A multi-rope embroidery device
By introducing a base frame, a sliding switching mechanism, and a feeding mechanism into the multi-rope embroidery device, the layout of the embroidery components is optimized, solving the problems of unreasonable structure, multiple motors, and high cost of existing devices. This results in a compact multi-rope embroidery device, reducing the number of motors and improving the flexibility and reliability of embroidery.
Patent Information
- Application Number
- CN202311715123.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-13
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2043-12-13
AI Technical Summary
Existing multi-rope embroidery devices suffer from problems such as unreasonable structural layout, large size, multiple motors, and high cost, and are difficult to compactly arrange in the limited space of an embroidery machine head.
The system adopts a frame structure, combined with a sliding switching mechanism and a feeding mechanism. The layout of the rope embroidery components is optimized through transmission and drive components to reduce the number of motors. The sliding switching mechanism and feeding mechanism drive the rope embroidery mechanism to slide to the rope feeding position, and the rope clamping component and tension controller optimize the rope embroidery process.
The multi-rope embroidery device has achieved a compact structure, reduced the number of motors, lowered the operating cost, and can be equipped with multi-rope embroidery devices with more than three colors, thus improving the flexibility and reliability of rope embroidery.
Smart Images

Figure CN117488491B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to a multi-rope embroidery device. BACKGROUND
[0002] Embroidery is used to sew ropes as decorations on fabrics. In order to enrich the needs of rope embroidery, multiple rope embroidery components are usually combined to form multi-color rope embroidery.
[0003] Prior application CN202211287803.0 discloses a multi-rope embroidery device, which sets the loop punching head of the rope feeding of two or more rope embroidery components on a loop punching seat. Each group of rope embroidery components includes an independent motor to drive the corresponding group of rope swing and loop punching head. The loop punching head and the driving motor are transmitted through a synchronous belt wheel assembly. With the increase of the number of loop punching heads, in order to maintain the transmission path without affecting the use of other functional mechanisms, the synchronous belt drive needs to be provided with a steering wheel and a tension wheel. The more the number of loop punching heads, the more complex the transmission. The multi-color rope embroidery of this structure can usually be set to three groups, and can be set to four groups at most.
[0004] The rope feeder (rope feeding mechanism) of each group of rope embroidery components is provided with an independent driving motor, which results in a large volume of the rope feeder, which is not convenient for compact arrangement and layout of three or more groups. According to the existing embroidery machine structure, the number of groups of the rope feeder is not more than three, otherwise the reasonable layout of the entire device needs to be greatly sacrificed.
[0005] Therefore, the existing multi-rope embroidery device needs two motors for each group of rope embroidery components, and six motors for three groups. The number of motors used is large, the cost is high, and the layout is not reasonable, the volume is large, the number of rope feeding of the rope embroidery is limited, and it is not convenient to install on the embroidery machine head with small space. SUMMARY
[0006] The present application provides a multi-rope embroidery device with reasonable structure layout and fewer motors to solve the problems of unreasonable structure layout, large volume, and high cost of the existing multi-rope embroidery device.
[0007] The technical solution to solve the existing problems is: a multi-rope embroidery device, comprising a rope embroidery component provided with at least two groups of rope embroidery mechanisms, a base frame, a transmission assembly, a driving assembly, a sliding switching mechanism, a feeding mechanism, and a rope feeder assembly. Each group of rope embroidery mechanisms includes a support, a loop punching head provided on the support, and a tension controller. The rope feeder assembly includes a rope feeder corresponding to the number of groups of rope embroidery mechanisms.
[0008] The base frame is used to position and install each component.
[0009] A transmission assembly is arranged on each group of the rope stitching mechanism for driving the ring punching head, the transmission assembly comprises a transmission shaft, and a transmission structure for driving the ring punching head is arranged between the transmission shaft and the ring punching head.
[0010] A driving assembly is arranged for driving the ring punching head of the rope stitching mechanism into the working position, the driving assembly comprises a first driving motor mounted on the base frame, a driving shaft connected to the first driving motor, and a clamping block structure for mutual transmission is arranged between the driving shaft and the transmission shaft.
[0011] A sliding switching mechanism is arranged for driving the rope stitching assembly to slide relative to the base frame so as to switch the corresponding rope stitching mechanism to slide into the rope feeding position, the sliding switching mechanism comprises a second driving structure mounted on the base frame for driving the rope stitching mechanism, and a sliding seat is slidably arranged on the base frame, the rope stitching mechanisms are arranged in sequence and side by side on the sliding seat, and the rope stitching mechanisms are arranged on the sliding seat and can slide into and out of the working position.
[0012] A feeding mechanism is arranged for driving the corresponding rope stitching mechanism into the working position by advancing sliding into the rope feeding position, and the clamping block structure between the transmission shaft and the driving shaft of the corresponding rope stitching mechanism is matched to transmit power; and the feeding mechanism is arranged for driving the corresponding rope stitching mechanism out of the working position by retreating sliding out of the rope feeding position, and the clamping block structure between the transmission shaft and the driving shaft of the corresponding rope stitching mechanism is disengaged to stop transmission, the feeding mechanism comprises a third driving structure arranged on the base frame for driving the corresponding rope stitching mechanism to slide into the rope feeding position.
[0013] As a further improvement, a rope clamping driving structure is arranged on the base frame, and a rope clamping assembly is arranged on each group of the rope stitching mechanism.
[0014] As a further improvement, the rope clamping assembly comprises a first clamping plate arranged on the rope stitching assembly support, and a second clamping plate slidably arranged in cooperation with the first clamping plate, the second clamping plate is provided with a rope hook for hooking the rope, the rope clamping driving structure comprises a sliding driving arm arranged on the base frame and a power driver cooperating with the driving arm, and the driving arm cooperates with the second clamping plate of the corresponding rope stitching mechanism entering the rope feeding position and the working position.
[0015] As a further improvement, the second clamping plate is provided with a hook handle arm cooperating with the first clamping plate, a transmission arm cooperating with the driving arm, and an intermediate connecting arm connecting the hook handle arm and the transmission arm, the hook handle arm is arranged near the side of the ring punching head, and the transmission arm is arranged near the side of the transmission shaft; the first clamping plate is provided with a clamping groove accommodating the hook handle arm of the second clamping plate, and the hook handle arm is provided with a rope clamping groove cooperating with the rope hook of the second clamping plate.
[0016] As a further improvement, the second clamping plate is slidably arranged on the support, the support is provided with a guide structure for guiding the sliding of the second clamping plate; the power driver is a cylinder arranged on the base frame; the support is provided with a first reset spring for driving the second clamping plate to reset.
[0017] As a further improvement, the sliding seat is provided with a positioning structure for positioning the position of the transmission shaft of each group of rope embroidery mechanisms, and the transmission shaft cooperates with the positioning structure when each group of rope embroidery mechanisms is out of the working position.
[0018] As a further improvement, each group of rope feeders includes a rope feed wheel and a rope feed frame for mounting the rope feed wheel, and a corresponding number of rope feeders are arranged in sequence along the axial direction of the rope feed wheel, and adjacent rope feeders can be individually provided with a rope feed frame or share part of the rope feed frame, and each group of rope feeders is provided with an inlet and an outlet for feeding the rope.
[0019] As a further improvement, the rope feeder assembly further includes a rope feeding driving structure, a support arm connected to the sliding seat, a fourth driving structure for driving the rope feeding driving structure to enter and exit the drivable position of the corresponding rope feeder, and the rope feeders corresponding to the number of groups of rope embroidery mechanisms are directly connected or connected to the support arm through a connecting plate; the rope feeding driving structure includes a rope feeding driving wheel, a rope feeding driving motor for the driving wheel, and a mounting plate for the rope feeding driving motor, and the rope feeding driving structure is provided with a driving.
[0020] As a further improvement, the fourth driving structure is linked with the third driving structure.
[0021] As a further improvement, the fourth driving structure and the third driving structure are provided with a shared feeding driving motor; the third driving structure includes a third swing rod connected to the motor shaft of the feeding driving motor, a swing rod rotatably arranged on the base frame for driving the corresponding rope embroidery mechanism at the rope feeding position to enter the working position, and a connecting rod rotatably connected between the third swing rod and the swing rod for transmitting the power of the third swing rod; the fourth driving structure includes a sliding plate slidably connected to the base frame, a fourth swing rod arranged on the motor shaft of the feeding driving motor for driving the sliding plate to slide, and the rope feeding driving structure is connected to the sliding plate; the sliding plate and the base frame are provided with a third guide rail assembly.
[0022] As a further improvement, the swing rod drives the corresponding rope embroidery mechanism at the rope feeding position to enter the working position in one direction, and the second reset spring is arranged between each group of rope embroidery mechanisms and the sliding seat; the fourth swing rod drives the sliding plate to slide with the rope feeding driving structure in one direction to cooperate with the corresponding rope feeder, and the third reset spring is arranged between the sliding plate and the base frame for resetting.
[0023] As a further improvement, the slip switching mechanism comprises a slip drive motor mounted on the base frame, a first pulley transmission assembly, the first pulley transmission assembly comprising a driving pulley connected to the slip drive motor and mounted on the base frame, a driven pulley mounted on the base frame, and a slip transmission belt, the slip seat being connected to the slip transmission belt.
[0024] As a further improvement, a first guide rail assembly is provided between the base frame and the slip seat, and a second guide rail assembly is provided between the support and the slip seat.
[0025] As a further improvement, each set of rope embroidery assembly is provided with a detection structure for detecting the rotation angle of the swing arm of the tension controller, so as to provide the rope feeding assembly with rope feeding parameters.
[0026] As a further improvement, a lifting mechanism is provided on the base frame to lift the entire device.
[0027] As a further improvement, a first rope guide ring is provided on each set of rope embroidery mechanism.
[0028] As a further improvement, the support of each set of rope embroidery mechanism comprises a bottom plate and a vertical plate provided on the bottom plate, the ring punching head is mounted on the front side of the bottom plate, and the tension controller comprises an elastic swing arm mounted on the vertical plate, and the transmission shaft is rotatably mounted on the rear side of the vertical plate.
[0029] As a further improvement, the ring punching head and the transmission shaft of each set of rope embroidery mechanism are arranged in front of and behind each other, and each set of rope embroidery mechanism is arranged on the slip seat in the axial direction of the swing arm shaft of the tension controller.
[0030] As a further improvement, the drive assembly further comprises a second pulley transmission assembly connecting the drive shaft and the first drive motor shaft; the engagement block structure comprises at least one first protrusion provided on the corresponding end of the drive shaft and at least one second protrusion provided on the transmission shaft and matched with the first protrusion, the first protrusion and the second protrusion are arranged and matched; the positioning structure provided on each set of rope embroidery mechanism comprises a positioning block matched with the second protrusion on the transmission shaft.
[0031] As a further improvement, the parking position of the drive shaft satisfies the engagement block structure between the drive shaft and the transmission shaft when the rope embroidery mechanism slips into the working position, and the engagement block structure between the drive shaft and the transmission shaft is disengaged when the rope embroidery mechanism slips out of the working position, and the positioning block of the positioning structure is matched with the second protrusion on the transmission shaft in the disengaged position.
[0032] As a further improvement, it further comprises a rope cutting mechanism.
[0033] Compared with existing technologies, this invention features a base frame with a sliding switching mechanism for driving the embroidery components to slide relative to the base frame, facilitating the switching of corresponding embroidery mechanisms to the rope feeding position. A feeding mechanism is also provided on the base frame to drive the corresponding embroidery mechanism entering the rope feeding position to slide into or out of the working position. The feeding mechanism drives the engagement of the interlocking block structure between the transmission shaft and drive shaft of the corresponding embroidery mechanism for transmission. Furthermore, the invention drives the corresponding embroidery mechanism entering the rope feeding position to slide out of the working position, disengaging the interlocking block structure between the transmission shaft and drive shaft to release the transmission. A looping head is also provided on the base frame to drive the corresponding embroidery mechanism into the working position, thus achieving the embroidery process. The advantages of this invention are that the multi-rope embroidery device has a reasonable layout and compact structure, can accommodate up to four motors and one cylinder for clamping the rope component, and can be used for multi-rope embroidery devices with at least three or four colors. Compared to existing devices, this new design reduces the number of motors, greatly simplifies the structure, improves reliability, lowers operating costs, and adds a practical multi-rope embroidery mechanism. It can transport multiple colors and ropes of the same or different specifications. Attached Figure Description
[0034] Figure 1 This is a schematic diagram of the structure of the multi-rope embroidery device of the present invention.
[0035] Figure 2 This is a side view of the multi-rope embroidery device of the present invention.
[0036] Figure 3 An exploded view of the multi-rope embroidery device of the present invention.
[0037] Figures 4-5 A schematic diagram of the multi-rope embroidery device of the present invention from another different perspective.
[0038] Figure 6 This is a schematic diagram of the corresponding rope embroidery mechanism of the rope embroidery component of the present invention entering the working position, and at the same time, the rope driving structure and the rope feeding wheel cooperate.
[0039] Figure 7 This is a schematic diagram of the corresponding rope embroidery mechanism of the rope embroidery component of the present invention exiting the working position, and at the same time, the rope driving structure disengaging from the rope feeding wheel.
[0040] Figure 8 , 11 This is an exploded schematic diagram of the multi-rope embroidery device of the present invention from different angles.
[0041] Figure 9 yes Figure 8 Enlarged schematic diagram at point a.
[0042] Figure 10 yes Figure 8 Enlarged diagram of point b.
[0043] Figure 12 is Figure 11 an enlarged view of c in
[0044] Figure 13 is Figure 11 an enlarged view of d in
[0045] Figure 14 is Figure 11 an enlarged view of e in
[0046] Figures 15-16 are partial exploded views of different angles of the present invention.
[0047] Rope embroidery mechanism 1, rope embroidery assembly 10, support 11, loop punching head 12, tension controller 13, detection structure 14, first guide rope ring 15, vertical plate 16, bottom plate 17, first return spring 18, second return spring 19;
[0048] Rope feeding device 2, rope feeding assembly 20, driving wheel 21, rope feeding wheel 22, rope feeding frame 23, rope feeding drive motor 24, rope feeding drive structure 25, mounting plate 26, sliding plate 27, fourth swing lever 28, third guide rail assembly 29;
[0049] Rope clamping drive structure 3, rope clamping groove 30, rope clamping assembly 31, first clamping plate 32, second clamping plate 33, rope hook 34, driving arm 35, power driver 36, hook handle arm 37, intermediate connecting arm 38, transmission arm 39;
[0050] Driving assembly 4, first driving motor 41, driving shaft 42, second belt wheel transmission assembly 43, first protrusion 44, second protrusion 45;
[0051] Sliding switching mechanism 5, first belt wheel transmission assembly 50, second driving structure 51, sliding seat 52, positioning structure 53, support arm 54, sliding drive motor 55, sliding transmission belt 56, second guide rail assembly 57, positioning block 58;
[0052] Feeding mechanism 6, third driving structure 61, feeding drive motor 62, third swing lever 63, swing lever 64, connecting rod 65;
[0053] Transmission assembly 7, transmission shaft 71;
[0054] Base frame 8, first guide rail assembly 81, third return spring 82;
[0055] Lifting mechanism 9, rope shearing mechanism 91. DETAILED DESCRIPTION
[0056] Referring to Figures 1-16In the invention, the front in the orientation words is the direction in which the feeding mechanism 6 drives the corresponding rope embroidery mechanism 1 to advance towards the embroidery needle, and vice versa, the direction in which the feeding mechanism 6 drives the corresponding rope embroidery mechanism 1 to retreat away from the embroidery needle is the rear.
[0057] A multi-rope embroidery device, comprising a rope embroidery assembly 10 provided with at least two groups of rope embroidery mechanisms 1, a base frame 8, a transmission assembly 7, a driving assembly 4, a sliding switching mechanism 5, a feeding mechanism 6, and a rope feeding assembly 20. Each group of rope embroidery mechanisms 1 comprises a support 11, a looping head 12 arranged on the support 11, and a tension controller 13. The rope feeding assembly 20 comprises a plurality of rope feeders 2 corresponding to the number of groups of rope embroidery mechanisms 1,
[0058] The base frame 8 is used to position and install various components, and the specific shape of the base frame 8 can be determined according to the compact installation of various components. The base frame 8 is provided with mounting sites or mounting structures necessary for connecting various components, and the base frame 8 can comprise a plurality of base frames connected to different functional components. The base frame 8 can also be connected to a lifting mechanism 9 for lifting the entire device. The lifting mechanism 9 generally comprises a connecting frame connected to the base frame 8 through a guide rail assembly, and the connecting frame can be connected to the corresponding part of the embroidery machine body or head. A cylinder is provided between the connecting frame and the base frame 8 to drive the lifting of the base frame 8.
[0059] The transmission assembly 7 is arranged on each group of rope embroidery mechanisms 1 and is used to drive the looping head 12. The transmission assembly 7 comprises a transmission shaft 71, and a transmission structure is provided between the transmission shaft 71 and the looping head 12 to drive the looping head 12. The transmission structure is generally a transmission belt wheel and a transmission belt arranged between the looping head 12 and the transmission shaft 3, and is preferably a synchronous belt. Of course, other existing convenient implementation schemes can also be used instead.
[0060] The driving assembly 4 is used to drive the looping head 12 of the cord knitting mechanism 1 into the working position. The driving assembly 4 comprises a first driving motor 41 mounted on the base frame 8, a driving shaft 42 connected with the first driving motor 41, and a meshing block structure arranged between the driving shaft 42 and the transmission shaft 71 for mutual transmission. In the present application, the meshing block structure can adopt the structure of the prior art. Specifically, the meshing block structure can satisfy the transmission between the transmission shaft 71 and the driving shaft 42 when the cord knitting mechanism 1 slides forward with the feeding mechanism 6, and the transmission between the transmission shaft 71 and the driving shaft 42 is disconnected when the cord knitting mechanism 1 slides backward with the feeding mechanism 6. For example, the meshing block structure can be two semicircular convex blocks which form a complete circle. Specifically, a first semicircular convex block is arranged on the driving shaft 42 and extends downward along the axial direction, and a second semicircular convex block is arranged on the transmission shaft 71 and extends upward along the axial direction. The first semicircular convex block and the second semicircular convex block can form a complete cylinder through sliding. When the cord knitting mechanism 1 slides to the working position with the feeding mechanism 6, the first semicircular convex block and the second semicircular convex block are connected to realize transmission. When the cord knitting mechanism 1 slides backward with the feeding mechanism 6, the first semicircular convex block and the second semicircular convex block are completely disconnected.
[0061] In order to arrange the components compactly, the driving assembly 4 further comprises a second pulley transmission assembly 43 connected between the driving shaft 42 and the shaft of the first driving motor 41. The meshing block structure comprises at least one first convex block 44 arranged on the corresponding end of the driving shaft 42 and at least one second convex block 45 arranged on the transmission shaft 71 and matched with the first convex block 44. The first convex block 44 and the second convex block 45 are arranged in a matched manner. The positioning structure 53 arranged on each cord knitting mechanism 1 comprises a positioning block 58 matched with the second convex block 45 on the transmission shaft 71 to position the transmission shaft 71. The first convex block 44 or the second convex block 45 is arranged in a matched manner to form a clamping groove for accommodating the opposite convex block. In the present embodiment, the first convex block 44 is arranged in the middle of the driving shaft 42, and the second convex block 45 is arranged in a symmetrical manner on the corresponding end of the transmission shaft 71. The recess groove between the two second convex blocks 45 forms a clamping groove matched with the first convex block 42. The clamping groove can also be matched with the positioning structure 53 to position the initial position of the transmission shaft 42, so that the cord knitting mechanism 1 can be quickly and smoothly matched with the first convex block 44 on the driving shaft when the cord knitting mechanism 1 is fed into the working position.
[0062] The sliding switching mechanism 5 is used to drive the rope embroidery assembly 10 to slide relative to the base frame 8 so as to switch the corresponding rope embroidery mechanism 1 to slide to the rope feeding position. The sliding switching mechanism 5 includes a second driving structure 51 installed on the base frame 8 to drive the rope embroidery mechanism 1 and a sliding seat 52 that can be slidably disposed on the base frame 8. The rope embroidery mechanisms 1 are arranged side by side on the sliding seat 52. The rope embroidery mechanism 1 can slide towards the working position, i.e., the needle advances and retreats, on the sliding seat 52.
[0063] The feeding mechanism 6 is used to drive the corresponding embroidery mechanism 1, which has entered the rope feeding position, to slide forward and enter the working position to cooperate with the needle. The sliding causes the engagement block structure between the transmission shaft 71 and the drive shaft 42 of the corresponding embroidery mechanism 1 to engage and transmit power. The feeding mechanism 6 is also used to drive the corresponding embroidery mechanism 1, which has entered the rope feeding position, to slide backward and exit the working position. The sliding causes the engagement block structure between the transmission shaft 71 and the drive shaft 42 of the corresponding embroidery mechanism 1 to disengage and release the transmission. The feeding mechanism 6 includes a third drive structure 61 mounted on the base frame 8 to drive the corresponding embroidery mechanism 1, which has entered the rope feeding position, to slide backward.
[0064] To facilitate rapid engagement between the transmission shaft 71 and the drive shaft 42, the sliding seat 52 is equipped with a positioning structure 53 for positioning the transmission shaft 71 of each group of embroidery mechanisms 1. When each group of embroidery mechanisms 1 is disengaged from the working position, the transmission shaft 71 engages with the positioning structure 53. By positioning the transmission shaft 71 disengaged from the working position through the positioning structure 53, the corresponding block of the engagement block structure on the transmission shaft 71, namely the second protrusion 44, remains engaged with the first protrusion 42. This allows for quick and direct driving of the embroidery mechanism 1 into the working position via the feeding mechanism during the next use, enabling rapid engagement between the transmission shaft 71 and the engagement block structure on the drive shaft 42, namely the first and second cams.
[0065] The above-mentioned rope embroidery position is the position where the corresponding rope embroidery mechanism 1 of the rope embroidery assembly 10 is driven by the sliding switching mechanism 5 to align with the rope embroidery machine needle; the above-mentioned working position is the position where the rope embroidery mechanism 1 enters the rope embroidery position and is driven by the feed mechanism 6 to slide into a position that can cooperate with the rope embroidery machine needle.
[0066] In combination with the structure of the engaging block structure including the first and second engaging blocks, as a preferred, in order to enable the feeding mechanism 6 to drive the corresponding rope embroidery mechanism 1 into the rope feeding position quickly and smoothly, the parking position of the driving shaft 42 meets the engaging block structure between the driving shaft 42 and the transmission shaft 71 when the rope embroidery mechanism slides into the working position, and the engaging block structure between the driving shaft 42 and the transmission shaft 71 is disengaged when the rope embroidery mechanism slides out of the working position, and the positioning block 58 of the positioning structure 53 is engaged with the second engaging block 45 of the disengaged position of the transmission shaft 71. As shown in the drawings, the sliding seat 52 is provided with a mounting block corresponding to each group of rope embroidery mechanisms 1, and the positioning structure 53 is mounted on the mounting block and located at the corresponding position of the sliding path of the corresponding group of rope embroidery mechanisms 1.
[0067] In order to facilitate further use, as a preferred, the rope clamping driving structure 3 provided on the base frame 8 and the rope clamping assembly 31 provided on each group of rope embroidery mechanisms 1 are further included. After a single product is embroidered and cut, the rope clamping assembly 31 can be used to clamp and position the rope end on the rope embroidery mechanism 1, preventing the rope from being pulled back by the tension controller 13 or other components and disengaging from the loop head 12.
[0068] The rope clamping assembly 31 includes a first clamping plate 32 provided on the support 11 of the rope embroidery assembly 10, a second clamping plate 33 slidably provided in cooperation with the first clamping plate 32, a rope hook 34 provided on the second clamping plate 33 for hooking the rope, the rope clamping driving structure 3 includes a sliding driving arm 35 provided on the base frame 8 and a power driver 36 cooperating with the driving arm 35, and the driving arm 35 cooperates with the second clamping plate 33 of the corresponding rope embroidery mechanism 1 entering the rope feeding position and the working position.
[0069] The second clamping plate 33 is provided with a hook handle arm 37 cooperating with the first clamping plate 32, a transmission arm 39 cooperating with the driving arm 35, and an intermediate connecting arm 38 connecting the hook handle arm 37 and the transmission arm 39, the hook handle arm 37 is provided near the loop head 12 side, and the transmission arm 39 is provided near the transmission shaft 71 side; the first clamping plate 32 is provided with a clamping groove accommodating the hook handle arm 37 of the second clamping plate 33, and the hook handle arm 37 is provided with a rope clamping groove 30 cooperating with the rope hook 34 of the second clamping plate 33.
[0070] The second clamping plate 33 is slidably arranged on the support 11, the support 11 is provided with a guide structure for guiding the sliding of the second clamping plate 33; the power driver 36 is a cylinder arranged on the base frame 8; the support 11 is provided with a first reset spring 18 for driving the second clamping plate 33 to reset. The transmission arm 39 of the rope embroidery mechanism 1 driven into the working position by the power driver 36 and the driving arm 35, so that the rope hook 34 on the hook handle arm 37 of the second clamping plate 39 extends to hook the rope, and after hooking the rope, the second clamping plate 39 is reset by the first reset spring 18, so that the rope hook 34 cooperates with the first clamping plate 32 to clamp the rope between the rope hook 34 and the first clamping plate 32, and the rope is positioned, and preferably the rope is clamped between the clamping grooves of the rope hook 34 and the first clamping plate 32.
[0071] Each group of rope feeders 2 includes a rope feed wheel 22 and a rope feed frame 23 on which the rope feed wheel 22 is mounted, and a corresponding number of rope feeders 2 are arranged in sequence along the axial direction of the rope feed wheel 22, and adjacent rope feeders 2 can be individually provided with a rope feed frame 23 or share part of a rope feed frame 23, each group of rope feeders 2 is provided with an inlet and an outlet for feeding the rope.
[0072] As a preferred embodiment, the rope feeder assembly 20 further comprises a rope feeding driving structure 25, a support arm 54 connected to the sliding seat 52, a fourth driving structure for driving the rope feeding driving structure 25 to enter and exit the position of the corresponding rope feeder 2, and the rope feeders 2 corresponding in number to the rope embroidery mechanism 1 are directly connected to the support arm 54 or connected to the support arm 54 through a connecting plate; the rope feeding driving structure 25 comprises a rope feeding driving wheel 21, a rope feeding driving motor 24 for the driving wheel 21, and a mounting plate 26 for the rope feeding driving motor 24, in order to facilitate compact structure, the rope feeding driving motor 24 is connected to the driving wheel 21 through a belt and pulley to drive the driving wheel 21 to rotate and feed the rope. During use, the sliding switching mechanism 5 drives the sliding seat 52 to drive the rope embroidery assembly 10 to slide, at the same time, the support arm 54 connected to the sliding seat 52 drives the rope feeder assembly 20 to slide synchronously, so as to avoid the influence of the process of driving the rope embroidery assembly 10 to slide and switch the corresponding rope embroidery mechanism 1 on the tension of the rope.
[0073] The fourth driving structure and the third driving structure 61 can act independently, and independent driving structures are provided to complete the required actions at the same time or at different times. As a preferred embodiment, the fourth driving structure and the third driving structure 61 are linked.
[0074] As the preferred embodiment of the present case, the fourth drive structure and the third drive structure 61 are provided with a common feed drive motor 62; the third drive structure 61 includes a third swing rod 63 connected to the motor shaft of the feed drive motor 62, a swing rod 64 rotatably arranged on the base frame 8 and driving the corresponding rope embroidery mechanism 1 at the rope feeding position to enter the working position, and a connecting rod 65 rotatably connected between the third swing rod 63 and the swing rod 64 to transmit the power of the third swing rod 63; the fourth drive structure includes a sliding plate 27 slidably connected to the base frame 8, a fourth swing rod 28 arranged on the motor shaft of the feed drive motor 62 to drive the sliding plate 27 to slide, and the rope feeding drive structure 25 is connected to the sliding plate 27, specifically the sliding plate 27 is connected to the mounting plate 26 of the rope feeding drive structure 25; the sliding plate 27 and the base frame 8 are provided with a third guide rail assembly 29. The end of the swing rod 64 and the fourth swing rod 28 can be provided with corresponding drive bearings or rollers.
[0075] The swing rod 64 drives the corresponding rope embroidery mechanism 1 at the rope feeding position to enter the working position in one direction, and the second return spring 19 is arranged between each group of rope embroidery mechanism and the sliding seat 52; the fourth swing rod 28 drives the sliding plate 27 to slide with the corresponding rope feeder 2 in cooperation, and the third return spring 82 is arranged between the sliding plate 27 and the base frame 8.
[0076] Of course, if necessary, the swing rod 64 can completely control the advance and retreat of the rope embroidery mechanism 1 in both directions; the fourth swing rod 28 can completely control the bidirectional movement of the sliding plate 27, and the driving arm 35 can completely control the bidirectional movement of the second clamping plate 33, thereby eliminating the corresponding return spring.
[0077] The sliding switch mechanism 5 includes a sliding drive motor 55 mounted on the base frame 8 and a first pulley transmission assembly 50, the first pulley transmission assembly 50 includes a sliding transmission belt 56, a driving pulley connected to the sliding drive motor 55 and mounted on the base frame 8, and a driven pulley mounted on the base frame 8, the sliding seat 52 is connected to the sliding transmission belt 56, and the sliding seat 52 can be connected to the sliding transmission belt 56 through a clamping block. The driving arm 35 can pass through the belt loop of the sliding transmission belt 56 to facilitate compact structure.
[0078] The first guide rail assembly 81 is arranged between the base frame 8 and the sliding seat 52; the second guide rail assembly 57 is arranged between the support 11 and the sliding seat 52.
[0079] Each group of rope embroidery mechanism 1 is provided with a first rope guide ring 15.
[0080] The support 11 of each group of the rope embroidering mechanism 1 comprises a bottom plate 17 and a vertical plate 16 arranged on the bottom plate 17, the loop punching head 12 is arranged on the front side of the bottom plate 17, and the tension controller 13 comprises a swing arm provided with elastic restoring force and arranged on the vertical plate 16, and the transmission shaft 71 is rotatably arranged on the rear side of the vertical plate 16.
[0081] The tension controller 13 can adopt the structure of the prior art, the swing arm is provided with a rope feeding hole for feeding the rope, and the tension of the embroidering rope during the feeding process is controlled by the elastic restoring force, so as to facilitate the rope embroidering. Each group of the rope embroidering assembly 10 is provided with a detection structure 14 for detecting the rotation angle of the swing arm of the tension controller 13, so as to provide the feeding device assembly 20 with the feeding parameter. The detection structure 14 can be a Hall detector, the swing angle of the swing arm of the tension controller 13 is detected, so as to determine the tension of the embroidering rope of the corresponding rope embroidering assembly 10. The specific swing angle of the swing arm pulled by the embroidering rope during the rope feeding process is related to the tension of the embroidering rope, and the relationship is determined according to the actual situation.
[0082] If it is considered that the tension is too large through the detection of the swing angle of the swing arm, and the parameter of the corresponding rope feeding device is detected by the system, the system controls the rope feeding device to accelerate the feeding, so as to adjust the tension of the rope to the normal tension, until the swing angle of the swing arm is the appropriate angle amplitude, it is considered that the tension of the rope is in the normal range, and the corresponding rope feeding device is controlled to feed normally. If it is considered that the tension is too small through the detection of the swing angle of the swing arm, and the parameter of the corresponding rope feeding device is detected by the system, the system controls the rope feeding device to decelerate or stop the feeding according to the detection situation, so as to adjust the tension of the rope to the normal tension, until the swing angle of the swing arm is the appropriate angle amplitude, it is considered that the tension of the rope is in the normal range, and the corresponding rope feeding device is controlled to feed normally.
[0083] The loop punching head 12 and the transmission shaft 71 of each group of the rope embroidering mechanism 1 are arranged in front and back, and each group of the rope embroidering mechanism 1 is arranged on the sliding seat 52 in the axial direction of the swing arm shaft of the tension controller 13.
[0084] As a further preferred embodiment, the present application further comprises a rope cutting mechanism 91, which can adopt the rope cutting mechanism of the prior art, and the rope cutting mechanism 91 is usually arranged at the corresponding position of the corresponding machine head, so as to cut the rope.
[0085] Before use, each group of the rope embroidering mechanism 1 of the present application is arranged on the sliding seat 52, and each group of the rope embroidering mechanism 1 is arranged in the axial direction of the swing arm shaft of the tension controller 13. Each group of the rope embroidering mechanism 1 is arranged in the axial direction of the swing arm shaft of the tension controller 13.
[0086] Referring to Figure 6The rope embroidery device uses the process of rope embroidery. The sliding drive motor 55 of the sliding switching mechanism 5 drives the sliding seat 53 through the first pulley transmission assembly 50, so that one rope embroidery mechanism 1 of the rope embroidery assembly 10 enters the rope embroidery position. The feeding drive motor 62 of the feeding mechanism 6 drives the corresponding rope embroidery mechanism 1 in the rope embroidery position to the machine needle through the third swing rod 63, the connecting rod 65 and the swing rod 64 of the third driving structure 61, and keeps the rope embroidery mechanism 1 in the working position to perform the rope embroidery. The driving shaft 71 of the corresponding rope embroidery mechanism 1 in the rope embroidery position is matched with the driving shaft 42 through the engagement block structure, that is, the second protrusion 45 is matched with the first protrusion 44 to realize the transmission. The driving shaft 71 drives the ring hitting head 12 through the transmission structure to generate the torsional action required by the rope embroidery and cooperates with the machine needle to perform the rope embroidery.
[0087] Referring to Figure 7 After the rope embroidery of the group of rope embroidery mechanisms 1 is completed, the rope can be moved to the position where the rope hook 34 of the second clamping plate 33 can hook the rope through the movement of the embroidery frame. The power driver 36 is actuated to push the driving arm 35 to press the transmission arm 39 of the second clamping plate 32 of the rope embroidery mechanism 1, so that the rope hook 34 is slid downward to hook the rope through the action of the intermediate connecting arm 38 and the hook handle arm 37. After the rope is hooked, the power driver 36 drives the driving arm 35 to reset. The second clamping plate 34 is slid upward to reset under the action of the first reset spring 18 and is matched with the first clamping plate 32 to clamp the rope. The rope cutting mechanism 91 can cut the rope at the same time or after the rope is clamped. After the rope is clamped and cut, the feeding drive motor 62 of the feeding mechanism 6 is disconnected from the rope embroidery mechanism 1 in the working position through the third swing rod 63, the connecting rod 65 and the swing rod 64 of the third driving structure 61. The rope embroidery mechanism 1 is reset and retracted under the action of the second reset spring 19. The second protrusion 45 of the driving shaft 71 of the retracted rope embroidery mechanism 1 is positioned by the positioning block 58 of the positioning structure 54.
[0088] When the rope embroidery needs to be continued, the sliding drive motor 55 of the sliding switching mechanism 5 drives another corresponding rope embroidery mechanism 1 of the rope embroidery assembly 10 to enter the working position through the first pulley transmission assembly 50 according to the process of rope embroidery. The working process can be referred to the above process.
[0089] When the rope embroidery assembly 10 moves, the sliding seat 52 drives the rope feeding device assembly 20 to move synchronously through the supporting arm 54.
[0090] Referring to Figure 6When the feeding mechanism 6 drives the corresponding thread embroidery mechanism 1 to advance and keep to the working position, the fourth driving structure linked with the third driving structure 61 drives the thread feeding driving structure 25 to cooperate with the corresponding thread feeder 2 to feed the thread. Specifically, the feeding driving motor 62 drives the sliding plate 27 to slide the thread feeding driving structure 25 to the corresponding thread feeder 2 of the thread feeder assembly 20 through the fourth swing lever 28, so that the driving wheel 21 of the thread feeding driving structure 25 cooperates with the thread wheel 22 of the corresponding thread feeder 2 to feed the thread through the thread feeding driving motor 24 as needed.
[0091] Referring to Figure 7 When the feeding driving motor 62 of the feeding mechanism 6 is disengaged from the thread embroidery mechanism 1 entering the working position through the third swing lever 63, the connecting rod 65 and the swing lever 64 of the third driving structure 61, the sliding plate 27 drives the thread feeding driving structure 25 to retreat under the action of the third return spring 82, the driving wheel 21 of the thread feeding driving structure 25 is disengaged from the cooperation with the thread wheel 22 of the corresponding thread feeder 2, and the thread feeding is stopped.
Claims
1. A multi-rope embroidery device, comprising a rope embroidery assembly with at least two sets of rope embroidery mechanisms and a rope feeder assembly, each set of rope embroidery mechanisms including a support, a looper head disposed on the support, and a tension controller, wherein the rope feeder assembly includes rope feeders corresponding to the number of sets of rope embroidery mechanisms, characterized in that: Further comprising, a base frame for positioning and mounting each component; a transmission assembly arranged on each set of rope embroidery mechanism for driving the ring punching head, the transmission assembly comprising a transmission shaft, and a transmission structure for driving the ring punching head arranged between the transmission shaft and the ring punching head; a driving assembly for driving the ring punching head of the rope embroidery mechanism entering the working position, the driving assembly comprising a first driving motor mounted on the base frame, a driving shaft connected with the first driving motor, and engaging block structures arranged between the driving shaft and the transmission shaft and capable of transmitting power to each other; a sliding switching mechanism for driving the rope embroidery assembly to slide relative to the base frame so as to switch the corresponding rope embroidery mechanism to slide to the rope feeding position, the sliding switching mechanism comprising a second driving structure mounted on the base frame for driving the rope embroidery mechanism, and a sliding seat slidably arranged on the base frame, the rope embroidery mechanisms being arranged in sequence and side by side on the sliding seat, and the rope embroidery mechanisms being arranged on the sliding seat and capable of sliding towards the working position; a feeding mechanism for driving the corresponding rope embroidery mechanism entering the rope feeding position to slide forward to the working position, and for driving the corresponding rope embroidery mechanism entering the rope feeding position to slide backward to exit the working position, the feeding mechanism comprising a third driving structure arranged on the base frame for driving the corresponding rope embroidery mechanism entering the rope feeding position to slide; the sliding seat being provided with a positioning structure for positioning the position of the transmission shaft of each set of rope embroidery mechanism, and the transmission shaft of each set of rope embroidery mechanism being matched with the positioning structure when the rope embroidery mechanism is out of the working position.
2. The multi-strand ribbon embroidery device according to claim 1, characterized in that: Further comprising a rope clamping driving structure arranged on the base frame, and a rope clamping assembly arranged on each set of rope embroidery mechanism.
3. The multi-strand ribbon embroidery device according to claim 2, characterized in that: The rope clamping assembly comprises a first clamping plate arranged on the rope embroidery assembly support, and a second clamping plate slidably arranged and matched with the first clamping plate, the second clamping plate being provided with a rope hook for hooking the rope, the rope clamping driving structure comprising a sliding driving arm arranged on the base frame and a power driver matched with the driving arm, the driving arm being matched with the second clamping plate of the corresponding rope embroidery mechanism entering the rope feeding position and the working position.
4. The multi-strand ribbon embroidering apparatus according to claim 3, wherein: The second clamping plate is provided with a hook handle arm matched with the first clamping plate, a transmission arm matched with the driving arm, and an intermediate connecting arm connecting the hook handle arm and the transmission arm, the hook handle arm being arranged on the side close to the ring punching head, and the transmission arm being arranged on the side close to the transmission shaft; the first clamping plate is provided with a clamping groove accommodating the hook handle arm of the second clamping plate, and the hook handle arm is provided with a rope clamping groove matched with the rope hook of the second clamping plate.
5. A multi-strand ribbon embroidery device as claimed in claim 3 or 4, characterized in that: The second clamping plate is slidably arranged on the support, the support being provided with a guide structure for guiding the sliding of the second clamping plate; the power driver is a cylinder arranged on the base frame; and the support is provided with a first reset spring for driving the second clamping plate to reset.
6. The multi-strand ribbon embroidering apparatus as claimed in claim 1, wherein: Each group of rope feeding device comprises a rope feeding wheel, a rope feeding frame for mounting the rope feeding wheel, and a plurality of groups of rope feeding devices arranged in sequence along the axial direction of the rope feeding wheel, and adjacent rope feeding devices can be provided with a separate rope feeding frame or share a part of the rope feeding frame.
7. The multi-strand embroidery apparatus according to claim 1 or 6, wherein: The rope feeding device assembly further comprises a rope feeding driving structure, a support arm connected to the sliding seat, a fourth driving structure for driving the rope feeding driving structure to enter and leave the position of the corresponding rope feeding device, and the rope feeding device corresponding to the number of groups of rope embroidery mechanisms is directly connected to the support arm or connected to the support arm through a connecting plate; the rope feeding driving structure comprises a driving wheel for feeding the rope, a rope feeding driving motor for the driving wheel, and a mounting plate for the rope feeding driving motor, and the rope feeding driving structure is provided with a driving.
8. The multi-strand ribbon embroidering apparatus according to claim 7, wherein: The fourth driving structure is linked with the third driving structure.
9. The multi-strand ribbon embroidering apparatus as claimed in claim 7, wherein: The fourth driving structure and the third driving structure are provided with a shared feeding driving motor; the third driving structure comprises a third swing rod connected to the motor shaft of the feeding driving motor, a swing rod rotatably arranged on the base frame and arranged to drive the corresponding rope embroidery mechanism in the rope feeding position to enter the working position, and a connecting rod rotatably connected between the third swing rod and the swing rod and transmitting the power of the third swing rod; the fourth driving structure comprises a sliding plate slidably connected to the base frame, a fourth swing rod arranged on the motor shaft of the feeding driving motor and driving the sliding plate to slide, and the rope feeding driving structure is connected to the sliding plate; the sliding plate and the base frame are provided with a third guide rail assembly.
10. The multi-strand ribbon embroidery device of claim 9, wherein: The swing rod drives the corresponding rope embroidery mechanism in the rope feeding position to enter the working position in one direction, and a second return spring is arranged between each group of rope embroidery mechanisms and the sliding seat; the fourth swing rod drives the sliding plate to slide with the rope feeding driving structure and cooperates with the corresponding rope feeding device, and a third return spring is arranged between the sliding plate and the base frame to reset.
11. The multi-strand ribbon embroidering apparatus as claimed in claim 1, wherein: The sliding switching mechanism comprises a sliding driving motor mounted on the base frame and a first pulley transmission assembly; the first pulley transmission assembly comprises a driving pulley connected to the sliding driving motor and mounted on the base frame, a driven pulley mounted on the base frame, and a sliding transmission belt; and the sliding seat is connected to the sliding transmission belt.
12. The multi-strand embroidery apparatus according to claim 1 or 11, wherein: The base frame and the sliding seat are provided with a first guide rail assembly, and the support and the sliding seat are provided with a second guide rail assembly.
13. The multi-strand embroidery device of claim 1, wherein: Each group of rope embroidery assembly is provided with a detection structure for detecting the rotation angle of the swing arm of the tension controller, so as to provide the rope feeding device assembly with the detection of the rope feeding parameter.
14. The multi-strand embroidery device of claim 1, wherein: A lifting mechanism is connected and arranged on the base frame to lift the entire device.
15. The multi-strand embroidery device of claim 1, wherein: Each group of rope embroidery mechanism is provided with a first rope guide ring.
16. The multi-strand embroidery device of claim 1, wherein: The support of each group of rope embroidery mechanism comprises a bottom plate and a vertical plate arranged on the bottom plate; the ring beating head is mounted on the front side of the bottom plate; the tension controller comprises an elastic swing arm mounted on the vertical plate, and a transmission shaft rotatably mounted on the rear side of the vertical plate.
17. The multi-strand ribbon embroidering apparatus as claimed in claim 1, wherein: The ring beating head and the transmission shaft of each group of rope embroidery mechanism are arranged in front of and behind each other, and each group of rope embroidery mechanism is arranged in sequence on the sliding seat along the axial direction of the swing arm shaft of the tension controller.
18. The multi-strand ribbon embroidering apparatus as claimed in claim 1, wherein: The driving assembly further comprises a second pulley transmission assembly connecting the driving shaft and the first driving motor shaft; the engaging block structure comprises at least one first protrusion arranged on the corresponding end of the driving shaft and at least one second protrusion arranged on the transmission shaft and matched with the first protrusion, and the first protrusion and the second protrusion are arranged in matched positions; the positioning structure of each group of rope stitching mechanism comprises a positioning block matched with the second protrusion on the transmission shaft to position the transmission shaft.
19. The multi-strand ribbon sewing device of claim 1, wherein: The parking position of the driving shaft meets the engaging block structure matched between the driving shaft and the transmission shaft when the rope stitching mechanism slides into the working position, and the engaging block structure matched between the driving shaft and the transmission shaft is disengaged when the rope stitching mechanism slides out of the working position, and the positioning block of the positioning structure is matched with the second protrusion disengaged from the matched position on the transmission shaft.
20. The multi-strand ribbon embroidering apparatus as claimed in claim 1, wherein: The rope cutting mechanism is further included.
Citation Information
Patent Citations
Multi-color rope embroidery device, rope embroidery machine and double-color rope embroidery method
CN115637537A
Multi-rope embroidering device
CN222119606U