A polishing device for machining an impeller of a pipe pump

By designing an automated grinding device for processing impellers of pipeline pumps, the automatic chamfering and grinding of impellers is achieved using a motor and gear system, solving the problems of time-consuming, labor-intensive, and error-prone manual grinding, and improving grinding efficiency and quality.

CN117444777BActive Publication Date: 2025-12-19WUXI G&Z FLUID EQUIP
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Patent Information

Application Number
CN202311629485.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-11-30
Publication Date
2025-12-19
Estimated Expiration
2043-11-30

AI Technical Summary

Technical Problem

In existing technologies, impeller grinding requires manual operation, which is time-consuming, labor-intensive, and prone to errors due to inconsistent manual force.

Method used

A grinding device for processing impellers of pipeline pumps was designed. Through the cooperation of a first motor, a second rotating shaft, a second gear, a first gear, a retaining ring, and a screw, the impeller can be automatically chamfered and ground. The grinding is also achieved through the rotation and pushing of the grinding block.

Benefits of technology

It improves the efficiency and quality of impeller chamfering and grinding, reduces human error, and realizes a highly efficient and automated grinding process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application relates to a polishing device for impeller machining of a pipeline pump, which comprises a base plate and a support plate, a first rotating shaft and a second rotating shaft are arranged on the support plate in a top-bottom mode, a first motor output end on the support plate is connected with one end of the second rotating shaft, a second gear is arranged in the middle of the second rotating shaft, a first gear meshing with the second gear is arranged in the middle of the first rotating shaft, and a support assembly for supporting and stabilizing the first rotating shaft and the second rotating shaft is arranged between the first rotating shaft and the second rotating shaft. Through forward pushing of the L-shaped rod and movement of the blocking ring, the contact area of the impeller and the polishing block gradually increases, the chamfer polishing effect of the impeller is further strengthened, and the working efficiency and the polishing quality are improved.
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Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of polishing and relates to a polishing device for impeller machining of a pipeline pump. BACKGROUND

[0002] In the production process of the impeller of the pipeline pump, the impeller needs to be chamfered, and the existing polishing of the impeller needs to be polished manually, which is time-consuming and laborious, and different degrees of errors are caused in polishing due to inconsistent manual force. SUMMARY

[0003] The application aims to provide a polishing device for impeller machining of a pipeline pump, which can solve the problems in the background art.

[0004] According to the technical scheme provided by the application, the polishing device for impeller machining of a pipeline pump comprises a base plate and a support plate, the support plate is provided with a first rotating shaft and a second rotating shaft arranged above and below respectively, one end of the second rotating shaft is connected with the output end of a first motor on the support plate, the middle part of the second rotating shaft is provided with a second gear, the middle part of the first rotating shaft is provided with a first gear engaged with the second gear, and a support assembly for supporting and stabilizing the first rotating shaft and the second rotating shaft is arranged between the first rotating shaft and the second rotating shaft.

[0005] A reset assembly for resetting the first gear is arranged between the first rotating shaft and the support plate, one end of the first rotating shaft is provided with a blocking ring, and a fixing assembly for fixing the impeller is arranged in the blocking ring.

[0006] The upper end of the vertical plate is provided with a motor connecting plate, the motor connecting plate is provided with a polishing assembly and a driving assembly, the polishing assembly comprises a polishing block and a cylinder, and the polishing block is driven by the cylinder and the driving assembly to rotate and move forward to complete the polishing of the impeller.

[0007] Preferably, the support assembly comprises a first ring, a U-shaped plate and a second ring, the first gear and the second gear are arranged in the U-shaped plate, the two ends of the U-shaped plate are sleeved on the second rotating shaft through the second ring, and the middle position of the U-shaped plate is sleeved on the first rotating shaft through the first ring.

[0008] Preferably, the reset assembly comprises a spring and a spring connecting rod, the support plate is provided with the spring connecting rod, one end of the spring is sleeved on the spring connecting rod, and the other end of the spring is sleeved on the first rotating shaft.

[0009] Preferably, a sliding groove is formed in the support plate, the other end of the first rotating shaft is in sliding connection with the sliding groove, and one end of the second rotating shaft is in rotary connection with the support plate.

[0010] Preferably, the fixing assembly comprises a screw rod and a blocking ring, the screw rod is arranged in the blocking ring, the middle part of the screw rod is sleeved with the blocking ring, the blocking ring is used for positioning the position of the impeller, and after the impeller is positioned, the screw rod is screwed with the outer nut to form the fixation of the impeller.

[0011] Preferably, the polishing assembly further comprises a groove plate, a sliding plate, a driving shaft and a cylinder, the groove plate is installed on the motor connecting plate, the sliding plate is slidably arranged on the groove plate, one end of the sliding plate is connected with the output end of the cylinder, the cylinder is installed in the groove plate, and the other end of the sliding plate is connected with the polishing block through the driving shaft.

[0012] Preferably, the driving assembly comprises a second motor and a telescopic rod, the second motor is installed on the motor connecting plate, and the output end of the second motor is provided with the telescopic rod connected with the sliding plate.

[0013] Preferably, one end of the polishing block away from the driving shaft is rotatably provided with an L-shaped rod, and the other end of the L-shaped rod away from the polishing block is slidably connected with the inner wall of the blocking ring.

[0014] The positive progress effect of the application is that:

[0015] The polishing device for impeller machining of a pipeline pump provided by the embodiment of the application has the following advantages:

[0016] 1. The first motor, the second shaft, the second gear, the first gear, the blocking ring and the screw rod cooperate with each other, so that the impeller can be smoothly chamfered and polished; this mechanism can efficiently complete the chamfering and polishing task of the impeller, and improve the work efficiency and polishing quality.

[0017] 2. The contact area between the impeller and the polishing block gradually increases through the forward pushing of the L-shaped rod and the movement of the blocking ring, the chamfering and polishing effect of the impeller is further improved, and the work efficiency and polishing quality are improved. DETAILED DESCRIPTION

[0018] Figure 1 is a perspective view of the application.

[0019] Figure 2 is Figure 1 is an enlarged view of structure A in FIG.

[0020] Figure 3 is a front view of the application.

[0021] Figure 4 is a top view of the application.

[0022] Figure 5 is a side view of the application.

[0023] Figure 6 is a perspective view of the polishing assembly of the application.

[0024] In the figure: the substrate 1; support plate 2; sliding groove 21; the first rotating shaft 3; the first ring 31; U-shaped plate 32; the first gear 33; the second ring 34; the second rotating shaft 35; the second gear 36; the first motor 37; spring 4; spring connecting rod 41; the blocking ring 5; screw 6; blocking ring 61; recessed plate 7; sliding plate 71; polishing block 72; drive shaft 73; air cylinder 74; L-shaped rod 75; ball 76; vertical plate 8; motor connecting plate 81; the second motor 82; telescopic rod 83. DETAILED DESCRIPTION

[0025] In order to make the technical personnel better understand the scheme of the present application, the technical solutions in the embodiments of the present application will be described clearly and completely below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, not all. Based on the embodiments in the present application, all other embodiments obtained by the ordinary skilled in the art without creative labor should belong to the scope of protection of the present application.

[0026] In the description of the present application, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.

[0027] As Figures 1-6 shown, the present application is a kind of polishing device for impeller processing of pipeline pump, including substrate 1 and support plate 2, first rotating shaft 3 and second rotating shaft 35 are respectively arranged on support plate 2, one end of second rotating shaft 35 is connected with the output end of first motor 37 on support plate 2, the middle part of second rotating shaft 35 is provided with second gear 36, the middle part of first rotating shaft 3 is provided with first gear 33 engaged with second gear 36, and support assembly for supporting first rotating shaft 3 and second rotating shaft 35 is arranged between first rotating shaft 3 and second rotating shaft 35.

[0028] In work, the driving of first motor 37 drives second rotating shaft 35 to rotate, and at the same time, the rotation of second rotating shaft 35 drives two gears to rotate due to the engagement of second gear 36 and first gear 33, and then drives blocking ring 5 to rotate, because the impeller connected by screw 6 in blocking ring 5 makes the impeller rotate, and then the chamfer polishing of the impeller is completed.

[0029] The first rotating shaft 3 is provided with a reset assembly for driving the first gear 33 to reset; one end of the first rotating shaft 3 is provided with a stop ring 5, and the stop ring 5 is provided with a fixing assembly for fixing the impeller;

[0030] The base plate 1 is provided with a vertical plate 8, the upper end of the vertical plate 8 is provided with a motor connecting plate 81, the motor connecting plate 81 is provided with a grinding assembly and a driving assembly, the grinding assembly comprises a grinding block 72 and a cylinder 74; the grinding block 72 is driven by the cylinder 74 and the driving assembly to rotate and move forward, thereby completing the grinding of the leaf wheel.

[0031] Preferably, the supporting assembly comprises a first circular ring 31, a U-shaped plate 32 and a second circular ring 34, the first gear 33 and the second gear 36 are located in the U-shaped plate 32, the two ends of the U-shaped plate 32 are sleeved on the second rotating shaft 35 through the second circular ring 34, and the middle position of the U-shaped plate 32 is sleeved on the first rotating shaft 3 through the first circular ring 31.

[0032] In this embodiment, the reset assembly comprises a spring 4 and a spring connecting rod 41, the supporting plate 2 is provided with the spring connecting rod 41, one end of the spring 4 is sleeved on the spring connecting rod 41, and the other end is sleeved on the first rotating shaft 3; during the movement of the stop ring 5, the stop ring 5 drives the first gear 33 to move and stretch the spring 4 through the connection of the first rotating shaft 3; since the first gear 33 is engaged with the second gear 36, the first gear 33 and the second gear 36 are always engaged during the movement of the first gear 33; since the chamfering range of the impeller is small, the movement of the stop ring 5 is also small, thereby the disengagement of the first gear 33 and the second gear 36 is small, and the teeth are always in the engaged state.

[0033] In this embodiment, the supporting plate 2 is provided with a sliding groove 21, the other end of the first rotating shaft 3 is in sliding connection with the sliding groove 21, so as to support the first rotating shaft 3, so that the first rotating shaft 3 can move and rotate, and one end of the second rotating shaft 35 is in rotating connection with the supporting plate 2.

[0034] In this embodiment, the fixing assembly comprises a screw rod 6 and a stop ring 61, the stop ring 5 is provided with the screw rod 6, the middle part of the screw rod 6 is sleeved with the stop ring 61, and the stop ring 61 is used for positioning the position of the impeller; after the impeller is positioned, the screw rod 6 is screwed with an external nut, so as to fix the impeller.

[0035] In the embodiment, the polishing assembly further comprises a groove plate 7, a sliding plate 71, a driving shaft 73 and a cylinder 74, the groove plate 7 is installed on the motor connecting plate 81, the groove plate 7 is slidably provided with the sliding plate 71, one end of the sliding plate 71 is connected with the output end of the cylinder 74, the cylinder 74 is installed in the groove plate 7, the other end of the sliding plate 71 is connected with the polishing block 72 through the driving shaft 73;

[0036] The driving assembly comprises a second motor 82 and a telescopic rod 83, the second motor 82 is installed on the motor connecting plate 81, the output end of the second motor 82 is provided with the telescopic rod 83 connected with the sliding plate 71, one end of the driving shaft 73 penetrates through the sliding plate 71 and is fixedly connected with the telescopic rod 83;

[0037] By starting the second motor 82, the second motor 82 drives the polishing block 72 to rotate through the connection of the driving shaft 73 and the telescopic rod 83, while the polishing block 72 rotates, the cylinder 74 pushes forward to drive the polishing block 72 to push forward, thereby completing the chamfer polishing of the impeller; while the polishing block 72 pushes forward, one end of the L-shaped rod 75 moves forward and pushes the blocking ring 5 to move to one side, thereby stretching the spring 4, as the L-shaped rod 75 moves forward, the blocking ring 5 moves to one side, so that the impeller gradually contacts more and more of the polishing block 72, thereby completing the chamfer polishing of the impeller; after the polishing is completed, the cylinder 74 is retracted, so that the polishing block 72 moves away from the impeller, thereby the spring 4 is reset to drive the impeller to the initial position.

[0038] In the embodiment, one end of the polishing block 72 away from the driving shaft 73 is rotatably provided with an L-shaped rod 75, one end of the L-shaped rod 75 away from the polishing block 72 is slidably connected with the inner wall of the blocking ring 5; the inner wall of the blocking ring 5 is provided with a groove, one end of the L-shaped rod 75 is located in the groove to support the polishing block 72, and the L-shaped rod 75 moves forward along the groove under the pushing of the cylinder 74.

[0039] The working process is as follows:

[0040] By driving of the first motor 37, the second rotating shaft 35 starts to rotate. At the same time, the second gear 36 meshes with the first gear 33, causing the two gears to rotate together. This rotating process further drives the blocking ring 5 to start rotating, the blocking ring 5 is connected with the impeller through the screw rod 6 inside the blocking ring 5, so the impeller also starts to rotate, through such rotating mechanism, the chamfer polishing process of the impeller is completed. In this process, the first motor 37, the second rotating shaft 35, the second gear 36, the first gear 33, the blocking ring 5 and the screw rod 6 cooperate with each other, so that the impeller can smoothly perform chamfer polishing; this mechanism can efficiently complete the chamfer polishing task of the impeller, improving the working efficiency and polishing quality;

[0041] At the same time, the second motor 82 is started to guide the driving shaft 73 to be connected with the telescopic rod 83, in the process, the polishing block 72 starts to rotate; the rotation of the polishing block 72 and the forward pushing of the cylinder 74 are combined to make the whole system to normally carry out the chamfer polishing of the impeller; the extension of the telescopic rod 83 and the pushing of the polishing block 72 complete the chamfer polishing process of the impeller; at the same time, one end of the L-shaped rod 75 also starts to move forward, and the spring 4 becomes stretched by pushing the blocking ring 5; with the forward pushing of the L-shaped rod 75 and the movement of the blocking ring 5, the contact area of the impeller and the polishing block 72 gradually increases, which further strengthens the chamfer polishing effect of the impeller. When the required chamfer polishing effect is reached, the cylinder 74 starts to contract, so that the polishing block 72 and the impeller gradually separate. At this time, the spring 4 returns to its original state and brings the impeller back to the initial position. Through the above steps, the chamfer polishing process of the impeller is successfully completed.

[0042] It can be understood that the above embodiments are only exemplary embodiments for illustrating the principles of the present application, and the present application is not limited thereto. Various modifications and improvements can be made by those skilled in the art without departing from the spirit and essence of the present application, and these modifications and improvements are also considered to be within the protection scope of the present application.

Claims

1. A polishing device for impeller machining for a pipe pump, comprising a base plate (1) and a support plate (2), characterized in that, The support plate (2) is provided with a first rotating shaft (3) and a second rotating shaft (35) arranged above and below respectively, one end of the second rotating shaft (35) is connected with the output end of a first motor (37) arranged on the support plate (2), the middle part of the second rotating shaft (35) is provided with a second gear (36), the middle part of the first rotating shaft (3) is provided with a first gear (33) engaged with the second gear (36), and the first rotating shaft (3) and the second rotating shaft (35) are jointly provided with a support assembly for supporting and stabilizing the first rotating shaft (3) and the second rotating shaft (35); The first rotating shaft (3) and the support plate (2) are provided with a reset assembly for resetting the first gear (33); one end of the first rotating shaft (3) is provided with a first blocking ring (5), and the first blocking ring (5) is provided with a fixing assembly for fixing the impeller; The base plate (1) is provided with a vertical plate (8), the upper end of the vertical plate (8) is provided with a motor connecting plate (81), the motor connecting plate (81) is provided with a polishing assembly and a driving assembly, the polishing assembly comprises a polishing block (72) and a cylinder (74); the polishing block (72) is pushed forward while rotating under the cooperation of the cylinder (74) and the driving assembly, and the polishing of the impeller is completed; The support assembly comprises a first circular ring (31), a U-shaped plate (32) and a second circular ring (34), the first gear (33) and the second gear (36) are located in the U-shaped plate (32), the two ends of the U-shaped plate (32) are sleeved on the second rotating shaft (35) through the second circular ring (34), and the middle position of the U-shaped plate (32) is sleeved on the first rotating shaft (3) through the first circular ring (31); The reset assembly comprises a spring (4) and a spring connecting rod (41), the support plate (2) is provided with the spring connecting rod (41), one end of the spring (4) is sleeved on the spring connecting rod (41), and the other end is sleeved on the first rotating shaft (3); The support plate (2) is provided with a sliding groove (21), the other end of the first rotating shaft (3) is in sliding connection with the sliding groove (21), and one end of the second rotating shaft (35) is in rotary connection with the support plate (2); The end of the polishing block (72) away from the driving shaft (73) is rotatably provided with an L-shaped rod (75), the end of the L-shaped rod (75) away from the polishing block (72) is in sliding connection with the inner wall of the first blocking ring (5); the inner wall of the first blocking ring (5) is provided with a groove, one end of the L-shaped rod (75) is located in the groove, the polishing block (72) is supported, and under the pushing of the cylinder (74), the L-shaped rod (75) moves forward along the groove.

2. A polishing apparatus for machining an impeller for a duct pump according to claim 1, characterized in that: The fixing assembly comprises a screw rod (6) and a second blocking ring (61), the first blocking ring (5) is provided with the screw rod (6), the middle part of the screw rod (6) is sleeved with the second blocking ring (61), and the second blocking ring (61) is used for positioning the position of the impeller, and after the impeller is positioned, the screw rod (6) is screwed with an external nut to fix the impeller.

3. A polishing apparatus for machining an impeller for a duct pump according to claim 1, characterized in that: The polishing assembly further comprises a groove plate (7), a sliding plate (71), a driving shaft (73) and a cylinder (74), the groove plate (7) is installed on the motor connecting plate (81), the groove plate (7) is slidably provided with the sliding plate (71), one end of the sliding plate (71) is connected with the output end of the cylinder (74), the cylinder (74) is installed in the groove plate (7), the other end of the sliding plate (71) is connected with the polishing block (72) through the driving shaft (73).

4. A polishing apparatus for machining an impeller for a duct pump according to claim 3, characterized in that: The driving assembly comprises a second motor (82) and a telescopic rod (83), the second motor (82) is installed on the motor connecting plate (81), and the output end of the second motor (82) is provided with the telescopic rod (83) connected with the sliding plate (71).

Citation Information

Patent Citations

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