An electromagnetic insulator spraying device and spraying method

Abstract

This invention belongs to the field of insulator manufacturing technology, specifically an electromagnetic insulator spraying device and method. Addressing the challenge that insulators, due to their diverse and irregular shapes, are difficult to spray, often resulting in uneven or incomplete coating, the invention proposes the following solution: a spraying frame with a paint tank fixedly connected inside. The paint tank contains a heating and stirring assembly. Limiting ports are formed on both outer walls of the spraying frame, and limiting posts are provided on the inner walls of both ports. A common spraying cover plate is fixedly connected to the outer walls of both limiting posts. This invention discloses an electromagnetic insulator spraying device and method that improves the spraying effect. During use, the spraying hose can be adjusted to correspond to the shape of the insulator, thereby avoiding uneven or incomplete coating and enhancing the overall spraying efficiency.

Description

Technical Field

[0001] This invention relates to the field of insulator manufacturing technology, and in particular to an electromagnetic insulator spraying device and spraying method. Background Technology

[0002] An insulator is a device installed between conductors at different potentials or between a conductor and a grounding component, capable of withstanding voltage and mechanical stress. Insulators come in many types and shapes. Although different types of insulators vary considerably in structure and appearance, they all consist of two main parts: insulating components and connecting hardware.

[0003] An insulator is a special type of insulating component that plays a crucial role in overhead power transmission lines. In the early days, insulators were primarily used on utility poles. Gradually, they evolved into the use of disc-shaped insulators suspended at one end of high-voltage power transmission towers. These discs, typically made of glass or ceramic, are used to increase creepage distance and are called insulators.

[0004] Due to the diverse appearances and irregular shapes of existing insulators during production and spraying, the spraying equipment cannot completely cover the bent areas of the insulator end faces during the spraying operation. This easily leads to uneven or incomplete spraying, which affects the spraying effect and quality, and requires secondary spraying, thus reducing work efficiency. Summary of the Invention

[0005] This invention discloses an electromagnetic insulator spraying device and its spraying method, aiming to solve the technical problem in the background art that, due to the diverse appearance and irregular shape of insulators during production spraying, the spraying device cannot completely cover the bending parts of the insulator end face during spraying operations, which easily leads to uneven or incomplete spraying, thus affecting the spraying effect and quality, and requiring secondary spraying, which affects work efficiency.

[0006] This invention proposes an electromagnetic insulator spraying device, comprising a spraying frame, a paint bucket fixedly connected inside the spraying frame, and a heating and stirring assembly inside the paint bucket. Limiting openings are provided on both outer walls of the spraying frame, and limiting posts are provided on the inner walls of both limiting openings. A common spraying cover plate is fixedly connected to the outer walls of the two limiting posts. A handle is fixedly connected to the top of the spraying cover plate. Spraying adsorption assemblies are provided on both outer walls of the spraying cover plate, and two spraying adjustment assemblies are provided on one outer wall of the spraying frame.

[0007] The system is equipped with a spray cover plate, a heating and stirring component, a spray adsorption component, and a spray adjustment component. The heating and stirring component stirs the paint during use to prevent it from solidifying when spraying stops, thus meeting the spraying requirements. The spray adsorption component adsorbs and collects excess or spilled paint, and the spray cover plate further protects the paint, improving the safety of the device. The spray adjustment component allows for adjustment of the shape of the spray hose as needed to enhance the spraying effect and quality.

[0008] In a preferred embodiment, the spraying adjustment assembly includes mounting brackets. The bottoms of two mounting brackets are fixedly connected to one outer wall of the spraying frame. Two hydraulic rods are fixedly connected to one outer wall of each of the two mounting brackets. The output ends of the two hydraulic rods on the same side are fixedly connected to the same fixed frame. Two mounting components are provided on one outer wall of each of the two fixed frames. The inner walls of the two mounting components on the same side are provided with the same spraying hose. Multiple spray nozzles are provided at equal intervals on the outer walls of the two spraying hoses. Fixed brackets are fixedly connected to the outside of each of the two fixed frames. Two mounting rods are fixedly connected to the inside of each of the two fixed brackets. Fixed clamps are movably connected to the outer walls of the four mounting rods. One outer wall of each of the four fixed clamps contacts the outer wall of the two spraying hoses. Torsion springs are sleeved on the outer walls of the four mounting rods. One end of each torsion spring is fixedly connected to the inner wall of one side of each of the two mounting brackets, and the other end of each of the four torsion springs is fixedly connected to the outer wall of one side of each of the four fixed clamps. The outer walls of the two fixed clamps on the same side are fixedly connected to the same connecting line. The outer walls of the two connectors are provided with fixed rods, and one end of each fixed rod is fixedly connected to the outer wall of one side of each of the two mounting brackets. Air pumps are fixedly connected to the inner walls of one side of each of the two mounting brackets. Connecting air pipes are fixedly connected to the output ends of the two air pumps. Fitting airbags are fixedly connected to the output ends of the two connecting air pipes. The two fitting airbags are fixedly connected to the inner walls of one side of each of the two fixed frames, and the two fitting airbags are in contact with the outer walls of the two spray hoses. The output ends of the two spray hoses are fixedly connected to the same delivery pump, and the bottom of the delivery pump is fixedly connected to the top of the paint bucket.

[0009] By incorporating a spraying adjustment component, the spraying hose can be bent and deformed according to the shape of the insulator during use to facilitate spraying operations. This improves the uniformity of spraying during device use, avoids incomplete spraying, and increases spraying effect and efficiency. Furthermore, the spraying adjustment component can fix the deformed spraying hose in place, thereby ensuring the stability of the hose shape during spraying and further enhancing the spraying effect and quality of the device.

[0010] In a preferred embodiment, a motor is fixedly connected to one outer wall of the spraying frame. The output shaft of the motor is connected to a lead screw via a coupling. One end of the lead screw is movably connected to one inner wall of the spraying frame. The same limiting rod is fixedly connected to both inner walls of the spraying frame. Two fixing plates are provided on the outer walls of the limiting rod and the lead screw. Each of the two fixing plates has a fixing seat on its opposite outer wall. Each of the two fixing seats has four through holes on its outer wall. Each of the eight through holes has a fixing member on its inner wall. Four pressure springs are fixedly connected to the inner walls of the two fixing seats. One end of each of the eight pressure springs is fixedly connected to one outer wall of each of the eight fixing members. A second motor is fixedly connected to one outer wall of one of the fixing plates. The output shaft of the second motor is connected to one outer wall of one of the fixing seats via a coupling.

[0011] In a preferred embodiment, the heating and stirring assembly includes a drive motor, which is fixedly connected to the top of the paint tank. The output shaft of the drive motor is connected to a shaft via a coupling. The shaft is located inside the paint tank, and a bottom rod is fixedly connected to the bottom end of the shaft. A stirring blade is fixedly connected to the outer wall of the shaft. Two stirring ports are opened on one side of the outer wall of the stirring blade, and two rectangular openings are opened on the top of the stirring blade, which are respectively connected to the two stirring ports. Heating control components are fixedly connected to the inner walls of the two rectangular openings, and three heating rods are fixedly connected to the bottom of the two heating control components. The six heating rods are located inside the two stirring ports, and an electric telescopic rod is fixedly connected to one side of the outer wall of the stirring blade. A cleaning frame is fixedly connected to the output end of the electric telescopic rod. Four rubber scrapers are provided on the inner wall of the connecting frame, and one side of the outer wall of the four rubber scrapers is in contact with the outer walls of the six heating rods.

[0012] By incorporating a heating and stirring component, the paint can be heated and stirred during application, preventing sedimentation and solidification during storage and ensuring the effectiveness of the spraying process. In cold weather, heating further enhances the anti-curing effect. During spraying, as paint is consumed, the electric telescopic rod drives the cleaning frame and rubber scraper to clean the outer walls of the heating rod and stirring blades, reducing paint residue and minimizing resource waste.

[0013] In a preferred embodiment, the spraying adsorption assembly includes adsorption pumps. One side of the outer wall of each of the two adsorption pumps is fixedly connected to the two side outer walls of the spraying cover plate. The input ends of the two adsorption pumps are fixedly connected to connecting pipes. The input ends of the two connecting pipes are fixedly connected to the same adsorption fitting, which is located inside the spraying cover plate and has multiple adsorption holes. The output ends of the two adsorption pumps are each provided with three delivery pipes. The two side outer walls of the spraying frame are each provided with mounting grooves. The two mounting grooves are each provided with a collection chamber. One side outer wall of each of the two collection chambers is fixedly connected with three fixing connectors. The output ends of the six delivery pipes are respectively inserted into the inner walls of the six fixing connectors.

[0014] By incorporating a spray adsorption component, the device can adsorb and collect excess or spilled paint inside the spray cover during spraying operations, thereby preventing the paint spilled after spraying from being inhaled by the human body and increasing the safety of the device during use. At the same time, the spray adsorption component can collect the paint for centralized treatment by the staff, increasing the effectiveness and safety of the device.

[0015] A method of using an electromagnetic insulator spraying device, comprising the following steps:

[0016] Step 1: When fixing, place the insulator between the two fixing plates, start motor one, motor one drives the lead screw and moves the fixing plates to fix the insulator. After fixing, close the spray cover plate with the handle.

[0017] Step 2: When using, pour paint into the paint bucket and start the drive motor. The drive motor can drive the stirring blades to stir the paint. When necessary, the heating control and heating rods can be used for heating treatment. At the same time, the electric telescopic rod can be started to drive the rubber scraper for cleaning.

[0018] Step 3: When spraying insulators, start the hydraulic rod and air pump, move the fixed frame, and at the same time unfold the fixed clamp. At this time, the airbag will cause the spraying hose to deform. After the adjustment is completed, the hydraulic rod will reset, and the fixed clamp will automatically reset to clamp and shape the spraying hose. Then, start the delivery pump to deliver the paint to the spraying hose for spraying.

[0019] Step 4: While the insulator is being sprayed, start the adsorption pump. The adsorption pump sucks in the excess sprayed paint into the adsorption tube and then transports it to the collection chamber through the connecting pipe and the conveying pipe.

[0020] Step 5: After spraying is completed, open the spraying cover. At this time, the delivery pipe is separated from the fixed joint. Remove the collection bin for processing, and at the same time, remove the insulator for collection.

[0021] As can be seen from the above, the electromagnetic insulator spraying device provided by the present invention has the function of improving the spraying effect. During use, the spraying hose can be adjusted so that the spraying hose corresponds to the shape of the insulator, thereby avoiding uneven spraying or incomplete spraying during spraying and increasing the spraying effect of the device. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the overall structure of an electromagnetic insulator spraying device proposed in this invention;

[0023] Figure 2 This is a schematic diagram of the combined structure of the limiting port and the motor of the electromagnetic insulator spraying device proposed in this invention;

[0024] Figure 3 This is a schematic diagram of the combined structure of the fixing plate and the limiting rod of the electromagnetic insulator spraying device proposed in this invention;

[0025] Figure 4 This is a schematic diagram of the spraying adjustment component structure of an electromagnetic insulator spraying device proposed in this invention;

[0026] Figure 5 This is a schematic diagram of the fixed clamp and air pump combination structure of an electromagnetic insulator spraying device proposed in this invention;

[0027] Figure 6 This is a schematic diagram of the heating and stirring assembly structure of an electromagnetic insulator spraying device proposed in this invention;

[0028] Figure 7 This is a schematic diagram of the spraying adsorption component structure of an electromagnetic insulator spraying device proposed in this invention;

[0029] Figure 8 This is a schematic diagram of the combination structure of the fixing seat and fixing component of the electromagnetic insulator spraying device proposed in this invention.

[0030] In the diagram: 1. Spraying frame; 2. Spraying cover plate; 3. Handle; 4. Heating and stirring assembly; 401. Drive motor; 402. Electric telescopic rod; 403. Cleaning frame; 404. Rubber scraper; 405. Stirring blade; 406. Shaft; 407. Base rod; 408. Heating rod; 409. Heating control component; 5. Paint bucket; 6. Limiting post; 7. Limiting port; 8. Motor 1; 9. Spraying adsorption assembly; 901. Adsorption pump; 902. Connecting pipe; 903. Adsorption hole; 904. Adsorption fitting; 905. Conveying pipe; 906. Collection bin; 907. Fixed joint; 10. Conveying pump ; 11. Limiting rod; 12. Lead screw; 13. Motor II; 14. Fixing plate; 15. Spraying adjustment assembly; 1501. Mounting bracket; 1502. Hydraulic rod; 1503. Spraying hose; 1504. Spraying nozzle; 1505. Mounting component; 1506. Fixing clamp; 1507. Torsion spring; 1508. Fitting airbag; 1509. Mounting rod; 1510. Connecting air pipe; 1511. Fixing frame; 1512. Air pump; 1513. Fixing rod; 1514. Connecting wire; 1515. Fixing bracket; 16. Fixing seat; 17. Through hole; 18. Fixing component; 19. Pressure spring. Detailed Implementation

[0031] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.

[0032] The electromagnetic insulator spraying device disclosed in this invention is mainly used in scenarios where insulators have diverse and irregular appearances, making them inconvenient to spray and prone to uneven or incomplete spraying.

[0033] Reference Figure 1-8 An electromagnetic insulator spraying device includes a spraying frame 1, a paint tank 5 fixedly connected inside the spraying frame 1, and a heating and stirring assembly 4 installed inside the paint tank 5. Limiting ports 7 are opened on both outer walls of the spraying frame 1, and limiting posts 6 are installed on the inner walls of both limiting ports 7. The same spraying cover plate 2 is fixedly connected to the outer walls of the two limiting posts 6. A handle 3 is fixedly connected to the top of the spraying cover plate 2. Spraying adsorption assemblies 9 are installed on both outer walls of the spraying cover plate 2, and two spraying adjustment assemblies 15 are installed on one outer wall of the spraying frame 1.

[0034] Specifically, the heating and stirring component 4 can stir the paint during use to prevent the paint from solidifying when spraying stops, thus meeting the spraying requirements; the spraying adsorption component 9 can adsorb and collect excess or spilled paint, and the spraying cover plate 2 can further block and protect, improving the safety of the device; the spraying adjustment component 15 can adjust the shape of the spraying hose 1503 as needed during use to increase its spraying effect and quality.

[0035] Reference Figure 2 , Figure 3 , Figure 4 and Figure 5 In a preferred embodiment, the spraying adjustment assembly 15 includes mounting brackets 1501. The bottoms of both mounting brackets 1501 are fixedly connected to one outer wall of the spraying frame 1. Two hydraulic rods 1502 are fixedly connected to one outer wall of each of the two mounting brackets 1501. The output ends of the two hydraulic rods 1502 on the same side are fixedly connected to the same fixing frame 1511. Two mounting parts 1505 are provided on one outer wall of each of the two fixing frames 1511. The inner walls of the two mounting parts 1505 on the same side are provided with the same... A spraying hose 1503 and two spraying hoses 1503 have multiple spraying nozzles 1504 evenly spaced on their outer walls. Two fixing frames 1511 are each fixedly connected to a fixing bracket 1515. Two mounting rods 1509 are fixedly connected to the inside of each fixing bracket 1515. Fixing plates 1506 are rotatably connected to the outer walls of the four mounting rods 1509. One side of the outer wall of each fixing plate 1506 contacts the outer wall of one of the two spraying hoses 1503. A torsion spring is fitted onto the outer wall of each of the four mounting rods 1509. 1507, one end of each of the four torsion springs 1507 is fixedly connected to one side of the inner wall of two mounting brackets 1501, and the other end of each of the four torsion springs 1507 is fixedly connected to one side of the outer wall of each of the four fixing plates 1506. The outer walls of the two fixing plates 1506 on the same side are fixedly connected to the same connecting line 1514. The outer walls of both connectors are provided with fixing rods 1513, one end of each fixing rod 1513 is fixedly connected to one side of the outer wall of each of the two mounting brackets 1501; the inner walls of the two mounting brackets 1501 are fixedly connected to... There is an air pump 1512, and the output ends of the two air pumps 1512 are fixedly connected to the connecting air pipes 1510. The output ends of the two connecting air pipes 1510 are fixedly connected to the fitting airbags 1508. The two fitting airbags 1508 are respectively fixedly connected to the inner wall of one side of the two fixed frames 1511, and the two fitting airbags 1508 are respectively in contact with the outer wall of the two spraying hoses 1503. The output ends of the two spraying hoses 1503 are fixedly connected to the same delivery pump 10, and the bottom of the delivery pump 10 is fixedly connected to the top of the paint bucket 5.

[0036] Specifically, during spraying, the hydraulic rod 1502 and air pump 1512 are activated. The hydraulic rod 1502 moves the fixed frame 1511, at which time the fixed rod 1513 pulls and tightens the connecting line 1514, causing the fixed clamp 1506 to unfold under the action of the connecting line 1514. When the spraying hose 1503 approaches the insulator, the air pump 1512 inflates the contact airbag 1508 through the connecting air pipe 1510, thereby allowing the spraying hose 1503 to... When the outer wall of 503 is in contact with the outer wall of the insulator, the hydraulic rod 1502 drives the fixed frame 1511 to reset, thereby loosening the connecting wire 1514. Then, under the action of the torsion spring 1507, the fixed clamp 1506 clamps and shapes the spraying hose 1503 to prevent it from deforming. At this time, the delivery pump 10 is started, and the paint is delivered to the spraying hose 1503 through the delivery pump 10, and the insulator is sprayed through the spray nozzle 1504.

[0037] In specific application scenarios, the spraying adjustment component 15 is suitable for the spraying process in insulator production. That is, the spraying adjustment component 15 can bend and deform the spraying hose 1503 according to the shape of the insulator during use to facilitate the spraying operation, improve the uniformity of spraying during use, and avoid incomplete spraying, thereby increasing the spraying effect and efficiency. At the same time, the spraying adjustment component 15 can fix the deformed spraying hose 1503, thereby ensuring the stability of its hose shape during the spraying process, further increasing the spraying effect and quality of the device.

[0038] Reference Figure 2 , Figure 3 and Figure 8 In a preferred embodiment, a motor 8 is fixedly connected to one outer wall of the spraying frame 1. The output shaft of the motor 8 is connected to a lead screw 12 via a coupling. One end of the lead screw 12 is rotatably connected to one inner wall of the spraying frame 1. The same limiting rod 11 is fixedly connected to both inner walls of the spraying frame 1. Two fixing plates 14 are provided on the outer walls of the limiting rod 11 and the lead screw 12. Fixing seats 16 are provided on the opposite outer walls of the two fixing plates 14. Four through holes 17 are opened on the outer walls of the two fixing seats 16. Fixing members 18 are provided on the inner walls of the eight through holes 17. Four pressure springs 19 are fixedly connected to the inner walls of the two fixing seats 16. One end of the eight pressure springs 19 is fixedly connected to one outer wall of the eight fixing members 18. A motor 13 is fixedly connected to one outer wall of one fixing plate 14. The output shaft of the motor 13 is connected to one outer wall of one fixing seat 16 via a coupling.

[0039] Specifically, before spraying, the insulator is placed between two fixed plates 14. The motor 8 is started, and the motor 8 drives the lead screw 12 to rotate, which in turn causes the lead screw 12 to move the fixed plate 14 to the opposite side until the rod on the insulator contacts the fixed seat 16. The rod is then fixed by the fixing member 18 through the pressure spring 19, thereby fixing the insulator. During spraying, the motor 13 is started to drive the insulator to rotate.

[0040] Reference Figure 1 , Figure 2 and Figure 6 In a preferred embodiment, the heating and stirring assembly 4 includes a drive motor 401, which is fixedly connected to the top of the paint tank 5. The output shaft of the drive motor 401 is connected to a shaft 406 via a coupling. The shaft 406 is located inside the paint tank 5. A bottom rod 407 is fixedly connected to the bottom end of the shaft 406, and a stirring blade 405 is fixedly connected to the outer wall of the shaft 406. Two stirring ports are opened on one side of the outer wall of the stirring blade 405, and two rectangular openings are opened on the top of the stirring blade 405. The two rectangular openings are respectively connected to two stirring ports. The mixing ports are connected; heating control components 409 are fixedly connected to the inner walls of the two rectangular ports, and three heating rods 408 are fixedly connected to the bottom of the two heating control components 409. The six heating rods 408 are located inside the two mixing ports respectively, and an electric telescopic rod 402 is fixedly connected to one side of the outer wall of the mixing blade 405. A cleaning frame 403 is fixedly connected to the output end of the electric telescopic rod 402. Four rubber scrapers 404 are provided on the inner wall of the connecting frame, and one side of the outer wall of the four rubber scrapers 404 contacts the outer wall of the six heating rods 408 respectively.

[0041] Specifically, during and between spraying operations, the drive motor 401 is activated, which in turn rotates the shaft 406, thereby rotating the stirring blade 405 and the bottom rod 407 to prevent the paint from solidifying. During use, the electric telescopic rod 402 moves the cleaning frame 403, which in turn moves the rubber scraper 404 to scrape away the paint adhering to the stirring blade 405 and the outer wall of the heating rod 408. In winter, when temperatures are low, the heating control element 409 activates the heating rod 408 to further enhance the anti-solidification effect of the device.

[0042] In specific application scenarios, the heating and stirring component 4 is suitable for paint spraying and intermittent spraying processes. That is, the heating and stirring component 4 can heat and stir the paint during the application process, thereby preventing the paint from settling and solidifying, thus ensuring the spraying effect of the device. In cold weather, heating can further improve the anti-curing and solidification effect of the device. During spraying, as the paint is consumed, the electric telescopic rod 402 can drive the cleaning frame 403 and the rubber scraper 404 to clean the outer wall of the heating rod 408 and the stirring blade 405, reducing paint residue and reducing resource waste.

[0043] Reference Figure 1 , Figure 2 and Figure 7 In a preferred embodiment, the spray adsorption assembly 9 includes adsorption pumps 901. The outer walls of two adsorption pumps 901 are fixedly connected to the outer walls of the two sides of the spray cover plate 2. The input ends of the two adsorption pumps 901 are fixedly connected to connecting pipes 902. The input ends of the two connecting pipes 902 are fixedly connected to the same adsorption fitting 904. The adsorption fitting 904 is located inside the spray cover plate 2, and multiple adsorption holes 903 are opened inside the adsorption fitting 904. The output ends of the two adsorption pumps 901 are each provided with three conveying pipes 905. The outer walls of the two sides of the spray frame 1 are each provided with mounting grooves. The interior of the two mounting grooves is provided with collection chambers 906. The outer walls of the two collection chambers 906 are each fixedly connected to three fixing connectors 907. The output ends of the six conveying pipes 905 are respectively inserted into the inner walls of the six fixing connectors 907.

[0044] Specifically, during the spraying process, the spray cover 2 is closed. At this time, the delivery pipe 905 is connected to the fixed connector 907, and the adsorption pump 901 is started. The adsorption pump 901 draws in air, and the adsorption pipe 904 can adsorb and collect the various mist-like coatings inside the spray cover 2. The adsorption pipe 902 is then used to transport the coatings to the adsorption pump 901. Simultaneously, the adsorption pump 901 transports the coatings to the delivery pipe 905, and then to the collection chamber 906 for collection. After the spraying is completed, when the spray cover 2 is opened, the delivery pipe 905 can be separated from the fixed connector 907, which makes it easier for the staff to process the coatings inside the collection chamber 906.

[0045] In specific application scenarios, the spray adsorption component 9 is suitable for the insulator spraying process. That is, the spray adsorption component 9 can adsorb and collect excess or spilled paint inside the spray cover plate 2 when the device is spraying, thereby preventing the paint spilled after spraying from being inhaled by the human body, thus increasing the safety of the device during use. At the same time, the spray adsorption component 9 can collect the paint for centralized treatment by the staff, which increases the effectiveness and safety of the device.

[0046] A method of using an electromagnetic insulator spraying device, comprising the following steps:

[0047] Step 1: During fixing, place the insulator between the two fixing plates 14, start the motor 8, the motor 8 drives the lead screw 12 to rotate, thereby moving the fixing plates 14 to the opposite side until the rod on the insulator contacts the fixing seat 16, and the pressure spring 19 drives the fixing part 18 to fix the rod, thereby fixing the insulator. After fixing, close the spray cover plate 2 by using the handle 3.

[0048] Step 2: When in use, start the drive motor 401, which drives the shaft 406 to rotate, thereby driving the stirring blade 405 and the bottom rod 407 to rotate. At the same time, the electric telescopic rod 402 drives the cleaning frame 403 and the rubber scraper 404 to move, thereby scraping off the paint adhering to the outer wall of the stirring blade 405 and the heating rod 408. In winter when the temperature is low, the heating rod 408 is activated by the heating control component 409 to heat it.

[0049] Step 3: During spraying, activate the hydraulic rod 1502 and air pump 1512. The hydraulic rod 1502 moves the fixed frame 1511, at which time the fixed rod 1513 pulls and tightens the connecting line 1514, causing the fixed clamp 1506 to unfold under the action of the connecting line 1514. When the spraying hose 1503 approaches the insulator, the air pump 1512 inflates the contact airbag 1508 through the connecting air pipe 1510, thereby making the outer wall of the spraying hose 1503 contact the insulator. When the outer walls are in contact, the hydraulic rod 1502 drives the fixed frame 1511 to reset, thereby loosening the connecting wire 1514. Then, under the action of the torsion spring 1507, the fixed clamp 1506 clamps and shapes the spraying hose 1503. At this time, the delivery pump 10 is started, and the paint is delivered to the spraying hose 1503 through the delivery pump 10. The insulator is then sprayed through the spray nozzle 1504. During the spraying process, the motor 13 is started to drive the insulator to rotate.

[0050] Step 4: While the insulator is being sprayed, the delivery pipe 905 is connected to the fixed joint 907, and the adsorption pump 901 is started. At this time, the adsorption pipe 904 can adsorb and collect the various mist coatings inside the spray cover plate 2, and transport them to the adsorption pump 901 through the connecting pipe 902. At the same time, the adsorption pump 901 transports them to the delivery pipe 905, and then to the collection bin 906 for collection.

[0051] Step 5: After spraying is completed, open the spraying cover plate 2. At this time, the delivery pipe 905 is separated from the fixed joint 907. Remove the collection chamber 906 for processing, and at the same time remove the insulator for collection.

[0052] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.

Claims

1. An electromagnetic insulator spraying device, comprising a spraying frame (1), characterized in that, The spray frame (1) is fixedly connected to a paint bucket (5), and a heating and stirring assembly (4) is installed inside the paint bucket (5). Limiting ports (7) are opened on both outer walls of the spray frame (1). Limiting posts (6) are installed on the inner walls of both limiting ports (7). The same spray cover plate (2) is fixedly connected to the outer walls of the two limiting posts (6). A handle (3) is fixedly connected to the top of the spray cover plate (2). Spray adsorption assemblies (9) are installed on both outer walls of the spray cover plate (2). Two spray adjustment assemblies are installed on one outer wall of the spray frame (1). Component (15); The spraying adjustment assembly (15) includes a mounting bracket (1501), the bottom of which is fixedly connected to one side outer wall of the spraying frame (1), and two hydraulic rods (1502) are fixedly connected to one side outer wall of each of the two mounting brackets (1501). The output ends of the two hydraulic rods (1502) on the same side are fixedly connected to the same fixed frame (1511), and two mounting parts (1505) are provided on one side outer wall of each of the two fixed frames (1511). The inner walls of the two mounting parts (1505) on the same side are provided with the same The two spray hoses (1503) have multiple spray nozzles (1504) evenly spaced on their outer walls. Each of the two fixed frames (1511) is fixedly connected to a fixing bracket (1515). Each fixing bracket (1515) has two mounting rods (1509) fixedly connected to its interior. The outer walls of the four mounting rods (1509) are movably connected to fixing plates (1506). One side of the outer wall of each fixing plate (1506) contacts the outer wall of the two spray hoses (1503), and the outer walls of the four mounting rods (1509) are... Each is fitted with a torsion spring (1507). One end of each of the four torsion springs (1507) is fixedly connected to the inner wall of one side of the two fixed brackets (1515). The other end of each of the four torsion springs (1507) is fixedly connected to the outer wall of one side of the four fixed clamps (1506). The outer walls of the two fixed clamps (1506) on the same side are fixedly connected to the same connecting line (1514). The outer walls of the two connecting lines (1514) are provided with fixed rods (1513). One end of each of the two fixed rods (1513) is fixedly connected to the outer wall of one side of the two mounting brackets (1501).Air pumps (1512) are fixedly connected to the inner walls of one side of each of the two mounting brackets (1501). Connecting air pipes (1510) are fixedly connected to the output ends of both air pumps (1512). Fitting airbags (1508) are fixedly connected to the output ends of both connecting air pipes (1510). The two fitting airbags (1508) are respectively fixedly connected to the inner walls of one side of each of the two fixed frames (1511), and each fitting airbag (1508) is in contact with the outer walls of each of the two spray hoses (1503). The output ends of the two spray hoses (1503) are fixedly connected to the same delivery pump (10), and the bottom of the delivery pump (10) is fixedly connected to the top of the paint bucket (5).

2. The electromagnetic insulator spraying device according to claim 1, characterized in that, A motor (8) is fixedly connected to one side of the outer wall of the spraying frame (1). The output shaft of the motor (8) is connected to a lead screw (12) via a coupling. One end of the lead screw (12) is movably connected to one side of the inner wall of the spraying frame (1). The same limiting rod (11) is fixedly connected to the inner walls of both sides of the spraying frame (1). Two fixing plates (14) are provided on the outer walls of the limiting rod (11) and the lead screw (12). Fixing seats (16) are provided on the opposite side of the outer walls of the two fixing plates (14). The outer wall of each of the eight through holes (17) is provided with four through holes (17), and the inner wall of each of the eight through holes (17) is provided with a fastener (18). The inner wall of each of the two fixed seats (16) is fixedly connected with four pressure springs (19). One end of each of the eight pressure springs (19) is fixedly connected to one side of the outer wall of each of the eight fasteners (18). One side of the outer wall of one of the fixed plates (14) is fixedly connected with a motor (13). The output shaft of the motor (13) is connected to one side of the outer wall of one of the fixed seats (16) through a coupling.

3. The electromagnetic insulator spraying device according to claim 2, characterized in that, The heating and stirring assembly (4) includes a drive motor (401), which is fixedly connected to the top of the paint tank (5). The output shaft of the drive motor (401) is connected to a shaft (406) via a coupling. The shaft (406) is located inside the paint tank (5). A bottom rod (407) is fixedly connected to the bottom end of the shaft (406), and a stirring blade (405) is fixedly connected to the outer wall of the shaft (406). Two stirring ports are opened on one side of the outer wall of the stirring blade (405), and two rectangular openings are opened on the top of the stirring blade (405). The two rectangular openings are respectively connected to the two stirring ports.

4. The electromagnetic insulator spraying device according to claim 3, characterized in that, Heating control components (409) are fixedly connected to the inner walls of the two rectangular openings. Three heating rods (408) are fixedly connected to the bottom of the two heating control components (409). The six heating rods (408) are located inside the two stirring ports respectively. An electric telescopic rod (402) is fixedly connected to one side of the outer wall of the stirring blade (405). A cleaning frame (403) is fixedly connected to the output end of the electric telescopic rod (402). The inner wall of the cleaning frame (403) is provided with four rubber scrapers (404). One side of the outer wall of the four rubber scrapers (404) is in contact with the outer wall of the six heating rods (408) respectively.

5. The electromagnetic insulator spraying device according to claim 4, characterized in that, The spray adsorption assembly (9) includes an adsorption pump (901). The outer walls of the two adsorption pumps (901) are fixedly connected to the outer walls of the two sides of the spray cover plate (2). The input ends of the two adsorption pumps (901) are fixedly connected to a connecting pipe (902). The input ends of the two connecting pipes (902) are fixedly connected to the same adsorption tube (904). The adsorption tube (904) is located inside the spray cover plate (2), and multiple adsorption holes (903) are opened inside the adsorption tube (904).

6. The electromagnetic insulator spraying device according to claim 5, characterized in that, The output ends of the two adsorption pumps (901) are each provided with three delivery pipes (905), and the outer walls on both sides of the spray frame (1) are provided with mounting grooves. The interior of the two mounting grooves is provided with collection chambers (906). The outer walls on one side of the two collection chambers (906) are fixedly connected with three fixed connectors (907). The output ends of the six delivery pipes (905) are respectively inserted into the inner walls of the six fixed connectors (907).

7. A method of using an electromagnetic insulator spraying device, comprising using an electromagnetic insulator spraying device as described in claim 6, characterized in that, Includes the following steps: Step 1: When fixing, place the insulator between the two fixing plates (14), start the motor (8), the motor (8) drives the lead screw (12) and causes the fixing plate (14) to move to fix the insulator. After fixing, close the spray cover plate (2) by the handle (3). Step 2: When using, inject paint into the paint bucket (5) and start the drive motor (401). The drive motor (401) can drive the stirring blade (405) to stir the paint. When needed, the heating control component (409) and the heating rod (408) can be used for heating treatment. At the same time, the electric telescopic rod (402) is started to drive the rubber scraper (404) for cleaning. Step 3: When spraying the insulator, start the hydraulic rod (1502) and the air pump (1512), move the fixed frame (1511), and at the same time, the fixed clamp (1506) unfolds. At this time, the airbag (1508) drives the spraying hose (1503) to deform. After the adjustment is completed, the hydraulic rod (1502) resets, and at the same time, the fixed clamp (1506) automatically resets to clamp and shape the spraying hose (1503), and starts the delivery pump (10) to deliver the paint to the spraying hose (1503) for spraying. Step 4: While the insulator is being sprayed, the adsorption pump (901) is started. The adsorption pump (901) sucks in the excess spray paint into the adsorption pipe (904) and then transports it to the collection bin (906) through the connecting pipe (902) and the conveying pipe (905). Step 5: After the spraying is completed, open the spraying cover plate (2). At this time, the delivery pipe (905) is separated from the fixed joint (907). Remove the collection bin (906) for processing, and at the same time remove the insulator for collection.

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