Automatic dust cleaning device for belt coal conveying corridor of open coal mine

By introducing conveyor belts and feeding components into the belt conveyor corridor of open-pit coal mines, the automated cleaning and recycling of large particles and dust has been achieved, solving the problem of difficult handling of accumulated ash and spilled material, and improving work efficiency and automation.

CN117416773BActive Publication Date: 2026-02-06BEIFANG WEIJIAMAO COAL POWER CO LTD +1
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Patent Information

Application Number
CN202311517810.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-11-15
Publication Date
2026-02-06
Estimated Expiration
2043-11-15

AI Technical Summary

Technical Problem

There are problems with ash accumulation and material spillage in the belt conveyor corridors of open-pit coal mines. In particular, large particles of material need to be cleaned manually, and the spilled material cannot be automatically recovered and re-transported, resulting in low efficiency.

Method used

An automatic dust removal device was designed, which uses a conveyor belt and a cleaning and collection component to separate large particles and dust, cleans the dust with a negative pressure dust collection device, and automatically recovers large particles through a feeding component. Automatic conveying is achieved using a conveyor belt and a feeding component.

Benefits of technology

It has achieved automated cleaning of large particles and dust, improved cleaning efficiency, reduced manual operation, improved the automatic recovery efficiency of spilled materials, and reduced labor intensity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses an automatic dust cleaning device for a belt coal conveying corridor of an open coal mine, which comprises a corridor ground and a corridor wall surface, a rubber belt conveyor is arranged on the corridor ground, a sealing cover is arranged on the rubber belt conveyor, a first hole is formed in the top of the sealing cover, two groups of square grooves are symmetrically formed on the corridor ground, a conveying belt is arranged in each square groove, a first supporting plate is arranged on one side of each conveying belt, a second supporting plate is arranged on the other side of each conveying belt, a sliding groove is formed in each first supporting plate and second supporting plate, a through hole and a material passing door are formed in each second supporting plate, a cleaning and collecting assembly is arranged between each first supporting plate and second supporting plate, and a feeding assembly is arranged on one side of the rubber belt conveyor. Compared with the prior art, the automatic dust cleaning device for the belt coal conveying corridor of the open coal mine can realize higher collection efficiency of the scattered material, can automatically re-transport the scattered material, reduces labor, and improves work efficiency.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of ash removal devices, in particular to an automatic ash removal device for a belt coal conveying corridor of an open coal mine. BACKGROUND

[0002] Currently, the coal transfer of an open coal mine is mostly completed by a rubber belt conveyor. When the rubber belt conveyor is arranged, a corridor needs to be built to avoid the coal being transferred under the open state from being affected by rain or other factors. However, the corridor arranged with the rubber belt conveyor has the problem that the accumulated ash or fallen coal is difficult to clean during the production process, and the material scattered during the transportation of the rubber belt conveyor and the material brought back by the rubber belt surface of the rubber belt return will also fall on the ground of the corridor. The above reasons cause a large amount of dust and scattered material in the corridor to be treated.

[0003] The ash removal device for a belt corridor disclosed in Publication No. CN210674604U uses a negative pressure mechanism to adsorb and clean the fallen material and dust. However, some of the scattered material on the ground of the corridor has relatively large particles, about 1-10 cm, and some is fine dust and accumulated ash. The fine dust and accumulated ash can be cleaned by the negative pressure dust collection equipment, but the larger particles need to be collected by manual cleaning with a shovel or other tools for reuse. Moreover, the scattered material after cleaning cannot be automatically re-transported after recovery, and manual re-transportation is required, which is time-consuming and labor-intensive. Therefore, we propose an automatic ash removal device for a belt coal conveying corridor of an open coal mine. SUMMARY

[0004] The main purpose of the present application is to provide an automatic ash removal device for a belt coal conveying corridor of an open coal mine, which can effectively solve the problems in the background art.

[0005] To achieve the above-mentioned purpose, the technical scheme adopted by the present application is as follows: an automatic ash removal device for a belt coal conveying corridor of an open coal mine, comprising a corridor ground and a corridor wall surface, a rubber belt conveyor is arranged on the corridor ground, a sealing cover is arranged on the rubber belt conveyor, a first hole is formed in one side of the top end of the sealing cover, two groups of square grooves are symmetrically formed on the corridor ground, a conveyor belt is arranged in each square groove, a first support plate is arranged on one side of each conveyor belt, a second support plate is arranged on the other side of each conveyor belt, a sliding groove is formed in each first support plate and second support plate, a through hole and a material passing door are formed in each second support plate, a cleaning and collecting assembly is arranged between each first support plate and second support plate, and a feeding assembly is arranged on one side of the rubber belt conveyor.

[0006] As a further description of the above technical scheme, the two groups of square grooves are symmetrically distributed on both sides of the rubber belt conveyor, the first support plates and the second support plates are fixedly connected to the corridor ground, the width of the material passing door is the same as the width of the conveyor belt, and the feeding assembly is fixedly connected to the corridor ground.

[0007] As a further description of the above technical scheme, the cleaning and collecting assembly comprises two electric sliding blocks, one of which is in sliding connection with the sliding groove on the first support plate, and the other is in sliding connection with the sliding groove on the second support plate, and a moving plate is fixedly connected between the two electric sliding blocks, a first cleaning brush is fixedly connected to the bottom end of the moving plate, a fixed strip is arranged below the moving plate, a second hole and a dust suction groove are formed in the fixed strip, a dust suction pipe is fixedly connected to one side of the fixed strip, and a negative pressure dust suction device is fixedly connected to the side of the dust suction pipe away from the fixed strip.

[0008] As a further description of the above technical scheme, the fixed strip is fixedly connected at the joint of the corridor floor and the corridor wall surface, the through hole and the second hole are of the same size, the dust suction pipe is in communication with the second hole, and is fixedly connected with the negative pressure dust suction device through the through hole, and the second hole is in communication with the dust suction groove.

[0009] As a further description of the above technical scheme, the feeding assembly comprises a material collecting box, the material collecting box is fixedly connected to the corridor floor, a feeding pipe is arranged in the material collecting box, the upper end of the feeding pipe is fixedly connected with a sealing cover, a driving motor is fixedly connected to one side of the material collecting box, baffles are fixedly connected to both sides of the material collecting box, square doors are formed in both sides of the material collecting box, material passing net plates are fixedly connected in the square doors, push plates are arranged on both sides of the material collecting box, second cleaning brushes are fixedly connected below the push plates, and two electric telescopic devices are fixedly connected symmetrically on the push plates.

[0010] As a further description of the above technical scheme, the feeding pipe is provided with a feeding screw, the feeding pipe is matched with the first hole, and the electric telescopic devices are fixedly connected to the corridor wall surface.

[0011] Compared with the prior art, the present application has the following advantages:

[0012] 1. By setting the square groove, the conveyor belt, the first support plate, the second support plate, the sliding groove, the through hole, the material gate and the cleaning and collecting assembly, the granular scattering material and the fine dust can be separated and treated, the negative pressure dust collection device is started, then the fine dust on the ground of the two side corridors of the rubber belt machine is sucked into the second hole in the fixed bar from the dust collection groove, then the dust is sucked into the dust collection pipe along the second hole, in this process, the two electric sliding blocks on the collecting assembly are at the uppermost end in the sliding groove, after the dust is cleaned, the electric sliding block is controlled to move downward, so that the moving plate and the first cleaning brush move downward synchronously until they are close to the position of the corridor ground, then the electric sliding block is controlled to move horizontally along the sliding groove, so that the large granular scattering material on the corridor ground is swept onto the conveyor belt, then the conveyor belt conveys the scattering material to the feeding assembly, so that manual collection is avoided, the automation is higher in the scattering material collection process, and the collection efficiency is also higher.

[0013] 2. By setting the feeding assembly, the scattering material can be automatically re-delivered, and manual operation is no longer needed to convey the scattering material to the rubber belt machine, that is, the transmission belt conveys the scattering material to the push plate of the feeding assembly, the electric telescopic device is controlled to extend, the push plate and the second cleaning brush push the scattering material on the conveyor belt into the material collecting box, then the driving motor drives the feeding screw in the feeding pipe to rotate, so that the scattering material in the material collecting box is re-conveyed to the rubber belt machine, it is explained that the fixed material screen plate in the square door can isolate the large granular scattering material exceeding 10 cm, and prevent the large granular scattering material exceeding 10 cm from causing the feeding screw to be stuck. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is a whole structure schematic view of the automatic dust cleaning device for the rubber belt coal conveying corridor of the open coal mine.

[0015] Figure 2 It is a front view structure schematic view of the automatic dust cleaning device for the rubber belt coal conveying corridor of the open coal mine.

[0016] Figure 3 It is an explosion view of the collecting assembly and the second support plate structure of the automatic dust cleaning device for the rubber belt coal conveying corridor of the open coal mine.

[0017] Figure 4 It is an explosion view of the feeding assembly structure of the automatic dust cleaning device for the rubber belt coal conveying corridor of the open coal mine.

[0018] In the figure: 1, the corridor ground; 2, the corridor wall surface; 3, the rubber belt conveyor; 4, the sealing cover; 5, the first hole; 6, the square groove; 7, the conveying belt; 8, the first support plate; 9, the second support plate; 10, the sliding groove; 11, the through hole; 12, the material passing door; 13, the cleaning and collecting assembly; 14, the feeding assembly; 131, the electric sliding block; 132, the moving plate; 133, the first cleaning brush; 134, the fixed strip; 135, the second hole; 136, the dust suction groove; 137, the dust suction pipe; 138, the negative pressure dust suction device; 141, the material collecting box; 142, the feeding pipe; 143, the driving motor; 144, the baffle; 145, the square door; 146, the material passing mesh plate; 147, the push plate; 148, the second cleaning brush; 149, the electric telescopic device. DETAILED DESCRIPTION

[0019] In order to make the technical means, creative features and effects of the present application easy to understand, the present application is further described below in conjunction with specific embodiments.

[0020] In the description of the present application, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first" and "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.

[0021] In the description of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms "mounting", "provided with", "connection" and the like should be broadly understood, for example, "connection" can be fixed connection, can also be detachable connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0022] Please refer to Figures 1-4The application provides a technical scheme: an automatic dust cleaning device for a belt coal conveying corridor of an open coal mine, which comprises a corridor ground 1 and a corridor wall surface 2, a rubber belt conveyor 3 is arranged at the middle position of the corridor ground 1, the rubber belt conveyor 3 is prior art, and thus will not be repeated here, a sealing cover 4 is arranged on the rubber belt conveyor 3, the sealing cover 4 can prevent the dust phenomenon generated when the material is put into the conveying mechanism of the rubber belt conveyor 3, a first hole 5 is formed in one side of the top end of the sealing cover 4, two groups of square grooves 6 are symmetrically formed on the corridor ground 1, the two groups of square grooves 6 are symmetrically distributed on the two sides of the rubber belt conveyor 3, conveying belts 7 are arranged in the square grooves 6, first support plates 8 are arranged on one side of the two conveying belts 7, second support plates 9 are arranged on the other side of the two conveying belts 7, the conveying direction of the conveying belts 7 is from the direction where the first support plates 8 are located to the direction where the second support plates 9 are located, the first support plates 8 and the second support plates 9 are fixedly connected to the corridor ground 1, sliding grooves 10 are formed in the opposite sides of the first support plates 8 and the second support plates 9, the sliding grooves 10 are T-shaped grooves, i.e., are divided into vertical grooves and horizontal grooves, through holes 11 and material passing doors 12 are formed in the two second support plates 9, the width of the material passing doors 12 is the same as the width of the conveying belts 7, cleaning and collecting assemblies 13 are arranged between the first support plates 8 and the second support plates 9, the cleaning and collecting assemblies 13 comprise two electric sliding blocks 131, one of the electric sliding blocks 131 is slidably connected to the sliding groove 10 on the first support plate 8, the other electric sliding block 131 is slidably connected to the sliding groove 10 on the second support plate 9, a moving plate 132 is fixedly connected between the two electric sliding blocks 131, a first cleaning brush 133 is fixedly connected to the bottom end of the moving plate 132, a fixed strip 134 is arranged below the moving plate 132, the fixed strip 134 is fixedly connected to the joint between the corridor ground 1 and the corridor wall surface 2, a second hole 135 and a dust suction groove 136 are formed in the fixed strip 134, the dust suction groove 136 is directed to the direction where the conveying belts 7 are located, the second hole 135 is in communication with the dust suction groove 136, the through hole 11 and the second hole 135 are the same in size, a dust suction pipe 137 is fixedly connected to one side of the fixed strip 134, the dust suction pipe 137 is in communication with the second hole 135 and is fixedly connected to the negative pressure dust collection device 138 through the through hole 11, and the negative pressure dust collection device 138 is fixedly connected to the side of the dust suction pipe 137, which is away from the fixed strip 134.

[0023] The rubber belt conveyor 3 is provided with a feeding assembly 14 on one side, and the feeding assembly 14 is fixedly connected to the porch ground 1. The feeding assembly 14 comprises a material collecting box 141, which is fixedly connected to the porch ground 1. The material collecting box 141 is internally provided with a feeding pipe 142, and the feeding pipe 142 is internally provided with a feeding screw. The feeding pipe 142 is matched with the first hole 5, and the upper end of the feeding pipe 142 penetrates through the first hole 5 and extends into the sealing cover 4. A driving motor 143 is fixedly connected to one side of the outside of the material collecting box 141. The driving motor 143 is fixedly connected with the feeding screw in the feeding pipe 142. The driving motor 143 rotates to drive the feeding screw to rotate, so that the scattered material in the material collecting box 141 is transmitted to the conveying device on the rubber belt conveyor 3. The material collecting box 141 is fixedly connected with a baffle 144 on both sides. The baffle 144 is used to prevent the scattered material on the conveying belt 7 from being transmitted to the porch ground 1. Square doors 145 are formed on both sides of the material collecting box 141, and a material passing net plate 146 is fixedly connected in each square door 145. It is explained that the material passing net plate 146 fixedly connected in the square door 145 can isolate the large particle material exceeding 10 cm, so as to prevent the large particle material exceeding 10 cm from causing the feeding screw to be stuck. Push plates 147 are arranged on both sides of the material collecting box 141. Second cleaning brushes 148 are fixedly connected below the push plates 147. Two electric telescopic devices 149 are fixedly connected on one side of the push plates 147 close to the porch wall 2. The electric telescopic devices 149 are fixedly connected to the porch wall 2. The extension of the electric telescopic devices 149 will cause the push plates 147 and the second cleaning brushes 148 to push the scattered material on the conveying belt 7 into the material collecting box 141.

[0024] It should be noted that the present application is a kind of automatic dust cleaning device for belt coal conveying corridor of open coal mine, when the automatic dust cleaning work in the corridor is needed, the staff first moves the first cleaning brush 133 by controlling the electric sliding block 131 to drive the moving plate 132, so that the electric sliding block 131 is kept at the uppermost end of the vertical slot on the chute 10, at this time the lowest end of the first cleaning brush 133 and the top end of the fixed strip 134 are kept at the same horizontal plane, then start the negative pressure dust suction device 138, the fine dust accumulated on the ground 1 of the corridor on both sides of the rubber belt conveyor 3 will be sucked into the second hole 135 in the fixed strip 134 from the dust suction slot 136, then the dust accumulated along the second hole 135 will be sucked into the dust suction pipe 137, after the dust accumulated is treated, the staff controls the electric sliding block 131 to move downward to the lowermost end of the vertical slot on the chute 10, that is, the intersection of the vertical slot and the horizontal slot on the chute 10, at this time the first cleaning brush 133 is in close contact with the corridor ground 1, then control the electric sliding block 131 to move in the horizontal direction of the chute 10, so that the large particle spilled material on the corridor ground 1 is swept to the conveyor belt 7, then the conveyor belt 7 conveys the spilled material to the push plate 147 of the feeding assembly 14, at this time the electric telescopic device 149 is in the retracted state, control the electric telescopic device 149 to extend, so that the push plate 147 and the second cleaning brush 148 make the spilled material on the conveyor belt 7 pass through the material screen plate 146 into the material collecting box 141, it is explained that the material screen plate 146 can isolate the large particle spilled material exceeding 10cm, to prevent the large particle spilled material exceeding 10cm from causing the feeding screw to be stuck, the isolated large particle spilled material is picked out from the conveyor belt 7 by the staff with tools for collection to be reused, the material collecting box 141 will be conveyed to the conveying device of the rubber belt conveyor 3 under the action of the driving motor 143 and the feeding screw in the feeding pipe 142. Compared with the existing automatic dust cleaning device for belt coal conveying corridor of open coal mine, the present application can collect the spilled material more efficiently, can automatically re-convey the spilled material, reduces the labor, and improves the work efficiency.

[0025] The basic principles and main features of the present application and the advantages of the present application are shown and described above. It should be understood by those skilled in the art that the present application is not limited by the above examples, the above examples and descriptions in the specification are only to illustrate the principles of the present application, various changes and improvements can be made without departing from the spirit and scope of the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection of the present application is defined by the appended claims and their equivalents.

Claims

1. An automatic ash removal device for a belt conveyor corridor in an open-pit coal mine, comprising the corridor floor (1) and corridor walls (2), characterized in that, A rubber belt conveyor (3) is provided on the floor of the corridor (1). A sealing cover (4) is provided on the rubber belt conveyor (3). A first hole (5) is opened on one side of the top of the sealing cover (4). Two sets of square grooves (6) are symmetrically opened on the floor of the corridor (1). A conveyor belt (7) is provided in each of the square grooves (6). A first support plate (8) is provided on one side of each of the two conveyor belts (7). A second support plate (9) is provided on the other side of each of the two conveyor belts (7). A sliding groove (10) is opened on both the first support plate (8) and the second support plate (9). A through hole (11) and a material passage gate (12) are opened on both of the second support plates (9). A cleaning and collection component (13) is provided between the first support plate (8) and the second support plate (9). A feeding component (14) is provided on one side of the rubber belt conveyor (3). The cleaning and collection assembly (13) includes two electric sliders (131), one of which is slidably connected to a groove (10) on the first support plate (8), and the other is slidably connected to a groove (10) on the second support plate (9). A movable plate (132) is fixedly connected between the two electric sliders (131). A first cleaning brush (133) is fixedly connected to the bottom end of the movable plate (132). A fixing strip (134) is provided below the movable plate (132). The fixing strip (134) is fixedly connected to the corridor floor (1) and the corridor wall. At the junction of (2), a second hole (135) and a dust collection groove (136) are provided on the fixing strip (134). The second hole (135) and the through hole (11) are the same size. The second hole (135) and the dust collection groove (136) are connected. A dust collection pipe (137) is fixedly connected to one side of the fixing strip (134). A negative pressure dust collection device (138) is fixedly connected to the side of the dust collection pipe (137) away from the fixing strip (134). The dust collection pipe (137) is connected to the second hole (135) and passes through the through hole (11) and is fixedly connected to the negative pressure dust collection device (138).

2. The automatic ash removal device for a belt conveyor corridor in an open-pit coal mine according to claim 1, characterized in that, Two sets of square grooves (6) are symmetrically distributed on both sides of the conveyor belt (3). The first support plate (8) and the second support plate (9) are both fixedly connected to the corridor floor (1). The width of the material gate (12) is the same as the width of the conveyor belt (7). The feeding assembly (14) is fixedly connected to the corridor floor (1).

3. The automatic ash removal device for a belt conveyor corridor in an open-pit coal mine according to claim 1, characterized in that, The feeding assembly (14) includes a collection box (141), which is fixedly connected to the corridor floor (1). The collection box (141) is provided with a feeding pipe (142), the upper end of which is fixedly connected to a sealing cover (4). A drive motor (143) is fixedly connected to one side of the outside of the collection box (141). Baffles (144) are fixedly connected to both sides of the collection box (141). Square doors (145) are opened on both sides of the collection box (141). A feed mesh plate (146) is fixedly connected inside each square door (145). Push plates (147) are provided on both sides of the collection box (141). A second cleaning brush (148) is fixedly connected below the push plate (147). Two electric telescopic devices (149) are symmetrically fixedly connected on the push plate (147).

4. The automatic ash removal device for a belt conveyor corridor in an open-pit coal mine according to claim 3, characterized in that, The feeding pipe (142) is equipped with a feeding screw, and the feeding pipe (142) is matched with the first hole (5). The electric telescopic device (149) is fixedly connected to the corridor wall (2).

Citation Information

Patent Citations

  • Belt vestibule ash removal device

    CN210674604U

  • Belt vestibule ash removal device and vestibule conveying system

    CN217837137U

  • Belt vestibule ash removal device and system

    CN218230708U