A clamping and positioning device for processing accessories of electric tricycles
The clamping system driven by electromagnets and cylinders solves the problem of unstable clamping in the machining of brake pedals for electric tricycles, achieving stable and adaptive clamping of the pedals and improving the stability and accuracy of the machining process.
Patent Information
- Application Number
- CN202311657688.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-04
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2043-12-04
AI Technical Summary
In the prior art, the brake pedal of an electric tricycle is not clamped stably during processing, which easily generates a force toward the pedal surface, resulting in poor clamping effect.
A clamping and positioning device for processing electric tricycle parts is adopted. The clamping system driven by electromagnets and cylinders achieves stable clamping of the pedals. The device includes a combination of actions such as the electromagnet pushing the clamping rod to move, the cylinder pushing the support plate closer, and the motor driving the screw to move, which ensures the stability and adaptability of the clamping.
It improves the clamping stability and adaptability of the brake pedal, enabling it to accommodate pedals of different widths and ensuring stability and precision during the machining process.
Smart Images

Figure CN117444881B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the field of tricycle accessory processing, and particularly relates to a clamping and positioning device for electric tricycle accessory processing. BACKGROUND
[0002] An electric tricycle is a three-wheeled transport tool for pulling goods or people by using a storage battery as power and an electric motor as drive. Unlike a common storage battery vehicle, the brake system of the electric tricycle needs to be completed by stepping on a brake pedal with feet, so the brake pedal is one of important accessories of the electric tricycle. Generally, the brake pedal is in the shape of a square plate, and a connecting rod and other accessories need to be welded on the brake pedal. According to the patent document with the authorized announcement number CN210413024U and the invention name of "brake pedal processing clamp", the specification records that the mounting hole at the bottom of the L-shaped bottom support plate is connected with the mounting part through a bolt to realize installation and fixation of the clamp, the brake pedal to be projection welded is placed between the two circular clamps by hand, the control switch group is controlled, the electric telescopic rod is simultaneously stretched, and the brake pedal to be projection welded is clamped and fixed on both sides by the two circular clamps under the action of the increased friction coefficient and the increased friction force of the friction pattern. However, the following defects still exist.
[0003] When the surface of the pedal is processed, force towards the surface of the pedal is generated on the pedal, and it is not easy to generate supporting force on the pedal during clamping, so that the clamping effect is poor. SUMMARY
[0004] In view of the above problems, the clamping and positioning device for electric tricycle accessory processing is provided to effectively solve the problem that it is not easy to generate supporting force on the pedal during clamping, so that the clamping effect is poor.
[0005] To achieve the above purpose, the clamping and positioning device for electric tricycle accessory processing comprises a workbench, two bottom feet are symmetrically installed at the bottom end of the workbench, a first moving table is arranged above the workbench, a first sliding groove is arranged at the top end of the workbench, the first moving table is in sliding connection with the first sliding groove, a first screw rod is rotatably installed at the end of the first sliding groove, the first screw rod is in threaded connection with the first moving table, one end of the first screw rod is fixedly connected with the output shaft of a first motor, and the first motor is fixedly installed on one side of the workbench.
[0006] The first mobile station comprises a second mobile station arranged on the first mobile station, a second sliding groove is arranged on the top end of the first mobile station, the opening square of the second sliding groove is arranged perpendicularly to the opening square of the first sliding groove, the second mobile station is in sliding connection with the second sliding groove, a second screw rod is rotatably arranged on the end of the second sliding groove, the second screw rod is in threaded connection with the second mobile station, one end of the second screw rod is fixedly connected with the output shaft of a second motor, and the second motor is fixedly arranged on one end of the first mobile station;
[0007] Two supporting plates are symmetrically arranged above the second mobile station, two third sliding grooves are symmetrically arranged on the top end of the second mobile station, the two supporting plates are respectively slidingly arranged in the two third sliding grooves, the sides, away from each other, of the two supporting plates are respectively fixedly connected with the output ends of two air cylinders, the two air cylinders are symmetrically arranged on the two sides of the second mobile station, the top sides, away from each other, of the two supporting plates are respectively provided with a third motor, and a clamping and fixing assembly is arranged on the output shaft of the third motor;
[0008] The clamping and fixing assembly comprises clamping plates arranged on the sides, close to each other, of the two supporting plates, a fixed seat is arranged on the middle of the side, away from each other, of each clamping plate, a connecting seat is arranged on the side, close to the supporting plate, of the fixed seat, the connecting seat is fixedly connected with the output shaft of the third motor, a connecting rod is arranged at each corner between the fixed seat and the connecting seat, two limiting and fixing shafts are arranged on the side, away from each other, of each clamping plate, the two limiting and fixing shafts are symmetrically arranged on the two sides of the fixed seat, two rotating arms are rotatably arranged on the limiting and fixing shafts, the inclining angles of the two rotating arms are opposite to each other, a surface clamping unit is arranged on the rotating arm, and a clamping and driving unit is arranged on the end, close to the fixed seat, of the rotating arm.
[0009] Preferably, the surface clamping unit comprises mounting grooves arranged at equal intervals on the rotating arm, mounting cylinders are arranged on the rotating arm at equal intervals, an annular groove is arranged on the outer wall of the mounting cylinder, the mounting cylinder is arranged in the mounting groove, the inner wall of the annular groove is in close contact with the inner wall of the mounting groove, a longitudinal strip is arranged between the two mounting cylinders corresponding to each other on a same vertical line on the two rotating arms, an active cavity is symmetrically arranged in the longitudinal strip, an active block is slidingly arranged in the active cavity, a guide rod is arranged on the side, away from each other, of each active block, the two guide rods are respectively arranged outside the two ends of the longitudinal strip, the two guide rods are respectively fixedly connected with the two mounting cylinders, a first spring is arranged on the side, away from the guide rod, of the active block, and a stretching clamping unit is arranged in the mounting cylinder.
[0010] Preferably, the extension clamping unit comprises a moving cavity arranged in the installation cylinder, an end slot is arranged at one end of the moving cavity close to the clamping plate, the end slot penetrates to the outside of the installation cylinder, a moving block is movably arranged in the moving cavity, a clamping rod is arranged at one side of the moving block close to the end slot, a second spring is arranged at one side of the moving block close to the clamping rod, one end of the second spring is fixedly connected with the inner wall of the moving cavity close to the end slot, and sliding grooves are symmetrically arranged on the inner wall of the moving cavity.
[0011] Preferably, an end cylinder is arranged at one end of the installation cylinder away from the end slot, a push block is movably arranged in the end cylinder, a push rod is arranged at one side of the push block close to the installation cylinder, one end of the push rod penetrates to the inside of the moving cavity, one end of the push rod is fixedly connected with the moving block, a first magnetic block is arranged on the push block, a first electromagnet is arranged at one end of the end cylinder away from the installation cylinder, the first electromagnet is magnetically connected with the first magnetic block, and an auxiliary clamping unit is arranged in the clamping rod.
[0012] Preferably, the auxiliary clamping unit comprises an inner cavity arranged in the clamping rod, two communication slots are symmetrically arranged at one end of the inner cavity close to the moving block, one end of each of the two communication slots penetrates to one side of each of the two sliding blocks away from each other, square tubes are arranged on the sides of the inner cavities of the upper and lower clamping rods close to each other, the square tubes are connected with the outside, a clamping block is movably arranged in the inner cavity of each of the square tubes, a pressing block is arranged at one side of the clamping block close to the inner cavity, two sixth springs are symmetrically arranged between the pressing block and the clamping block, fifth springs are uniformly arranged at one side of the pressing block close to the square tube, a pressure receiving block is arranged at one side of the pressing block away from the square tube, a pressure receiving inclined surface is arranged on the pressure receiving block, a second piston is movably arranged in the inner cavity, the outer wall of the second piston is tightly attached to the inner wall of the inner cavity, the second piston is located at one side of the square tube close to the moving block, a pressing block is arranged at one side of the second piston close to the pressure receiving block, a pressing inclined surface is arranged on the pressing block, and the pressing inclined surface is tightly attached to the pressure receiving inclined surface.
[0013] Preferably, two communication boxes are symmetrically arranged on the two sides of the installation cylinder, a communication cylinder is arranged at one end of each of the communication boxes away from the end cylinder, the communication cylinder is connected with one end of each of the sliding grooves away from the end cylinder, a first piston is movably arranged in each of the communication boxes, the outer wall of the first piston is tightly attached to the inner wall of the communication box, a push cylinder is arranged at one side of the first piston away from the communication cylinder, and one end of the push cylinder penetrates to one side of each of the communication boxes close to the end cylinder.
[0014] Preferably, side grooves are symmetrically arranged on the two sides of the end cylinder, side plates are symmetrically arranged on the two sides of the push block, a push block is movably arranged in the push cylinder, a top rod is arranged at one side of the push block away from the communication box, one end of the top rod is fixedly connected with the side plate, and a third spring is arranged at one side of the push block away from the top rod.
[0015] Preferably, the inside of the communication cylinder is movably provided with a baffle, the outer wall of the baffle is close to the inner wall of the communication cylinder, the baffle seals the communication box, the inside of the baffle is provided with a mounting frame, the fourth spring is mounted on the side of the mounting frame away from the mounting cylinder, one end of the fourth spring is fixedly connected with the inner wall of the communication cylinder, the second magnetic block is mounted on the mounting frame, the second electromagnet is mounted on the end of the communication cylinder away from the mounting cylinder, and the second electromagnet is magnetically connected with the second magnetic block.
[0016] Preferably, the clamping driving unit comprises an extension rod mounted on the rotating arm close to one end of the limiting fixed shaft, two rotating arms and two extension rods form an X shape, two longitudinal connecting plates are symmetrically arranged on the two sides of the fixed seat, two transverse rods are symmetrically mounted on the side of the longitudinal connecting plate close to the clamping plate, and the upper and lower transverse rods are close to the sides away from each other of the two extension rods.
[0017] Preferably, the inside of the fixed seat is provided with two plate grooves, two toothed plates are symmetrically and slidably mounted in the two plate grooves, the two toothed plates are fixedly connected with the two longitudinal connecting plates, a gear mounting groove is formed in the inside of the fixed seat, the upper and lower sides of the gear mounting groove are communicated with the two plate grooves, a drive gear is rotatably mounted in the inside of the gear mounting groove, the upper and lower sides of the drive gear are meshed with the two toothed plates, the drive gear is fixedly connected with the output shaft of the fourth motor, and the fourth motor is fixedly mounted on the fixed seat.
[0018] Compared with the prior art, the present application has the following advantages:
[0019] (1) In the present application, the first electromagnet on the corresponding mounting cylinder is electrified to generate repulsion on the first magnetic block, four clamping rods are pushed to move to the upper and lower sides of both ends of the pedal, the fourth motor is started, the drive gear is rotated, the two longitudinal connecting plates are moved close to each other, the two rotating arms on the same side are moved close to each other, the two clamping rods on the same side clamp the upper and lower surfaces of the pedal, the supporting force is improved, the clamping stability of the pedal is improved, and the mounting cylinder is equidistantly mounted on the rotating arm, so that the pedal of different widths can be clamped conveniently.
[0020] (2) In the present application, the clamping rod moves outward, the sliding block moves to one end of the sliding groove away from the end cylinder, the side plate moves when the push block moves, the third spring is compressed, the baffle moves towards the mounting cylinder when the second electromagnet is electrified to generate repulsion on the second magnetic block, the baffle compresses the end of the communication groove to communicate, the communication box communicates with the communication cylinder, the first piston moves under the action of the third spring, air is pushed into the inside of the inner cavity, the second piston moves, the pressing block moves towards the clamping block, the sixth spring is compressed, and the clamping effect of the upper and lower clamping blocks on the pedal is improved, so that the machining stability of the pedal is further improved.
[0021] (3), the longitudinal strip is arranged between the upper and lower installation cylinders, the guide rods at the two ends of the longitudinal strip are fixedly connected with the upper and lower installation cylinders, when the rotating arm is adjusted in angle, the installation cylinder and the installation groove on the rotating arm are relatively rotated, the vertical contact effect of the clamping blocks on the upper and lower clamping rods with the surface of the pedal is guaranteed, the clamping blocks on the upper and lower clamping rods can all generate the vertical square force on the surface of the pedal, and the clamping effect is improved. BRIEF DESCRIPTION OF DRAWINGS
[0022] The accompanying drawings are included to provide a further understanding of the application, and are incorporated in and constitute a part of this specification, illustrate embodiments of the application, and together with the description serve to explain the application, and do not limit the application.
[0023] In the drawings:
[0024] Figure 1 It is a clamping and positioning device structure schematic view for electric tricycle accessory machining;
[0025] Figure 2 It is a first mobile station structure schematic view;
[0026] Figure 3 It is a clamping and fixing assembly structure schematic view;
[0027] Figure 4 It is a rotating arm structure schematic view;
[0028] Figure 5 It is an installation cylinder structure schematic view;
[0029] Figure 6 It is a longitudinal strip structure schematic view;
[0030] Figure 7 It is an auxiliary clamping unit structure schematic view;
[0031] Figure 8 It is a communication cylinder structure schematic view;
[0032] Figure 9 It is an inner cavity structure schematic view;
[0033] Figure 10 It is a square tube structure schematic view;
[0034] Figure 11 It is a clamping and driving unit structure schematic view;
[0035] In the figure: 1, workbench; 2, bottom foot; 3, first moving table; 4, first sliding groove; 5, first screw rod; 6, first motor; 7, second moving table; 8, second sliding groove; 9, second screw rod; 10, second motor; 11, third sliding groove; 12, support plate; 13, air cylinder; 14, third motor; 15, clamping and fixing assembly; 1501, clamping plate; 1502, fixing seat; 1503, connecting seat; 1504, connecting rod; 1505, limiting and fixing shaft; 1506, rotating arm; 1507, surface clamping unit; 15071, mounting groove; 15072, mounting cylinder; 15073, annular groove; 15074, longitudinal strip; 15075, movable cavity; 15076, movable block; 15077, guide rod; 15078, first spring; 1508, extending clamping unit; 15081, moving cavity; 15082, end groove; 15083, moving block; 15084, clamping rod; 15085, second spring; 15086, sliding groove; 15087, sliding block; 15088, end cylinder; 15089, push block; 150810, push rod; 150811, first magnetic block; 150812, first electromagnet; 1509, auxiliary clamping unit; 15091, communication box; 15092, communication cylinder; 15093, first piston; 15094, pushing cylinder; 15095, pushing block; 15096, third spring; 15097, side groove; 15098, side plate; 15099, top rod; 150910, retaining sleeve; 150911, mounting frame; 150912, fourth spring; 150913, second electromagnet; 150914, second magnetic block; 150915, inner cavity; 150916, communication groove; 150917, square tube; 150918, pressing block; 150919, fifth spring; 150920, clamping block; 150921, sixth spring; 150922, pressure receiving block; 150923, second piston; 150924, extruding block; 1510, clamping and driving unit; 15101, extending rod; 15102, longitudinal connecting plate; 15103, transverse rod; 15104, plate groove; 15105, toothed plate; 15106, gear mounting groove; 15107, driving gear; 15108, fourth motor. DETAILED DESCRIPTION
[0036] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.
[0037] Embodiment one, by Figures 1-11The utility model provides a workbench, the bottom of workbench 1 symmetry installs two bottom foot 2, the top of workbench 1 is equipped with first mobile platform 3, the top of workbench 1 is seted up first sliding slot 4, first mobile platform 3 is connected with first sliding slot 4 slidingly, the end of first sliding slot 4 is rotatably installed with first screw rod 5, first screw rod 5 is connected with first mobile platform 3 threadedly, one end of first screw rod 5 is fixedly connected with the output shaft of first motor 6, first motor 6 is fixedly installed on the side of workbench 1, first mobile platform 3 includes the second mobile platform 7 in, the top of first mobile platform 3 is seted up second sliding slot 8, the square of second sliding slot 8 is set up perpendicularly with the square of first sliding slot 4, second mobile platform 7 is connected with second sliding slot 8 slidingly, the end of second sliding slot 8 is rotatably installed with second screw rod 9, second screw rod 9 is connected with second mobile platform 7 threadedly, one end of second screw rod 9 is fixedly connected with the output shaft of second motor 10, second motor 10 is fixedly installed on the one end of first mobile platform 3, the top of second mobile platform 7 is symmetrically seted up two support plates 12, the top of second mobile platform 7 is symmetrically seted up two third sliding slots 11, two support plates 12 are slidably installed in two third sliding slots 11 respectively, the side of two support plates 12 away from each other is fixedly connected with the output end of two air cylinders 13 respectively, two air cylinders 13 are symmetrically installed on the two sides of second mobile platform 7, the top of the side of two support plates 12 away from each other is installed with third motor 14, third motor 14 is installed with clamping fixed assembly 15 on the output shaft.
[0038] Clamping fixed assembly 15 includes the clamping plate 1501 of two support plates 12 side close to each other, the middle of the side of two clamping plates 1501 away from each other is installed with fixed seat 1502, the side of fixed seat 1502 close to support plate 12 is equipped with connecting seat 1503, connecting seat 1503 is fixedly connected with the output shaft of third motor 14, connecting seat 1503 is fixedly connected with the output shaft of third motor 14, the four corners between fixed seat 1502 and connecting seat 1503 are installed with connecting rod 1504, the side of two clamping plates 1501 away from each other is equipped with two limit fixed axles 1505, two limit fixed axles 1505 are symmetrically arranged on the two sides of fixed seat 1502, two rotating arms 1506 are rotatably installed on limit fixed axle 1505, the inclination angle of two rotating arms 1506 is opposite, surface clamping unit 1507 is installed on rotating arm 1506, clamping drive unit 1510 is installed on the end of rotating arm 1506 close to fixed seat 1502.
[0039] The surface clamping unit 1507 comprises installation grooves 15071 equidistantly arranged on the rotating arms 1506, installation barrels 15072 equidistantly arranged on the rotating arms 1506, annular grooves 15073 arranged on the outer walls of the installation barrels 15072, the installation barrels 15072 arranged in the installation grooves 15071, the inner walls of the annular grooves 15073 closely attached to the inner walls of the installation grooves 15071, longitudinal strips 15074 arranged between the two installation barrels 15072 corresponding to each other in a same longitudinal line on the two rotating arms 1506, active cavities 15075 symmetrically arranged in the longitudinal strips 15074, active blocks 15076 slidingly arranged in the active cavities 15075, guide rods 15077 arranged on the sides of the two active blocks 15076 away from each other, the two guide rods 15077 penetrating to the outer sides of the two ends of the longitudinal strips 15074 respectively, the two guide rods 15077 fixedly connected with the two installation barrels 15072 respectively, first springs 15078 arranged on the sides of the active blocks 15076 away from the guide rods 15077, and the extension clamping unit 1508 arranged in the installation barrels 15072.
[0040] The extension clamping unit 1508 comprises a moving cavity 15081 arranged in the installation barrel 15072, an end groove 15082 arranged at one end of the moving cavity 15081 close to the clamping plate 1501, the end groove 15082 penetrating to the outside of the installation barrel 15072, a moving block 15083 movably arranged in the moving cavity 15081, a clamping rod 15084 arranged on the side of the moving block 15083 close to the end groove 15082, a second spring 15085 arranged on the side of the moving block 15083 close to the clamping rod 15084, one end of the second spring 15085 fixedly connected with the inner wall of the one end of the moving cavity 15081 close to the end groove 15082, sliding grooves 15086 symmetrically arranged on the inner walls of the moving cavity 15081, sliding blocks 15087 symmetrically arranged on the two sides of the moving block 15083, the sliding blocks 15087 slidingly connected with the sliding grooves 15086, an end barrel 15088 arranged at one end of the installation barrel 15072 away from the end groove 15082, a pushing block 15089 movably arranged in the end barrel 15088, a pushing rod 150810 arranged on the side of the pushing block 15089 close to the installation barrel 15072, one end of the pushing rod 150810 penetrating to the inside of the moving cavity 15081, one end of the pushing rod 150810 fixedly connected with the moving block 15083, a first magnetic block 150811 arranged on the pushing block 15089, a first electromagnet 150812 arranged at one end of the end barrel 15088 away from the installation barrel 15072, the first electromagnet 150812 magnetically connected with the first magnetic block 150811, and the auxiliary clamping unit 1509 arranged in the clamping rod 15084.
[0041] The auxiliary clamping unit 1509 includes an inner cavity 150915 formed inside the clamping rod 15084. Two symmetrically arranged communicating grooves 150916 are formed at one end of the inner cavity 150915 near the moving block 15083. One end of each communicating groove 150916 extends to the opposite side of each sliding block 15087. A square tube 150917 is installed on the opposite side of the inner cavity 150915 within the upper and lower clamping rods 15084. The square tube 150917 is connected to the outside. A clamping block 150920 is movably installed inside the square tube 150917. A pressure block 150918 is provided on the side of the clamping block 150920 near the inner cavity 150915. A gap exists between the pressure block 150918 and the clamping block 150920. Two sixth springs 150921 are symmetrically installed. Fifth springs 150919 are evenly installed on the side of the pressure block 150918 near the square tube 150917. A pressure-receiving block 150922 is installed on the side of the pressure block 150918 away from the square tube 150917. A pressure-receiving inclined surface is provided on the pressure-receiving block 150922. A second piston 150923 is movably installed inside the inner cavity 150915. The outer wall of the second piston 150923 is in close contact with the inner wall of the inner cavity 150915. The second piston 150923 is located on the side of the square tube 150917 near the moving block 15083. A compression block 150924 is installed on the side of the second piston 150923 near the pressure-receiving block 150922. The compression block 150924... An extrusion slope is provided, which is in close contact with the pressure-bearing slope. Two connecting boxes 15091 are symmetrically installed on both sides of the mounting cylinder 15072. A connecting cylinder 15092 is installed at the end of the connecting box 15091 away from the end cylinder 15088. The connecting cylinder 15092 is connected to the end of the sliding groove 15086 away from the end cylinder 15088. A first piston 15093 is movably installed inside the connecting box 15091. The outer wall of the first piston 15093 is in close contact with the inner wall of the connecting box 15091. A push cylinder 15094 is installed on the side of the first piston 15093 away from the connecting cylinder 15092. One end of the push cylinder 15094 extends through to the side of the connecting box 15091 near the end cylinder 15088. The end cylinder 15088... The connecting cylinder 15092 has symmetrically arranged side grooves 15097 on both sides. Side plates 15098 are symmetrically installed on both sides of the push block 15089. A push block 15095 is movably installed inside the push cylinder 15094. A push rod 15099 is installed on the side of the push block 15095 away from the connecting box 15091. One end of the push rod 15099 is fixedly connected to the side plate 15098. A third spring 15096 is installed on the side of the push block 15095 away from the push rod 15099. A retaining sleeve 150910 is movably installed inside the connecting cylinder 15092. The outer wall of the retaining sleeve 150910 is in close contact with the inner wall of the connecting cylinder 15092, sealing the connecting box 15091. A mounting bracket 150911 is installed inside the retaining sleeve 150910.A fourth spring 150912 is installed on the side of the mounting bracket 150911 away from the mounting cylinder 15072. One end of the fourth spring 150912 is fixedly connected to the inner wall of the connecting cylinder 15092. A second magnet 150914 is installed on the mounting bracket 150911. A second electromagnet 150913 is installed on the end of the connecting cylinder 15092 away from the mounting cylinder 15072. The second electromagnet 150913 is magnetically connected to the second magnet 150914. When the clamping rod 15084 moves outward, it causes the slide... The moving block 15087 moves to the end of the sliding groove 15086 away from the end cylinder 15088. When the push block 15089 moves, it drives the side plate 15098 to move, compressing the third spring 15096. When the second electromagnet 150913 is energized and generates a repulsive force on the second magnetic block 150914, the retaining sleeve 150910 moves towards the mounting cylinder 15072, pressing the end of the connecting groove 150916 tightly together, and connecting the connecting box 15091 and the connecting cylinder 15072. When 92 is connected, the first piston 15093 moves under the action of the third spring 15096, pushing air into the inner cavity 150915, which in turn pushes the second piston 150923 to move, causing the pressure block 150918 to move towards the clamping block 150920, thus compressing the sixth spring 150921. This improves the clamping effect of the upper and lower clamping blocks 150920 on the pedal, further enhancing the processing stability of the pedal. A longitudinal strip 15074 is provided between the upper and lower mounting cylinders 15072. The guide rods 15077 at both ends of the strip 15074 are fixedly connected to the upper and lower mounting cylinders 15072, respectively. When the rotating arm 1506 is adjusted in angle, the mounting cylinder 15072 and the mounting groove 15071 on the rotating arm 1506 rotate relative to each other, ensuring that the clamping blocks 150920 on the upper and lower clamping rods 15084 make perpendicular contact with the pedal surface. This allows the clamping blocks 150920 on both the upper and lower clamping rods 15084 to exert a vertical square force on the pedal surface, improving the clamping effect.
[0042] The clamping drive unit 1510 includes an extension rod 15101 mounted on one end of the rotating arm 1506 near the limiting fixing shaft 1505. The two rotating arms 1506 and the two extension rods 15101 form an X-shape. Two longitudinal connecting plates 15102 are symmetrically arranged on both sides of the fixed base 1502. Two transverse rods 15103 are symmetrically installed on the side of the longitudinal connecting plate 15102 near the clamping plate 1501. The upper and lower transverse rods 15103 are respectively in close contact with the sides of the two extension rods 15101 that are far from each other. Two plate grooves 15104 are opened inside the fixed base 1502. Two toothed plates 15105 are symmetrically slidably installed inside the two plate grooves 15104. The two toothed plates 15105 are respectively fixedly connected to the two longitudinal connecting plates 15102. A gear mounting groove 15106 is opened inside the fixed base 1502. The upper and lower sides of the gear mounting groove 15106 are respectively connected to the two plate grooves 15104. A drive gear 15107 is rotatably mounted on the pedal. The upper and lower sides of the drive gear 15107 mesh with two toothed plates 15105 respectively. The drive gear 15107 is fixedly connected to the output shaft of the fourth motor 15108. The fourth motor 15108 is fixedly mounted on the fixed base 1502. When the first electromagnet 150812 on the corresponding mounting cylinder 15072 is energized, it generates a repulsive force on the first magnetic block 150811, pushing the four clamping rods 15084 to move to the upper and lower sides of the pedal respectively. The fourth motor 15108 is turned on, causing the drive gear 15107 to rotate, which drives the two longitudinal connecting plates 15102 to move closer to each other. This causes the two rotating arms 1506 on the same side to move closer to each other and rotate, so that the two clamping rods 15084 on the same side clamp the upper and lower surfaces of the pedal, improving the clamping stability of the pedal and facilitating processing. At the same time, mounting cylinders 15072 are equidistantly mounted on the rotating arms 1506, which facilitates clamping pedals of different widths.
[0043] Working principle: In use, the brake pedal of the electric tricycle is placed between two clamping plates 1501. Then, the two cylinders 13 are activated to push the two support plates 12 closer together, so that the two clamping plates 1501 are close together to clamp the pedal. Then, the first motor 6 is activated, so that the first screw 5, which is threadedly connected to the first moving platform 3, moves laterally along the first slide groove 4. At the same time, the second motor 10 is activated, so that the second screw 9 rotates. Since the second screw 9 is threadedly connected to the second moving platform 7, it moves the second moving platform 7 along the second slide groove 8, thus facilitating the movement of the brake pedal to the processing position. When the third motor 14 is activated, the two clamping plates 1501 can rotate, which in turn drives the pedal to rotate for angle adjustment.
[0044] During clamping, since mounting cylinders 15072 are equidistantly arranged on the rotating arm 1506, the first electromagnet 150812 on the mounting cylinder 15072 at the corresponding position is selected, and a repulsive force is generated on the first magnetic block 150811, pushing the clamping rod 15084 to move outward, so that the clamping rods 15084 on the upper and lower mounting cylinders 15072 move to the upper and lower sides of the pedal respectively. The fourth motor 15108 is turned on, so that the drive gear 15107 rotates. Since the drive gear 15107 meshes with the upper and lower tooth plates 15105, it drives the two longitudinal connecting plates 15102 to move closer to each other. This causes the two transverse rods 15103 on the longitudinal connecting plates 15102 to generate a pushing force on the extension rods 15101 at one end of the two rotating arms 1506 on the same side, so that the two rotating arms 1506 move closer to each other and rotate, so that the upper and lower clamping rods 15084 move closer to each other to clamp the pedal, thereby improving the fixing stability of the pedal and improving the processing stability of the pedal.
[0045] When increased clamping force is required, the sliding blocks 15087 on both sides of the moving block 15083 move to the end of the sliding groove 15086 away from the end cylinder 15088. The second electromagnet 150913 is energized, generating a repulsive force on the second magnetic block 150914, pushing the retaining sleeve 150910 towards the sliding block 15087, so that the retaining sleeve 150910 presses and connects the end of the connecting groove 150916. When the first electromagnet 150812 is energized, the side plate 15098 moves with the push block 15089, causing the spring of the third spring 15096 to compress. After the retaining sleeve 150910 moves, it connects the connecting box 15091 and the connecting cylinder 15092. At this time, the first Piston 15093 moves toward connecting box 15091 under the elastic force of third spring 15096, thereby pushing air into inner cavity 150915, thus generating pressure on second piston 150923. After pushing extrusion block 150924 to move, it generates pressure on pressure block 150922, pushing pressure block 150918 toward clamping block 150920. As clamping block 150920 moves with pedal surface, the compression force of sixth spring 150921 increases, which increases the pressure of clamping block 150920 on pedal. Subsequently, under the action of upper and lower clamping blocks 150920, the clamping effect on pedal is improved, further improving pedal processing stability.
[0046] Because a longitudinal strip 15074 is provided between the upper and lower mounting cylinders 15072, and the guide rods 15077 at both ends of the longitudinal strip 15074 are fixedly connected to the upper and lower mounting cylinders 15072 respectively, when the rotating arm 1506 is adjusted in angle, the clamping blocks 150920 on the upper and lower clamping rods 15084 are perpendicular to the pedal surface, so that when clamping, the clamping blocks 150920 on the upper and lower clamping rods 15084 can generate a vertical square force on the pedal surface, thereby improving the clamping effect.
Claims
1. A clamping and positioning device for processing electric tricycle parts, comprising a worktable (1), characterized in that: The workbench (1) has two feet (2) symmetrically installed at the bottom end. A first moving platform (3) is provided above the workbench (1). A first sliding groove (4) is provided at the top of the workbench (1). The first moving platform (3) is slidably connected to the first sliding groove (4). A first screw (5) is rotatably installed at the end of the first sliding groove (4). The first screw (5) is threadedly connected to the first moving platform (3). One end of the first screw (5) is fixedly connected to the output shaft of the first motor (6). The first motor (6) is fixedly installed on one side of the workbench (1). The first moving platform (3) includes a second moving platform (7). The top of the first moving platform (3) is provided with a second sliding groove (8). The opening square of the second sliding groove (8) is perpendicular to the opening square of the first sliding groove (4). The second moving platform (7) and the second sliding groove (8) are slidably connected. A second screw (9) is rotatably installed at the end of the second sliding groove (8). The second screw (9) is threadedly connected to the second moving platform (7). One end of the second screw (9) is fixedly connected to the output shaft of the second motor (10). The second motor (10) is fixedly installed at one end of the first moving platform (3). Two support plates (12) are symmetrically arranged above the second moving platform (7). Two third slide grooves (11) are symmetrically opened at the top of the second moving platform (7). The two support plates (12) are slidably installed inside the two third slide grooves (11). The two support plates (12) are fixedly connected to the output ends of two cylinders (13) on the side away from each other. The two cylinders (13) are symmetrically installed on both sides of the second moving platform (7). A third motor (14) is installed on the top of the side away from each other of the two support plates (12). A clamping and fixing assembly (15) is installed on the output shaft of the third motor (14). The clamping and fixing assembly (15) includes clamping plates (1501) located on the side of the two support plates (12) that are close to each other. A fixing seat (1502) is installed in the middle of the side of the two clamping plates (1501) that are far from each other. A connecting seat (1503) is provided on the side of the fixing seat (1502) closest to the support plate (12). The connecting seat (1503) is fixedly connected to the output shaft of the third motor (14). Connecting rods (1504) are installed at the four corners between the fixing seat (1502) and the connecting seat (1503). Two limiting and fixing shafts (1505) are provided on the side of the plate (1501) that are far apart from each other. The two limiting and fixing shafts (1505) are symmetrically arranged on both sides of the fixing base (1502). Two rotating arms (1506) are rotatably mounted on the limiting and fixing shafts (1505). The two rotating arms (1506) have opposite tilt angles. A surface clamping unit (1507) is mounted on the rotating arm (1506). A clamping drive unit (1510) is mounted on the end of the rotating arm (1506) that is close to the fixing base (1502).
2. The clamping and positioning device for processing electric tricycle parts according to claim 1, characterized in that: The surface clamping unit (1507) includes mounting grooves (15071) equidistantly spaced on the rotating arm (1506). Mounting cylinders (15072) are equidistantly mounted on the rotating arm (1506). An annular groove (15073) is formed on the outer wall of the mounting cylinder (15072). The mounting cylinder (15072) is installed inside the mounting groove (15071). The inner wall of the annular groove (15073) is in close contact with the inner wall of the mounting groove (15071). A longitudinal strip (15074) is provided between two corresponding mounting cylinders (15072) on the two rotating arms (1506) that are on a longitudinal straight line. The interior is symmetrically provided with movable cavities (15075). Movable blocks (15076) are slidably installed inside the movable cavities (15075). Guide rods (15077) are installed on the side of the two movable blocks (15076) that are far apart from each other. The two guide rods (15077) pass through to the outer sides of both ends of the longitudinal strip (15074). The two guide rods (15077) are fixedly connected to the two mounting cylinders (15072). A first spring (15078) is installed on the side of the movable block (15076) that is far away from the guide rods (15077). An extension clamping unit (1508) is installed inside the mounting cylinder (15072).
3. The clamping and positioning device for processing electric tricycle parts according to claim 2, characterized in that: The extended clamping unit (1508) includes a movable cavity (15081) formed inside the mounting cylinder (15072). An end groove (15082) is formed at one end of the movable cavity (15081) near the clamping plate (1501). The end groove (15082) extends to the outside of the mounting cylinder (15072). A movable block (15083) is movably installed inside the movable cavity (15081). A clamping rod (15084) is installed on the side of the movable block (15083) near the end groove (15082). A second spring (15085) is installed on the side of the movable block (15083) near the clamping rod (15084). One end of the second spring (15085) is fixedly connected to the inner wall of the movable cavity (15081) near the end groove (15082). Sliding grooves (15086) are symmetrically opened on both sides of the inner wall of the movable cavity (15081). Sliding blocks (15087) are symmetrically installed on both sides of the movable block (15083). The sliding blocks (15087) are slidably connected to the sliding grooves (15086).
4. The clamping and positioning device for processing electric tricycle parts according to claim 3, characterized in that: An end cylinder (15088) is installed at the end of the mounting cylinder (15072) away from the end groove (15082). A push block (15089) is movably installed inside the end cylinder (15088). A push rod (150810) is installed on the side of the push block (15089) near the mounting cylinder (15072). One end of the push rod (150810) extends into the interior of the moving cavity (15081). One end of the rod (15084) is fixedly connected to the moving block (15083), the push block (15089) is equipped with the first magnetic block (150811), the end of the end cylinder (15088) away from the mounting cylinder (15072) is equipped with the first electromagnet (150812), the first electromagnet (150812) is magnetically connected to the first magnetic block (150811), and the clamping rod (15084) is equipped with the auxiliary clamping unit (1509).
5. The clamping and positioning device for processing electric tricycle parts according to claim 4, characterized in that: The auxiliary clamping unit (1509) includes an inner cavity (150915) inside the clamping rod (15084). Two connecting slots (150916) are symmetrically formed at one end of the inner cavity (150915) near the moving block (15083). One end of each connecting slot (150916) extends to the opposite side of the two sliding blocks (15087). A square tube (150917) is installed on the opposite side of the inner cavity (150915) of both the upper and lower clamping rods (15084). The square tube (150917) is connected to the outside. A clamping block (150920) is movably installed inside the square tube (150917). A pressure block (150918) is provided on the side of the clamping block (150920) near the inner cavity (150915). Two sixth clamping blocks are symmetrically installed between the pressure block (150918) and the clamping block (150920). A fifth spring (150919) is evenly installed on the side of the pressure block (150918) near the square tube (150917). A pressure block (150922) is installed on the side of the pressure block (150918) away from the square tube (150917). The pressure block (150922) has a pressure-receiving inclined surface. A second piston (150923) is movably installed inside the inner cavity (150915). The outer wall of the second piston (150923) is in close contact with the inner wall of the inner cavity (150915). The second piston (150923) is located on the side of the square tube (150917) near the moving block (15083). A pressing block (150924) is installed on the side of the second piston (150923) near the pressure block (150922). A pressing inclined surface is provided on the pressing block (150924), and the pressing inclined surface is in close contact with the pressure inclined surface.
6. The clamping and positioning device for processing electric tricycle parts according to claim 2, characterized in that: Two connecting boxes (15091) are symmetrically installed on both sides of the mounting cylinder (15072). The connecting box (15091) is connected to the end of the end cylinder (15088) with the connecting cylinder (15092) installed. The connecting cylinder (15092) is connected to the end of the sliding groove (15086) away from the end cylinder (15088). A first piston (15093) is movably installed inside the connecting box (15091). The outer wall of the first piston (15093) is in close contact with the inner wall of the connecting box (15091). A pusher cylinder (15094) is installed on the side of the first piston (15093) away from the connecting cylinder (15092). One end of the pusher cylinder (15094) extends through to the side of the connecting box (15091) near the end cylinder (15088).
7. The clamping and positioning device for processing electric tricycle parts according to claim 6, characterized in that: The end cylinder (15088) has symmetrically provided side grooves (15097) on both sides, the push block (15089) has symmetrically provided side plates (15098) on both sides, the push cylinder (15094) has a push block (15095) movably installed inside, the push block (15095) has a push rod (15099) installed on the side away from the connecting box (15091), one end of the push rod (15099) is fixedly connected to the side plate (15098), and a third spring (15096) is installed on the side of the push block (15095) away from the push rod (15099).
8. A clamping and positioning device for processing electric tricycle parts according to claim 6, characterized in that: A retaining sleeve (150910) is movably installed inside the connecting cylinder (15092). The outer wall of the retaining sleeve (150910) is in close contact with the inner wall of the connecting cylinder (15092), and the retaining sleeve (150910) closes the connecting box (15091). A mounting bracket (150911) is installed inside the retaining sleeve (150910). A fourth spring is installed on the side of the mounting bracket (150911) away from the mounting cylinder (15072). Spring (150912), one end of the fourth spring (150912) is fixedly connected to the inner wall of the connecting cylinder (15092), the second magnet (150914) is installed on the mounting bracket (150911), the second electromagnet (150913) is installed at the end of the connecting cylinder (15092) away from the mounting cylinder (15072), and the second electromagnet (150913) is magnetically connected to the second magnet (150914).
9. A clamping and positioning device for processing electric tricycle parts according to claim 1, characterized in that: The clamping drive unit (1510) includes an extension rod (15101) installed on one end of the rotating arm (1506) near the limiting fixing shaft (1505). The two rotating arms (1506) and the two extension rods (15101) form an X shape. Two longitudinal connecting plates (15102) are symmetrically arranged on both sides of the fixing base (1502). Two transverse rods (15103) are symmetrically installed on the side of the longitudinal connecting plate (15102) near the clamping plate (1501). The upper and lower transverse rods (15103) are respectively in close contact with the side of the two extension rods (15101) that are far away from each other.
10. A clamping and positioning device for processing electric tricycle parts according to claim 9, characterized in that: The fixed base (1502) has two plate grooves (15104) inside. Two toothed plates (15105) are symmetrically slidably installed inside the two plate grooves (15104). The two toothed plates (15105) are fixedly connected to two longitudinal connecting plates (15102) respectively. The fixed base (1502) has a gear mounting groove (15106) inside. The upper and lower sides of the gear mounting groove (15106) are respectively connected to the two plate grooves (15104). A drive gear (15107) is rotatably installed inside the gear mounting groove (15106). The upper and lower sides of the drive gear (15107) are respectively meshed with the two toothed plates (15105). The drive gear (15107) is fixedly connected to the output shaft of the fourth motor (15108). The fourth motor (15108) is fixedly installed on the fixed base (1502).
Citation Information
Patent Citations
Metal product machining equipment
CN115519446A
Brake pedal machining clamp
CN210413024U