A polymer wood-plastic furniture processing and production equipment and method

Abstract

The present application relates to a kind of high polymer wood plastic furniture processing production equipment and method, including setting on the traction mechanism of extruder, the conveying mechanism being set on the side of extruder, several groups of bearing mechanism being set on the conveying mechanism, cooling forming mechanism being set on the conveying mechanism and assembly mechanism being set on the conveying mechanism, traction mechanism includes translation assembly being set on the end of extrusion tube of extruder and guide assembly being set on translation assembly, transmission assembly;The present application can be automatically processed and assembled into integrated filter pad with vortex line slope, without splitting cleaning, improve the sanitary environment of tea table, can produce different specifications of filter pad, meet market demand, increase enterprise benefit, to solve the technical problems that filter pad and placing groove of tea table are usually split combination design, need to be disassembled and cleaned tea leaf foam and tea stain, inconvenient to clean, prone to poor drainage, affect the sanitary environment of tea table.

Description

Technical Field

[0001] This invention relates to the field of furniture manufacturing technology, and in particular to a polymer wood-plastic furniture processing and manufacturing equipment and method. Background Technology

[0002] A tea table is a piece of furniture used for brewing and drinking tea. A tea table usually has storage space for storing tea leaves and teacups, a drain hole for brewing tea and a filter plate for placing teacups. Modern tea tables are also usually equipped with an induction cooker for heating and keeping water warm.

[0003] Patent document CN2022226566415 discloses a tea table with anti-water accumulation function, including a table body, a support leg, a cover plate one and a cover plate two installed on the table body, and the cover plate one being movably connected to a movable groove opened on the table body, while the cover plate two being hinged to the table body. A drawer and a water collection box are inserted into the table body. The table body has a placement groove and a placement chamber inside, and the bottom of the placement groove is sloping with one end lower than the other end. A water outlet is opened in the placement groove, and the water outlet is located at the lowest point of the bottom of the placement groove. The water collection box is inserted at the bottom of the water outlet. A support block is installed in the placement groove, and a filter basket is engaged in the water outlet. Because the bottom of the placement groove is sloping with one end lower than the other end, and the water outlet is located at the lowest point of the placement groove, it is convenient for tea water to flow down the slope of the bottom of the placement groove through the water outlet into the water collection box for centralized collection when it splashes into the placement groove.

[0004] However, in actual use, the inventor found that the filter pad and placement tray of the tea table are usually designed as separate units, which require disassembly to clean tea dust and tea stains. This is inconvenient to clean and can easily lead to poor drainage, affecting the hygiene of the tea table. Summary of the Invention

[0005] The purpose of this invention is to address the shortcomings of existing technologies. By using a traction mechanism and an assembly mechanism, an integrated filter pad with a vortex-shaped slope can be automatically processed and assembled. Tea stains and tea dust remaining on the filter pad are wiped away from the inside out along the vortex-shaped slope without disassembly, making cleaning convenient and improving the hygiene of the tea table. The invention is highly automated and allows for mass production of filter pads in different specifications to suit various tea table sizes, meeting market demands and increasing enterprise production efficiency. This solves the technical problem that the filter pad and placement tray of tea tables are usually designed as separate units, requiring disassembly for cleaning tea dust and stains, which is inconvenient and can easily lead to poor drainage, affecting the hygiene of the tea table.

[0006] To address the above technical issues, the following technical solution is adopted:

[0007] A polymer wood-plastic furniture processing and production equipment includes a traction mechanism disposed on an extruder, a conveying mechanism disposed on one side of the extruder, several sets of bearing mechanisms disposed on the conveying mechanism, a cooling and forming mechanism disposed on the conveying mechanism, and an assembly mechanism disposed on the conveying mechanism.

[0008] The traction mechanism includes a translation component disposed on the end of the extrusion tube of the extruder and used to drive the end of the extrusion strip to move, a guide component disposed on the translation component and used to change the orientation of the end of the extrusion strip, and a transmission component disposed on the translation component and used to drive the bearing mechanism to rotate.

[0009] Preferably, the conveying mechanism includes a conveyor frame disposed on one side of the extruder and a chain disposed on the conveyor frame.

[0010] Preferably, the bearing mechanism includes a column rotatably mounted on the chain via a damper, a support plate mounted on the upper end of the column, a spiral mold frame mounted on the support plate, a spiral base plate formed on the support plate and vertically mounted inside the spiral mold frame, a first ratchet mounted on the column, a first hydraulic component mounted on the upper surface of the first ratchet, and several sets of support rods mounted at the output end of the first hydraulic component for driving the spiral base plate to rise and fall as a whole.

[0011] Preferably, the translation assembly includes a first adapter disposed at the end of the extrusion tube, a first insulation tube hinged and connected to the first adapter, a second hydraulic component disposed on the first adapter, a second adapter disposed on the output shaft of the second hydraulic component, a second insulation tube hinged and connected to the second adapter and connected to the first insulation tube via a corrugated pipe, and an extrusion port disposed on the second adapter.

[0012] Preferably, the transmission assembly includes a sleeve disposed on the first adapter, a rod disposed on the second adapter and slidably matched inside the sleeve, an L-shaped hanger disposed at the end of the rod, and a first rack disposed at the lower end of the L-shaped hanger for driving the first ratchet.

[0013] Preferably, the guiding assembly includes a guide roller mounted on the second adapter via a bracket and located below the extrusion port; two sets of clamping rollers mounted between the bracket and the second adapter and located below the guide rollers to pull the extruded strip into the spiral die frame; a first bevel gear coaxially mounted at one end of the clamping roller; a second bevel gear rotatably mounted on the bracket and used to drive the first bevel gear; a first pulley coaxially mounted on the second bevel gear and rotates synchronously with the guide roller via a belt; a second ratchet mounted on the sleeve; a second rack mounted on the first adapter and used to drive the second ratchet; a second pulley coaxially mounted at the end of the guide roller and rotates synchronously with the second ratchet via a belt; a third hydraulic component mounted on the bracket; and a cutter mounted on the output shaft of the third hydraulic component and used to cut the extruded strip.

[0014] Preferably, the cooling and forming mechanism includes a cold water tank mounted on the conveyor frame via a first frame, a hanging plate mounted at the bottom of the cold water tank via a fourth hydraulic component, a long plate rotatably mounted at the bottom of the hanging plate, several sets of nozzles mounted at the bottom of the long plate, a flexible hose mounted between the middle of the hanging plate and the bottom of the cold water tank and connected to the nozzles, a hanging column mounted at the middle of the hanging plate, a rake tooth mounted at the lower end of the hanging column, a vortex pressure plate mounted at the lower end of the rake tooth and cooperating with the inside of the vortex mold frame, and a toggle assembly mounted at the middle of the rake tooth and coaxially mounted with the hanging column.

[0015] The actuation assembly includes a suspension shaft located at the middle of the rake teeth, a lever plate located at the lower end of the suspension shaft and at the middle of the vortex pressure plate, and a dual-axis motor located at the middle of the rake teeth for synchronously driving the suspension shaft and the suspension column.

[0016] Preferably, the assembly mechanism is used to assemble the spiral wood-plastic strip B into the gap of the cooled and formed spiral wood-plastic strip A. The upper surface of the spiral wood-plastic strip A is a plane, and the upper surface of the spiral wood-plastic strip B slopes down from the inside to the outside along the spiral, which plays a role in guiding the flow.

[0017] The assembly mechanism includes a second frame disposed on the conveyor frame, a drying box disposed between the second frame and the first frame, a feeding assembly disposed on the drying box and containing a spiral wood-plastic strip B, and a pressing assembly disposed on the second frame for pressing the spiral wood-plastic strip B into the gap of the spiral wood-plastic strip A.

[0018] The feeding assembly includes a feeding cylinder mounted on the second frame and located above the drying chamber, a positioning post mounted on the inner wall of the feeding cylinder for positioning the outer edge of the spiral wood-plastic strip B, a fifth hydraulic component mounted on the top of the drying chamber, and an arc-shaped anti-slip pusher mounted on the output shaft of the fifth hydraulic component for pushing the spiral wood-plastic strip B onto the pressing assembly.

[0019] Preferably, the pressing assembly includes a receiving box disposed on the second frame for transferring the spiral wood-plastic strip B, a spiral channel opened at the bottom of the receiving box and matching the spiral wood-plastic strip B, a sponge disposed on the inner wall of the spiral channel and impregnated with adhesive, an adhesive box disposed on the outer wall of the receiving box and connected to the sponge through a connecting pipe, a sixth hydraulic component disposed on the second frame, a cover plate disposed on the output shaft of the sixth hydraulic component, and a spiral pressing strip disposed at the bottom of the cover plate and matching the spiral channel.

[0020] As a preferred embodiment, a method for processing and producing polymer wood-plastic furniture includes the following steps:

[0021] Step 1, extrusion process: After the conveying mechanism moves the carrying mechanism to the position of the traction mechanism, it stops. The second hydraulic component of the translation component drives the second adapter to translate towards the center position of the spiral die frame. At the same time, the second ratchet of the guide component drives the guide roller and clamping roller to work synchronously, guiding the extruded strip into the spiral die frame. Meanwhile, the first rack drives the spiral die frame to rotate, thereby pulling the extruded strip from the outside to the inside along the spiral to the inside of the spiral die frame. After the clamping roller translates to the inner end position of the spiral die frame, the cutter cuts the extruded strip, and the traction mechanism resets for the next use.

[0022] Step 2, forming process: The conveying mechanism moves the carrying mechanism to the position below the cooling forming mechanism and then stops. The spiral pressure plate descends into the spiral mold frame. The dual-axis motor drives the deflector and the nozzle at the bottom of the long plate to rotate in the circumferential direction. The nozzle sprays cooling water downwards. The deflector stirs the water in the middle of the spiral mold frame, so that the water in the gap of the spiral mold frame has the power to flow to the outer end of the spiral mold frame.

[0023] Step 3, assembly process: The conveying mechanism, carrying the carrying mechanism, moves to the position below the pressing component and then stops. The first hydraulic component drives the bottom plate of the spiral line to rise, pushing out the spiral line wood-plastic strip A formed in the spiral line mold frame. Then, the fifth hydraulic component pushes a spiral line wood-plastic strip B onto the receiving box. The pressing component presses the spiral line wood-plastic strip B into the spiral line channel. The sponge in the spiral line channel applies glue to the outer wall of the spiral line wood-plastic strip B. The spiral line wood-plastic strip B falls on the upper surface of the spiral line mold frame, perfectly assembling and fitting with the spiral line wood-plastic strip A.

[0024] The beneficial effects of this invention are:

[0025] (1) In this invention, the traction mechanism and assembly mechanism work together to automatically process and assemble an integrated filter pad with a vortex slope. The residual tea stains and tea dust on the filter pad are wiped from the inside to the outside along the vortex slope. It does not need to be disassembled, making cleaning convenient and improving the hygiene of the tea table. It is highly automated and can mass-produce filter pads. On the other hand, by changing the size of the bearing mechanism, cooling and forming mechanism and the assembly mechanism, filter pads of different specifications can be produced to adapt to different specifications of tea tables, meet market demand, and increase the production efficiency of enterprises.

[0026] (2) In this invention, the traction mechanism and the bearing mechanism work together to, on the one hand, pull the extruded strip into the vortex mold frame, which facilitates the shaping of the vortex wood-plastic strip A. The structure has good linkage and improves the stability of the traction work. On the other hand, during the process of pulling the extruded strip, the first insulation tube and the second insulation tube deflect to ensure that the extruded strip will not break and improve the continuity of production.

[0027] (3) In this invention, by combining the cooling forming mechanism and the bearing mechanism, on the one hand, the spiral wood-plastic strip A in the spiral mold frame can be pressed and shaped to ensure the flatness of the surface of the spiral wood-plastic strip A and improve the forming effect of the spiral wood-plastic strip A; on the other hand, cooling water can be sprayed on the entire spiral wood-plastic strip A to accelerate the forming speed of the spiral wood-plastic strip A, and the power generated by the actuating component can discharge the water accumulated in the gap of the spiral wood-plastic strip A along the spiral line, avoiding the cooling water from staying in the gap of the spiral wood-plastic strip A without flowing, thus improving the cooling effect of the spiral wood-plastic strip A. Attached Figure Description

[0028] To more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0029] Figure 1 This is a schematic diagram of a polymer wood-plastic furniture processing and production equipment.

[0030] Figure 2 This is a top view of the structure of the present invention.

[0031] Figure 3 This is a schematic diagram of the traction mechanism.

[0032] Figure 4 for Figure 3 A structural side view.

[0033] Figure 5 This is a schematic diagram of the guide component.

[0034] Figure 6 This is a schematic diagram of the supporting mechanism.

[0035] Figure 7 for Figure 6 A structural diagram from an upward perspective.

[0036] Figure 8 This is a schematic diagram of the cooling and forming mechanism.

[0037] Figure 9 This is a schematic diagram of the spiral pressure plate.

[0038] Figure 10 for Figure 9 The front view of the structure.

[0039] Figure 11 This is a structural diagram of the hanging platform.

[0040] Figure 12 This is a schematic diagram of the toggle assembly.

[0041] Figure 13 This is a schematic diagram of the assembly mechanism.

[0042] Figure 14 for Figure 13 The front view of the structure.

[0043] Figure 15 This is a schematic diagram of the feeding assembly.

[0044] Figure 16 This is a schematic diagram of the pressing assembly.

[0045] Figure 17 for Figure 16 A structural diagram from another perspective.

[0046] Figure 18 This is a schematic diagram of the return water tank in Example 2.

[0047] Figure 19 This is a flowchart illustrating a process for manufacturing polymer wood-plastic furniture. Detailed Implementation

[0048] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.

[0049] Example 1

[0050] like Figure 1-17As shown, a polymer wood-plastic furniture processing and production equipment includes a traction mechanism 2 disposed on an extruder 1, a conveying mechanism 3 disposed on one side of the extruder 1, several sets of bearing mechanisms 4 disposed on the conveying mechanism 3, a cooling and forming mechanism 5 disposed on the conveying mechanism 3, and an assembly mechanism 6 disposed on the conveying mechanism 3.

[0051] The traction mechanism 2 includes a translation component 21 disposed on the end of the extrusion tube 11 of the extruder 1 and used to drive the end of the extrusion strip to move, a guide component 22 disposed on the translation component 21 and used to change the orientation of the end of the extrusion strip, and a transmission component 23 disposed on the translation component 21 and used to drive the bearing mechanism 4 to rotate.

[0052] It should be noted that the filter pad produced by this invention is made by assembling vortex wood-plastic strip A and vortex wood-plastic strip B together. The vortex wood-plastic strip B is bonded in the gap of the vortex wood-plastic strip A, so that the vortex wood-plastic strip B serves as the bottom plate of the gap of the vortex wood-plastic strip A. The tea water filtered out by the vortex wood-plastic strip A falls onto the vortex wood-plastic strip B. The upper surface of the vortex wood-plastic strip B slopes down from the inside to the outside along the vortex, which plays a role in guiding the flow, so that the filtered tea water is discharged to the outer end of the vortex wood-plastic strip B.

[0053] It is worth mentioning that, based on the dimensions of the spiral mold frame 43 of the bearing mechanism 4, the spiral pressure plate 58 of the corresponding cooling and forming mechanism 5, the spiral pressure strip of the assembly mechanism 6, and the spiral wood-plastic strip B, filter pads of different specifications can be produced.

[0054] In this embodiment, the traction mechanism 2 and the assembly mechanism 6 work together to automatically process and assemble an integrated filter pad with a vortex-shaped slope. Tea stains and tea leaves remaining on the filter pad are wiped away from the inside out along the vortex-shaped slope without needing to be disassembled, making cleaning convenient and improving the hygiene of the tea table. This highly automated process allows for mass production of the filter pads. Furthermore, by changing the dimensions of the bearing mechanism 4, the cooling and forming mechanism 5, and the assembly mechanism 6, filter pads of different specifications can be produced to suit different tea table sizes, meeting market demands and increasing the company's production efficiency.

[0055] In detail, firstly, the conveying mechanism 3, carrying the carrying mechanism 4, moves to the position of the traction mechanism 2 and then stops, so that the clamping roller 222 of the guide assembly 22 is exactly above the outer end of the spiral die frame 43. The second hydraulic component 213 of the translation assembly 21 drives the second adapter 214 to translate towards the center of the spiral die frame 43. At the same time, the second ratchet 225 of the guide assembly 22, driven by the second rack 226, drives the guide roller 221 to work. The guide roller 221, through the first bevel gear 223 and the second bevel gear 224, drives the clamping roller 222 to work, guiding the extruded strip into the spiral die frame 43. Simultaneously, the first rack 233 of the translation assembly 21 drives... The first ratchet 45 of the carrying mechanism 4 rotates the spiral die frame 43, thereby drawing the extruded strip from the outside to the inside along the spiral to the inside of the spiral die frame 43. After the clamping roller 222 moves to the inner end position of the spiral die frame 43, the cutter 229 cuts the extruded strip, and the traction mechanism 2 resets for the next use. Then, the conveying mechanism 3 moves the carrying mechanism 4 to the position below the cooling and forming mechanism 5 and stops. The spiral pressure plate 58 descends into the spiral die frame 43, so that the extruded strip inside the spiral die frame 43 is shaped. At this time, the lever 592 of the actuating component 59 descends to the middle position of the spiral die frame 43. Then, the dual-axis motor 593 simultaneously drives the lever 592. The nozzle 55 at the bottom of the long plate 54 rotates circumferentially, spraying cooling water downwards. The deflector plate 592 agitates the water accumulated in the middle of the spiral mold frame 43, causing the water in the gaps of the spiral mold frame 43 to flow towards the outer end of the spiral mold frame 43. Then, after the spiral wood-plastic strip A inside the spiral mold frame 43 is dried in the drying oven 62, the conveying mechanism 3, carrying the bearing mechanism 4, moves to a position below the pressing assembly 64 and stops. The first hydraulic component 46 drives the spiral bottom plate 44 to rise, pushing out the spiral wood-plastic strip A formed inside the spiral mold frame 43, so that the upper surface of the spiral bottom plate 44 is flush with the upper surface of the spiral mold frame 43. Then, the fifth hydraulic component... The pressing component 633 pushes a spiral wood-plastic strip B onto the receiving box 641, and makes the spiral wood-plastic strip B engage with the spiral channel 642. The sixth hydraulic component 644 drives the spiral pressing bar to descend, and the spiral pressing bar presses the spiral wood-plastic strip B into the spiral channel 642. The sponge in the spiral channel 642 applies glue to the outer wall of the spiral wood-plastic strip B. The spiral wood-plastic strip B continues to descend into the gap of the spiral wood-plastic strip A. The spiral wood-plastic strip B lands on the upper surface of the spiral mold frame 43, and is assembled and bonded with the spiral wood-plastic strip A to form an integrated filter pad. Finally, the conveying mechanism 3 continues to move forward with the carrying mechanism 4 to output the assembled filter pad.

[0056] like Figure 1-7 As shown, the conveying mechanism 3 includes a conveying frame 31 disposed on one side of the extruder 1 and a chain 32 disposed on the conveying frame 31;

[0057] The supporting mechanism 4 includes a column 41 rotatably mounted on the chain 32 via a damper, a receiving plate 42 mounted on the upper end of the column 41, a spiral wire mold frame 43 mounted on the receiving plate 42, a spiral wire base plate 44 formed on the receiving plate 42 and vertically mounted inside the spiral wire mold frame 43, a first ratchet 45 mounted on the column 41, a first hydraulic component 46 mounted on the upper surface of the first ratchet 45, and several sets of support rods 47 mounted at the output end of the first hydraulic component 46 for driving the spiral wire base plate 44 to rise and fall as a whole.

[0058] In this embodiment, the conveying mechanism 3 and the carrying mechanism 4 work together to receive the extruded strip by self-rotation and shape it into a spiral wood-plastic strip A. The spiral wood-plastic strip A is carried forward to complete the cooling, molding and assembly work in sequence. On the other hand, the formed spiral wood-plastic strip A can be ejected for demolding, making it convenient to assemble into a filter pad.

[0059] In detail, after the chain 32 moves the spiral mold frame 43 to the position of the traction mechanism 2, it stops. The clamping roller 222 of the guide component 22 is located above the outer end of the spiral mold frame 43. The extruded strip is injected into the spiral mold frame 43 from the outside to the inside along the spiral. After the spiral mold frame 43 passes the position of the cooling and forming mechanism 5, the extruded strip in the spiral mold frame 43 is shaped into a spiral wood-plastic strip A. After the spiral mold frame 43 moves to the position below the pressing component 64, the first hydraulic component 46 drives the support rod 47 to rise and push the spiral bottom plate 44 out of the spiral mold frame 43 to demold.

[0060] like Figure 3-7 As shown, the translation assembly 21 includes a first adapter 211 disposed at the end of the extrusion tube 11, a first insulation tube 212 hinged and connected to the first adapter 211, a second hydraulic component 213 disposed on the first adapter 211, a second adapter 214 disposed on the output shaft of the second hydraulic component 213, a second insulation tube 216 hinged and connected to the second adapter 214 and connected to the first insulation tube 212 via a corrugated pipe 215, and an extrusion port 217 disposed on the second adapter 214.

[0061] It should be noted that electric heating plates are installed inside the walls of the first insulation pipe 212, the second insulation pipe 216, and the corrugated pipe 215, which can heat and insulate the extruded strip to prevent it from solidifying.

[0062] It is worth mentioning that, due to the presence of the first insulation pipe 212, the second insulation pipe 216, and the corrugated pipe 215, during the forward or backward reset of the second adapter 214, the first insulation pipe 212, the second insulation pipe 216, and the corrugated pipe 215 deflect, and the extrusion strips inside the first insulation pipe 212 and the second insulation pipe 216 will not break, thus ensuring the continuity of work.

[0063] The transmission assembly 23 includes a sleeve on the first adapter 211, a sleeve rod 231 on the second adapter 214 and slidably matched inside the sleeve, an L-shaped hanger 232 at the end of the sleeve rod 231, and a first rack 233 at the lower end of the L-shaped hanger 232 for driving the first ratchet 45.

[0064] The guiding assembly 22 includes a guide roller 221 mounted on the second adapter 214 via a bracket and located below the extrusion port 217; two sets of clamping rollers 222 mounted between the bracket and the second adapter 214 and located below the guide rollers 221 to pull the extruded strip into the spiral die frame 43; a first bevel gear 223 coaxially mounted at one end of the clamping roller 222; a second bevel gear 224 rotatably mounted on the bracket and used to drive the first bevel gear 223; a first pulley coaxially mounted on the second bevel gear 224 and rotates synchronously with the guide roller 221 via a belt; a second ratchet 225 mounted on the sleeve 231; a second rack 226 mounted on the first adapter 211 and used to drive the second ratchet 225; a second pulley 227 coaxially mounted at the end of the guide roller 221 and rotates synchronously with the second ratchet 225 via a belt; a third hydraulic component 228 mounted on the bracket; and a cutter 229 mounted on the output shaft of the third hydraulic component 228 and used to cut the extruded strip.

[0065] In this embodiment, the traction mechanism 2 and the bearing mechanism 4 work together to, on the one hand, pull the extruded strip into the spiral mold frame 43, which facilitates the shaping of the spiral wood-plastic strip A. The structure has good linkage and improves the stability of the traction work. On the other hand, during the traction of the extruded strip, the first insulation pipe 212 and the second insulation pipe 216 deflect to ensure that the extruded strip will not break, thus improving the continuity of production.

[0066] In detail, after the conveying mechanism 3 moves the spiral mold frame 43 to the position of the traction mechanism 2 and stops, the clamping roller 222 of the guide assembly 22 is positioned above the outer end of the spiral mold frame 43. The second hydraulic component 213 of the translation assembly 21 drives the second adapter 214 to translate towards the center of the spiral mold frame 43. At the same time, the second ratchet 225 of the guide assembly 22, driven by the second rack 226, drives the guide roller 221 to work. The guide roller 221 passes through the first cone... The first bevel gear 223 and the second bevel gear 224 work with the clamping roller 222 to guide the extruded strip into the spiral die frame 43. At the same time, the first rack 233 of the translation component 21 drives the first ratchet 45 of the bearing mechanism 4 to rotate the spiral die frame 43, thereby pulling the extruded strip from the outside to the inside along the spiral to the inside of the spiral die frame 43. After the clamping roller 222 is translated to the inner end position of the spiral die frame 43, the cutter 229 cuts the extruded strip, and the traction mechanism 2 is reset for the next use.

[0067] like Figure 6-12 As shown, the cooling and forming mechanism 5 includes a cold water tank 51 mounted on the conveyor frame 31 via a first frame, a hanging plate 53 mounted at the bottom of the cold water tank 51 via a fourth hydraulic component 52, a long plate 54 rotatably mounted at the bottom of the hanging plate 53, several sets of nozzles 55 mounted at the bottom of the long plate 54, a hose mounted between the middle of the hanging plate 53 and the bottom of the cold water tank 51 and connected to the nozzles 55, a hanging column 56 mounted at the middle of the hanging plate 53, a rake tooth 57 mounted at the lower end of the hanging column 56, a vortex pressure plate 58 mounted at the lower end of the rake tooth 57 and cooperating with the inside of the vortex mold frame 43, and a toggle assembly 59 mounted at the middle of the rake tooth 57 and coaxially mounted with the hanging column 56.

[0068] The actuating assembly 59 includes a hanging shaft 591 located at the middle of the rake teeth 57, a actuating plate 592 located at the lower end of the hanging shaft 591 and at the middle of the vortex pressure plate 58, and a dual-axis motor 593 located at the middle of the rake teeth 57 for synchronously driving the hanging shaft 591 and the hanging column 56.

[0069] In this embodiment, the cooling and forming mechanism 5 and the supporting mechanism 4 work together to, on the one hand, press and shape the spiral wood-plastic strip A within the spiral mold frame 43, ensuring the flatness of the surface of the spiral wood-plastic strip A and improving the forming effect of the spiral wood-plastic strip A; on the other hand, they can spray cooling water onto the entire spiral wood-plastic strip A, accelerating the forming speed of the spiral wood-plastic strip A, and the power generated by the actuating component 59 can discharge the water accumulated in the gaps of the spiral wood-plastic strip A along the spiral, preventing the cooling water from remaining in the gaps of the spiral wood-plastic strip A without flowing, thus improving the cooling effect of the spiral wood-plastic strip A.

[0070] In detail, after the conveying mechanism 3 moves the carrying mechanism 4 to the position below the cooling and forming mechanism 5, it stops. The fourth hydraulic component 52 drives the spiral pressure plate 58 to descend into the spiral mold frame 43 to flatten the upper surface of the spiral wood-plastic strip A. At this time, the actuating component 59's actuating plate 592 descends to the center position of the spiral mold frame 43. Then, the dual-axis motor 593 drives the long plate 54 and the actuating plate 592 to rotate synchronously, so that the long plate 54 carries the nozzle 55 to rotate in the circumferential direction, spraying cooling water onto the entire spiral wood-plastic strip A. At the same time, the water force generated by the rotation of the actuating plate 592 forms a water flow, which discharges the water accumulated in the gaps of the spiral wood-plastic strip A along the spiral to the outer end. After the spiral wood-plastic strip A is cooled and formed, the fourth hydraulic component 52 drives the spiral pressure plate 58 and the actuating component 59 to rise and reset, ready for the next use.

[0071] like Figure 13-18 As shown, the assembly mechanism 6 is used to assemble the spiral wood-plastic strip B into the gap of the cooled and formed spiral wood-plastic strip A. The upper surface of the spiral wood-plastic strip A is a plane, and the upper surface of the spiral wood-plastic strip B slopes down from the inside to the outside along the spiral, which plays a role in guiding the flow.

[0072] The assembly mechanism 6 includes a second frame 61 disposed on the conveyor frame 31, a drying box 62 disposed between the second frame 61 and the first frame, a feeding assembly 63 disposed on the drying box 62 and containing the spiral wood-plastic strip B, and a pressing assembly 64 disposed on the second frame 61 for pressing the spiral wood-plastic strip B into the gap of the spiral wood-plastic strip A.

[0073] The feeding assembly 63 includes a feeding cylinder 631 disposed on the second frame 61 and located above the drying chamber 62, a positioning post 632 disposed on the inner wall of the feeding cylinder 631 and used to position the outer edge of the spiral wood-plastic strip B, a fifth hydraulic component 633 disposed on the top of the drying chamber 62, and an arc-shaped anti-slip push plate 634 disposed on the output shaft of the fifth hydraulic component 633 and used to push the spiral wood-plastic strip B onto the pressing assembly 64;

[0074] It should be noted that the distance from the lower end of the discharge cylinder 631 to the top of the drying box 62 is equal to the thickness of the spiral wood-plastic strip B, ensuring that only one spiral wood-plastic strip B can fall from the discharge cylinder 631 to the top of the drying box 62 at a time.

[0075] It is worth mentioning that the positioning post 632 inside the blanking cylinder 631 can limit the outer edge of the spiral wood-plastic strip B, prevent the spiral wood-plastic strip B from rotating inside the blanking cylinder 631, and ensure that the positioning posts 632 inside the blanking cylinder 631 are stacked with the same specifications.

[0076] The pressing assembly 64 includes a receiving box 641 disposed on the second frame 61 for transferring the spiral wood-plastic strip B, a spiral channel 642 opened at the bottom of the receiving box 641 and matching the spiral wood-plastic strip B, a sponge disposed on the inner wall of the spiral channel 642 and impregnated with adhesive, an adhesive box 643 disposed on the outer wall of the receiving box 641 and connected to the sponge through a connecting pipe, a sixth hydraulic component 644 disposed on the second frame 61, a cover plate 645 disposed on the output shaft of the sixth hydraulic component 644, and a spiral pressing strip disposed at the bottom of the cover plate 645 and matching the spiral channel 642.

[0077] It should be noted that during the process of pushing a spiral wood-plastic strip B to the receiving box 641, the spiral wood-plastic strip B will not rotate on its own, ensuring that the spiral wood-plastic strip B is exactly aligned with the spiral channel 642 at the bottom of the receiving box 641.

[0078] In this embodiment, by using the feeding component 63 and the pressing component 64, the spiral wood-plastic strip B can be accurately assembled into the gap of the spiral wood-plastic strip A.

[0079] In detail, after the spiral wood-plastic strip A inside the spiral mold frame 43 is dried in the drying oven 62, the conveying mechanism 3, carrying the carrying mechanism 4, moves to a position below the pressing assembly 64 and stops. The first hydraulic component 46 drives the spiral base plate 44 to rise, pushing out the spiral wood-plastic strip A formed inside the spiral mold frame 43, so that the upper surface of the spiral base plate 44 is flush with the upper surface of the spiral mold frame 43. Then, the fifth hydraulic component 633 pushes a spiral wood-plastic strip B onto the receiving box 641. The spiral wood-plastic strip B is then engaged with the spiral channel 642. The sixth hydraulic component 644 drives the spiral pressure bar to descend, which presses the spiral wood-plastic strip B into the spiral channel 642. The sponge inside the spiral channel 642 applies glue to the outer wall of the spiral wood-plastic strip B. The spiral wood-plastic strip B continues to descend into the gap of the spiral wood-plastic strip A and lands on the upper surface of the spiral mold frame 43, where it is assembled and bonded with the spiral wood-plastic strip A to form an integrated filter pad.

[0080] Example 2

[0081] like Figure 18 As shown, components that are the same as or corresponding to those in Embodiment 1 are referred to using the same reference numerals as in Embodiment 1. For simplicity, only the differences from Embodiment 1 are described below. The difference between Embodiment 2 and Embodiment 1 is as follows:

[0082] Furthermore, such as Figure 18 As shown, a return water tank 511 is provided on the first frame. The return water tank 511 is located directly below the cold water tank 51 and is used to recycle and reuse cooling water.

[0083] In this embodiment, the cooling water can be recycled through the return water tank 511 and returned to the cold water tank 51 for reuse via water pipes.

[0084] Example 3

[0085] like Figure 1-19 As shown, a method for processing and producing polymer wood-plastic furniture includes the following steps:

[0086] Step 1, extrusion process: The conveying mechanism 3, carrying the carrying mechanism 4, moves to the position of the traction mechanism 2 and then stops, so that the clamping roller 222 of the guide assembly 22 is exactly above the outer end of the spiral die frame 43. The second hydraulic component 213 of the translation assembly 21 drives the second adapter 214 to translate towards the center of the spiral die frame 43. At the same time, the second ratchet 225 of the guide assembly 22, driven by the second rack 226, drives the guide roller 221 to work. The guide roller 221 passes through the first... The bevel gear 223 and the second bevel gear 224 work with the clamping roller 222 to guide the extruded strip into the spiral die frame 43. At the same time, the first rack 233 of the translation component 21 drives the first ratchet 45 of the bearing mechanism 4 to rotate the spiral die frame 43, thereby pulling the extruded strip from the outside to the inside along the spiral to the inside of the spiral die frame 43. After the clamping roller 222 is translated to the inner end position of the spiral die frame 43, the cutter 229 cuts the extruded strip, and the traction mechanism 2 is reset for the next use.

[0087] Step 2, forming process: The conveying mechanism 3, carrying the carrying mechanism 4, moves to the position below the cooling forming mechanism 5 and then stops. The spiral pressure plate 58 descends into the spiral die frame 43, so that the extruded strip inside the spiral die frame 43 is shaped. At this time, the actuating plate 592 of the actuating component 59 descends to the middle position of the spiral die frame 43. Then, the dual-axis motor 593 simultaneously drives the actuating plate 592 and the nozzle 55 at the bottom of the long plate 54 to rotate in the circumferential direction. The nozzle 55 sprays cooling water downwards, and the actuating plate 592 stirs the water in the middle position of the spiral die frame 43, so that the water in the gap of the spiral die frame 43 has the power to flow to the outer end of the spiral die frame 43.

[0088] Step three, assembly process: After the spiral wood-plastic strip A inside the spiral mold frame 43 is dried in the drying oven 62, the conveying mechanism 3, carrying the carrying mechanism 4, moves to a position below the pressing assembly 64 and stops. The first hydraulic component 46 drives the spiral base plate 44 to rise, pushing out the spiral wood-plastic strip A formed inside the spiral mold frame 43, so that the upper surface of the spiral base plate 44 is flush with the upper surface of the spiral mold frame 43. Then, the fifth hydraulic component 633 pushes a spiral wood-plastic strip B to... The material is placed on the receiving box 641, and the spiral wood-plastic strip B is made to cooperate with the spiral channel 642. The sixth hydraulic component 644 drives the spiral pressure bar to descend. The spiral pressure bar presses the spiral wood-plastic strip B into the spiral channel 642. The sponge in the spiral channel 642 applies glue to the outer wall of the spiral wood-plastic strip B. The spiral wood-plastic strip B continues to descend into the gap of the spiral wood-plastic strip A. The spiral wood-plastic strip B lands on the upper surface of the spiral mold frame 43, and is assembled and cooperated with the spiral wood-plastic strip A.

[0089] In the description of this invention, it should be understood that the terms "front and back", "left and right", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention.

[0090] Of course, those skilled in the art should understand that the term "a" should be understood as "at least one" or "one or more". That is, in one embodiment, the number of an element can be one, while in another embodiment, the number of the element can be multiple. The term "a" should not be understood as a limitation on the quantity.

[0091] The above description is merely a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art under the technical guidance of the present invention should be included within the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be determined by the scope of the claims.

Claims

1. A polymer wood-plastic furniture processing and production equipment, characterized in that, It includes a traction mechanism mounted on the extruder, a conveying mechanism mounted on one side of the extruder, several sets of bearing mechanisms mounted on the conveying mechanism, a cooling and forming mechanism mounted on the conveying mechanism, and an assembly mechanism mounted on the conveying mechanism; The traction mechanism includes a translation component disposed on the end of the extrusion tube of the extruder and used to drive the end of the extrusion strip to move, a guide component disposed on the translation component and used to change the orientation of the end of the extrusion strip, and a transmission component disposed on the translation component and used to drive the bearing mechanism to rotate. The conveying mechanism includes a conveyor frame disposed on one side of the extruder and a chain disposed on the conveyor frame; The bearing mechanism includes a column rotatably mounted on the chain via a damper, a support plate mounted on the upper end of the column, a spiral wire mold frame mounted on the support plate, a spiral wire base plate opened on the support plate and vertically mounted inside the spiral wire mold frame, a first ratchet mounted on the column, a first hydraulic component mounted on the upper surface of the first ratchet, and several sets of support rods mounted at the output end of the first hydraulic component for driving the spiral wire base plate to rise and fall as a whole. The translation assembly includes a first adapter disposed at the end of the extrusion tube, a first insulation tube hinged and connected to the first adapter, a second hydraulic component disposed on the first adapter, a second adapter disposed on the output shaft of the second hydraulic component, a second insulation tube hinged and connected to the second adapter and connected to the first insulation tube via a corrugated pipe, and an extrusion port disposed on the second adapter.

2. The polymer wood-plastic furniture processing and production equipment according to claim 1, characterized in that, The transmission assembly includes a sleeve disposed on the first adapter, a sleeve rod disposed on the second adapter and slidably matched inside the sleeve, an L-shaped hanger rod disposed at the end of the sleeve rod, and a first rack disposed at the lower end of the L-shaped hanger rod for driving the first ratchet.

3. The polymer wood-plastic furniture processing and production equipment according to claim 2, characterized in that, The guiding assembly includes a guide roller mounted on the second adapter via a bracket and located below the extrusion port; two sets of clamping rollers mounted between the bracket and the second adapter and located below the guide rollers to pull the extruded strip into the spiral die frame; a first bevel gear coaxially mounted at one end of one of the clamping rollers; a second bevel gear rotatably mounted on the bracket and used to drive the first bevel gear; a first pulley coaxially mounted on the second bevel gear and rotates synchronously with the guide roller via a belt; a second ratchet mounted on the sleeve; a second rack mounted on the first adapter and used to drive the second ratchet; a second pulley coaxially mounted at the end of the guide roller and rotates synchronously with the second ratchet via a belt; a third hydraulic component mounted on the bracket; and a cutter mounted on the output shaft of the third hydraulic component and used to cut the extruded strip.

4. The polymer wood-plastic furniture processing and production equipment according to claim 3, characterized in that, The cooling and forming mechanism includes a cold water tank mounted on the conveyor frame via a first frame, a hanging plate mounted at the bottom of the cold water tank via a fourth hydraulic component, a long plate rotatably mounted at the bottom of the hanging plate, several sets of nozzles mounted at the bottom of the long plate, a flexible hose mounted between the middle of the hanging plate and the bottom of the cold water tank and connected to the nozzles, a hanging column mounted at the middle of the hanging plate, rake teeth mounted at the lower end of the hanging column, a vortex pressure plate mounted at the lower end of the rake teeth and cooperating with the inside of the vortex mold frame, and a toggle assembly mounted at the middle of the rake teeth and coaxially mounted with the hanging column. The actuation assembly includes a suspension shaft located at the middle of the rake teeth, a lever plate located at the lower end of the suspension shaft and at the middle of the vortex pressure plate, and a dual-axis motor located at the middle of the rake teeth for synchronously driving the suspension shaft and the suspension column.

5. The polymer wood-plastic furniture processing and production equipment according to claim 4, characterized in that, The assembly mechanism is used to assemble the spiral wood-plastic strip B into the gap of the cooled and formed spiral wood-plastic strip A. The upper surface of the spiral wood-plastic strip A is a plane, and the upper surface of the spiral wood-plastic strip B slopes down from the inside to the outside along the spiral, which plays a role in guiding the flow. The assembly mechanism includes a second frame disposed on the conveyor frame, a drying box disposed between the second frame and the first frame, a feeding assembly disposed on the drying box and containing a spiral wood-plastic strip B, and a pressing assembly disposed on the second frame for pressing the spiral wood-plastic strip B into the gap of the spiral wood-plastic strip A. The feeding assembly includes a feeding cylinder mounted on the second frame and located above the drying chamber, a positioning post mounted on the inner wall of the feeding cylinder for positioning the outer edge of the spiral wood-plastic strip B, a fifth hydraulic component mounted on the top of the drying chamber, and an arc-shaped anti-slip pusher mounted on the output shaft of the fifth hydraulic component for pushing the spiral wood-plastic strip B onto the pressing assembly.

6. The polymer wood-plastic furniture processing and production equipment according to claim 5, characterized in that, The pressing assembly includes a receiving box mounted on the second frame for transferring the spiral wood-plastic strip B, a spiral channel located at the bottom of the receiving box and matching the spiral wood-plastic strip B, a sponge impregnated with adhesive on the inner wall of the spiral channel, an adhesive box located on the outer wall of the receiving box and connected to the sponge via a connecting pipe, a sixth hydraulic component mounted on the second frame, a cover plate located on the output shaft of the sixth hydraulic component, and a spiral pressing strip located at the bottom of the cover plate and matching the spiral channel.

7. The processing and production method of a polymer wood-plastic furniture processing and production equipment according to any one of claims 1-6, characterized in that, Includes the following steps: Step 1, extrusion process: After the conveying mechanism moves the carrying mechanism to the position of the traction mechanism, it stops. The second hydraulic component of the translation component drives the second adapter to translate towards the center position of the spiral die frame. At the same time, the second ratchet of the guide component drives the guide roller and clamping roller to work synchronously, guiding the extruded strip into the spiral die frame. Meanwhile, the first rack drives the spiral die frame to rotate, thereby pulling the extruded strip from the outside to the inside along the spiral to the inside of the spiral die frame. After the clamping roller translates to the inner end position of the spiral die frame, the cutter cuts the extruded strip, and the traction mechanism resets for the next use. Step 2, forming process: The conveying mechanism moves the carrying mechanism to the position below the cooling forming mechanism and then stops. The spiral pressure plate descends into the spiral mold frame. The dual-axis motor drives the deflector and the nozzle at the bottom of the long plate to rotate in the circumferential direction. The nozzle sprays cooling water downwards. The deflector stirs the water in the middle of the spiral mold frame, so that the water in the gap of the spiral mold frame has the power to flow to the outer end of the spiral mold frame. Step 3, assembly process: The conveying mechanism, carrying the carrying mechanism, moves to the position below the pressing component and then stops. The first hydraulic component drives the bottom plate of the spiral line to rise, pushing out the spiral line wood-plastic strip A formed in the spiral line mold frame. Then, the fifth hydraulic component pushes a spiral line wood-plastic strip B onto the receiving box. The pressing component presses the spiral line wood-plastic strip B into the spiral line channel. The sponge in the spiral line channel applies glue to the outer wall of the spiral line wood-plastic strip B. The spiral line wood-plastic strip B falls on the upper surface of the spiral line mold frame, perfectly assembling and fitting with the spiral line wood-plastic strip A.

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