Full-automatic packaging machine for sleeve film
By designing a fully automatic film packaging machine, automatic labeling and film packaging of compressed towels are achieved, solving the problems of low efficiency and high cost of manual operation, and improving production efficiency and yield rate.
Patent Information
- Application Number
- CN202311678791.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-08
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2043-12-08
AI Technical Summary
In the existing technology, the labeling and packaging film application of compressed towels mainly relies on manual operation, which is inefficient, costly and has a low yield rate, making it difficult to meet the needs of mass production.
A fully automatic sleeve packaging machine was designed, which included a turntable, a clamp, a feeder, a loading module, a sleeve film module, an upper label blanking module, a film heat shrink module, a unloading module and a lower label blanking module to realize the automatic labeling and sleeve packaging process of compressed towels.
It improved production efficiency, reduced costs, and significantly increased the yield rate, thus meeting the needs of mass production.
Smart Images

Figure CN117485681B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of compressed towel production, in particular to a fully automatic film packaging machine. Background Art
[0002] Compressed towels are easy to carry and store, typically made by compressing regular towels. They expand in contact with water while remaining intact, making them convenient to use. Compressed towels typically come in textures like mesh, pearl, and plain, with varying absorbency and abrasion resistance. When purchasing, choose the texture that best suits your needs. Compressed towels are generally disposable.
[0003] During the production process of compressed towels, it is usually necessary to first attach labels to the upper and lower surfaces of the cylindrical compressed towels, and then put a layer of film on the outside of the compressed towels with labels as a packaging structure. In the existing technology, the labeling and packaging film of compressed towels are usually completed manually. On the one hand, the manual method is relatively inefficient and difficult to meet the production needs of large quantities of compressed towels, and the labor cost is high. On the other hand, the manual attachment of labels and packaging films has a low yield rate. For this reason, technicians in this field have proposed a fully automatic film packaging machine. Summary of the Invention
[0004] In view of the shortcomings of the prior art, the present invention provides a fully automatic film packaging machine, which solves the problems raised by the above background technology.
[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: a fully automatic film packaging machine, including an equipment cabinet and a feeder arranged next to the equipment cabinet for orderly loading compressed towels. The top of the equipment cabinet is rotatably connected to a turntable, and the edge of the top of the turntable is equipped with a plurality of clamps for fixing heat-shrinkable towels. At the top of the equipment cabinet and around the turntable, the following are installed in order of processing:
[0006] A feeding module, the feeding module is used to transfer the compressed towel supplied by the feeder to the interior of the fixture;
[0007] A film covering module, which is used to cover the outer surface of each compressed towel with a packaging film;
[0008] A material roll, the material roll is used to provide film material to the film covering module;
[0009] An upper label blanking module, which is used to blank labels onto the upper surface of the heat shrinkable towel;
[0010] A film heat shrink module, which is used to heat shrink the film for packaging;
[0011] A discharge module, which is used to transfer the finished heat shrink towels from the fixture to the conveyor belt;
[0012] The lower label blanking module is used to blank the label into the interior of the fixture.
[0013] Furthermore, the loading module includes a bracket fixedly mounted on the top of the equipment cabinet, a track plate fixedly mounted on the front of the top of the bracket, a limited track is provided inside the track plate, a ball head is movably provided inside the limited track, the end of the ball head is fixedly connected to a ball head mounting seat, a horizontal slide rail is slidably connected to the front of the bracket and located below the track plate, a vertical slide rail is slidably connected to the outside of the horizontal slide rail, the vertical slide rail is fixedly connected to the ball head mounting seat, a suction nozzle is fixedly mounted on the bottom end of the vertical slide rail, a swing rod is movably connected between the ball head mounting seat and the ball head, a limited hole is provided inside the swing rod, a swing drive motor is installed on the back of the top of the bracket, and the driving end of the swing drive motor is fixedly connected to the end of the swing rod.
[0014] The top of described lifting plate is fixed with the lifting plate of slitting mechanism, and the lifting plate of slitting mechanism is fixed with the lifting plate of slitting mechanism.
[0015] Furthermore, the pressure wheel relative adjustment device includes an adjustment guide seat fixedly mounted on the front side of the lifting plate, the outside of the adjustment guide seat is symmetrically slidably connected to a slider, and the inside of the adjustment guide seat is rotatably connected to a screw rod, the screw rod and the two sliders are both threadedly connected, the end of the screw rod is fixedly connected to a handwheel, the inside of each slider is rotatably connected to a main shaft, and the top of each slider is rotatably connected to an auxiliary shaft, the ends of the main shaft and the auxiliary shaft are fixedly mounted with a film pressure wheel, and a No. 1 pulley group is commonly installed between the main shaft and the auxiliary shaft.
[0016] Furthermore, the pressure roller drive device includes a bearing base movably mounted on the back of the lifting plate, a pressure roller drive motor is fixedly mounted on the end of the bearing base, and the interior of the bearing base is rotatably connected with a first driving tooth and a first driven tooth, the first driving tooth and the pressure roller drive motor are transmitted through a No. 2 pulley group, the first driving tooth is meshed with the first driven tooth, the first driving tooth and the first driven tooth are transmitted to the two main shafts through a No. 3 pulley group, the transmission ratio of the first driving tooth to the first driven tooth is 1:1, the bearing base and the lifting plate are slidably connected by a guide rail, the ends of the first driving tooth and the first driven tooth extend to the front of the bearing base, and are respectively connected with a deflection plate that rotates together with the two main shafts.
[0017] Furthermore, the film peeling device includes several knife seats rotatably connected to the bottom end of the frame body, and the several knife seats are distributed around the guide column, and a peeling tool is fixedly installed inside each knife seat, and a peeling allowance groove is provided on the surface of the guide column corresponding to the position of the peeling tool. The film peeling device also includes a peeling drive motor fixedly installed at the end of the frame body, and the driving end of the peeling drive motor is fixedly installed with a peeling active pulley. The driven end of each knife seat extends to the interior of the frame body and is fixedly installed with a peeling driven pulley. The peeling active pulley and the outside of the several peeling driven pulleys are commonly connected with a synchronous belt.
[0018] Furthermore, the upper label blanking module includes a second elevator and further includes:
[0019] A label storage module is fixedly mounted on the driving end of the second elevator. The second elevator drives the label storage module to rise and fall reciprocatingly. Several layers of label paper are stacked inside the label storage module. The label storage module can store label paper of different diameters.
[0020] The adsorption module is fixedly installed at the bottom of the label storage module and can rise and fall synchronously with the label storage module. The adsorption module is a double-station label adsorption and material collection structure, and the double-station label adsorption and material collection structure can be switched by rotation.
[0021] Furthermore, the label storage module includes a blanking movable seat fixedly mounted on the second driving end of the elevator, a plurality of circumferentially distributed slide grooves are opened on the top of the blanking movable seat, a slider is slidably connected to the inside of each slide groove, and each slider is fixedly connected to a label paper limiting rod at one end facing inward, and each label paper limiting rod is connected to a tray for supporting the label paper at the bottom end, and each slider is fixedly connected to a guide driving rod at its bottom end facing outward, and a knob base is fixedly mounted on the top edge of the blanking movable seat, and the knob The base is internally rotatably connected to a knob, the bottom end of the knob extends to the bottom of the knob base, and a second driving tooth is fixedly installed thereon. A bearing base is installed on the top of the blanking movable seat, and the bearing base is internally rotatably connected to a second driven tooth. A plurality of guide grooves are provided inside the second driven tooth. The bearing base and the second driven tooth are rotatably connected through bearings, and the second driving tooth is meshed with the second driven tooth. The guide groove is an arc-shaped structure, and the number corresponds to the guide drive rod, and the guide drive rod moves inside the guide groove.
[0022] Furthermore, the adsorption module includes a motor mounting base fixedly installed in the middle of the label storage module, a workstation switching motor is fixedly installed inside the motor mounting base, the end of the output spindle of the workstation switching motor is fixedly connected to a cylinder mounting base, two label picking cylinders are symmetrically installed inside the cylinder mounting base, the telescopic end of each label picking cylinder is fixedly connected to an air pipe, the top of the air pipe is connected to a suction cup, the adsorption module also includes a sensor mounting base installed in the middle of the label storage module and located on both sides of the motor mounting base, an infrared sensor is fixedly installed on the end of each sensor mounting base, and the external fixed sleeve of the output spindle of the workstation switching motor is provided with a baffle, and when the spindle drives the baffle to rotate, it will pass through the positions of the two infrared sensors.
[0023] Furthermore, the film heat shrink module includes an outer protective cover fixedly installed on the top of the equipment cabinet, and a film heat shrink gun is fixedly installed on the side of the outer protective cover. The heat shrink nozzle of the film heat shrink gun is located inside the outer protective cover. When each clamp rotates with the turntable, it passes through the inside of the outer protective cover and stops at the position of the heat shrink nozzle of the film heat shrink gun for a certain period of time.
[0024] The present invention provides a fully automatic film packaging machine. Compared with the existing technology, it has the following advantages:
[0025] The fully automatic sleeve packaging machine can cooperate and collaborate with each other by separately setting a turntable, a clamp, a feeder, a loading module, a film sleeve module, an upper label blanking module, a film heat shrink module, a unloading module and a lower label blanking module, and can automatically complete the tasks of attaching and removing labels and packaging sleeves of compressed towels. Compared with the manual labeling and sleeve packaging method in the existing technology, the efficiency is higher, and it can meet the needs of large-scale production. In addition, the production cost is low, and the yield rate is greatly improved compared with manual labor. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a structural schematic diagram of the present invention;
[0027] Figure 2 A top view of the present invention;
[0028] Figure 3 Schematic diagram of the structure of the feeding module in the present invention;
[0029] Figure 4 Schematic diagram of the connection between the swing rod and the ball head mounting seat in the present invention;
[0030] Figure 5 This is a schematic structural diagram of the rubber film module of the present invention;
[0031] Figure 6 This is a schematic structural diagram of the film wrinkle-proof driving pressure wheel device of the present invention from a first perspective;
[0032] Figure 7 This is a schematic structural diagram of the film wrinkle-proof driving pressure wheel device of the present invention from a second viewing angle;
[0033] Figure 8 A top view of the film wrinkle-proof driving pressure wheel device of the present invention;
[0034] Figure 9 Schematic diagram of the structure of the film peeling device in the present invention;
[0035] Figure 10 Schematic diagram of the structure of the upper label blanking module in the present invention;
[0036] Figure 11 This is a schematic diagram of the disassembly of the label storage module in the present invention;
[0037] Figure 12 This is a schematic diagram of the assembly of the label storage module of the present invention;
[0038] Figure 13 Schematic diagram of the structure of the adsorption module in the present invention;
[0039] Figure 14 Schematic diagram of the structure of the film heat shrink module in the present invention.
[0040] In the figure: 1. Equipment cabinet; 2. Turntable; 3. Clamp; 4. Feeder; 5. Loading module; 51. Bracket; 52. Track plate; 53. Limit rail; 54. Ball head; 55. Ball head mounting seat; 56. Horizontal slide rail; 57. Vertical slide rail; 58. Suction nozzle; 59. Swing rod; 510. Limit hole; 511. Swing drive motor; 6. Film module; 61. Gantry; 62. Film feed rack 1; 63. Film feed rack 2; 64. Lifter 1; 65. Lifting plate; 66. Frame; 67. Guide column; 671. Rotary Cutting allowance groove; 68, film anti-wrinkle driving roller device; 681, adjustment guide seat; 682, slider; 683, screw; 684, handwheel; 685, main shaft; 686, auxiliary shaft; 687, film pressing roller; 688, No. 1 pulley group; 689, bearing base; 6810, pressing roller driving motor; 6811, first driving tooth; 6812, No. 2 pulley group; 6813, first driven tooth; 6814, No. 3 pulley group; 6815, guide rail; 6816, deflection plate; 69, guide plate; 610, film lower driving roller Device; 611, film upper driving pressure roller device; 612, film peeling device; 6121, knife block; 6122, peeling tool; 6123, peeling drive motor; 6124, peeling active pulley; 6125, peeling driven pulley; 7, material roll; 8, upper label blanking module; 81, elevator 2; 82, label storage module; 821, blanking movable seat; 822, chute; 823, slider; 824, guide drive rod; 825, label paper limit rod; 26, tray; 827, knob base; 828, knob; 829, Second driving tooth; 8210, bearing base; 8211, bearing; 8212, second driven tooth; 8213, guide groove; 83, adsorption module; 831, motor mounting seat; 832, sensor mounting seat; 833, infrared sensor; 834, station switching motor; 835, baffle; 836, cylinder mounting seat; 837, label picking cylinder; 838, air pipe; 839, suction cup; 9, film heat shrink module; 91, outer protective cover; 92, film heat shrink gun; 10, unloading module; 11, conveyor belt; 12, lower label blanking module. DETAILED DESCRIPTION
[0041] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0042] See also Figure 1 、 2The present invention provides a technical solution: a fully automatic film packaging machine, comprising an equipment cabinet 1 and a feeder 4 arranged next to the equipment cabinet 1 for orderly loading compressed towels. The top of the equipment cabinet 1 is rotatably connected to a turntable 2, and the edge of the top of the turntable 2 is equipped with a plurality of clamps 3 for fixing heat-shrinkable towels. At the top of the equipment cabinet 1 and around the turntable 2, a loading module 5, a film module 6, a material roll 7, an upper label blanking module 8, a film heat shrinking module 9, a discharge module 10, a conveyor belt 11 and a lower label blanking module 12 are sequentially installed in accordance with the processing order, wherein the loading module 5 and the discharge module 10 are structurally similar. The upper label blanking module 8 and the lower label blanking module 12 have the same components. More specifically, the loading module 5 is used to transfer the compressed towel supplied by the feeder 4 to the inside of the fixture 3, the film covering module 6 is used to cover the packaging film on the outside of each compressed towel, and the material roll 7 is used to provide film material to the film covering module 6. The upper label blanking module 8 is used to blank the label to the upper surface of the heat shrinkable towel, the film heat shrinking module 9 is used to heat shrink the film and package it. The unloading module 10 is used to transfer the finished heat shrinkable towel from the fixture 3 to the conveyor belt 11, and the lower label blanking module 12 is used to blank the label to the inside of the fixture 3.
[0043] When the sleeve film automatic packaging machine is working, the empty clamp 3 inside rotates from the unloading module 10 to the bottom of the lower label blanking module 12, and the label is placed into the interior of the clamp 3 through the lower label blanking module 12 (after placement, the label with the LOGO side faces downward). That is to say, before the compressed towel is placed in the clamp 3, the label is laid on the bottom. After the label is placed, the clamp 3 follows the turntable 2 to rotate to the bottom of the feeding module 5. The feeding module 5 places the compressed towel provided by the feeder 4 into the clamp 3, and the clamp 3 follows the turntable 2 to rotate to the sleeve film automatic packaging machine. Below the film module 6, the film module 6 puts the film on the outside of the compressed towel, the clamp 3 rotates to the bottom of the upper label blanking module 8, the upper label blanking module 8 places the label on the upper surface of the compressed towel, the clamp 3 rotates to the inside of the film heat shrink module 9, the film heat shrink module 9 shrinks the film, and after shrinkage, the film is wrapped on the outside of the compressed towel, the clamp 3 rotates to the bottom of the unloading module 10, the unloading module 10 transfers the finished compressed towel from the clamp 3 to the conveyor belt 11, and transports it to other areas through the conveyor belt 11, and circulates it in sequence.
[0044] See also Figure 3 、 4The loading module 5 includes a bracket 51 fixedly installed on the top of the equipment cabinet 1, and a track plate 52 is fixedly installed on the front of the top of the bracket 51. A limit track 53 is provided inside the track plate 52, and a ball head 54 is movably provided inside the limit track 53. The end of the ball head 54 is fixedly connected to the ball head mounting seat 55, and a horizontal slide rail 56 is slidably connected to the front of the bracket 51 and located below the track plate 52. A vertical slide rail 57 is slidably connected to the outside of the horizontal slide rail 56. The vertical slide rail 57 is fixedly connected to the ball head mounting seat 55, and a suction nozzle 58 is fixedly installed at the bottom end of the vertical slide rail 57. A swing rod 59 is movably connected between the ball head mounting seat 55 and the ball head 54, and a limit hole 510 is provided inside the swing rod 59. A swing drive motor 511 is installed on the back of the top of the bracket 51, and the driving end of the swing drive motor 511 is fixedly connected to the end of the swing rod 59.
[0045] When the loading module 5 is working, the swing drive motor 511 works to drive the swing rod 59 to rotate. When the swing rod 59 rotates, it will drive the ball head 54, the ball head mounting seat 55, the vertical slide rail 57, and the suction nozzle 58 to move. During the movement, the ball head 54 moves according to its trajectory inside the limiting track 53, and the movement trajectory of the suction nozzle 58 is the same as the limiting track 53, realizing reciprocating movement from the loading area to the unloading area.
[0046] See also Figure 5 The film module 6 includes a gantry 61, and a film feeding rack 1 62 and a film feeding rack 2 63 are fixedly installed on the top of the gantry 61. A lift 1 64 is fixedly installed inside the gantry 61. A lifting plate 65 is fixedly installed on the driving end of the lift 1 64. The front of the lifting plate 65 is fixedly connected to a frame body 66. A guide column 67 is fixedly provided inside the frame body 66. The top of the guide column 67 is fixedly connected to a guide plate 69. The film is guided to the guide plate 69 and the guide column 69 in sequence through the film feeding rack 1 62 and the film feeding rack 2 63. 7, a lower film driving pressure roller device 610 is fixedly installed on the front of the lifting plate 65 and at the bottom of the guide column 67, and a upper film driving pressure roller device 611 is fixedly installed on the front of the lifting plate 65 and at the top of the guide column 67, and a film anti-wrinkle driving pressure roller device 68 is fixedly installed on the surface of the lifting plate 65 and corresponding to the middle of the guide column 67. The film anti-wrinkle driving pressure roller device 68 includes a pressure roller relative adjustment device and a pressure roller driving device, and a film rotary cutting device 612 for cutting the film into sections is fixedly installed on the surface of the frame body 66.
[0047] See also Figure 6 、 78. The pressure wheel relative adjustment device includes an adjustment guide seat 681 fixedly mounted on the front side of the lifting plate 65. The outside of the adjustment guide seat 681 is symmetrically slidably connected to a slider 682, and the inside of the adjustment guide seat 681 is rotatably connected to a screw rod 683. The screw rod 683 and the two sliders 682 are both threadedly connected. The end of the screw rod 683 is fixedly connected to a handwheel 684. The inside of each slider 682 is rotatably connected to a main shaft 685, and the top of each slider 682 is rotatably connected to an auxiliary shaft 686. The ends of the main shaft 685 and the auxiliary shaft 686 are fixedly mounted with a film pressure wheel 687, and a pulley group 688 is commonly installed between the main shaft 685 and the auxiliary shaft 686.
[0048] The pressure roller drive device includes a bearing base 689 movably mounted on the back of the lifting plate 65, a pressure roller drive motor 6810 is fixedly mounted on the end of the bearing base 689, and the interior of the bearing base 689 is rotatably connected to a first driving tooth 6811 and a first driven tooth 6813, the first driving tooth 6811 and the pressure roller drive motor 6810 are driven by a second pulley group 6812, the first driving tooth 6811 is meshed with the first driven tooth 6813, and the first driving tooth 6811 is meshed with the first driven tooth 6813. 811. The first driven tooth 6813 and the two main shafts 685 are transmitted through the third pulley group 6814. The transmission ratio between the first driving tooth 6811 and the first driven tooth 6813 is 1:1. The bearing base 689 and the lifting plate 65 are slidingly connected through the guide rail 6815. The ends of the first driving tooth 6811 and the first driven tooth 6813 extend to the front side of the bearing base 689, and are respectively connected to the two main shafts 685 for common rotation with a deflection plate 6816.
[0049] See also Figure 9 The film peeling device 612 includes several knife seats 6121 rotatably connected to the bottom end of the frame body 66, and the several knife seats 6121 are distributed around the guide column 67, and a peeling tool 6122 is fixedly installed inside each knife seat 6121. A peeling allowance groove 671 is provided on the surface of the guide column 67 corresponding to the position of the peeling tool 6122. The film peeling device 612 also includes a peeling drive motor 6123 fixedly installed at the end of the frame body 66, and a peeling active pulley 6124 is fixedly installed on the driving end of the peeling drive motor 6123. The driven end of each knife seat 6121 extends to the interior of the frame body 66 and is fixedly installed with a peeling driven pulley 6125. The peeling active pulley 6124 and the outside of the several peeling driven pulleys 6125 are commonly connected with a synchronous belt.
[0050] When the film module 6 is working, the film comes from the film feeding rack 1 62 and the film feeding rack 2 63, and is led to the outside of the guide plate 69 and the guide column 67 in turn, and then the lower driving pressure wheel device 610 of the film and the upper driving pressure wheel device 611 of the film are adjusted to make the pressure wheels press on the outside of the film. The specific operation is the existing well-known technology and will not be described in detail here. Then, the staff shakes the handwheel 684 to drive the screw rod 683 to rotate, so that the two sliders 682 are close to each other, and a number of pressure wheels 687 are pressed on the film. In the process of the two sliders 682 approaching, the deflection plate 6816 rotates, each rotating in the vertical direction, thereby pushing the bearing base 689 upward to move along the guide rail 6815, and then the pressure wheel drive motor 6810 rotates, driving the first active gear 6811 to rotate through the second pulley group 6812, and then driving the first driven gear 6 813 rotates, the first active tooth 6811 and the first driven tooth 6813 drive their respective main shafts 685 to rotate through the third pulley group 6814, and the main shaft 685 directly drives the pressure wheel 687 to rotate. The main shaft 685 also drives the auxiliary shaft 686 to rotate through the first pulley group 688, so that the two sets of pressure wheels 687 rotate synchronously to transport the film and prevent wrinkles in the middle of the film. The peeling drive motor 6123 drives several knife holders 6121 to rotate synchronously through the peeling active pulley 6124, the synchronous belt and the peeling driven pulley 6125, thereby driving several peeling tools 6122 to rotate. When the cutting edge of the peeling tool 6122 rotates to the inside of the peeling allowance groove 671, the film will be cut, and then the cut film will be given power through the driving pressure wheel device 610 under the film, which is sleeved on the outside of the compressed towel.
[0051] See also Figure 10 The upper label blanking module 8 includes a second elevator 81, and further includes:
[0052] The label storage module 82 is fixedly mounted on the driving end of the second elevator 81. The label storage module 82 can be reciprocated up and down by the drive of the second elevator 81. Several layers of label paper are stacked inside the label storage module 82. The label storage module 82 can store label paper of different diameters.
[0053] The adsorption module 83 is fixedly mounted on the bottom of the label storage module 82 and can rise and fall synchronously with the label storage module 82. The adsorption module 83 is a double-station label adsorption and material collection structure, which can be switched by rotation.
[0054] See also Figure 11 、 12The label storage module 82 includes a blanking movable seat 821 fixedly mounted on the driving end of the elevator 81. A plurality of chute 822 distributed in a circumference are provided on the top of the blanking movable seat 821. A slider 823 is slidably connected to the inside of each chute 822. The inner end of each slider 823 is fixedly connected to a label paper limiting rod 825. The bottom end of each label paper limiting rod 825 is connected to a tray 826 for supporting the label paper. The outer end of each slider 823 is fixedly connected to a guide driving rod 824 at its bottom. The top edge of the blanking movable seat 821 is fixedly mounted with a knob base 827. The inner rotation of the knob base 827 is connected to Knob 828, the bottom end of the knob 828 extends to the bottom of the knob base 827, and is fixedly installed with a second active tooth 829. The top of the blanking movable seat 821 is installed with a bearing base 8210. The internal rotation of the bearing base 8210 is connected to the second driven tooth 8212. The interior of the second driven tooth 8212 is provided with a plurality of guide grooves 8213. The bearing base 8210 and the second driven tooth 8212 are rotationally connected through bearings 8211. The second active tooth 829 is engaged with the second driven tooth 8212. The guide groove 8213 is an arc-shaped structure, and the number corresponds to the guide drive rod 824. The guide drive rod 824 moves inside the guide groove 8213.
[0055] See also Figure 13 The adsorption module 83 includes a motor mounting base 831 fixedly installed in the middle of the label storage module 82, and a workstation switching motor 834 is fixedly installed inside the motor mounting base 831. The end of the output spindle of the workstation switching motor 834 is fixedly connected to the cylinder mounting base 836, and two label picking cylinders 837 are symmetrically installed inside the cylinder mounting base 836. The telescopic end of each label picking cylinder 837 is fixedly connected to an air pipe 838, and the top of the air pipe 838 is connected to a suction cup 839. The adsorption module 83 also includes a sensor mounting base 832 installed in the middle of the label storage module 82 and located on both sides of the motor mounting base 831. An infrared sensor 833 is fixedly installed at the end of each sensor mounting base 832, and a baffle 835 is provided on the external fixed sleeve of the output spindle of the workstation switching motor 834. When the spindle drives the baffle 835 to rotate, it will pass through the positions of the two infrared sensors 833.
[0056] When the label paper is put on the tray 826, the distance between the trays 826 can be adjusted according to the diameter of the label paper. When adjusting, the knob 828 is rotated, and the knob 828 drives the second active tooth 829 to rotate, and the second active tooth 829 drives the second driven tooth 8212 to rotate. A guide driving rod 824 is inserted in the guide groove 8213 on the second driven tooth 8212, and the guide groove 8213 is arc-shaped. Therefore, when the guide groove 8213 rotates, it squeezes the guide driving rod 824, so that the slider 823 slides inside the slide groove 822, and the label paper limiting rod 825 and the tray 826 move as a whole, finally achieving the effect of the trays 826 moving closer or farther away synchronously. After the stacked label paper is placed, the trays 826 support it. When the label paper is blanked, the label taking cylinder 83 7 extends, pushing the suction cup 839 to move up. When the suction cup 839 contacts the bottom layer of label paper, the internal pressure of the air pipe 838 becomes negative, allowing the suction cup 839 to generate suction and absorb the bottom layer of label paper. Then the label picking cylinder 837 shortens and pulls the label paper downward, causing the label paper to be slightly light and pass over several trays 826. At this time, the label paper is unloaded. When a station absorbs label paper, the station switching motor 834 drives the cylinder mounting seat 836 to rotate. During the rotation process, the two infrared sensors 833 detect the baffle 835 and control the station switching motor 834 to stop and rotate 180 degrees. At this time, another station will reach the position of the previous station and repeat the above operation to absorb new label paper. After the label paper is absorbed, the elevator 81 drives the label storage module 82 and the adsorption module 83 to move downward synchronously. After the label paper contacts the surface of the compressed towel, the suction cup 839 releases the label paper, and the cycle is repeated.
[0057] See also Figure 14 The film heat shrink module 9 includes an outer protective cover 91 fixedly installed on the top of the equipment cabinet 1, and a film heat shrink gun 92 is fixedly installed on the side of the outer protective cover 91. The heat shrink nozzle of the film heat shrink gun 92 is located inside the outer protective cover 91. When each clamp 3 rotates with the turntable 2, it passes through the inside of the outer protective cover 91 and stops at the position of the heat shrink nozzle of the film heat shrink gun 92 for a certain period of time.
[0058] When the film heat shrink module 9 is working, the film heat shrink gun 92 generates high-temperature hot air and sprays it toward the compressed towel covered with the film. After being heated, the film shrinks, so that the film is wrapped around the outside of the compressed towel.
[0059] In summary, the fully automatic sleeve packaging machine, by respectively setting a turntable 2, a clamp 3, a feeder 4, a loading module 5, a sleeve film module 6, an upper label blanking module 8, a film heat shrink module 9, a unloading module 10 and a lower label blanking module 12, can cooperate and collaborate with each other, and automatically complete the work of attaching and removing labels and packaging sleeves of compressed towels. Compared with the manual labeling and sleeve wrapping method in the prior art, the efficiency is higher, can meet the needs of mass production, and has low production costs, and the yield rate is greatly improved compared with manual labor.
Claims
1. A fully automatic film packaging machine, comprising an equipment cabinet (1) and a feeder (4) arranged beside the equipment cabinet (1) for sequentially loading compressed towels, characterized in that: The top of the equipment cabinet (1) is rotatably connected to a turntable (2), and the edge of the top of the turntable (2) is equipped with a plurality of clamps (3) for fixing heat shrink towels. At the top of the equipment cabinet (1) and around the turntable (2), the following are installed in sequence according to the processing order: A lower label blanking module (12), the lower label blanking module (12) being used to blank the label into the interior of the fixture (3); A feeding module (5), the feeding module (5) is used to transfer the compressed towel supplied by the feeder (4) to the interior of the clamp (3); A rubber film module (6), the rubber film module (6) being used to coat the outer surface of each compressed towel with a packing film; A material roll (7), the material roll (7) being used to provide the film material to the film covering module (6); An upper label blanking module (8), the upper label blanking module (8) being used to blank labels onto the upper surface of the heat shrinkable towel; A film heat shrink module (9), the film heat shrink module (9) is used to perform heat shrinkage treatment on the film for packaging; A discharge module (10), the discharge module (10) is used to transfer the finished heat shrink towel from the fixture (3) to the conveyor belt (11); The film module (6) includes a gantry (61), and the top of the gantry (61) is fixedly installed with a film feeding rack 1 (62) and a film feeding rack 2 (63), and the interior of the gantry (61) is fixedly installed with an elevator 1 (64), and the driving end of the elevator 1 (64) is fixedly installed with a lifting plate (65), and the front of the lifting plate (65) is fixedly connected to a frame body (66), and the interior of the frame body (66) is fixedly provided with a guide column (67), and the top of the guide column (67) is fixedly connected to a guide plate (69), and the film is guided to the guide plate (69) in sequence through the film feeding rack 1 (62) and the film feeding rack 2 (63). 69), the outside of the guide column (67), the front of the lifting plate (65) and located at the bottom of the guide column (67) is fixedly installed with a lower film driving pressure wheel device (610), and the front of the lifting plate (65) is located at the top of the guide column (67) and is fixedly installed with an upper film driving pressure wheel device (611), the surface of the lifting plate (65) and corresponding to the middle of the guide column (67) is fixedly installed with a film wrinkle-proof driving pressure wheel device (68), the film wrinkle-proof driving pressure wheel device (68) includes a pressure wheel relative adjustment device and a pressure wheel driving device, and the surface of the frame body (66) is fixedly installed with a film rotary cutting device (612) for cutting the film into sections; The pressure wheel relative adjustment device includes an adjustment guide seat (681) fixedly mounted on the front of the lifting plate (65), the outside of the adjustment guide seat (681) is symmetrically slidably connected to a slider (682), and the inside of the adjustment guide seat (681) is rotatably connected to a screw rod (683), the screw rod (683) and the two sliders (682) are both threadedly connected, the end of the screw rod (683) is fixedly connected to a handwheel (684), the inside of each slider (682) is rotatably connected to a main shaft (685), and the top of each slider (682) is rotatably connected to an auxiliary shaft (686), the ends of the main shaft (685) and the auxiliary shaft (686) are fixedly mounted with a film pressure wheel (687), and a first pulley group (688) is commonly installed between the main shaft (685) and the auxiliary shaft (686).
2. The fully automatic film packaging machine according to claim 1, characterized in that: The feeding module (5) includes a bracket (51) fixedly mounted on the top of the equipment cabinet (1), a track plate (52) fixedly mounted on the front of the top of the bracket (51), a limited track (53) is provided inside the track plate (52), a ball head (54) is movably provided inside the limited track (53), and the end of the ball head (54) is fixedly connected to a ball head mounting seat (55), and a transverse slide rail (56) is slidably connected to the front of the bracket (51) and located below the track plate (52), and the transverse slide rail (56) is provided. A vertical slide rail (57) is slidably connected to the outside, and the vertical slide rail (57) is fixedly connected to the ball head mounting seat (55). A suction nozzle (58) is fixedly installed at the bottom end of the vertical slide rail (57). A swing rod (59) is movably connected between the ball head mounting seat (55) and the ball head (54). A limiting hole (510) is provided inside the swing rod (59). A swing drive motor (511) is installed on the back of the top of the bracket (51), and the driving end of the swing drive motor (511) is fixedly connected to the end of the swing rod (59).
3. The fully automatic film packaging machine according to claim 1, characterized in that: The pressure roller drive device includes a bearing base (689) movably mounted on the back of the lifting plate (65), a pressure roller drive motor (6810) is fixedly mounted on the end of the bearing base (689), and the interior of the bearing base (689) is rotatably connected to a first driving tooth (6811) and a first driven tooth (6813), the first driving tooth (6811) and the pressure roller drive motor (6810) are driven by a second pulley group (6812), the first driving tooth (6811) is meshed with the first driven tooth (6813), and the first driving tooth ( 6811), the first driven tooth (6813) and the two main shafts (685) are driven through the third pulley group (6814), the transmission ratio of the first driving tooth (6811) and the first driven tooth (6813) is 1:1, the bearing base (689) and the lifting plate (65) are slidably connected through the guide rail (6815), the ends of the first driving tooth (6811) and the first driven tooth (6813) both extend to the front of the bearing base (689), and are respectively connected to the two main shafts (685) for common rotation with a deflection plate (6816).
4. The fully automatic film packaging machine according to claim 1, characterized in that: The film peeling device (612) includes a plurality of knife seats (6121) rotatably connected to the bottom end of the frame body (66), the plurality of knife seats (6121) are distributed around a circle of the guide column (67), and a peeling tool (6122) is fixedly installed inside each knife seat (6121), and a peeling allowance groove (671) is provided on the surface of the guide column (67) at a position corresponding to the peeling tool (6122). It also includes a rotary cutting drive motor (6123) fixedly mounted on the end of the frame body (66), a rotary cutting driving pulley (6124) fixedly mounted on the driving end of the rotary cutting drive motor (6123), a driven end of each knife seat (6121) extending into the interior of the frame body (66) and fixedly mounted with a rotary cutting driven pulley (6125), and a synchronous belt is commonly connected to the exterior of the rotary cutting driving pulley (6124) and a plurality of rotary cutting driven pulleys (6125).
5. The fully automatic film packaging machine according to claim 1, characterized in that: The upper label blanking module (8) includes a second elevator (81), and further includes: A label storage module (82), wherein the label storage module (82) is fixedly mounted on the driving end of the second elevator (81), and the label storage module (82) can be reciprocatedly raised and lowered by the driving of the second elevator (81), and a plurality of layers of label paper are stacked inside the label storage module (82), and the label storage module (82) can store label paper of different diameters; The adsorption module (83) is fixedly mounted on the bottom of the label storage module (82) and can rise and fall synchronously with the label storage module (82). The adsorption module (83) is a double-station label adsorption and material collection structure, and the double-station label adsorption and material collection structure can be switched by rotation.
6. The fully automatic film packaging machine according to claim 5, characterized in that: The label storage module (82) includes a blanking movable seat (821) fixedly mounted on the driving end of the second elevator (81), a plurality of circumferentially distributed slide grooves (822) are provided on the top of the blanking movable seat (821), a slider (823) is slidably connected to the inside of each slide groove (822), a label paper limiting rod (825) is fixedly connected to the inner end of each slider (823), and a tray (826) for supporting the label paper is connected to the bottom end of each label paper limiting rod (825), and a guide driving rod (824) is fixedly connected to the bottom end of each slider (823) facing the outer end, and a knob base (827) is fixedly mounted on the top edge of the blanking movable seat (821), and a knob (828) is rotatably connected to the inside of the knob base (827). ), the bottom end of the knob (828) extends to the bottom of the knob base (827) and is fixedly installed with a second active tooth (829), and a bearing base (8210) is installed on the top of the blanking movable seat (821), and the interior of the bearing base (8210) is rotatably connected to the second driven tooth (8212), and a plurality of guide grooves (8213) are provided inside the second driven tooth (8212), and the bearing base (8210) and the second driven tooth (8212) are rotatably connected through a bearing (8211), and the second active tooth (829) is meshed with the second driven tooth (8212), and the guide groove (8213) is an arc-shaped structure, and the number corresponds to the guide drive rod (824), and the guide drive rod (824) moves inside the guide groove (8213).
7. The fully automatic film packaging machine according to claim 6, characterized in that: The adsorption module (83) includes a motor mounting seat (831) fixedly mounted in the middle of the label storage module (82), a station switching motor (834) is fixedly mounted inside the motor mounting seat (831), the end of the output spindle of the station switching motor (834) is fixedly connected to a cylinder mounting seat (836), two label picking cylinders (837) are symmetrically mounted inside the cylinder mounting seat (836), and the telescopic end of each label picking cylinder (837) is fixedly connected to an air pipe (838). A suction cup (839) is connected to the top of the tube (838). The adsorption module (83) further includes a sensor mounting seat (832) mounted in the middle of the label storage module (82) and located on both sides of the motor mounting seat (831). An infrared sensor (833) is fixedly mounted on the end of each sensor mounting seat (832). The external fixed sleeve of the output spindle of the station switching motor (834) is provided with a baffle (835). When the spindle drives the baffle (835) to rotate, it passes through the positions of the two infrared sensors (833).
8. The fully automatic film packaging machine according to claim 1, characterized in that: The adhesive film heat shrink module (9) includes an outer shield (91) fixedly mounted on the top of the equipment cabinet (1), a adhesive film heat shrink gun (92) fixedly mounted on the side of the outer shield (91), and the heat shrink nozzle of the adhesive film heat shrink gun (92) is located inside the outer shield (91). When each clamp (3) rotates following the turntable (2), it passes through the inside of the outer shield (91) and stops at the position of the heat shrink nozzle of the adhesive film heat shrink gun (92) for a certain period of time.
Citation Information
Patent Citations
Automatic packaging system for compressed towel
CN110641788A
Automatic label attaching device with detecting and counting functions
CN114275270A