed with a guide piece 15 at one end towards the compression barrel 6, the guide piece 15 is a sheet-shaped body, the first bevel gear 18 drives the rotation of the water outlet pipe 12 when rotating, the water outlet pipe 12 drives the rotation of the spiral piece 20 when rotating, the rotating pipe 19 rotates synchronously, and then drives the rotation of the magnet 23, the magnet 23 drives the rotation of the transmission rod 22, at this time, the embedded gear strip transmission rod 14 is in the initial position unchanged, when the embedded gear strip transmission rod 14 is gradually difficult to rotate after being subjected to the pressure of the cashmere pile stacking, the magnets 23 slowly overcome the resistance, a speed difference is formed between the water outlet pipe 12 and the transmission rod 22, when the embedded gear strip transmission rod 14 overcomes the resistance between the magnets 23, the gear 21 rotates, drives the embedded gear strip transmission rod 14 to move on the gear 21, and the inside of the cashmere pile is conveniently expanded by a distance, when the embedded gear strip transmission rod 14 no longer rotates, (part of the magnet 23 is fixed with the transmission rod 22, and the other part is fixed with the rotating pipe 19), the magnets 23 overcome the resistance and separate from each other, and the transmission rod 22 stops rotating, at this time, only the water outlet pipe 12 rotates under the drive of the first bevel gear 18, and in a certain time, due to the continuous rotation of the output shaft of the driving device 17, the water outlet pipe 12 drives the rotation of the embedded gear strip transmission rod 14, the rotation of the embedded gear strip transmission rod 14 will push back the gear 21, so that the gear 21 reversely rotates by an angle, a reverse thrust is given to the guide piece 15, and then the multi-position dispersed port is expanded to expand the inside of the cashmere pile by a distance, which is beneficial to water inflow, and then the driving device 17 is closed to start spraying material.

[0059]

[0060] ​In the process of spraying, the dye is rotated through the rotating tube 19, and the rotating tube 19 drives the spiral blade 20 to rotate, so as to flow to the inside of the cashmere pile.

[0061] Specifically, the closing valve nozzle 26 is fixedly installed on each water outlet hole 13, and the closing valve nozzle 26 is provided with a storage port 28 at one end towards the inside of the water outlet pipe 12, and is provided with a draining port 27 at the other end away from the water outlet pipe 12. The dye is concentrated in the storage port 28, and then is discharged from the small-diameter draining port 27 with rotation. The gas forms pressure at the draining port 27, so that the dye is more easily introduced into the surface of the cashmere.

[0062] Specifically, the guide rod 24 is fixedly installed around the inside of the water inlet pipe 11, and the top and bottom of the guide rod 24 abut against the inner cavity of the water inlet pipe 11. The distribution rod 25 is fixedly installed beside each first bevel gear 18 of the guide rod 24, and one end of the distribution rod 25 extends to the side of the water outlet pipe 12. When the dye enters the guide rod 24, it is distributed to the distribution rod 25 in stages, and then the air pump is started to increase the pressure.

[0063] Further, the compression barrel 6 is provided with a plurality of guide ports 10 around the periphery, the correction barrel 9 is provided with a movable opening beside each guide port 10, the correction barrel 9 is fixedly installed with a fixed plate 7 beside each movable opening, each fixed plate 7 is fixedly installed with a second hydraulic rod 8 towards the side of the correction barrel 9, the output end of the second hydraulic rod 8 is fixedly installed with a righting plate 801, the caliber of the righting plate 801 and the guide port 10 is matched. In order to prevent the cashmere in the compression barrel 6 from overflowing in the correction barrel 9, the second hydraulic rod 8 which can compress the cashmere on the side is added. When the cake compression operation is performed, the second hydraulic rod 8 is operated to pass through the correction barrel 9 through the fixed plate 7, and then the cashmere on the side is solidified through the guide port 10, so as to improve the stability of the cashmere cake.

[0064] It should be noted that, in the present document, the terms such as first and second, etc. are used merely to differentiate one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Also, the terms "comprises", "comprising", or any other variations thereof are intended to cover non-exclusive inclusions, so that a process, method, article, or apparatus including a list of elements does not only include those elements, but also includes other elements not explicitly listed, or inherent to such a process, method, article, or apparatus.

[0065] While embodiments of the application have been shown and described, it is to be understood that the embodiments described are merely exemplary of the principles and application of the present application. Numerous modifications and adaptions can be effected without departing from the spirit and scope of the present application, which is not limited to the exact construction and arrangement described. It is intended, therefore, to cover all modifications and adaptions that fall within the scope of the claims and their equivalents.

Claims

1. A method of dyeing of wool top with ease of maintenance, comprising a trolley (1), characterised in that: The dyeing process comprises the following steps: A. Pre-dyeing treatment: put the cashmere into the compression barrel (6), after the barrel is filled, use the hydraulic machine installed above the barrel to compact the cashmere inside the barrel, during the compacting process, use the second hydraulic rod (8) around the barrel to press the surrounding plate (801) to compact the cashmere around the barrel, then use the first hydraulic rod (5) to lift the barrel to the position above the dyeing and washing barrel (3), then lower the barrel to make it fit the barrel (3); B. Dyeing process: Step 1: heat the dyeing solution to 25-35℃, add 0.2-1.0% Albasol FFA, then circulate the solution for at least 5 min, input the solution into the water inlet pipe (11) and the material inlet pipe (16) through the air pump, and immerse the cashmere in the barrel (6) up and down; Step 2: add 0.5-4.0% levelling agent to the barrel (6), then circulate the solution for at least 5 min, start the output shaft of the driving device (17) to rotate, connect the driving rod (29) and the output shaft of the driving device (17) to rotate, drive the second bevel gear (30) to rotate the first bevel gear (18), make the water outlet pipe (12) rotate the transmission rod (22), make the water outlet pipe (12) rotate the spiral blade (20), when the spiral blade (20) rotates, drive the gear (21) to rotate, the rotating pipe (19) rotates synchronously, when the gear (21) rotates, drive the multiple embedded rack transmission rods (14) to move up and down on the water outlet pipe (12), clear the space inside the cashmere, and make the cashmere pile have a tearing space, the dyeing solution enters the cashmere pile from the closed valve (26) on the water outlet hole (13); Step 3: input formic acid into the material inlet pipe (16) or the water inlet pipe (11), adjust the pH of the solution to 3.5-5, then circulate the solution for at least 10 min; Step 4: add 4-20% Cibacron dye to the material inlet pipe (16) or the water inlet pipe (11) according to the fabric weight percentage, then circulate the solution for at least 15 min; Step 5: increase the temperature to 100℃ at a rate of 1-2℃ / min, keep the temperature for at least 1 h, then drain the solution; Step 6: add water to the material inlet pipe (16) or the water inlet pipe (11) to form a treatment solution, heat the solution to 60-90℃, then add ammonia water to adjust the pH of the solution to 8-9, keep the temperature for at least 5 min, add 1-3% Amicarb CAD to the material inlet pipe (16) or the water inlet pipe (11) according to the fabric weight percentage, keep the temperature for at least 25 min, then drain the solution; Step 7: input hot water to the material inlet pipe (16) or the water inlet pipe (11) to heat wash the fabric, the hot washing temperature is 50-70℃, and the hot washing time is at least 12 min; Step 8: the fabric is washed with cold water at a temperature of 15-25℃ through the inlet pipe (16) or the water inlet pipe (11) for at least 8 minutes; Step 9: the fabric is pickled with formic acid through the inlet pipe (16) or the water inlet pipe (11) for at least 5 minutes; Step 10: finally, the fabric is discharged from the cylinder by lifting the compression cylinder (6) using the first hydraulic rod (5), and the connecting frame (2) is slid onto the overhead dewatering cylinder (4) on the crane (1), and the dewatering and drying treatment is performed by lowering the compression cylinder (6) using the first hydraulic rod (5) and starting the driving device (17); The crane (1) is sequentially fixedly installed with a correction cylinder (9), a dyeing and washing dual-purpose cylinder (3) and a dewatering cylinder (4) from left to right, the dyeing and washing dual-purpose cylinder (3) and the dewatering cylinder (4) are both installed with a driving device (17) at the bottom, the crane (1) is slidably connected with a connecting frame (2), the connecting frame (2) is installed with a plurality of first hydraulic rods (5), and the output ends of the first hydraulic rods (5) are supported and installed with a compression cylinder (6), a jacking device for tearing the internal space of a pashmina pile is rotatably installed at the middle of the bottom of the compression cylinder (6), and the jacking device comprises a water inlet pipe (11) fixedly installed at the middle of the bottom of the compression cylinder (6), a plurality of jacking arms with equal distances between each other are rotatably connected around the water inlet pipe (11), and the jacking arms are connected with the water inlet pipe (11); The jacking arm comprises a water outlet pipe (12) fixedly connected to one side of each first helical gear (18), a plurality of water outlet holes (13) are arranged on the water outlet pipe (12), a plurality of embedded rack transmission rods (14) are movably connected to the water outlet pipe (12), a spiral piece (20) is sleeved in the water outlet pipe (12), a rotating pipe (19) is fixedly installed in the spiral piece (20), a transmission rod (22) is transmissionally connected in the rotating pipe (19), a plurality of gears (21) corresponding to the embedded rack transmission rods (14) are fixedly installed on the outer circle of the transmission rod (22), a driving rod (29) is rotatably connected to the middle of the bottom of the water inlet pipe (11), a plurality of second helical gears (30) are fixedly connected to the rotating pipe (19), a first helical gear (18) is fixedly installed at the end of each jacking arm inserted into the water inlet pipe (11), and the second helical gears (30) and each first helical gear (18) are in meshing transmission; a closing valve nozzle (26) is fixedly installed on each water outlet hole (13); a plurality of pairs of magnets (23) that are attracted to each other are installed between the rotating pipe (19) and the transmission rod (22); The compression barrel (6) is provided with a plurality of guide openings (10) around, the correction barrel (9) is provided with a movable opening beside each guide opening (10), the correction barrel (9) is fixedly installed with a fixed plate (7) beside each movable opening, each fixed plate (7) is fixedly installed with a second hydraulic rod (8) towards the correction barrel (9) side, the second hydraulic rod (8) output end is fixedly installed with a guide plate (801), the guide plate (801) and the guide opening (10) caliber are consistent.

2. A process for dyeing of wool top as claimed in claim 1, wherein: The closed valve nozzle (26) is provided with a storage opening (28) at one end towards the inside of the water outlet pipe (12), and is provided with a drainage opening (27) at the end away from the water outlet pipe (12).

3. A process for dyeing of wool top as claimed in claim 1, wherein: The water inlet pipe (11) is fixedly installed with a guide rod (24) around the inside, and the top and bottom of the guide rod (24) are in contact with the inner cavity of the water inlet pipe (11), the guide rod (24) is fixedly installed with a distribution rod (25) beside each first helical gear (18), and the distribution rod (25) extends to the water outlet pipe (12) side.

4. A process for dyeing of wool top as claimed in claim 1, wherein: Each transmission rod (22) is fixedly installed with a guide piece (15) at one end towards the compression barrel (6), and the guide piece (15) is a sheet body.

5. A process for dyeing of wool top as claimed in claim 1, wherein: The outer circle of the water outlet pipe (12) is a slip surface, and the length of the water outlet pipe (12) is 1500mm.

Citation Information

Patent Citations

  • Cashmere loose fiber short-process dyeing method

    CN112962333A

  • Dyeing equipment for cashmere processing

    CN116536864A