An improved method and apparatus for infusion of tobacco based on carbon dioxide infusion

By improving the preset weight preparation of the impregnation process, the removal of condensate from the overflow valve, and the cleaning of the conveyor trough tilting door, the problems of insufficient material preparation in the impregnator and false alarms of the overflow valve were solved, thus achieving stable and safe tobacco production.

CN117502695BActive Publication Date: 2025-11-18CHINA TOBACCO HENAN IND CO LTD
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Patent Information

Application Number
CN202311517117.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-11-14
Publication Date
2025-11-18
Estimated Expiration
2043-11-14

AI Technical Summary

Technical Problem

During the production of carbon dioxide dry ice tobacco in the expansion line, a malfunction in the dual-speed belt material preparation process led to insufficient material preparation, affecting the impregnator's process design capabilities and potentially causing the tobacco to become damp and its quality to be unstable. Condensation in the overflow valve pipeline caused false alarms due to excessive liquid level, affecting normal production.

Method used

By using a preset weight-based material preparation algorithm to ensure sufficient material in the impregnator, setting up an independent connection component for the overflow valve and an insulation layer to remove condensate, improving the conveyor trough flip door to clean the lower cover of the impregnator, and combining the process with a stepper to monitor the process, a comprehensive improvement of the impregnation process is achieved.

Benefits of technology

Ensure sufficient material is prepared in the impregnator, avoid false alarms from the overflow valve, improve production stability and equipment cleanliness, and guarantee the quality of tobacco and production safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present disclosure relates to an improved method and device for the impregnation process of carbon dioxide soaked tobacco. The method comprises: based on the production step of expanded carbon dioxide dry ice tobacco, when the preset impregnation process starts and the lower cover of the impregnator is closed, the impregnator is injected with a preset weight of material by a pre-device material calculation algorithm to generate an impregnator material preparation process. Before the preset impregnation process starts, the overflow valve over-liquid level false alarm is corrected by removing the condensate water of the overflow valve to generate an overflow valve false alarm processing process. After the preset impregnation process ends, the lower cover of the impregnator is cleaned by improving the transfer tank turnover door to generate an impregnator cleaning process. Based on the above processes, the impregnation process of carbon dioxide soaked tobacco is improved. Through the improvement of the multi-directional process, on the one hand, sufficient materials are provided for the production process, and convenient ways are provided for the cleaning of the production equipment, on the other hand, the safety of the production process is also guaranteed.
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Description

Technical Field

[0001] This disclosure relates to the field of tobacco material processing, and more specifically, to an improved method, apparatus, electronic device, and computer-readable storage medium for impregnation processes of tobacco shreds based on carbon dioxide immersion. Background Technology

[0002] In the carbon dioxide dry ice tobacco production process of the expansion line, before impregnating the tobacco, the impregnator needs to perform the following operations: dual-speed belt material preparation, liquid replenishment in the process tank, pre-cooling of the vibrating cabinet, cold circulation of the impregnator system, evacuation of the impregnator, filling of materials into the tank, closing the upper and lower cover doors of the impregnator, primary pressurization of the impregnator through the high-pressure gas holder, secondary pressurization of the process tank to balance the pressure of the impregnator and the process tank, and filling the impregnator with liquid carbon dioxide from the process tank.

[0003] If the electronic scale in front of the dual-speed belt malfunctions during the material preparation process, it will cause insufficient material preparation, reduce the design capability of the impregnator process, and may lead to material interruption at the hot end of the downstream stage, causing the tobacco to become damp and the quality of the tobacco to be unstable.

[0004] Meanwhile, to ensure safety during the filling process from the process tank to the impregnator, three temperature probes are installed on the impregnator to indicate the liquid level, and the weight of the process tank is monitored to ensure that the filling volume does not exceed the limit. Furthermore, an overflow valve is installed on the process valve station pipeline. In the event of overflow, the filling process is forcibly stopped. However, during use, because the overflow valve is connected to the process valve station pipeline via a metal pipe, at the end of each process cycle of the impregnation system, the upper and lower cylinder covers are opened. The inner wall of the overflow valve pipe connected to the upper cylinder cover is open to the atmosphere through the upper cylinder cover. The relatively cold inner wall of the overflow valve pipe continuously absorbs water molecules from the air at the end of each impregnation cycle, causing water droplets to accumulate inside the overflow valve pipe. When the water droplets accumulate to a certain level, a false alarm of over-level overflow is triggered, affecting normal production.

[0005] Therefore, one or more methods are needed to solve the above problems.

[0006] It should be noted that the information disclosed in the background section above is only used to enhance the understanding of the background of this disclosure, and therefore may include information that does not constitute prior art known to those skilled in the art. Summary of the Invention

[0007] The purpose of this disclosure is to provide an improved method, apparatus, electronic device, and computer-readable storage medium for impregnation of tobacco based on carbon dioxide, thereby overcoming at least to some extent one or more problems caused by the limitations and defects of related technologies.

[0008] According to one aspect of this disclosure, an improved method for an impregnation process based on carbon dioxide soaking of tobacco is provided, comprising:

[0009] Based on the production steps of expansion-line carbon dioxide dry ice tobacco, when the preset impregnation process starts and the lower cover of the impregnator is closed, the impregnator is injected with a preset weight of material through the preset material preparation algorithm, thus generating the impregnator material preparation process.

[0010] Based on the production steps of carbon dioxide dry ice tobacco based on the expansion line, before the preset impregnation process begins, the overflow valve over-level false alarm is corrected by removing the condensate from the overflow valve, and an overflow valve false alarm handling process is generated.

[0011] Based on the production steps of expansion-line carbon dioxide dry ice tobacco, after the preset impregnation process is completed, the lower cover of the impregnator is cleaned by the improved conveyor trough flip door, generating an impregnator cleaning process.

[0012] Based on the impregnator preparation process, overflow valve false alarm handling process, and impregnator cleaning process, the impregnation process for carbon dioxide soaking tobacco is improved.

[0013] In an exemplary embodiment of this disclosure, based on the pre-prepared material preparation algorithm, when the preset impregnation process starts and the lower cover of the impregnator is closed, a material request signal is generated by sending a signal to the material preparation module, and a low-speed material preparation signal is generated by sending a start signal to the transmission module.

[0014] Based on the material demand signal, the preset warehouse materials are weighed using a material preparation electronic scale to generate materials to be inspected;

[0015] Based on the low-speed material preparation signal, the material to be inspected is transported through the transmission module to generate a material detection signal;

[0016] Based on the material detection signal, when the material detection phototube detects the material to be inspected passing through, the material to be inspected is weighed by the material detection electronic scale to generate inspected material.

[0017] In an exemplary embodiment of this disclosure, based on the pre-prepared material algorithm, when the detected pre-prepared material weight is less than the pre-prepared material weight, a low-speed pre-prepared material preparation incomplete signal is generated by sending signals to the pre-prepared material module and the transmission module.

[0018] Based on the low-speed material preparation not finished signal, the preset warehouse materials are weighed by the material preparation electronic scale to generate supplementary material preparation. The supplementary material preparation is transported to the detection electronic scale by the transmission module. The supplementary material preparation is weighed by the detection electronic scale to generate inspected material preparation.

[0019] Based on the pre-loading algorithm, when the detected pre-loaded weight is greater than or equal to the pre-loaded weight, a high-speed loading signal is generated by sending a signal to the transmission module.

[0020] Based on the high-speed loading signal, the inspected and prepared material is transported to the impregnator through the transmission module, completing the injection of the preset weight of material into the impregnator.

[0021] In one exemplary embodiment of this disclosure, an independent connection component for the overflow valve is generated by establishing an isolation connection between the overflow valve and the process valve station pipeline;

[0022] By wrapping an insulation layer around the outer surface of the independent connecting component of the overflow valve, a protective layer is generated on the outer surface of the overflow valve. Based on the protective layer on the outer surface of the overflow valve, the condensed ice layer on the outer surface of the overflow valve is removed.

[0023] The ice layer on the outer surface of the overflow valve is removed by blowing away the ice layer through the independent connecting component of the overflow valve with compressed air.

[0024] In one exemplary embodiment of this disclosure, an overflow valve water storage module is generated by expanding the radius of the overflow valve water accumulation pipe;

[0025] Based on the overflow valve water storage module, the overflow valve water storage module is drained by the drain solenoid valve installed in the overflow valve water storage pipe, thereby removing the condensate water from the inner wall of the overflow valve.

[0026] Based on the removal of the ice layer on the outer surface of the overflow valve and the removal of the condensate on the inner wall of the overflow valve, the false alarm of the overflow valve liquid level is corrected.

[0027] In one exemplary embodiment of this disclosure, by improving the conveyor trough flip door, a conveyor trough flip door closing female buckle and a conveyor trough flip door hollow female buckle are generated;

[0028] Based on the conveyor trough flip-door closing latch and the conveyor trough flip-door hollow female latch, when cleaning the impregnator, the conveyor trough flip-door flips inward, and the lower cover grate of the impregnator is cleaned through the hollow gap, thus completing the cleaning of the lower cover of the impregnator.

[0029] In one exemplary embodiment of this disclosure, based on the impregnator preparation process, the overflow valve false alarm handling process, and the impregnator cleaning process, the impregnation process of carbon dioxide soaking tobacco is monitored by a stepper to generate a comprehensive improved impregnation process.

[0030] Based on the aforementioned improved impregnation process, the impregnation process for carbon dioxide-impregnated tobacco is improved.

[0031] In one aspect of this disclosure, an improved apparatus for an impregnation process of tobacco based on carbon dioxide soaking is provided, comprising:

[0032] The impregnator material preparation module is used to inject a preset weight of material into the impregnator through a pre-prepared material preparation algorithm;

[0033] The overflow valve false alarm handling module is used to correct the overflow valve over-level false alarm by removing the condensate from the overflow valve;

[0034] An impregnator cleaning module is used to clean the lower cover of the impregnator via an improved conveyor chute flip door;

[0035] The comprehensive improvement module is used to improve the impregnation process of carbon dioxide-soaked tobacco.

[0036] In one aspect of this disclosure, an electronic device is provided, comprising:

[0037] Processor; and

[0038] A memory storing computer-readable instructions that, when executed by the processor, implement the method according to any one of the preceding claims.

[0039] In one aspect of this disclosure, a computer-readable storage medium is provided having a computer program stored thereon that, when executed by a processor, implements the method according to any one of the preceding claims.

[0040] An exemplary embodiment of this disclosure provides an improved method for the impregnation process of tobacco shreds based on carbon dioxide soaking. The method includes: a production step of carbon dioxide dry ice tobacco shreds based on an expansion line; when a preset impregnation process begins and the lower cover of the impregnator is closed, a preset weight of material is injected into the impregnator using a pre-prepared material preparation algorithm, generating an impregnator material preparation process; before the preset impregnation process begins, the overflow valve over-level false alarm is corrected by removing condensate from the overflow valve, generating an overflow valve false alarm handling process; after the preset impregnation process ends, the lower cover of the impregnator is cleaned using an improved conveyor chute tilting door, generating an impregnator cleaning process. Based on the above processes, the impregnation process of carbon dioxide soaked tobacco shreds is improved. This disclosure, through multi-faceted process improvements, provides sufficient materials for the production process, facilitates the cleaning of production equipment, and ensures the safety of the production process.

[0041] It should be understood that the above general description and the following detailed description are exemplary and explanatory only, and are not intended to limit this disclosure. Attached Figure Description

[0042] The above and other features and advantages of this disclosure will become more apparent from the detailed description of exemplary embodiments thereof with reference to the accompanying drawings.

[0043] Figure 1A flowchart is shown of an improved method for impregnation process of tobacco shreds based on carbon dioxide soaking, according to an exemplary embodiment of the present disclosure;

[0044] Figure 2 A schematic diagram of the improved material preparation process of an improved impregnation process method based on carbon dioxide soaking of tobacco shreds according to an exemplary embodiment of the present disclosure is shown.

[0045] Figure 3 A schematic diagram of an improved conveyor tilting door is shown in an exemplary embodiment of the present disclosure, illustrating an improved method for an impregnation process based on carbon dioxide soaking of tobacco.

[0046] Figure 4 A schematic block diagram of an improved apparatus for impregnation process of tobacco based on carbon dioxide soaking is shown according to an exemplary embodiment of the present disclosure;

[0047] Figure 5 A block diagram of an electronic device according to an exemplary embodiment of the present disclosure is shown schematically;

[0048] Figure 6 The illustration shows a schematic diagram of a computer-readable storage medium according to an exemplary embodiment of the present disclosure. Detailed Implementation

[0049] Exemplary embodiments will now be described more fully with reference to the accompanying drawings. However, these exemplary embodiments can be implemented in many forms and should not be construed as limited to the embodiments set forth herein; rather, they are provided so that this disclosure will be thorough and complete, and will fully convey the concept of the exemplary embodiments to those skilled in the art. The same reference numerals in the drawings denote the same or similar parts, and therefore repeated descriptions of them will be omitted.

[0050] Furthermore, the described features, structures, or characteristics can be combined in any suitable manner in one or more embodiments. Numerous specific details are provided in the following description to give a thorough understanding of embodiments of this disclosure. However, those skilled in the art will recognize that the technical solutions of this disclosure can be practiced without one or more of the specific details described, or other methods, components, materials, apparatuses, steps, etc., can be employed. In other instances, well-known structures, methods, apparatuses, implementations, materials, or operations are not shown or described in detail to avoid obscuring various aspects of this disclosure.

[0051] The block diagrams shown in the accompanying drawings are merely functional entities and do not necessarily correspond to physically independent entities. That is, these functional entities can be implemented in software, or in one or more software-hardened modules, or in different network and / or processor devices and / or microcontroller devices.

[0052] In this example embodiment, an improved method for impregnating tobacco shreds based on carbon dioxide soaking is first provided; see reference Figure 1 As shown, the improved impregnation process method based on carbon dioxide soaking of tobacco may include the following steps:

[0053] Step S110, the production steps of carbon dioxide dry ice tobacco based on expansion line: when the preset impregnation process starts and the lower cover of the impregnator is closed, the impregnator is injected with a preset weight of material through the preset material preparation algorithm to generate the impregnator material preparation process.

[0054] Step S120, based on the production steps of carbon dioxide dry ice tobacco based on the expansion line, before the preset impregnation process begins, the overflow valve over-level false alarm is corrected by removing the condensate from the overflow valve, and an overflow valve false alarm handling process is generated.

[0055] Step S130, the production steps of carbon dioxide dry ice tobacco based on expansion line, after the preset impregnation process is completed, the lower cover of the impregnator is cleaned by the improved conveyor trough flip door, generating the impregnator cleaning process.

[0056] Step S140: Based on the impregnator material preparation process, overflow valve false alarm handling process, and impregnator cleaning process, the impregnation process for carbon dioxide soaking tobacco is improved.

[0057] An exemplary embodiment of this disclosure provides an improved method for the impregnation process of tobacco shreds based on carbon dioxide soaking. The method includes: a production step of carbon dioxide dry ice tobacco shreds based on an expansion line; when a preset impregnation process begins and the lower cover of the impregnator is closed, a preset weight of material is injected into the impregnator using a pre-prepared material preparation algorithm, generating an impregnator material preparation process; before the preset impregnation process begins, the overflow valve over-level false alarm is corrected by removing condensate from the overflow valve, generating an overflow valve false alarm handling process; after the preset impregnation process ends, the lower cover of the impregnator is cleaned using an improved conveyor chute tilting door, generating an impregnator cleaning process. Based on the above processes, the impregnation process of carbon dioxide soaked tobacco shreds is improved. This disclosure, through multi-faceted process improvements, provides sufficient materials for the production process, facilitates the cleaning of production equipment, and ensures the safety of the production process.

[0058] The following will further explain an improved impregnation process method for tobacco shreds based on carbon dioxide soaking in this example embodiment.

[0059] In the template configuration step S110, in the production step of carbon dioxide dry ice tobacco based on expansion line, when the preset impregnation process starts and the lower cover of the impregnator is closed, the impregnator is injected with a preset weight of material through the preset material preparation algorithm to generate the impregnator material preparation process.

[0060] In the embodiments of this example, as Figure 2 As shown, based on the pre-loading algorithm, when the impregnator's lower cover is closed and preparations are made to load tobacco into the impregnator, the first step is to check if the tobacco in the preparation warehouse is ready, and to ensure that the impregnator's top cover is open, the impregnator's top cover safety door is closed, and the reciprocating conveyor's telescopic chute is retracted. Then, the impregnator selects the "carbon dioxide plus tobacco" operating model, the reciprocating conveyor trolley starts, and one end of the reciprocating conveyor is connected to the upper flange of the impregnator (the reciprocating conveyor's telescopic chute extends after the reciprocating conveyor reaches its position). The other end is connected to the dual-speed conveyor. After the reciprocating conveyor reaches its position, the reciprocating conveyor trolley locks after a delay (usually 1 second) (it cannot rotate forward or backward), waiting for loading.

[0061] Afterwards, a material request signal is sent to the material preparation module via network transmission. Based on this signal, the material preparation electronic scale starts to weigh the stored tobacco (generally 340KG of tobacco is required for the production process). The tobacco that has completed the first weighing (material to be inspected) is transported by a dual-speed belt conveyor with low-speed material preparation.

[0062] A material detection phototube is installed on the dual-speed belt conveyor. When tobacco shreds are detected passing through, the material detection electronic scale is activated to perform a second weighing of the material to be inspected. The tobacco shreds after the second weighing are the inspected material.

[0063] In the embodiments of this example, as Figure 2 As shown, based on the pre-prepared material algorithm, when the inspected material weight is less than the pre-prepared material weight (i.e., the inspected material weight has not reached 340KG), the downstream equipment of the dual-speed belt conveyor is started, and a low-speed material preparation not finished signal is sent to the material preparation module.

[0064] After receiving the signal that the low-speed material preparation has not ended, the material preparation module weighs the tobacco shreds again through the above steps until the weight of the inspected material after replenishment reaches the pre-prepared material weight (i.e., the inspected material plus the replenished material reaches 340KG).

[0065] At this point, the downstream equipment of the dual-speed belt conveyor is stopped, and a sufficient amount of tobacco is transported to the impregnator by a high-speed dual-speed belt conveyor and a reciprocating belt conveyor.

[0066] Finally, after the material loading is completed (while simultaneously ensuring that the material detection phototube cannot detect any material after a preset time and the dual-speed belt conveyor is in high-speed loading mode), the reciprocating belt conveyor stops operating, the reciprocating belt conveyor telescopic trough retracts into place, and the reciprocating belt conveyor trolley returns to its parking position, completing the entire material preparation process for the impregnator.

[0067] Through this example embodiment, it is possible to ensure that, under safe conditions, the transmission module will inject tobacco into the impregnator whenever it requests material from the material preparation module (regardless of the completion of low-speed material preparation). However, before tobacco injection, if the transmission module is still in the low-speed material preparation phase, the material preparation scale will operate accordingly, ending once the target weight is reached. If the transmission module is in the low-speed material preparation phase before tobacco injection, the material preparation scale will be in standby mode, and high-speed material transport will commence directly. This ensures a sufficient supply of tobacco to the impregnator, guaranteeing the normal operation of the subsequent hot end.

[0068] In the template configuration step S120, based on the production steps of carbon dioxide dry ice tobacco with expansion line, before the preset impregnation process begins, the overflow valve over-level false alarm is corrected by removing the condensate from the overflow valve, and an overflow valve false alarm handling process is generated.

[0069] In this example embodiment, an overflow valve is installed on the process valve station pipeline of the impregnator (the overflow valve is the last line of defense to stop filling the impregnator if the liquid level exceeds the limit). The overflow valve contains an ultrasonic level detection device to monitor the liquid carbon dioxide level in the impregnator, triggering an alarm when the liquid carbon dioxide level is too high. However, after a period of operation, condensate will form on the inner wall of the overflow valve pipeline in existing equipment. Once this condensate accumulates to a certain level, it will cause an abnormal alarm from the ultrasonic level detection device, resulting in the impregnator stopping operation. To improve operational stability, this example uses an independent connecting component to isolate the overflow valve from the process valve station pipeline.

[0070] Furthermore, an insulation layer is wrapped around the independent connecting components of the overflow valve and the outer surface of the overflow valve pipe, or when ice is seen to be forming, compressed air is used to blow away the independent connecting components of the overflow valve and the outer surface of the overflow valve pipe to prevent the possibility of ice forming on the outer surface of the overflow valve pipe (ice on the surface of the overflow valve will further cool the inner wall of the overflow valve, making it easier for the inner wall of the overflow valve to absorb water molecules in the air to form water droplets, thereby shortening the time of false alarm of the overflow valve).

[0071] Furthermore, the radius of the overflow valve's water accumulation pipe can be increased to create an overflow valve water accumulation storage area, enhancing the overflow valve pipe's ability to collect condensate. Then, the overflow valve's water accumulation storage area can be drained through a matching drain solenoid valve (the drain solenoid valve can be programmed, for example, after the day's tasks are completed, the upper and lower covers of the impregnator are opened, the top main valve is closed, the impregnator is disconnected from the high-pressure gas holder, the bottom main valve is closed, and the impregnator is disconnected from the process tank, and then the drain solenoid valve is opened to remove the accumulated water under safe conditions).

[0072] By implementing the above multiple measures, the formation of condensate in the overflow valve can be largely resolved, the probability of false alarms from the ultrasonic level detection device can be reduced, and the operational stability of the process can be improved.

[0073] In the template configuration step S130, based on the production step of carbon dioxide dry ice tobacco with expansion line, after the preset impregnation process is completed, the lower cover of the impregnator is cleaned by the improved conveyor trough flip door to generate the impregnator cleaning process.

[0074] In the embodiments of this example, as Figure 3 As shown, a conveyor trough flip-top door is provided to prevent residual dry ice tobacco from falling into it. The conveyor trough flip-top door includes a closure latch and a perforated latch. When the flip-top door is in the closed position, the closure latch can completely seal the perforated latch.

[0075] After the final process flow of the day, the conveyor chute is flipped inward, and residual dry ice and tobacco on the lower cover grate of the impregnator are cleaned through the perforated female buckle (if necessary, Vaseline is applied after cleaning the ice layer). The same procedure is repeated before the first process flow of the day.

[0076] In template configuration step S140, the impregnation process for carbon dioxide soaked tobacco can be improved based on the impregnator material preparation process, overflow valve false alarm handling process, and impregnator cleaning process.

[0077] In this example embodiment, based on the impregnator preparation process, the overflow valve false alarm handling process, and the impregnator cleaning process, this example is equipped with a stepper in each piece of equipment in the impregnation process. The stepper monitors each step of the carbon dioxide impregnation process for tobacco. If the action cannot be completed within the specified time, the current state will be maintained and an alarm will be issued to remind the operator to find the cause of the fault and handle it.

[0078] Based on the above comprehensive improvements to the original impregnation process, the impregnation process for carbon dioxide-impregnated tobacco has been improved.

[0079] It should be noted that although the steps of the method in this disclosure are described in a specific order in the accompanying drawings, this does not require or imply that the steps must be performed in that specific order, or that all the steps shown must be performed to achieve the desired result. Additional or alternative steps may be omitted, multiple steps may be combined into one step, and / or a step may be broken down into multiple steps.

[0080] Furthermore, in this exemplary embodiment, an improved apparatus for an impregnation process based on carbon dioxide soaking of tobacco is also provided. (See reference...) Figure 4 As shown, the improved impregnation process device 400 based on carbon dioxide soaking of tobacco may include: an impregnator preparation module 410, an overflow valve false alarm handling module 420, an impregnator cleaning module 430, and a comprehensive improvement module 440. Wherein:

[0081] The impregnator material preparation module 410 is used to inject a preset weight of material into the impregnator through a pre-prepared material preparation algorithm;

[0082] The overflow valve false alarm processing module 420 is used to correct the overflow valve over-level false alarm by removing the condensate from the overflow valve.

[0083] Impregnator cleaning module 430 is used to clean the lower cover of the impregnator through an improved conveyor chute flip door;

[0084] The comprehensive improvement module 440 is used to improve the impregnation process of carbon dioxide-soaked tobacco.

[0085] The specific details of each of the above-mentioned improved impregnation process modules based on carbon dioxide soaking of tobacco have been described in detail in the corresponding improved impregnation process method based on carbon dioxide soaking of tobacco, so they will not be repeated here.

[0086] It should be noted that although several modules or units of an improved impregnation process apparatus 400 based on carbon dioxide soaking of tobacco have been mentioned in the detailed description above, this division is not mandatory. In fact, according to embodiments of this disclosure, the features and functions of two or more modules or units described above can be embodied in one module or unit. Conversely, the features and functions of one module or unit described above can be further divided and embodied by multiple modules or units.

[0087] Furthermore, in an exemplary embodiment of this disclosure, an electronic device capable of implementing the above-described method is also provided.

[0088] Those skilled in the art will understand that various aspects of the present invention can be implemented as systems, methods, or program products. Therefore, various aspects of the present invention can be specifically implemented as entirely hardware embodiments, entirely software embodiments (including firmware, microcode, etc.), or embodiments combining hardware and software aspects, collectively referred to herein as “circuit,” “module,” or “system.”

[0089] The following reference Figure 5 To describe an electronic device 500 according to such an embodiment of the present invention. Figure 5 The electronic device 500 shown is merely an example and should not impose any limitations on the functionality and scope of use of the embodiments of the present invention.

[0090] like Figure 5As shown, the electronic device 500 is manifested in the form of a general-purpose computing device. The components of the electronic device 500 may include, but are not limited to: at least one processing unit 510, at least one storage unit 520, a bus 530 connecting different system components (including storage unit 520 and processing unit 510), and a display unit 540.

[0091] The storage unit stores program code that can be executed by the processing unit 510, causing the processing unit 510 to perform the steps described in the "Exemplary Methods" section of this specification according to various exemplary embodiments of the present invention. For example, the processing unit 510 can perform actions such as... Figure 1 Steps S110 to S140 are shown in the diagram.

[0092] Storage unit 520 may include a readable medium in the form of a volatile storage unit, such as random access memory (RAM) 5201 and / or cache memory 5202, and may further include a read-only memory (ROM) 5203.

[0093] Storage unit 520 may also include a program / utility 5204 having a set (at least one) program module 5205, such program module 5205 including but not limited to: operating system, one or more application programs, other program modules and program data, each or some combination of these examples may include an implementation of a network environment.

[0094] Bus 530 can represent one or more of several types of bus structures, including a memory cell bus or memory cell controller, a peripheral bus, a graphics acceleration port, a processing unit, or a local bus using any of the various bus structures.

[0095] Electronic device 500 can also communicate with one or more external devices 570 (e.g., keyboard, pointing device, Bluetooth device, etc.), and with one or more devices that enable a user to interact with electronic device 500, and / or with any device that enables electronic device 500 to communicate with one or more other computing devices (e.g., router, modem, etc.). This communication can be performed via input / output (I / O) interface 550. Furthermore, electronic device 500 can also communicate with one or more networks (e.g., local area network (LAN), wide area network (WAN), and / or public networks, such as the Internet) via network adapter 560. As shown, network adapter 560 communicates with other modules of electronic device 500 via bus 530. It should be understood that, although not shown in the figures, other hardware and / or software modules can be used in conjunction with electronic device 500, including but not limited to: microcode, device drivers, redundant processing units, external disk drive arrays, RAID systems, tape drives, and data backup storage systems.

[0096] From the above description of the embodiments, those skilled in the art will readily understand that the exemplary embodiments described herein can be implemented by software or by combining software with necessary hardware. Therefore, the technical solutions according to the embodiments of this disclosure can be embodied in the form of a software product, which can be stored in a non-volatile storage medium (such as a CD-ROM, USB flash drive, external hard drive, etc.) or on a network, including several instructions to cause a computing device (such as a personal computer, server, terminal device, or network device, etc.) to execute the methods according to the embodiments of this disclosure.

[0097] In exemplary embodiments of this disclosure, a computer-readable storage medium is also provided, on which a program product capable of implementing the methods described above is stored. In some possible embodiments, various aspects of the invention may also be implemented as a program product comprising program code that, when the program product is run on a terminal device, causes the terminal device to perform the steps of the various exemplary embodiments of the invention described in the "Exemplary Methods" section above.

[0098] refer to Figure 6 As shown, a program product 600 for implementing the above-described method according to an embodiment of the present invention is described. It may employ a portable compact disc read-only memory (CD-ROM) and include program code, and may run on a terminal device, such as a personal computer. However, the program product of the present invention is not limited thereto. In this document, the readable storage medium may be any tangible medium containing or storing a program that may be used by or in conjunction with an instruction execution system, apparatus, or device.

[0099] The program product may employ any combination of one or more readable media. A readable medium may be a readable signal medium or a readable storage medium. A readable storage medium may be, for example, but not limited to, an electrical, magnetic, optical, electromagnetic, infrared, or semiconductor system, apparatus, or device, or any combination thereof. More specific examples of readable storage media (a non-exhaustive list) include: an electrical connection having one or more wires, a portable disk, a hard disk, random access memory (RAM), read-only memory (ROM), erasable programmable read-only memory (EPROM or flash memory), optical fiber, portable compact disk read-only memory (CD-ROM), optical storage devices, magnetic storage devices, or any suitable combination thereof.

[0100] Computer-readable signal media may include data signals propagated in baseband or as part of a carrier wave, carrying readable program code. Such propagated data signals may take various forms, including but not limited to electromagnetic signals, optical signals, or any suitable combination thereof. A readable signal medium may also be any readable medium other than a readable storage medium, capable of sending, propagating, or transmitting programs for use by or in conjunction with an instruction execution system, apparatus, or device.

[0101] The program code contained on the readable medium may be transmitted using any suitable medium, including but not limited to wireless, wired, optical fiber, RF, etc., or any suitable combination thereof.

[0102] Program code for performing the operations of this invention can be written in any combination of one or more programming languages, including object-oriented programming languages ​​such as Java and C++, and conventional procedural programming languages ​​such as C or similar languages. The program code can execute entirely on the user's computing device, partially on the user's device, as a standalone software package, partially on the user's computing device and partially on a remote computing device, or entirely on a remote computing device or server. In cases involving remote computing devices, the remote computing device can be connected to the user's computing device via any type of network, including a local area network (LAN) or a wide area network (WAN), or it can be connected to an external computing device (e.g., via the Internet using an Internet service provider).

[0103] Furthermore, the above figures are merely illustrative of the processes included in the method according to exemplary embodiments of the present invention, and are not intended to be limiting. It is readily understood that the processes shown in the above figures do not indicate or limit the temporal order of these processes. Additionally, it is readily understood that these processes may be executed synchronously or asynchronously, for example, in multiple modules.

[0104] Other embodiments of this disclosure will readily occur to those skilled in the art upon consideration of the specification and practice of the invention disclosed herein. This application is intended to cover any variations, uses, or adaptations of this disclosure that follow the general principles of this disclosure and include common knowledge or customary techniques in the art not disclosed herein. The specification and embodiments are to be considered exemplary only, and the true scope and spirit of this disclosure are indicated by the claims.

[0105] It should be understood that this disclosure is not limited to the precise structures described above and shown in the accompanying drawings, and various modifications and changes can be made without departing from its scope. The scope of this disclosure is limited only by the appended claims.

Claims

1. An improved method for impregnating tobacco shreds based on carbon dioxide soaking, characterized in that, The method includes: Based on the production steps of expansion-line carbon dioxide dry ice tobacco, when the preset impregnation process starts and the lower cover of the impregnator is closed, the impregnator is injected with a preset weight of material through the preset material preparation algorithm, thus generating the impregnator material preparation process. Based on the production steps of carbon dioxide dry ice tobacco based on the expansion line, before the preset impregnation process begins, the overflow valve over-level false alarm is corrected by removing the condensate from the overflow valve, and an overflow valve false alarm handling process is generated. Based on the production steps of expansion-line carbon dioxide dry ice tobacco, after the preset impregnation process is completed, the lower cover of the impregnator is cleaned by the improved conveyor trough flip door, generating an impregnator cleaning process. Based on the impregnator preparation process, overflow valve false alarm handling process, and impregnator cleaning process, the impregnation process for carbon dioxide soaking tobacco is improved. The method further includes: based on the pre-prepared material preparation algorithm, when the preset impregnation process starts and the impregnator cover is closed, a material preparation signal is sent to the material preparation module to generate a material request signal, and a start signal is sent to the transmission module to generate a low-speed material preparation signal; based on the material request signal, the preset stored materials are weighed using a material preparation electronic scale to generate materials to be inspected; based on the low-speed material preparation signal, the materials to be inspected are transported using the transmission module to generate a material detection signal; based on the material detection signal, when the material detection phototube detects the material to be inspected passing through, the material detection electronic scale is used to weigh the material to be inspected to generate inspected materials; and... The method further includes: based on the pre-equipment material algorithm, when the inspected material weight is less than the pre-equipment material weight, generating a low-speed material preparation incomplete signal by sending signals to the material preparation module and the transmission module; based on the low-speed material preparation incomplete signal, weighing the preset storage material using the material preparation electronic scale to generate supplementary material, transporting the supplementary material to the detection electronic scale using the transmission module, weighing the supplementary material using the detection electronic scale to generate inspected material; based on the pre-equipment material algorithm, when the inspected material weight is greater than or equal to the pre-equipment material weight, generating a high-speed loading signal by sending a signal to the transmission module; based on the high-speed loading signal, transporting the inspected material to the impregnator using the transmission module to complete the injection of the preset weight of material into the impregnator.

2. The improved impregnation process method for tobacco shreds based on carbon dioxide soaking as described in claim 1, characterized in that, The method further includes: An independent connection component for the overflow valve is generated by establishing an isolation connection between the overflow valve and the process valve station pipeline; By wrapping an insulation layer around the outer surface of the independent connecting component of the overflow valve, a protective layer is generated on the outer surface of the overflow valve. Based on the protective layer on the outer surface of the overflow valve, the condensation layer on the outer surface of the overflow valve is removed. The ice layer on the outer surface of the overflow valve is removed by blowing away the ice layer through the independent connecting component of the overflow valve with compressed air.

3. The improved impregnation method for tobacco shreds based on carbon dioxide soaking as described in claim 2, characterized in that, The method further includes: An overflow valve water storage module is generated by expanding the radius of the overflow valve water accumulation pipe; Based on the overflow valve water storage module, the overflow valve water storage module is drained by the drain solenoid valve installed in the overflow valve water storage pipe, thereby removing the condensate water from the inner wall of the overflow valve. Based on the removal of the ice layer on the outer surface of the overflow valve and the removal of the condensate on the inner wall of the overflow valve, the false alarm of the overflow valve liquid level is corrected.

4. The improved impregnation process method for tobacco shreds based on carbon dioxide soaking as described in claim 1, characterized in that, The method further includes: By improving the conveyor trough flip door, a closing female buckle for the conveyor trough flip door and a hollow female buckle for the conveyor trough flip door are generated. Based on the conveyor trough flip-door closing latch and the conveyor trough flip-door hollow female latch, when cleaning the impregnator, the conveyor trough flip-door flips inward, and the lower cover grate of the impregnator is cleaned through the hollow gap, thus completing the cleaning of the lower cover of the impregnator.

5. The improved impregnation process method for tobacco shreds based on carbon dioxide soaking as described in claim 1, characterized in that, The method further includes: Based on the impregnator material preparation process, overflow valve false alarm handling process, and impregnator cleaning process, the impregnation process of carbon dioxide soaking tobacco is monitored by a stepper to generate a comprehensive improved impregnation process. Based on the aforementioned improved impregnation process, the impregnation process for carbon dioxide-impregnated tobacco is improved.

6. An electronic device, characterized in that, include Processor; and A memory storing computer-readable instructions that, when executed by the processor, implement the method according to any one of claims 1 to 5.

7. A computer-readable storage medium, characterized in that, It stores a computer program that, when executed by a processor, implements the method according to any one of claims 1 to 5.

Citation Information

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