Vacuum glass intelligent assembly system
By introducing conveyor belts and rotary components into the vacuum glass assembly system, combined with adsorption and guiding components, automated pressing and cleaning of glass sheets are achieved, solving the problem of low efficiency in vacuum glass assembly and realizing highly efficient automated production.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-10-25
- Publication Date
- 2026-03-24
AI Technical Summary
The current vacuum glass assembly process is inefficient and consumes a lot of manpower, requiring manual assembly and pressing step by step, resulting in high time and labor costs.
The intelligent system, consisting of a conveyor belt and a rotary assembly, achieves automated pressing and cleaning of glass sheets by setting up an adsorption assembly and a guide assembly. The negative pressure assembly drives the adsorption assembly to grab the glass sheet and slide it on the guide rail for pressing and cleaning.
It improves the efficiency of vacuum glass assembly, reduces manpower consumption, ensures that the vacuum glass is dust-free after pressing, and realizes automated production.
Smart Images

Figure CN117447098B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of glass manufacturing, in particular to a kind of vacuum glass intelligent assembly system. BACKGROUND
[0002] Vacuum glass is sealed up to the four sides of two flat glass, and the gap between them is vacuumed and sealed. Vacuum glass is a new type of glass deep processing product, and it is one of the few front-line products with independent intellectual property rights in China's glass industry. Its research and development is in line with China's policy of encouraging independent innovation, and it is also in line with the country's energy-saving policy. It has great potential and prospect in energy saving and sound insulation.
[0003] In a Chinese patent with publication number CN111958542A, a kind of vacuum glass automatic assembly machine and assembly method are proposed in a comparative document, which specifically proposes "including base, displacement mechanism, support plate, supporting plate, material storage mechanism and spring rod, the upper end surface of base is provided with displacement mechanism, and the corner is installed with support plate, the upper end surface of support plate is provided with supporting plate, the upper end surface of supporting plate is provided with material storage mechanism and the spring rod evenly arranged in the middle, the outside of the contraction end of spring rod is provided with scale".
[0004] The above-mentioned comparative document also has the following defects: the device described in the comparative document needs to assemble and press the glass sheet and the glass frame step by step during use, and the parts need to be placed one by one manually, which is extremely low in work efficiency and consumes more manpower and time cost. Therefore, we propose a kind of vacuum glass intelligent assembly system. SUMMARY
[0005] The purpose of the present application is to solve the problems of low work efficiency and time and labor consuming in the prior art. The cleaning assembly for cleaning the glass is arranged at the left end of the conveying belt a, and the conveying belt a and the cleaning assembly are arranged side by side. A plurality of fixing seats are arranged on the rotary assembly a and the rotary assembly b. A sliding groove is formed in each fixing seat. A fixing block is slidably arranged in the sliding groove. A suction assembly is rotatably arranged in the fixing block. A negative pressure assembly is arranged inside the suction assembly for driving the suction assembly to grab and suction the glass sheet. A guide assembly a is arranged in the middle of the rotary assembly a. A guide assembly b is arranged in the middle of the rotary assembly b. The guide assembly a drives the suction assembly to slide on the predetermined track and drives the suction assemblies on the rotary assembly a and the rotary assembly b to press and vacuum the glass sheet. The problem of low work efficiency and time and labor consuming in vacuum glass assembly is solved.
[0006] In order to achieve the above-mentioned purpose, the present application adopts the following technical scheme:
[0007] The application discloses a vacuum glass intelligent assembling system, which comprises conveying belts a, b and c arranged side by side from left to right, rotary assemblies a and b and a cleaning assembly arranged side by side with the conveying belt a; a plurality of fixing seats are arranged on the rotary assemblies a and b, and a sliding groove is formed in each fixing seat; a fixing block is slidably arranged in the sliding groove; a suction assembly is rotatably arranged in the fixing block; a negative pressure assembly for driving the suction assembly to grab a glass sheet is arranged in the suction assembly; a guide assembly a is arranged in the middle of the rotary assembly a; a guide assembly b is arranged in the middle of the rotary assembly b; the guide assembly a drives the suction assembly on the rotary assemblies a and b to slide on a given track and press the glass sheet to perform vacuum treatment.
[0008] As a kind of preferred, the suction assembly includes a support rod slidably arranged on the fixing block, a rectangular block fixedly connected with the front end of the support rod, a gear arranged at the tail end of the support rod, and a suction disc uniformly distributed on the four corners of the rectangular block.
[0009] As a kind of preferred, the negative pressure assembly includes a cavity arranged on the inner wall of the support rod, a channel connecting the cavity and the suction disc, a piston rod arranged at the tail end of the support rod, and a return spring arranged at the tail end of the piston rod.
[0010] As a kind of preferred, the guide assembly a includes a bracket, a guide rail a fixedly arranged on the bracket, a guide rail b arranged in the guide rail a, a descending section arranged on the guide rail a, and an ascending section arranged on the guide rail a; a strip-shaped protrusion is arranged on the guide rail a; a recessed groove is arranged in the middle section of the guide rail a; the middle section of the recessed groove is hollow; and a ring-shaped protrusion is arranged on the guide rail b.
[0011] As a kind of preferred, the rotary assembly a includes a support frame a, a motor a arranged on the support frame a, a driving gear a driven by the motor a, a driven gear a rotatably arranged on the support frame a, and a chain a arranged between the driving gear a and the driven gear a.
[0012] As a kind of preferred, the cleaning assembly includes a platform, support columns a and b arranged side by side on the platform, a square plate a arranged at the upper end of the support column a, a plurality of water spray holes arranged on the square plate a, a square plate b arranged at the upper end of the support column b, and a sponge block hingedly arranged on the square plate b.
[0013] As a kind of preferred, a plurality of slot holes are formed in the conveying belt b, and a stepped protrusion is arranged on the periphery of the slot hole; the protrusion is used for placing a glass frame.
[0014] As a kind of preferred, the tail end of the strut is slidably arranged in the concave groove, and the piston rod is slidably arranged in the hollow groove in the middle of the concave groove.
[0015] As yet another preferred, the guide rail a is provided with a rack near one side of the conveyor belt a, the rack includes tooth segment a and tooth segment b, both of which are engaged with a gear.
[0016] 1、The present application is provided with adsorption assembly on two groups of rotary components, which adsorbs and grabs glass plate, and slides on the given track under the action of guide rail and presses two glass plates, so that the tracking processing mode improves the working efficiency of the device.
[0017] 2、The present application is provided with cleaning assembly on the other side of rotary component a, which carries out dustless treatment on the parts in processing, and the vacuum glass after pressing has no dust inside. DETAILED DESCRIPTION
[0018] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiment description, obviously, the drawings described below are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor on the basis of these drawings.
[0019] Figure 1 The present application is provided with a top view structure schematic diagram;
[0020] Figure 2 The present application is provided with an axonometric structure schematic diagram;
[0021] Figure 3 The present application is provided with an axonometric structure schematic diagram;
[0022] Figure 4 The present application is provided with a rotary component a structure schematic diagram;
[0023] Figure 5 The present application is provided with a conveyor belt b structure schematic diagram;
[0024] Figure 6 The present application is provided with a guide rail axonometric structure schematic diagram;
[0025] Figure 7 The present application is provided with an adsorption assembly structure schematic diagram;
[0026] Figure 8 The present application is provided with a negative pressure component sectional view structure schematic diagram;
[0027] Figure 9 The present application is provided with a negative pressure component sectional view structure schematic diagram;
[0028] Figure 10 Structure diagram of the cleaning assembly according to the present application;
[0029] Figure 11 Structure diagram of the cleaning assembly according to the present application;
[0030] Figure 12 Working state diagram of the pressing process according to the present application;
[0031] Figure 13 Working state diagram according to the present application.
[0032] In the figure: 1 - conveying belt a; 2 - rotating assembly a; 3 - conveying belt b; 4 - rotating assembly b; 5 - conveying belt c; 6 - cleaning assembly; 7 - fixed seat; 8 - sliding groove; 9 - fixed block; 10 - adsorption assembly; 11 - glass sheet; 12 - negative pressure assembly; 13 - guide assembly a; 14 - guide assembly b; 21 - support frame a; 22 - motor a; 23 - driving gear a; 24 - driven gear a; 25 - chain a; 31 - slot hole; 32 - protrusion; 33 - glass frame; 61 - base; 62 - support column a; 63 - support column b; 64 - square plate a; 65 - water spraying hole; 66 - square plate b; 67 - sponge block; 101 - support rod; 102 - rectangular block; 103 - gear; 104 - suction cup; 121 - cavity; 122 - channel; 123 - piston rod; 124 - return spring; 131 - bracket; 132 - guide rail a; 133 - guide rail b; 134 - descending section; 135 - ascending section; 136 - strip-shaped protrusion; 137 - concave groove; 139 - annular protrusion; 151 - tooth section a; 152 - tooth section b. DETAILED DESCRIPTION
[0033] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, but not all the embodiments of the present application.
[0034] Embodiment one
[0035] Reference Figures 1-13The utility model provides a kind of vacuum glass intelligent assembly system, including and setting from left to right in turn as conveying belt a1, rotary assembly a2, conveying belt b3, rotary assembly b4 and conveying belt c5, it is characterized by: the left end of the conveying belt a1 is provided with the cleaning assembly 6 for washing glass, and conveying belt a1 is provided with cleaning assembly 6 side by side, the rotary assembly a2 and rotary assembly b4 are all provided with several fixed seats 7, the fixed seat 7 is all opened with sliding slot 8, the fixed block 9 is slidably arranged in the sliding slot 8, the suction assembly 10 is rotatably arranged in the fixed block 9, and the negative pressure assembly 12 for driving suction assembly 10 to grab suction glass sheet 11 is arranged in the suction assembly 10 inside, the rotary assembly a2 middle part is provided with guide assembly a13, the rotary assembly b4 middle part is provided with guide assembly b14, the guide assembly a13 is slid on the established track by driving suction assembly 10 and drives suction assembly 10 on rotary assembly a2 and rotary assembly b4 to glass sheet 11 is carried out and is compressed vacuum processing.
[0036] Refer to Figure 4 , the rotary assembly a2 includes support frame a21, motor a22 arranged on the support frame a21, driving gear a23 under the drive of the motor a22, driven gear a24 rotatably arranged on the support frame a21 and chain a25 arranged between the driving gear a23 and the driven gear a24.
[0037] Refer to Figure 5 , the conveying belt b3 is opened with several grooves 31, the groove 31 is provided with stepped protrusion 32 on the side, and the protrusion 32 is used to place glass frame 33.
[0038] It is worth mentioning here that the groove 31 and the stepped protrusion 32 opened on the conveying belt 3 can better limit the glass frame 33.
[0039] Refer to Figure 6 , guide assembly a13 includes bracket 131, guide rail a132 fixedly arranged on the bracket 131, guide rail b133 arranged in the guide rail a132, descending section 134 arranged on the guide rail a132 and ascending section 135 arranged on the guide rail a132, the guide rail a132 is provided with strip-shaped protrusion 136 on the top and bottom, the middle section of the guide rail a132 is provided with recessed groove 137, and the guide rail b133 is provided with annular protrusion 139. The guide rail a121 is provided with a rack on the side close to the conveying belt a1, the rack includes tooth section a151 and tooth section b152, and the tooth section a151 and the tooth section b152 are engaged with the gear 103.
[0040] In the embodiment, the guide rail a132 in the guide assembly a13 guides the adsorption assembly 10 and drives it to press, and the guide rail b133 in the guide assembly a13 controls the air pressure in the cavity 121 in the negative pressure assembly 12, so as to control the suction and release of the glass sheet 11 by the suction cup 104.
[0041] With reference to Figure 7 , the adsorption assembly 10 comprises a support rod 101 slidingly arranged on the fixed block 9, a rectangular block 102 fixedly connected to the front end of the support rod 101, a gear 103 arranged at the tail end of the support rod 101, and suction cups 104 uniformly distributed on the four corners of the rectangular block 102. The tail end of the support rod 101 is slidingly arranged in the concave groove 137, and the piston rod 123 is slidingly arranged in the hollow groove in the middle section of the concave groove 137.
[0042] It is worth mentioning here that when the adsorption assembly 10 passes through the tooth segment a151, the adsorption assembly 10 is turned over, and the suction cup 104 adsorbs and grabs the glass sheet 11 below. When the adsorption assembly 10 passes through the tooth segment 152, the glass sheet 11 is turned over again so that the glass sheet 11 faces upward.
[0043] With reference to Figures 8-9 , the negative pressure assembly 12 comprises a cavity 121 arranged on the inner wall of the support rod 101, a channel 122 connecting the cavity 121 and the suction cup 104, a piston rod 123 arranged at the tail end of the support rod 101, and a reset spring 124 arranged at the tail end of the piston rod 123.
[0044] In the embodiment, when the piston rod 123 is on the annular protrusion 139 of the guide rail b133, the piston rod 123 is extruded toward the inside air by the action of the guide rail b133, the air pressure in the cavity 121 becomes larger, and the suction cup 104 does not adsorb the glass sheet 11. When the piston rod 123 slides outside the annular protrusion 139, the reset spring 124 drives the piston rod 123 to move away from the cavity 121, the air pressure in the cavity 121 becomes smaller, and the suction cup 104 adsorbs the glass sheet 11.
[0045] With reference to Figures 10-11 , the cleaning assembly 6 comprises a base 61, support columns a62 and b63 arranged side by side on the base 61, a square plate a64 arranged at the upper end of the support column a62, a plurality of water injection holes 65 arranged on the square plate a64, a square plate b66 arranged at the upper end of the support column b63, and a sponge block 67 hingedly arranged on the square plate b66.
[0046] It is worth mentioning here that when the adsorption assembly 10 passes through the tooth segment a151, the glass sheet facing downward is turned over to face upward, the cleaning agent is injected to the glass sheet 11 through the water injection hole 65, and the glass sheet 11 is wiped and dried by the sponge block 67.
[0047] The working process is as follows
[0048] The motor a22 is started, the driving gear a23 and the driven gear a24 drive the chain a25 to rotate, and the suction assembly 10 arranged on the fixed seat 7 rotates with the chain a25; when the suction assembly 10 passes through the tooth segment a151, it is turned over, and when it passes through the descending segment 134 in the guide rail a132, the suction assembly 10 moves downward and grabs the suction glass sheet 11; the guide rail a132 in the guide assembly a13 guides the suction assembly 10, and drives the pressing effect; the guide rail b133 in the guide assembly a13 controls the air pressure in the cavity 121 in the negative pressure assembly 12, so that the suction disc 104 can control the grabbing and releasing of the glass sheet 11.
[0049] When the piston rod 123 is on the annular protrusion 139 on the guide rail b133, the piston rod 123 is extruded to the inside air through the action of the guide rail b133, the air pressure in the cavity 121 becomes larger, and the suction disc 104 stops the suction effect on the glass sheet 11; when the piston rod 123 slides out of the annular protrusion 139, the reset spring 124 drives the piston rod 123 to move away from the cavity 121, the air pressure in the cavity 121 becomes smaller, and the suction disc 104 starts the suction effect on the glass sheet 11.
[0050] When the glass sheet 11 passes through the water injection hole 65 to inject cleaning agent to the glass sheet, the sponge block 67 wipes and dries the glass sheet. The slot hole 31 on the conveying belt 3 is provided with a glass frame, the suction assembly 10 on the rotary assembly a2 adsorbs and grabs the glass sheet 11, and the suction assembly 10 on the rotary assembly b4 adsorbs and grabs the glass sheet with a rubber strip. The suction assemblies 10 on the rotary assemblies a2 and b4 slide on the guide assemblies a13 and b14 according to the predetermined track respectively, and press the glass sheet to make the internal air exhaust.
[0051] Of course, in the technical solution, those skilled in the art should understand that the term "one" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of one element can be one, and in another embodiment, the number of the element can be multiple, and the term "one" cannot be understood as a limitation on the number.
[0052] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited thereto, any skilled person in the art can make equivalent replacement or change according to the technical solution and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.
Claims
1. A vacuum glass intelligent assembly system, comprising conveyer belt a (1), rotary assembly a (2), conveyer belt b (3), rotary assembly b (4) and conveyer belt c (5) arranged side by side from left to right in sequence, characterized in that: The left end of the conveying belt a (1) is provided with a cleaning assembly (6) for cleaning the glass, and the conveying belt a (1) is arranged side by side with the cleaning assembly (6), a plurality of fixing seats (7) are arranged on the rotary assembly a (2) and the rotary assembly b (4), a sliding groove (8) is arranged on each of the fixing seats (7), a fixing block (9) is slidably arranged in the sliding groove (8), a suction assembly (10) is rotatably arranged in the fixing block (9), a negative pressure assembly (12) is arranged in the suction assembly (10) and is used for driving the suction assembly (10) to grab the glass sheet (11), a guide assembly a (13) is arranged in the middle of the rotary assembly a (2), a guide assembly b (14) is arranged in the middle of the rotary assembly b (4), the guide assembly a (13) drives the suction assembly (10) to slide on a given track and drives the suction assembly (10) on the rotary assembly a (2) and the rotary assembly b (4) to press the glass sheet (11).
2. The vacuum glazing intelligent assembly system according to claim 1, wherein, The suction assembly (10) comprises a supporting rod (101) slidably arranged on the fixing block (9), a rectangular block (102) fixedly connected with the front end of the supporting rod (101), a gear (103) arranged at the tail end of the supporting rod (101), and a suction disc (104) uniformly distributed on the four corners of the rectangular block (102).
3. The intelligent vacuum glazing assembly of claim 1, wherein, The negative pressure assembly (12) comprises a cavity (121) arranged on the inner wall of the supporting rod (101), a channel (122) connecting the cavity (121) and the suction disc (104), a piston rod (123) arranged at the tail end of the supporting rod (101), and a reset spring (124) arranged at the tail end of the piston rod (123).
4. The vacuum glazing intelligent assembly system according to claim 1, wherein, The guide assembly a (13) comprises a bracket (131), a guide rail a (132) fixedly arranged on the bracket (131), a guide rail b (133) arranged in the guide rail a (132), a descending section (134) arranged on the guide rail a (132), and an ascending section (135) arranged on the guide rail a (132), a strip-shaped protrusion (136) is arranged on the guide rail a (132) in a up-down direction, a concave groove (137) is arranged on the middle section of the guide rail a (132), a hollow groove (138) is arranged in the middle section of the concave groove (137), and a ring-shaped protrusion (139) is arranged on the guide rail b (133).
5. The vacuum glazing intelligent assembly system according to claim 1, wherein, The rotary assembly a (2) comprises a support frame a (21), a motor a (22) arranged on the support frame a (21), a driving gear a (23) driven by the motor a (22), a driven gear a (24) rotatably arranged on the support frame a (21), and a chain a (25) arranged between the driving gear a (23) and the driven gear a (24).
6. The vacuum glazing intelligent assembly system according to claim 1, wherein, The cleaning assembly (6) comprises a base (61), support columns a (62) and b (63) arranged on the base (61), a square plate a (64) arranged on the upper end of the support column a (62), a plurality of water injection holes (65) arranged on the square plate a (64), a square plate b (66) arranged on the upper end of the support column b (63), and a sponge block (67) hingedly connected to the square plate b (66).
7. The vacuum glazing intelligent assembly system according to claim 1, wherein, A plurality of slot holes (31) are formed in the conveying belt b (3), and a stepped protrusion (32) is arranged on the periphery of the slot hole (31), and the protrusion (32) is used for placing a glass frame (33).
8. The vacuum glazing intelligent assembly system according to claim 3, wherein, The tail end of the supporting rod (101) is slidingly arranged in the concave groove (137), and the piston rod (123) is slidingly arranged in the hollow groove in the middle section of the concave groove (137).
9. The vacuum glazing intelligent assembly system of claim 4, wherein, The guide rail a (132) is provided with a rack on one side close to the conveying belt a (1), the rack comprises a tooth segment a (151) and a tooth segment b (152), and the tooth segment a (151) and the tooth segment b (152) are engaged with the gear (103).
Citation Information
Patent Citations
Automatic vacuum glass assembling machine and assembling method
CN111958542A
Turnover mechanism, transmission device and laminating machine for upper glass in vacuum glass lamination
CN116253154A
Glass turn -over shift unit
CN207792093U