A spinning device for Bianstone fibers and its application method

Abstract

This invention discloses a spinning device for Bianstone fiber and its usage method, relating to the technical field of spinning equipment. It includes an extruder, with a heating furnace mounted on its surface for heating the extruder, and a first electric motor for powering the extruder mounted on one side. A mixing box is mounted above the extruder, and a spinning box for spinning is mounted on the side of the extruder away from the first electric motor. A winding box is mounted on the side of the spinning mechanism away from the spinning tube. Supports are mounted on both the first and second winding rollers. This invention reduces the likelihood of fiber breakage during use, maintaining high efficiency in Bianstone fiber production. The produced Bianstone fiber contains a high amount of Bianstone, possessing beneficial effects such as calming the mind, regulating Qi and blood, and clearing meridians. Furthermore, the production process is compact and the usage method is simple.

Description

Technical Field

[0001] This invention relates to the field of spinning equipment technology, specifically to a spinning device for Bianstone fibers and its method of use. Background Technology

[0002] Traditional Chinese medicine believes that high-quality Bian stone has the effects of calming the mind, regulating qi and blood, and unblocking meridians, making it a superior material for processing and manufacturing medical devices. Bian stone achieves some therapeutic and health-preserving effects through microcrystalline, infrared, and pulsed wavelengths. It relies on its inherent energy to stimulate the body's potential, but proper application is also crucial. Bian stone is non-radioactive and harmless to the human body.

[0003] Bianstone fiber is a new type of functional fiber material, widely used in underwear, bedding, sportswear, children's clothing, socks, etc. Existing Bianstone fiber spinning equipment is prone to fiber breakage during production, resulting in a high failure rate. At the same time, the Bianstone fiber produced by ordinary spinning equipment has a low Bianstone content and insufficient functionality.

[0004] Therefore, in view of this, we have studied and improved the existing structure and its shortcomings, and proposed a spinning equipment for Bianstone fiber and its usage method. Summary of the Invention

[0005] The purpose of this invention is to provide a spinning device for Bianstone fibers and a method for using it, so as to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a spinning device for Bianstone fiber and a method for using the same, comprising an extruder, wherein a heating furnace for heating the extruder is mounted on the surface of the extruder, and a first electric motor for providing power to the extruder is mounted on one side of the extruder, wherein...

[0007] A mixing hopper is installed above the extruder, with its bottom extending into the extruder. A metering pump is also installed at the connection between the extruder and the mixing hopper.

[0008] A spinning box for spinning is installed on the side of the extruder away from the first motor, and a spinning tube is installed on the side of the spinning box away from the extruder. At the same time, a spinneret is connected to the end of the spinning tube away from the spinning box.

[0009] A winding box is installed on the side of the spinning mechanism away from the spinning tube, and a first winding roller and a second winding roller, which are respectively installed inside the winding box, are opposed to each other. Each of the first winding roller and the second winding roller is equipped with a support bracket.

[0010] A cooling box for cooling the Bianstone fibers is installed on the side of the winding box away from the spinning mechanism, and a first support frame is installed on the side of the cooling box away from the winding box. At the same time, several drawing rollers are longitudinally distributed inside the first support frame, and a third motor is installed inside each drawing roller. A drawing box is installed on the side of the first support frame away from the cooling box, and a second support frame is installed on the side of the drawing box away from the first support frame. A take-up roller is installed inside the second support frame, and a fourth motor is installed inside the take-up roller.

[0011] Furthermore, the extruder is equipped with an extrusion box, and an extrusion screw is installed inside the extrusion box. A connecting shaft is installed at one end of the extrusion screw, and the extrusion screw is rotatably connected to the first motor through the connecting shaft.

[0012] Furthermore, the delivery pump is equipped with a connecting pipe for connecting to the inside of the mixing tank.

[0013] Furthermore, a foldable lid is installed on the top of the mixing box for feeding materials, and a vibration motor that acts on the inside of the mixing box is installed on the surface of the mixing box. A feeding pipe for connecting to an extruder is installed at the bottom of the mixing box.

[0014] Furthermore, a stirring rod is installed inside the mixing box, and side shafts are installed on both sides of the stirring rod. Stirring blades are installed on the side shafts, and a second motor for driving the stirring rod to rotate is installed at one end of the stirring rod.

[0015] Furthermore, the spinning box is equipped with multiple spinning pumps for measuring the spinning process, and each spinning pump has a corresponding spinning head installed at its output end. The output end of the spinning head is connected to the spinneret mechanism through a spinning tube.

[0016] Furthermore, the spinneret mechanism includes a spinneret plate, and a plurality of rotary valves are mounted on the surface of the spinneret plate, with a spinneret head mounted on each rotary valve.

[0017] Furthermore, an upper water inlet pipe is installed on the upper part of the cooling box wall, and a lower water outlet pipe is installed on the lower part of the cooling box wall. At the same time, valves for controlling water flow are installed inside both the upper water inlet pipe and the lower water outlet pipe. A rotating cylinder is installed inside the cooling box.

[0018] Furthermore, the surface of the rotating cylinder is provided with spray holes, and ball bearings are installed between the cooling box and the rotating cylinder. A motor is installed on the inner wall of the rotating cylinder, and the output end of the motor is tightly fitted with the inner wall of the rotating cylinder through a rotating shaft to drive the rotating cylinder to rotate. A positioning shaft is installed at the center of the rotating cylinder, and cooling channels are arranged in an array around the positioning shaft.

[0019] A method for spinning Bianstone fibers, the spinning method comprising the following steps:

[0020] Step 1: First, open the foldable box cover and put the sliced ​​Bianstone polyester resin and the raw materials for spinning into the mixing box. Then, the second motor drives the stirring blade to rotate through the stirring rod and side shaft to stir the raw materials inside the mixing box. After stirring, the raw materials are transported to the inside of the extruder through the feeding pipe and connecting pipe via the conveying pump.

[0021] Step 2: The raw material is heated by a heating furnace in the extrusion box inside the extruder to form a molten raw material. Then, the first motor drives the extrusion screw to rotate through the connecting shaft, so that the molten raw material is spun from the side of the extrusion box near the spinning box inside the spinning box.

[0022] Step 3: The spinning pump inside the spinning box controls the amount of spinning. Then, the spinning head is used to make the molten raw material enter the spinning mechanism through the spinning tube. Then, the spinning head on the spinning plate sprays out the spun Bianstone fiber. The rotary valve allows the spinning head to rotate.

[0023] Step 4: The Bianstone fibers are collected by winding them onto the first and second winding rollers respectively. Then, the Bianstone fibers are drawn into the cooling box for cooling. During cooling, the Bianstone fibers pass through the cooling channel inside the rotating drum, while water flows into the cooling box from the upper water inlet pipe, enters the cooling channel through the spray holes on the surface of the rotating drum, and cools the Bianstone fibers. Then, the cooled water is discharged through the lower water outlet pipe. During the cooling process, the motor drives the rotating drum to rotate, making the airflow inside the rotating drum more uniform.

[0024] Step 5: The cooled Bianstone fiber is drawn to the drawing roller, and then drawn from the drawing roller into the drawing box for stretching. The third motor provides power to the drawing roller. After stretching is completed, it is drawn from the inside of the drawing box to the take-up roller inside the second support frame for collection. The fourth motor provides power to the take-up roller.

[0025] This invention provides a spinning device for Bianstone fiber and its usage method, which has the following beneficial effects: during use, it is not easy for the fibers to break, maintaining high efficiency in the production of Bianstone fiber. At the same time, the produced Bianstone fiber contains a high amount of Bianstone, which has good effects of calming the mind, regulating qi and blood, and clearing the meridians. In addition, the production process is compact and the usage method is simple.

[0026] This application collects Bianstone fibers by winding them onto the first and second winding rollers respectively. The Bianstone fibers are then drawn into the cooling box for cooling. During cooling, the Bianstone fibers pass through the cooling channel inside the rotating cylinder, while water flows into the cooling box from the upper water inlet pipe, enters the cooling channel through the spray holes on the surface of the rotating cylinder, and cools the Bianstone fibers. The cooled water is then discharged through the lower water outlet pipe. During the cooling process, the motor drives the rotating cylinder to rotate, making the airflow inside the rotating cylinder more uniform.

[0027] In this application, the cooled Bianstone fibers are drawn to the drawing roller, and then drawn from the drawing roller into the drawing box for stretching. The third motor provides power to the drawing roller. After stretching is completed, the fibers are drawn from the drawing box into the take-up roller inside the second support frame for collection. The fourth motor provides power to the take-up roller. Attached Figure Description

[0028] Figure 1 This is a schematic diagram of the overall main structure of a spinning device for Bianstone fiber according to the present invention;

[0029] Figure 2 This is a schematic diagram of the internal structure of the extruder in a spinning device for Bianstone fiber according to the present invention.

[0030] Figure 3 This is a schematic diagram of the internal structure of the mixing box of a spinning device for Bianstone fiber according to the present invention.

[0031] Figure 4 This is a schematic diagram of the internal structure of the spinning box in a spinning device for Bianstone fiber according to the present invention.

[0032] Figure 5 This is a three-dimensional structural schematic diagram of the spinneret of a spinning device for Bianstone fiber according to the present invention;

[0033] Figure 6 This is a schematic diagram of the internal structure of the cooling box of a spinning device for Bianstone fiber according to the present invention.

[0034] In the diagram: 1. Extruder; 101. Extrusion box; 102. Extrusion screw; 103. Connecting shaft; 2. Heating furnace; 3. First electric motor; 4. Mixing box; 401. Vibrating motor; 402. Box cover; 403. Feeding pipe; 404. Stirring rod; 405. Side shaft; 406. Stirring blade; 407. Second electric motor; 5. Quantitative conveying pump; 501. Connecting pipe; 6. Spinning box; 601. Spinning pump; 602. Spinning head; 7. Spinning tube; 8. Spinneret mechanism; 801. Spinneret; 802. 1. Rotary valve; 803. Spinneret; 9. Winding box; 10. Support; 11. First winding roller; 12. Second winding roller; 13. Cooling box; 1301. Upper water inlet pipe; 1302. Lower water outlet pipe; 1303. Rotating drum; 1304. Ball bearing; 1305. Motor; 1306. Positioning shaft; 1307. Cooling channel; 14. First support frame; 15. Drawing roller; 1501. Third motor; 16. Drawing box; 17. Second support frame; 18. Take-up roller; 1801. Fourth motor. Detailed Implementation

[0035] Please see Figures 1 to 6 The present invention provides a technical solution: a spinning device for Bianstone fiber and a method for using it, comprising an extruder 1, wherein a heating furnace 2 for heating the extruder 1 is mounted on the surface of the extruder 1, and a first electric motor 3 for providing power to the extruder 1 is mounted on one side of the extruder 1, wherein...

[0036] A mixing box 4 is installed above the extruder 1, and the bottom of the mixing box 4 extends into the interior of the extruder 1. At the same time, a quantitative conveying pump 5 is installed at the connection between the extruder 1 and the mixing box 4.

[0037] The extruder 1 is equipped with a spinning box 6 for spinning on the side away from the first motor 3, and a spinning tube 7 is installed on the side of the spinning box 6 away from the extruder 1. At the same time, the end of the spinning tube 7 away from the spinning box 6 is connected to a spinneret mechanism 8.

[0038] The spinning mechanism 8 is equipped with a winding box 9 on the side away from the spinning tube 7, and the winding box 9 is equipped with a first winding roller 11 and a second winding roller 12 that are opposite to each other. The first winding roller 11 and the second winding roller 12 are each equipped with a support bracket 10 for support.

[0039] A cooling box 13 for cooling Bianstone fibers is installed on the side of the winding box 9 away from the spinning mechanism 8. A first support frame 14 is installed on the side of the cooling box 13 away from the winding box 9. Several drawing rollers 15 are longitudinally distributed inside the first support frame 14. A third motor 1501 is installed inside each drawing roller 15. A drawing box 16 is installed on the side of the first support frame 14 away from the cooling box 13. A second support frame 17 is installed on the side of the drawing box 16 away from the first support frame 14. A take-up roller 18 is installed inside the second support frame 17. A fourth motor 1801 is installed inside the take-up roller 18.

[0040] The extruder 1 is equipped with an extrusion box 101, and an extrusion screw 102 is installed inside the extrusion box 101. At the same time, a connecting shaft 103 is installed at one end of the extrusion screw 102, and the extrusion screw 102 is rotatably connected to the first motor 3 through the connecting shaft 103.

[0041] The delivery pump 5 is equipped with a connecting pipe 501 for connecting to the inside of the mixing tank 4.

[0042] The mixing box 4 has a foldable lid 402 installed on top for feeding materials, and a vibration motor 401 that acts inside the mixing box 4 is installed on the surface of the mixing box 4. The bottom of the mixing box 4 is equipped with a feeding pipe 403 for connecting to the extruder 1.

[0043] The mixing tank 4 is equipped with a stirring rod 404, and side shafts 405 are installed on both sides of the stirring rod 404. Stirring blades 406 are installed on the side shafts 405. At the same time, a second motor 407 for driving the stirring rod 404 to rotate is installed at one end of the stirring rod 404.

[0044] The spinning box 6 is equipped with multiple spinning pumps 601 for measuring the spinning process, and each spinning pump 601 has a corresponding spinning head 602 installed at its output end. The output end of the spinning head 602 is connected to the spinneret mechanism 8 through the spinning tube 7.

[0045] The spinneret mechanism 8 includes a spinneret plate 801, and a plurality of rotary valves 802 are mounted on the surface of the spinneret plate 801. Each rotary valve 802 is equipped with a spinneret head 803.

[0046] The cooling box 13 has an upper water inlet pipe 1301 installed on the upper wall and a lower water outlet pipe 1302 installed on the lower wall. Both the upper water inlet pipe 1301 and the lower water outlet pipe 1302 are equipped with valves for controlling the water flow. The cooling box 13 has a rotating cylinder 1303 installed inside.

[0047] The surface of the rotating cylinder 1303 is provided with spray holes, and a ball bearing 1304 is installed between the cooling box 13 and the rotating cylinder 1303. A motor 1305 is installed on the inner wall of the rotating cylinder 1303, and the output end of the motor 1305 is in close contact with the inner wall of the rotating cylinder 1303 through a rotating shaft to drive the rotating cylinder 1303 to rotate. A positioning shaft 1306 is installed at the center of the rotating cylinder 1303, and cooling channels 1307 are arranged in an array around the positioning shaft 1306.

[0048] A method for spinning Bianstone fibers, the spinning method comprising the following steps:

[0049] Step 1: First, open the foldable box cover 402 and put the sliced ​​Bianstone polyester resin and the raw materials for spinning into the mixing box 4. Then, the second motor 407 drives the stirring blade 406 to rotate through the stirring rod 404 and the side shaft 405 to stir the raw materials inside the mixing box 4. After stirring, the raw materials are transported to the extruder 1 through the feeding pipe 403 and the connecting pipe 501 via the conveying pump 5.

[0050] Step 2: The raw material is heated by the heating furnace 2 in the extrusion box 101 inside the extruder 1 to form a molten raw material. Then, the first motor 3 drives the extrusion screw 102 to rotate through the connecting shaft 103, so that the molten raw material is spun inside the spinning box 6 from the side of the extrusion box 101 near the spinning box 6.

[0051] Step 3: The spinning pump 601 inside the spinning box 6 controls the amount of spinning, and then the spinning head 602 is used to make the molten raw material enter the spinning mechanism 8 through the spinning tube 7. Then the spinning head 803 on the spinning plate 801 sprays out the seed Bianstone fiber formed after spinning, and the setting of the rotary valve 802 allows the spinning head 803 to rotate.

[0052] Step 4: The Bianstone fibers are collected by winding them onto the first winding roller 11 and the second winding roller 12 respectively. Then, the Bianstone fibers are drawn into the cooling box 13 for cooling. During cooling, the Bianstone fibers pass through the cooling channel 1307 inside the rotating cylinder 1303, while water flows into the cooling box 13 from the upper water inlet pipe 1301. Water enters the cooling channel 1307 through the spray holes on the surface of the rotating cylinder 1303 to cool the Bianstone fibers. Then, the cooled water is discharged through the lower water outlet pipe 1302. During the cooling process, the motor 1305 drives the rotating cylinder 1303 to rotate, making the airflow inside the rotating cylinder 1303 more uniform.

[0053] Step 5: The cooled Bianstone fiber is drawn to the drawing roller 15, and then drawn from the drawing roller 15 to the inside of the drawing box 16 for stretching. The third motor 1501 provides power to the drawing roller 15. After stretching is completed, it is drawn from the inside of the drawing box 16 to the take-up roller 18 inside the second support frame 17 for collection. The fourth motor 1801 provides power to the take-up roller 18.

[0054] The embodiments of the present invention are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the invention to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described in order to better illustrate the principles and practical application of the invention, and to enable those skilled in the art to understand the invention and to design various embodiments with various modifications suitable for a particular purpose.

Claims

1. A spinning device for Bianstone fibers, characterized in that, Includes an extruder (1), wherein a heating furnace (2) for heating the extruder (1) is mounted on the surface of the extruder (1), and a first electric motor (3) for providing power to the extruder (1) is mounted on one side of the extruder (1); A mixing box (4) is installed above the extruder (1), and the bottom of the mixing box (4) extends into the interior of the extruder (1). At the same time, a quantitative conveying pump (5) is installed at the connection between the extruder (1) and the mixing box (4). The extruder (1) is equipped with a spinning box (6) for spinning on the side away from the first motor (3), and a spinning tube (7) is installed on the side of the spinning box (6) away from the extruder (1). At the same time, a spinning mechanism (8) is connected to the end of the spinning tube (7) away from the spinning box (6). The spinning mechanism (8) has a winding box (9) installed on the side away from the spinning tube (7), and the winding box (9) has a first winding roller (11) and a second winding roller (12) installed inside, which are opposite to each other. The first winding roller (11) and the second winding roller (12) are both equipped with supports (10). A cooling box (13) for cooling Bianstone fibers is installed on the side of the winding box (9) away from the spinning mechanism (8). A first support frame (14) is installed on the side of the cooling box (13) away from the winding box (9). Several drawing rollers (15) are longitudinally distributed inside the first support frame (14). A third motor (1501) is installed inside each drawing roller (15). A drawing box (16) is installed on the side of the first support frame (14) away from the cooling box (13). A second support frame (17) is installed on the side of the drawing box (16) away from the first support frame (14). A take-up roller (18) is installed inside the second support frame (17). A fourth motor (1801) is installed inside the take-up roller (18).

2. The spinning equipment for Bianstone fiber according to claim 1, characterized in that, The extruder (1) is equipped with an extrusion box (101) inside, and an extrusion screw (102) is installed inside the extrusion box (101). At the same time, a connecting shaft (103) is installed at one end of the extrusion screw (102), and the extrusion screw (102) is rotatably connected to the first motor (3) through the connecting shaft (103).

3. The spinning equipment for Bianstone fiber according to claim 2, characterized in that, The delivery pump (5) is equipped with a connecting pipe (501) for connecting the inside of the mixing tank (4).

4. The spinning equipment for Bianstone fiber according to claim 1, characterized in that, The mixing box (4) has a foldable lid (402) installed on top for feeding materials, and a vibration motor (401) that acts inside the mixing box (4) is installed on the surface of the mixing box (4). The bottom of the mixing box (4) is equipped with a feeding pipe (403) for connecting the extruder (1).

5. The spinning equipment for Bianstone fiber according to claim 4, characterized in that, The mixing tank (4) is equipped with a stirring rod (404), and a side shaft (405) is installed on both sides of the stirring rod (404). A stirring blade (406) is installed on the side shaft (405), and a second motor (407) for driving the stirring rod (404) to rotate is installed at one end of the stirring rod (404).

6. The spinning equipment for Bianstone fiber according to claim 1, characterized in that, The spinning box (6) is equipped with multiple spinning pumps (601) for measuring spinning, and each spinning pump (601) has a corresponding spinning head (602) installed at its output end. The output end of the spinning head (602) is connected to the spinneret mechanism (8) through the spinning tube (7).

7. The spinning equipment for Bianstone fiber according to claim 1, characterized in that, The spinneret mechanism (8) includes a spinneret plate (801), and a plurality of rotary valves (802) are mounted on the surface of the spinneret plate (801), and each rotary valve (802) is equipped with a spinneret head (803).

8. The spinning equipment for Bianstone fiber according to claim 1, characterized in that, The cooling box (13) has an upper water inlet pipe (1301) installed on the upper wall and a lower water outlet pipe (1302) installed on the lower wall. Both the upper water inlet pipe (1301) and the lower water outlet pipe (1302) are equipped with valves for controlling water flow. The cooling box (13) has a rotating cylinder (1303) installed inside.

9. The spinning equipment for Bianstone fiber according to claim 8, characterized in that, The surface of the rotating cylinder (1303) is provided with spray holes, and a ball bearing (1304) is installed between the cooling box (13) and the rotating cylinder (1303). A motor (1305) is installed on the inner wall of the rotating cylinder (1303), and the output end of the motor (1305) is tightly fitted with the inner wall of the rotating cylinder (1303) through a rotating shaft to drive the rotating cylinder (1303) to rotate. A positioning shaft (1306) is installed at the center of the interior of the rotating cylinder (1303), and cooling channels (1307) are arranged in an array around the positioning shaft (1306).

10. A spinning method for a type of Bianstone fiber as described in any one of claims 1-9, characterized in that, The spinning method includes the following steps: Step 1: First, open the foldable box cover (402) and put the sliced ​​Bianstone polyester resin and the raw materials for spinning into the mixing box (4). Then, the second motor (407) drives the stirring blade (406) to rotate through the stirring rod (404) and the side shaft (405) to stir the raw materials inside the mixing box (4). After stirring, the raw materials are transported to the inside of the extruder (1) through the feeding pipe (403) and the connecting pipe (501) via the conveying pump (5). Step 2: The raw material is heated by the heating furnace (2) in the extrusion box (101) inside the extruder (1) to form a molten raw material. Then, the first motor (3) drives the extrusion screw (102) to rotate through the connecting shaft (103), so that the molten raw material is spun inside the spinning box (6) from the side of the extrusion box (101) close to the spinning box (6). Step 3: The spinning pump (601) inside the spinning box (6) controls the amount of spinning, and then the spinning head (602) is used to make the molten raw material pass through the spinning tube (7) and enter the spinning mechanism (8). Then the spinning head (803) on the spinning plate (801) sprays out the seed stone fiber formed after spinning, and the setting of the rotary valve (802) enables the spinning head (803) to rotate. Step 4: The Bianstone fibers are collected by winding them onto the first winding roller (11) and the second winding roller (12). Then, the Bianstone fibers are drawn into the cooling box (13) for cooling. During cooling, the Bianstone fibers pass through the cooling channel (1307) inside the rotating cylinder (1303), while the water flows into the cooling box (133) from the upper water inlet pipe (1301), passes through the spray holes on the surface of the rotating cylinder (1303) and enters the cooling channel (1307) to cool the Bianstone fibers. Then, the cooled water is discharged through the lower water outlet pipe (1302). During the cooling process, the motor (1305) drives the rotating cylinder (1303) to rotate, making the airflow inside the rotating cylinder (1303) more uniform. Step 5: The cooled Bianstone fiber is drawn to the drawing roller (15), and then drawn from the drawing roller (15) to the inside of the drawing box (16) for stretching. The third motor (1501) provides power to the drawing roller (15). After stretching is completed, it is drawn from the inside of the drawing box (16) to the take-up roller (18) inside the second support frame (17) for collection. The fourth motor (1801) provides power to the take-up roller (18).

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