A high temperature resistant robot insulation method

Abstract

The application discloses a high-temperature-resistant robot heat insulation method and belongs to the technical field of robot production. The application aims to solve the problem that the existing high-temperature-resistant robot heat insulation scheme is to realize the heat insulation purpose through the continuous stacking of the layers of heat insulation cotton and the cross-stacking of various heat insulation cottons, and the operation difficulty is large, the laying is uneven, the dead angle of butt joint is difficult to handle, the modeling is difficult, and the heat insulation effect of the robot is reduced. The technical effect is that the high-temperature-resistant fiber cotton is quickly and effectively filled into the heat insulation cavity reserved in the robot, the high-temperature-resistant fiber cotton material is uniformly arranged, the same heat insulation effect can be achieved at each position, the fiber or particle is more compact, the heat conduction path is reduced, the heat insulation performance is improved, and when the high-temperature-resistant robot works, the internal electronic elements and mechanical parts can be protected from the high-temperature environment, so that the artificial implements the task in the high-temperature, dangerous or inaccessible environment.

Description

Technical Field

[0001] This invention relates to the field of robot manufacturing technology, and specifically to a heat insulation method for high-temperature resistant robots. Background Technology

[0002] A robot is a mechanical device capable of autonomously performing various tasks. High-temperature resistant robots are able to withstand high-temperature environments and work under extreme temperature conditions. High-temperature resistant robots can extend the scope of human capabilities, enabling us to carry out tasks in high-temperature, dangerous, or inaccessible environments. They can improve work efficiency, reduce accident risks, protect human life and property safety, and drive the forefront of scientific research and technological innovation.

[0003] Existing heat insulation solutions for high-temperature resistant robots achieve heat insulation by continuously stacking layers of insulation cotton and cross-stacking various types of insulation cotton. This method is difficult to implement, results in uneven laying, difficulty in handling dead corners, and difficulty in shaping, which reduces the heat insulation effect of the robot. Internal electronic components and mechanical parts are easily affected by high-temperature environments, affecting the robot's working efficiency. Summary of the Invention

[0004] Therefore, the present invention provides a high-temperature resistant robot insulation method to solve the above-mentioned problems in the prior art.

[0005] To achieve the above objectives, the present invention provides the following technical solution:

[0006] According to a first aspect of the present invention, a method for heat insulation of a high-temperature robot is characterized by comprising the following steps:

[0007] S1. Inject air into the high-temperature resistant fiber cotton and add the high-temperature resistant fiber cotton into the filling layer;

[0008] S2. Vibrate and fill the high-temperature resistant fiber cotton wool in the filling layer. The high-temperature resistant fiber cotton wool is evenly distributed in the filling layer to ensure that the heat insulation effect of the high-temperature resistant fiber cotton wool is consistent in every place.

[0009] S3. Inflate the compression layer with air. Within the limited insulation cavity, pressure is applied to the filling layer, causing it to be compressed and deformed, creating a compressed air layer. The insulation effect is achieved by utilizing the low thermal conductivity of the gas.

[0010] S4. Evacuate the air at the air outlet of the filling layer to a vacuum state to reduce heat transfer by utilizing the vacuum environment.

[0011] S5. High-temperature resistant ceramic fiber cloth is used as a sealant at the port to isolate the interior of the heat insulation cavity from the outside.

[0012] S6. Install a fixed outer shell on the outside of the robot's inner shell, and use a heat shield coating and a metal heat insulation layer to insulate the outer shell. Apply a heat shield coating to the surface of the robot's outer shell, and use a metal heat insulation layer to wrap the robot's outer shell to isolate it from the influence of the external thermal environment and reduce the heat conduction of the outer shell.

[0013] Furthermore, a fixed outer shell is installed on the outside of the robot's inner shell, forming a heat-insulating cavity between the inner shell and the outer shell, which provides space for the robot to be filled with high-temperature resistant fiber cotton; there are two sets of channels inside the heat-insulating cavity, namely a filling layer and a compression layer.

[0014] Furthermore, air is injected into the high-temperature resistant fiber cotton wool, and the air is evenly distributed in the gaps or pores of the high-temperature resistant fiber cotton wool. The high-temperature resistant fiber cotton wool filled with air is then injected into the filling layer, and the filling layer is sealed at both ends of the heat insulation cavity.

[0015] Furthermore, the entire outer shell is fixed and protected, and vibrations at different frequencies are applied. Through vibration filling, the fibers or particles in the high-temperature resistant fiber cotton of the filling layer are tightly arranged, reducing pores or voids.

[0016] Furthermore, by inflating the air inlet of the compression layer on one side of the inner shell, the compression layer expands inside the heat-insulating cavity, compressing the filling layer filled with high-temperature resistant fiber cotton, reducing its volume and thickness, and increasing its density.

[0017] Furthermore, by evacuating air from the outlet of the filling layer on one side of the inner shell, the high-temperature resistant fiber cotton is placed in a vacuum environment, reducing the presence of gas molecules and achieving vacuum filling of the filling layer.

[0018] Furthermore, through four filling steps—air filling, vibration filling, compression filling, and vacuum filling—high-temperature resistant fiber cotton is filled into the pre-reserved heat-insulating cavity inside the robot.

[0019] Furthermore, high-temperature resistant ceramic fiber cloth is used to seal the two ends of the heat insulation cavity, while ensuring that the contact between the upper and lower mating surfaces is a soft contact.

[0020] Furthermore, the heat shielding coating is made of ceramic or high-temperature coating material to reduce heat conduction and absorption, and the metal heat insulation layer is made of stainless steel, aluminum alloy or titanium alloy.

[0021] This invention has the following advantages: Through four filling steps—air filling, vibration filling, compression filling, and vacuum filling—high-temperature resistant fiber wadding is quickly and effectively filled into the pre-reserved heat-insulating cavity inside the robot. The high-temperature resistant fiber wadding material is evenly distributed, achieving the same heat insulation effect at every location. The fibers or particles are more compact, reducing heat conduction paths and improving heat insulation performance. The outer shell's metal heat insulation layer effectively reflects high-temperature radiant heat, and the covering heat-shielding coating provides additional heat insulation protection, preventing it from being transferred to the robot's interior. This heat insulation method protects the internal electronic components and mechanical parts from the effects of high-temperature environments during the operation of the high-temperature resistant robot, thereby replacing manual operation and enabling tasks to be performed in high-temperature, hazardous, or inaccessible environments. This improves work efficiency, reduces accident risks, and protects personnel and property safety. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the internal cross-section of the robot's heat insulation cavity provided in some embodiments of the present invention;

[0023] Figure 2 This is a top view of the cross-sectional profile of the robot's heat insulation cavity provided in some embodiments of the present invention;

[0024] Figure 3 This is a schematic cross-sectional view of the robot shell provided for some embodiments of the present invention;

[0025] Figure 4 The present invention provides a flowchart of a high-temperature resistant robot heat insulation method according to some embodiments.

[0026] In the diagram: 1. Inner shell; 2. Outer shell; 3. Insulation cavity; 4. Filling layer; 5. Compression layer; 6. Air outlet; 7. Air inlet; 8. High-temperature resistant fiber cotton; 9. High-temperature resistant ceramic fiber cloth; 10. Heat shielding coating; 11. Metal insulation layer. Detailed Implementation

[0027] The following specific embodiments illustrate the implementation of the present invention. Those skilled in the art can easily understand other advantages and effects of the present invention from the content disclosed in this specification. Obviously, the described embodiments are only some, not all, of the embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0028] Example 1

[0029] like Figures 1 to 4 As shown, a high-temperature resistant robot heat insulation method according to a first aspect embodiment of the present invention is characterized by comprising the following steps:

[0030] S1. Inject air into the high-temperature resistant fiber cotton wadding 8 and add the high-temperature resistant fiber cotton wadding 8 into the filling layer 4;

[0031] S2. Vibrate and fill the high-temperature resistant fiber cotton 8 in the filling layer 4. The high-temperature resistant fiber cotton 8 is evenly distributed in the filling layer 4, so that the heat insulation effect of the high-temperature resistant fiber cotton 8 is uniform in every place.

[0032] S3. Inflate the compression layer 5 with air. Within the limited insulation cavity 3, pressure is applied to the filling layer 4. The filling layer 4 is compressed and deformed, creating a compressed layer 5 with an air layer. The insulation effect is achieved by utilizing the low thermal conductivity of the gas.

[0033] S4. Vacuum the air at the outlet 6 of the filling layer 4 to a vacuum state and use the vacuum environment to reduce heat transfer.

[0034] S5. High-temperature resistant ceramic fiber cloth 9 is used as a seal at the port to isolate the interior of the heat insulation cavity 3 from the outside.

[0035] S6. Install and fix the outer shell 2 on the outside of the inner shell 1 of the robot. Use the heat shield coating 10 and the metal heat insulation layer 11 to insulate the outer shell 2. Apply the heat shield coating 10 to the surface of the robot's outer shell and use the metal heat insulation layer 11 to wrap the robot's outer shell to isolate the influence of the external thermal environment temperature and reduce the temperature conduction of the outer shell.

[0036] In the above embodiment, it should be noted that a fixed outer shell 2 is installed on the outside of the robot's inner shell 1, forming a heat-insulating cavity 3 between the inner shell 1 and the outer shell 2, providing space for the robot to fill with high-temperature resistant fiber wadding 8. The heat-insulating cavity 3 has two sets of channels, namely a filling layer 4 and a compression layer 5. First, air is injected into the high-temperature resistant fiber wadding 8, and the air is evenly distributed in the gaps or pores of the high-temperature resistant fiber wadding 8. The air-filled high-temperature resistant fiber wadding 8 is then injected into the filling layer 4, and the filling layer 4 is sealed at both ends of the heat-insulating cavity 3. Finally, the entire outer shell is fixed. The system is protected and vibrates at different frequencies. By vibrating and filling 10, the fibers or particles in the high-temperature resistant fiber cotton wadding 8 of the filling layer 4 are tightly arranged, reducing pores or gaps. Then, air is introduced through the air inlet 7 of the compression layer 5 on one side of the inner shell. The compression layer 5 expands inside the heat insulation cavity 3, compressing the filling layer 4 filled with high-temperature resistant fiber cotton wadding 8, reducing its volume and thickness, and increasing its density. Finally, air is extracted through the air outlet 6 of the filling layer 4 on one side of the inner shell, placing the high-temperature resistant fiber cotton wadding 8 in a vacuum environment, reducing the presence of gas molecules, and realizing the vacuum filling of the filling layer 4.

[0037] The technical effects achieved by the above embodiments are as follows: during air filling, the air carrying the high-temperature resistant fiber wadding 8 can more quickly and effectively inject the high-temperature resistant fiber wadding 8 into the filling layer 4, improving processing efficiency; vibration filling can make the high-temperature resistant fiber wadding 8 material evenly distributed, and each position can achieve the same heat insulation effect, the fibers or particles are more compact, reducing the heat conduction path, thereby improving heat insulation performance; compression filling can reduce the volume of the filling layer 4 material, thereby making the heat conduction path longer and improving heat insulation performance; vacuum filling almost eliminates heat conduction in a vacuum, and vacuum filling reduces the heat conduction of the gas.

[0038] Example 2

[0039] like Figures 1 to 4 As shown, a high-temperature resistant robot insulation method includes all the contents of Example 1. In addition, high-temperature resistant fiber cotton 8 is filled into the pre-reserved insulation cavity 3 inside the robot through four filling steps: air filling, vibration filling, compression filling, and vacuum filling.

[0040] The technical effects achieved by the above embodiments are as follows: by utilizing the poor thermal conductivity of the high-temperature resistant fiber cotton material 8 itself to achieve the purpose of high temperature resistance, the high-temperature resistant robot protects its internal electronic components and mechanical parts from the effects of high-temperature environment through such heat insulation method, thereby replacing manual operation and performing tasks in high-temperature, dangerous or inaccessible environments, improving work efficiency, reducing accident risks, and protecting the lives and property of personnel.

[0041] Example 3

[0042] like Figures 1 to 4 As shown, a high-temperature resistant robot insulation method includes all the contents of Example 1. In addition, high-temperature resistant ceramic fiber cloth 9 is used to seal the two ends of the insulation cavity 3, while ensuring that the contact between the upper and lower mating surfaces is soft.

[0043] The technical effect achieved by the above embodiments is that the high-temperature resistant ceramic fiber cloth 9 can ensure the heat insulation sealing and improve the protection of the connection parts.

[0044] Example 4

[0045] like Figures 1 to 4 As shown, a high-temperature resistant robot heat insulation method includes all the contents of Example 1. In addition, the heat shield coating 10 is made of ceramic or high-temperature coating material to reduce heat conduction and absorption, and the metal heat insulation layer 11 is made of stainless steel, aluminum alloy or titanium alloy.

[0046] The technical effects achieved by the above embodiments are as follows: the metal material has good high temperature resistance, the metal heat insulation layer 11 can effectively reflect high temperature radiant heat, and the heat shield coating 10 provides additional heat insulation protection to prevent it from being transferred to the robot's interior.

Claims

1. A method for heat insulation of a high-temperature resistant robot, characterized in that, Includes an inner shell (1), with a fixed outer shell (2) installed on the outside of the inner shell (1), forming a heat-insulating cavity (3) between the inner shell (1) and the outer shell (2), and having two sets of channels inside the heat-insulating cavity (3), namely a filling layer (4) and a compression layer (5), with an air outlet (6) and an air inlet (7) respectively provided on one side of the inner shell (1), and high-temperature resistant fiber cotton (8) provided in the filling layer (4), and high-temperature resistant ceramic fiber cloth (9) used to seal the two ends of the heat-insulating cavity (3); The method includes the following steps: S1. Inject air into the high-temperature resistant fiber cotton (8), and the air is evenly distributed in the gaps or pores of the high-temperature resistant fiber cotton (8). Then, inject the air-filled high-temperature resistant fiber cotton (8) into the filling layer (4). S2. Vibrate and fill the high-temperature resistant fiber cotton (8) in the filling layer (4) to tightly arrange the fibers or particles in the high-temperature resistant fiber cotton (8) in the filling layer (4), reduce the pores or gaps, and make the high-temperature resistant fiber cotton (8) evenly distributed in the filling layer (4), so that the heat insulation effect of the high-temperature resistant fiber cotton (8) is uniform in every place. S3. Inflate the compression layer (5) by inflating it through the air inlet (7) on one side of the inner shell, so that the compression layer (5) expands inside the heat insulation cavity (3), compressing the filling layer (4) filled with high temperature resistant fiber cotton (8), reducing its volume and thickness, increasing its density, and generating pressure on the filling layer (4) within the limited heat insulation cavity (3). The filling layer (4) is compressed and deformed, creating a compressed layer (5) with an air layer, and achieving the heat insulation effect by utilizing the low thermal conductivity of the gas. S4. Evacuate the air to a vacuum state at the air outlet (6) of the filling layer (4), place the high temperature resistant fiber cotton (8) in a vacuum environment to reduce the presence of gas molecules and reduce heat transfer by utilizing the vacuum environment. S5. High-temperature resistant ceramic fiber cloth (9) is used as a seal at the port to isolate the interior of the heat insulation cavity (3) from the outside. S6. Install a fixed outer shell (2) on the outside of the robot inner shell (1), use a heat shield coating (10) and a metal heat insulation layer (11) to insulate the outer shell (2), apply a heat shield coating (10) to the surface of the robot's outer shell, and use a metal heat insulation layer (11) to wrap the robot's outer shell, isolate the influence of the external thermal environment temperature and reduce the temperature conduction of the outer shell.

2. The high-temperature resistant robot heat insulation method according to claim 1, characterized in that: High-temperature resistant ceramic fiber cloth (9) is used to seal the two ends of the heat insulation cavity (3), while ensuring that the upper and lower mating surfaces are in soft contact.

3. The high-temperature resistant robot heat insulation method according to claim 1, characterized in that: The heat shield coating (10) is ceramic, which reduces heat conduction and absorption, and the metal heat insulation layer (11) is made of stainless steel, aluminum alloy or titanium alloy.

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