A paint mist filtering box with a paint mist filtering structure
By designing a paint mist filter box with a three-dimensional structure, including a staggered V-shaped plate and an S-shaped structure of porous filter materials, the paint capacity and blockage problems of existing paint mist filter boxes are solved, and the efficient and low-blocking paint mist filtering effect is achieved.
Patent Information
- Application Number
- CN202311476434.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-11-08
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2043-11-08
AI Technical Summary
The existing dry paint mist filter box has shortcomings in paint capacity and blockage. The filtration efficiency in the form of maze is low, the paint capacity is large and not easy to block, while the filtration efficiency in the form of honeycomb paper is high but the paint capacity is low and easy to block.
A paint mist filter box with a three-dimensional structure is designed, including a collision adsorption area and a filter area in the direction of the airflow forward. The collision adsorption area is composed of a V-shaped plate arranged in an interlaced manner, and the filter area is composed of a structure in which the porous filter material is reciprocated and reciprocated through the S-shaped structure.
The paint capacity of the paint fog filter box is improved, the risk of blockage is reduced, the use time is extended, the efficiency of the paint fog filtering is improved, and while ensuring the same filtration efficiency, the area volume is reduced, the difficulty of processing and assembly is reduced, and the number of spare parts is reduced.
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Figure CN117482678B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a paint mist filtering box with a paint mist filtering structure. Background Art
[0002] Painting is an important process in the automobile production process. A large amount of overspray paint mist will be generated during the painting process. Special paint mist collection facilities need to be installed under the paint spray room. At present, dry paint mist collection facilities are widely used. The principle is to guide the airflow with paint mist through the paint mist filter box, and the paint mist in the airflow is captured by the filter box.
[0003] There are two main types of existing dry paint mist filter boxes that are widely used, with the following disadvantages:
[0004] 1. The labyrinth-shaped paint mist filter box has the advantages of large paint capacity and not easy to be blocked, but it also has the disadvantage of low filtering efficiency;
[0005] 2. The honeycomb paper paint mist filter box has the advantage of high filtration efficiency, but it also has the disadvantages of low paint capacity and easy clogging. Summary of the invention
[0006] The main technical problem solved by the present invention is to provide a paint mist filter box with a paint mist filtering structure, which increases the paint capacity, is less prone to clogging, extends the service life, improves the paint mist filtering efficiency, ensures a smaller area volume under the same filtering efficiency, reduces the difficulty of processing and assembly, and reduces the number of spare parts.
[0007] In order to solve the above technical problems, a technical solution adopted by the present invention is: providing a paint mist filter box with a paint mist filter structure, including the paint mist filter structure and an external paint mist filter box;
[0008] The paint mist filtering structure is arranged in a three-dimensional structure, including a collision adsorption area and a filtering area arranged in sequence in the forward direction of the airflow;
[0009] Wherein, the collision adsorption area includes at least two rows of V-shaped plates distributed in an array;
[0010] Wherein, the opening direction of the V-shaped plate is opposite to the forward direction of the airflow;
[0011] Among them, two adjacent rows of V-shaped plates are staggered in the airflow forward direction;
[0012] Among them, in the forward direction of the airflow, the distance between two adjacent rows of V-shaped plates gradually decreases, and the width of the V-shaped plates gradually increases;
[0013] Wherein, the filtration area is composed of a porous filtration material through an S-shaped reciprocating structure;
[0014] The outer contour of the paint mist filter box is a rectangular parallelepiped, and in the forward direction of the airflow, two opposite sides of the paint mist filter box include an airflow inlet opening and an airflow outlet opening.
[0015] In a preferred embodiment of the present invention, the V-shaped plates are arranged in three rows. In the forward direction of the airflow, the first row and the third row are arranged in three rows, and the second row is arranged in two rows.
[0016] In a preferred embodiment of the present invention, in the forward direction of the airflow, the opening angle of the V-shaped plate gradually increases.
[0017] In a preferred embodiment of the present invention, the V-shaped plate is made of corrugated cardboard.
[0018] In a preferred embodiment of the present invention, the material of the filter area is a multi-layer structure composed of a honeycomb paper net and fiber filter cotton.
[0019] In a preferred embodiment of the present invention, the outer contour of the paint mist filter box is a cube, and the inner volume of the paint mist filter box is closely matched with the paint mist filter structure arranged in a three-dimensional structure.
[0020] In a preferred embodiment of the present invention, the paint mist filter box is formed by two independent rectangular blocks stacked together, the edges of the fitting surfaces are connected by pressing or gluing and sealing, and an air flow opening is formed in the middle, and the internal volumes of the two paint mist filter boxes are closely matched with the collision adsorption area and the filtration area respectively.
[0021] In a preferred embodiment of the present invention, the paint mist filter box is made of corrugated cardboard.
[0022] The beneficial effects of the present invention are: a paint mist filter box with a paint mist filtering structure pointed out by the present invention increases the paint capacity, is less likely to be clogged, extends the service life, improves the paint mist filtering efficiency, ensures a smaller area volume under the same filtering efficiency, reduces the difficulty of processing and assembly, and reduces the number of spare parts. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative work, among which:
[0024] Figure 1 It is an isometric schematic diagram of a paint mist filtering structure of a preferred embodiment of a paint mist filtering box with a paint mist filtering structure of the present invention;
[0025] Figure 2It is a side view schematic diagram of a paint mist filtering structure of a preferred embodiment of a paint mist filtering box with a paint mist filtering structure of the present invention;
[0026] Figure 3 It is an isometric schematic diagram of a preferred embodiment of a paint mist filtering box with a paint mist filtering structure of the present invention;
[0027] Figure 4 yes Figure 3 A cross-sectional schematic diagram of
[0028] Figure 5 yes Figure 4 A schematic side view of a cross section of
[0029] Figure 6 It is an isometric cross-sectional view of another preferred embodiment of a paint mist filtering box with a paint mist filtering structure of the present invention;
[0030] Figure 7 yes Figure 6 Schematic side view of . DETAILED DESCRIPTION
[0031] The technical solutions in the embodiments of the present invention are described clearly and completely below. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0032] See also Figure 1 Combination Figure 2-Figure 7 As shown, the embodiment of the present invention includes:
[0033] A paint mist filtering box with a paint mist filtering structure comprises a paint mist filtering structure 1 and a paint mist filtering box 2 outside the structure.
[0034] Among them, Figure 1-Figure 2 As shown, the paint mist filtering structure 1 is arranged in a three-dimensional structure, including a collision adsorption area 11 and a filtering area 12 which are arranged in sequence in the forward direction of the airflow 3.
[0035] A collision adsorption area 11 is set at the front end of the flow direction of the airflow 3, and the collision adsorption area 11 includes at least two rows of V-shaped plates 111 distributed in an array. The opening direction of the V-shaped plates 111 is opposite to the forward direction of the airflow 3. Two adjacent rows of V-shaped plates 111 are staggered in the forward direction of the airflow 3. In the forward direction of the airflow 3, the distance between the two adjacent rows of V-shaped plates 111 gradually decreases, the width of the V-shaped plates 111 gradually increases, and the opening angle of the V-shaped plates 111 gradually increases. Using a simple V-shaped plate 111 made of corrugated cardboard, a complex structure with gradually increasing paint mist filtration efficiency is achieved through changes in opening and spatial arrangement, which increases the paint capacity compared to traditional honeycomb cartons.
[0036] In the present application, the V-shaped plates 111 are arranged in three rows. In the advancing direction of the airflow 3, the first row and the third row are arranged in three rows, and the second row is arranged in two rows. The V-shaped plates 111 in the first row and the second row, and the V-shaped plates 111 in the second row and the third row are arranged alternately in the advancing direction of the airflow 3. In the advancing direction of the airflow 3, the distance H1 between the first row and the second row of V-shaped plates 111, and the distance H2 between the second row and the third row of V-shaped plates 111 gradually decrease, that is, H1>H2, and the width W1 of the first row of V-shaped plates 111, the width W2 of the second row of V-shaped plates 111, and the width W3 of the third row of V-shaped plates 111 gradually increase, that is, W1>H2. <W2<W3。
[0037] A filter area 12 is provided at the rear end, and the filter area 12 is composed of a porous filter material through an S-shaped reciprocating structure. The material of the filter area 12 is a multi-layer structure composed of a honeycomb paper net and fiber filter cotton. Compared with the traditional maze carton, the paint mist filtering efficiency is improved.
[0038] The paint mist filter box 2 has an outer contour of a rectangular parallelepiped, and in the forward direction of the airflow 3, two opposite sides of the paint mist filter box 2 include an airflow inlet opening 21 and an airflow outlet opening 22 for the entry and exit of paint mist. The paint mist filter box 2 is made of corrugated cardboard, which is easy to manufacture. Example
[0039] like Figure 3-Figure 5 As shown, the outer contour of the paint mist filter box 2 is a cube, and the inner volume of the paint mist filter box 2 is closely matched with the paint mist filter structure 1 arranged in a three-dimensional structure. Example
[0040] like Figure 6-Figure 7As shown, the paint mist filter box 2 is formed by stacking two independent rectangular parallelepipeds, the edges of the fitting surfaces are connected by pressing or gluing and sealing, and an air flow opening 23 is formed in the middle. The internal volumes of the two paint mist filter boxes 2 are closely matched with the collision adsorption area 11 and the filtration area 12 respectively. When the paint mist filter box 2 is too large in size along the direction of the incoming airflow 3, the collision adsorption area 11 and the filtration area 12 can be assembled separately and then combined to form an integral paint mist filter box 2, reducing the difficulty of assembly. In addition, the edges of the fitting surfaces of the two separate rectangular parallelepiped paint mist filter boxes 2 can act as reinforcing ribs to enhance the overall rigidity of the paint mist filter box 2.
[0041] In summary, the paint mist filter box with a paint mist filtering structure pointed out by the present invention increases the paint capacity, is less likely to be clogged, extends the service life, improves the paint mist filtering efficiency, ensures a smaller area volume under the same filtering efficiency, reduces the difficulty of processing and assembly, and reduces the number of spare parts.
[0042] The above descriptions are merely embodiments of the present invention and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A paint mist filter box with a paint mist filter structure, characterized in that: It includes a paint mist filtering structure and a paint mist filtering box outside of it; The paint mist filtering structure is arranged in a three-dimensional structure, including a collision adsorption area and a filtering area arranged in sequence in the forward direction of the airflow; Wherein, the collision adsorption area includes at least two rows of V-shaped plates distributed in an array; Wherein, the opening direction of the V-shaped plate is opposite to the forward direction of the airflow; Among them, two adjacent rows of V-shaped plates are staggered in the airflow forward direction; Wherein, in the forward direction of the airflow, the distance between two adjacent rows of V-shaped plates gradually decreases, the width of the V-shaped plates gradually increases, and in the forward direction of the airflow, the opening angle of the V-shaped plates gradually increases; Wherein, the filtration area is composed of a porous filtration material through an S-shaped reciprocating structure; The outer contour of the paint mist filter box is a rectangular parallelepiped, and in the forward direction of the airflow, two opposite sides of the paint mist filter box include an airflow inlet opening and an airflow outlet opening.
2. The paint mist filtering box with a paint mist filtering structure according to claim 1, characterized in that: The V-shaped plates are arranged in three rows. In the forward direction of the airflow, the first row and the third row are arranged with three, and the second row is arranged with two.
3. The paint mist filtering box with a paint mist filtering structure according to claim 1, characterized in that: The material of the V-shaped plate is corrugated cardboard.
4. The paint mist filtering box with a paint mist filtering structure according to claim 1, characterized in that: The material of the filter area is a multi-layer structure formed by a composite of honeycomb paper net and fiber filter cotton.
5. The paint mist filtering box with a paint mist filtering structure according to claim 1, characterized in that: The outer contour of the paint mist filter box is a cube, and the inner volume of the paint mist filter box is closely matched with the paint mist filter structure arranged in a three-dimensional structure.
6. The paint mist filtering box with a paint mist filtering structure according to claim 1, characterized in that: The paint mist filter box is formed by stacking two independent rectangular blocks, the edges of the fitting surfaces are connected by pressing or gluing and sealing, and an air flow opening is formed in the middle. The internal volumes of the two paint mist filter boxes are closely matched with the collision adsorption area and the filtration area respectively.
7. The paint mist filtering box with a paint mist filtering structure according to claim 1, characterized in that: The material of the paint mist filter box is corrugated cardboard.
Citation Information
Patent Citations
Filtering module for separating over-spray paint mist in airflow
CN111558276A
Paint mist filtering device
CN210751912U