Dendrobium deep processing integrated equipment

Abstract

The invention discloses an integrated device for deep processing of dendrobium, comprising an outer cylinder, wherein a heating device is provided at the bottom of the outer cylinder; a crushing unit is provided in the inner part of the outer cylinder near an upper position and the crushing unit and the cylinder cover are rotatably arranged; a condensing unit is supported and wrapped on the outer side of the crushing unit, and the inner part of the outer cylinder is divided into a condensing chamber and an extraction chamber; a pressing unit is provided below the crushing unit, and a plurality of drainage ports higher than the bottom of the extraction chamber are provided on the pressing unit; the invention crushes fresh dendrobium strips through the crushing unit, and the crushed fresh dendrobium strips are discharged into the pressing unit for squeezing, and the squeezed dendrobium juice flows into the extraction chamber, and the heating device distills and extracts the dendrobium juice after adding water, and the water vapor enters the condensing chamber for condensation and then collects the extract, thereby realizing an integrated process of crushing, squeezing and extraction and a simplified processing process, and the pressing unit is located at the bottom, which is convenient for discharging dendrobium residue, and the condensing unit has a simple structure and is convenient for collection, thereby improving the collection efficiency.

Description

Technical Field

[0001] The present invention relates to the technical field of dendrobium processing, and in particular to integrated dendrobium deep processing equipment. Background Art

[0002] The main active ingredients in Dendrobium include active polysaccharides, dendrobium alkaloids, phenanthrene compounds, amino acids and trace elements. Among them, dendrobium alkaloids and phenanthrene compounds have certain inhibitory and killing effects on tumor cells, have obvious anti-tumor activity, reduce the toxic side effects of radiotherapy and chemotherapy on the human body by improving human immunity, and can also lower blood sugar and anti-aging. It has high medicinal and health value.

[0003] In the deep processing of Dendrobium, extraction is used to extract effective ingredients from fresh Dendrobium strips. For example, patent application No. 202210525891.7 discloses an intelligent extraction device for deep processing of Huoshan Dendrobium, comprising an extraction cylinder and a heating plate arranged inside the extraction cylinder. The extraction cylinder comprises an inner cylinder and an outer cylinder. A circular through groove is provided in the middle of the inner cylinder, and an annular through groove is provided between the inner cylinder and the outer cylinder. It also includes: a squeezing and cleaning unit, which is arranged above the extraction cylinder. The squeezing and cleaning unit is detachably connected, and the lower end of the squeezing and cleaning unit is arranged through the middle of the circular through groove. The squeezing and cleaning unit is used to break the wall and squeeze the fresh Dendrobium. The condensation unit is arranged at the upper end of the annular groove, and the annular groove is used to condense and collect the extracted dendrobium essential oil. The upper end of the condensation unit is in close contact with the pressing and cleaning unit. In this solution, the fresh dendrobium strips need to be crushed in advance and then loaded into the pressing and cleaning unit, which adds the crushing and transportation steps. Moreover, after the pressing is completed, it is inconvenient to discharge the dendrobium waste residue. Moreover, the structure of the condensation unit is relatively complex, and the flow path of the extract is long. It is easy to adhere to the inner wall in the flow channel, which is easy to cause blockage and affect the collection efficiency. For this reason, the present application proposes an integrated dendrobium deep processing equipment to solve the above technical problems. Summary of the Invention

[0004] The main purpose of the present invention is to provide an integrated device for deep processing of dendrobium, which can effectively solve the problems in the background technology.

[0005] To achieve the above object, the technical solution adopted by the present invention is: an integrated dendrobium deep processing device, comprising an outer cylinder, a cylinder cover is provided on the top of the outer cylinder, and a heating device is provided on the bottom of the outer cylinder;

[0006] A crushing unit is arranged inside the outer cylinder near the upper position and the crushing unit and the cylinder cover are rotatably arranged;

[0007] The condensation unit is supported and wrapped around the outside of the crushing unit, and divides the interior of the outer cylinder into a condensation chamber and an extraction chamber;

[0008] The pressing unit is arranged below the crushing unit and is provided with a plurality of liquid discharge ports which are higher than the bottom of the extraction chamber.

[0009] Preferably, the heating device is a spirally distributed heating tube.

[0010] Preferably, the crushing unit includes a crushing cylinder, a top cover is provided on the top of the crushing cylinder, and a feed hopper is provided on the top cover, the crushing cylinder and the cylinder cover are rotatably arranged, a shaft rod connected to a motor is provided in the crushing cylinder, and a crushing blade is fixed on the shaft rod.

[0011] Preferably, a gear ring is provided on the outside of the crushing cylinder, the gear ring is meshed with a driven gear, the driven gear is movably connected to the cylinder cover through a shaft, the shaft on the driven gear is connected to the transmission sprocket through a clutch, a driving gear is fixed on the shaft, and the transmission sprocket is connected to the driving gear through a chain belt.

[0012] Preferably, the condensation unit includes a supporting cylinder arranged on the outside of the crushing cylinder, the bottom of the crushing cylinder is provided with a circumferentially distributed material port 1, the bottom of the supporting cylinder is provided with a material port 2 staggered from the material port 1, the supporting cylinder and the outer cylinder are connected by a conical plate, a number of air holes are distributed on the conical plate, the outer wall of the supporting cylinder is provided with a condensation plate 1, and the side wall of the outer cylinder located above the conical plate is provided with a condensation plate 2.

[0013] Preferably, the air holes extend out of the upper surface of the conical plate.

[0014] Preferably, the pressing unit includes a pressing cylinder with openings at both ends, a partition is provided inside the pressing cylinder, a screw is movably connected between the partition and the condensing unit, a motor 2 connected to the screw transmission is installed on the partition, a pressure plate is threadedly connected to the screw, and the pressure plate is a single-turn spiral structure and is formed with a blanking port.

[0015] Preferably, the liquid discharge port is distributed on the side wall of the pressing cylinder and is located above the partition, and the partition is provided with a slag discharge port.

[0016] Compared with traditional technologies, the beneficial effects produced by the present invention are as follows: the present invention crushes fresh dendrobium strips through a crushing unit, the crushed fresh dendrobium strips are discharged into a pressing unit for pressing, the squeezed dendrobium juice flows into an extraction chamber, a heating device distills and extracts the dendrobium juice after adding water, water vapor enters a condensation chamber for condensation and then the extract is collected, thereby realizing an integrated process of crushing, pressing and extraction and a simplified processing technology, and the pressing unit is at the bottom, which is convenient for discharging dendrobium residue, and the condensation unit has a simple structure and is convenient for collection, thereby greatly improving the collection efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1It is a three-dimensional schematic diagram of the overall structure of the present invention;

[0018] Figure 2 It is a cross-sectional view of the overall structure of the present invention;

[0019] Figure 3 This is a schematic diagram of the internal structure of the outer cylinder of the present invention;

[0020] Figure 4 This is a schematic diagram of the structure of the crushing unit of the present invention;

[0021] Figure 5 Schematic diagram of the condensing unit structure of the present invention;

[0022] Figure 6 It is a schematic structural diagram of the pressing unit of the present invention.

[0023] Figure: 1. Outer cylinder; 101. Cylinder cover; 102. Support legs; 103. Condensation chamber; 104. Extraction chamber; 105. Discharge port; 2. Heating device; 3. Grinding unit; 301. Grinding cylinder; 302. Top cover; 303. Feed hopper; 304. Motor 1; 305. Shaft 1; 306. Grinding blade; 307. Gear ring; 308. Driven gear; 309. Clutch; 310. Drive sprocket; 311 , driving gear; 312, chain belt; 313, feed port one; 4, condensing unit; 401, support cylinder; 402, feed port two; 403, air hole; 404, condensing plate one; 405, condensing plate two; 406, conical plate; 5, pressing unit; 501, pressing cylinder; 502, partition; 503, screw; 504, motor two; 505, pressing plate; 506, drop port; 507, discharge port; 508, slag discharge port. DETAILED DESCRIPTION

[0024] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.

[0025] like Figure 1-6 As shown, this embodiment provides an integrated device for deep processing of Dendrobium, including an outer cylinder 1, a cylinder cover 101 is provided on the top of the outer cylinder 1, a heating device 2 is provided at the bottom of the outer cylinder 1, and the heating device 2 is a spirally distributed heating tube to ensure the uniformity of heating. The outer cylinder 1 is fixedly connected to a support leg 102, and a crushing unit 3 is provided near the top of the outer cylinder 1. The crushing unit 3 and the cylinder cover 101 are rotatably arranged. The condensing unit 4 is supported and wrapped on the outside of the crushing unit 3, and the inside of the outer cylinder 1 is divided into a condensing chamber 103 and an extraction chamber 104. The pressing unit 5 is provided below the crushing unit 3, and the pressing unit 5 is provided with a plurality of drainage ports 507 higher than the bottom of the extraction chamber 104.

[0026] like Figure 4As shown, the pulverizing unit 3 includes a pulverizing drum 301, with a top cover 302 disposed on top of the pulverizing drum 301, and a feed hopper 303 disposed on the top cover 302. The pulverizing drum 301 is rotatably arranged with the drum cover 101. A shaft 305 connected to a motor 304 is disposed within the pulverizing drum 301, and a pulverizing blade 306 is fixed to the shaft 305. A gear ring 307 is disposed on the outside of the pulverizing drum 301, and the gear ring 307 is meshedly connected to a driven gear 308. The driven gear 308 is movably connected to the drum cover 101 via a shaft. The shaft on the driven gear 308 is connected to a transmission sprocket 310 via a clutch 309. A driving gear 311 is fixed to the shaft 305, and the transmission sprocket 310 is transmission-connected to the driving gear 311 via a chain belt 312. The clutch 309 separates the transmission sprocket 310 from the driven gear 308, and the motor 304 drives the shaft 305 to rotate, and the crushing blade 306 crushes the fresh dendrobium strips. When it is necessary to rotate the crushing cylinder 301, the clutch 309 connects the transmission sprocket 310 and the driven gear 308 together. When the motor 304 drives the shaft to rotate, the crushing cylinder 301 is driven to rotate.

[0027] like Figure 4 、 5 As shown, the condensing unit 4 includes a support cylinder 401 arranged outside the crushing cylinder 301, the bottom of the crushing cylinder 301 is provided with a circumferentially distributed material port 1 313, and the bottom of the support cylinder 401 is provided with a material port 2 402 staggered from the material port 1 313. When the crushed dendrobium needs to be discharged into the pressing cylinder 501, the motor 1 304 drives the crushing cylinder 301 to rotate so that the material port 1 313 and the material port 2 402 are coaxial, and then the clutch 309 separates the transmission sprocket 310 from the driven gear 308, and the support cylinder 401 and the outer cylinder 1 are connected through a conical plate 406, and a plurality of air holes 403 are distributed on the conical plate 406. The outer wall of the support tube 401 is provided with a condensation plate 1 404, and the side wall of the outer tube 1 located above the conical plate 406 is provided with a condensation plate 2 405. During extraction, water vapor enters the condensation chamber 103 through the air hole 403, and the water vapor is condensed by the condensation plate 1 404 and the condensation plate 2 405 to obtain the dendrobium extract. The air hole 403 extends out of the upper surface of the conical plate 406 to prevent the dendrobium extract from flowing from the air hole 403 into the extraction chamber 104 during flow, thereby ensuring the collection efficiency and collection amount of the dendrobium extract. In addition, a discharge port 105 is provided on the side wall of the outer tube 1 located above the conical plate 406 for discharging the dendrobium extract.

[0028] like Figure 6As shown, the squeezing unit 5 includes a squeezing cylinder 501 with openings at both ends, a partition 502 is provided inside the squeezing cylinder 501, a screw 503 is movably connected between the partition 502 and the condensing unit 4, a motor 2 504 connected to the screw 503 is installed on the partition 502, a pressing plate 505 is threadedly connected to the screw 503, the pressing plate 505 is a single-turn spiral structure and is formed with a blanking port 506, and a liquid discharge port 507 is distributed on the side wall of the squeezing cylinder 501 and is located at the partition 502. Above, a slag discharge port 508 is provided on the partition 502. The crushed fresh dendrobium powder falls from the material port 1 313 and the material port 2 402 into the pressing cylinder 501, and slides to the bottom of the pressing plate 505 through the drop port 506 on the pressing plate 505. The motor 2 504 drives the screw 503 to rotate, so that the pressing plate 505 moves downward. The fresh dendrobium powder is squeezed by the pressing plate 505, and the squeezed juice is discharged from the drain port 507 and enters the extraction chamber 104 to complete the distillation extraction.

[0029] Its working principle is as follows: the fresh dendrobium strips are crushed by the crushing unit 3, and the crushed fresh dendrobium strips are discharged into the pressing unit 5 for pressing, and the squeezed dendrobium juice flows into the extraction chamber 104. The heating device 2 distills and extracts the dendrobium juice after adding water, and the water vapor enters the condensing chamber 103 for condensation and then the extract is collected, realizing the integrated process of crushing, pressing and extraction, simplifying the processing technology, and the pressing unit 5 is at the bottom, which is convenient for discharging dendrobium residue, and the condensing unit 4 has a simple structure and is convenient for collection, which greatly improves the collection efficiency.

[0030] The above description is merely illustrative of certain exemplary embodiments of the present invention. It is understood that those skilled in the art will be able to modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above description is illustrative in nature and should not be construed as limiting the scope of the claims.

Claims

1. An integrated dendrobium deep processing device, comprising an outer cylinder, a cylinder cover is provided on the top of the outer cylinder, and a heating device is provided on the bottom of the outer cylinder, characterized in that: Also includes: A crushing unit is arranged inside the outer cylinder near the upper position and the crushing unit and the cylinder cover are rotatably arranged; The condensation unit is supported and wrapped around the outside of the crushing unit, and divides the interior of the outer cylinder into a condensation chamber and an extraction chamber; The pressing unit is arranged below the crushing unit and is provided with a plurality of drainage ports higher than the bottom of the extraction chamber; The crushing unit includes a crushing cylinder, a top cover is provided on the top of the crushing cylinder, and a feed hopper is provided on the top cover, the crushing cylinder and the cylinder cover are rotatably arranged, a shaft rod connected to a motor is provided in the crushing cylinder, a crushing blade is fixed on the shaft rod, a gear ring is provided on the outside of the crushing cylinder, the gear ring is meshed with a driven gear, the driven gear is movably connected to the cylinder cover through a shaft, the shaft on the driven gear is connected to a transmission sprocket through a clutch, a driving gear is fixed on the shaft rod, and the transmission sprocket is connected to the driving gear through a chain belt; The condensing unit includes a support cylinder arranged outside the pulverizing cylinder, the bottom of the pulverizing cylinder is provided with a circumferentially distributed material port 1, the bottom of the support cylinder is provided with a material port 2 staggered from the material port 1, the support cylinder and the outer cylinder are connected by a conical plate, a plurality of air holes are distributed on the conical plate, the outer wall of the support cylinder is provided with a condensing plate 1, and the side wall of the outer cylinder located above the conical plate is provided with a condensing plate 2, and the air holes extend out of the upper surface of the conical plate; The squeezing unit includes a squeezing cylinder with openings at both ends, a partition is provided inside the squeezing cylinder, a screw is movably connected between the partition and the condensing unit, a motor 2 connected to the screw transmission is installed on the partition, a pressure plate is threadedly connected to the screw, the pressure plate is a single-turn spiral structure and is formed with a blanking port, the discharge port is distributed on the side wall of the squeezing cylinder and is located above the partition, and a slag discharge port is provided on the partition.

2. The integrated dendrobium deep processing equipment according to claim 1, characterized in that: The heating device is a spirally distributed heating tube.

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