A clamping tooling for cylinder liner processing
By designing the clamping tool for cylinder liner processing of the adjustment chuck and multi-stage hydraulic telescopic rod with the servo motor, the problem of only clamping the inner and outer surfaces of the cylinder liner separately in the prior art is solved, and stable clamping and processing of the inner and outer surfaces of the cylinder liner is achieved, reducing operational complexity and cost.
Patent Information
- Application Number
- CN202410001411.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-02
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2044-01-02
AI Technical Summary
The existing clamping tooling for cylinder liner processing can only clamp the inside or outside of the cylinder liner separately, which leads to inconvenient operation and high cost, and cannot meet the needs of internal and external surface processing at the same time.
A clamping tool for cylinder liner processing is designed, including an adjustment chuck, a telescopic adjustment mechanism, an adjustable clamping arm, an inner clamping auxiliary support mechanism and an outer clamping auxiliary support mechanism. Through the cooperation of a multi-stage hydraulic telescopic rod and a servo motor, stable clamping and limiting the inner and outer surfaces of the cylinder liner are achieved.
The stable clamping of cylinder liners of different diameters is achieved, which improves machining stability and operation convenience and reduces costs.
Smart Images

Figure CN117506775B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of cylinder liner processing, and specifically relates to a clamping tooling for cylinder liner processing. Background Art
[0002] During the processing of the cylinder liner, a clamping tooling is required to clamp and fix it, so as to improve the stability during the processing of the cylinder liner.
[0003] The cylinder liner has a cylindrical structure. When processing the cylinder liner, not only its inner surface needs to be processed, but also its outer surface needs to be processed. The currently used clamping tooling generally can only clamp the inside of the cylinder liner alone or clamp the outside of the cylinder liner. Therefore, when processing the inner and outer surfaces of the cylinder liner, two sets of clamping toolings are required to limit and clamp the cylinder liner, which is not only inconvenient to operate, but also increases the cost. For the above reasons, this application proposes a clamping tooling for cylinder liner processing. Summary of the Invention
[0004] In view of the above situation, in order to overcome the defects of the prior art, the present invention provides a clamping tooling for cylinder liner processing, which effectively solves the problem that the currently used clamping tooling for cylinder liner processing has poor use effect.
[0005] To achieve the above object, the present invention provides the following technical solution: A clamping tooling for cylinder liner processing, including an adjusting chuck. One end of the adjusting chuck is fixedly provided with a mounting seat. One end of the mounting seat away from the adjusting chuck is provided with a telescopic adjusting mechanism. On the side of the adjusting chuck away from the mounting seat, a plurality of adjustable clamping arms are provided. At the middle position inside the adjusting chuck, an inner clamping auxiliary support mechanism matching the adjustable clamping arms is fixedly provided. One end of the outer surface of the inner clamping auxiliary support mechanism is fixedly provided with an auxiliary limiting mechanism. Between the adjusting chuck and the auxiliary limiting mechanism, a plurality of outer clamping auxiliary support mechanisms matching the adjustable clamping arms are provided.
[0006] Preferably, the adjusting chuck is composed of a support disc body, a small bevel gear, an inner hexagon adjusting shaft, a large bevel gear, a rotating disc and a planar thread. The support disc body is fixedly connected with the mounting seat. The inner hexagon adjusting shaft is fixedly connected to one end of the small bevel gear. The inner hexagon adjusting shaft is rotatably connected to the arc-shaped inner side of the support disc body. The rotating disc is rotatably connected to one end inside the support disc body. The large bevel gear is fixedly connected to one end of the rotating disc and meshes with the small bevel gear. The planar thread is fixedly connected to the other end of the rotating disc.
[0007] Preferably, a wrench insertion hole matching the internal hexagon adjusting shaft is formed on the arc-shaped outer side of the support disk body. The internal hexagon adjusting shaft is rotatably connected to the support disk body through a first bearing. The arc-shaped outer side of the rotating disk is rotatably connected to the support disk body through a second bearing. The rotating disk is rotatably connected to the internal clamping auxiliary support mechanism through a third bearing. A plurality of first limiting chutes matching the adjustable clamping arms are formed at one end of the support disk body.
[0008] Preferably, the adjustable clamping arm is composed of a sliding seat, a support cross arm, a bent clamping arm, a first servo motor and a rotating shaft. The sliding seat is slidably connected to the inside of the first limiting chute and slidably sleeved on the planar thread. The support cross arm is fixedly connected to one side of the sliding seat. The first servo motor is fixedly connected to one end inside the support cross arm. The rotating shaft is fixedly connected to the output shaft of the first servo motor. The bent clamping arm is located at one end of the support cross arm and fixedly connected to the rotating shaft.
[0009] Preferably, a plurality of planar thread grooves matching the planar thread are formed on the other side of the sliding seat. The rotating shaft is rotatably connected to the support cross arm through a plurality of fourth bearings. Limiting sliders matching the auxiliary limiting mechanism are fixedly arranged on both sides of the support cross arm.
[0010] Preferably, the auxiliary limiting mechanism is composed of an auxiliary limiting disk and a plurality of first supports. The auxiliary limiting disk is fixedly sleeved on one end of the arc-shaped outer surface of the internal clamping auxiliary support mechanism. The first supports are fixedly connected to the arc-shaped outer surface of the auxiliary limiting disk and are cooperatively connected to the external clamping auxiliary support mechanism. A plurality of second limiting chutes matching the limiting sliders are formed inside the auxiliary limiting disk. The limiting sliders are slidably connected to the inside of the second limiting chutes.
[0011] Preferably, the telescopic adjusting mechanism is composed of a multi-stage hydraulic telescopic rod and a connecting plate. One end of the multi-stage hydraulic telescopic rod is fixedly inserted into the side of one end of the mounting seat. The connecting plate is fixedly connected to the other end of the multi-stage hydraulic telescopic rod. One end of the internal clamping auxiliary support mechanism is fixedly connected to the connecting plate.
[0012] Preferably, the inner clamping auxiliary support mechanism is composed of a limit sleeve, a central support column, a servo motor II, a worm, a worm wheel, a multi-groove rope wheel, a plurality of traction steel ropes, a plurality of inclined guide rails, a plurality of tension springs, a plurality of limit top seats, a plurality of limit inner support arms and a plurality of spring shafts. The limit sleeve is fixedly connected to the inside of the adjustment chuck. The central support column is slidably connected to the inside of the limit sleeve and fixedly connected to the connecting plate. One end inside the central support column is provided with an inner groove, a plurality of through grooves and a plurality of mounting grooves. The servo motor II is fixedly connected to one end inside the central support column. The worm is fixedly connected to the output shaft of the servo motor II. The worm wheel and the multi-groove rope wheel are rotationally connected to the inside of the central support column through a synchronous shaft. The worm wheel meshes with the worm. The inclined guide rail is fixedly connected to the side inside the mounting groove. The limit top seat is slidably connected to the inclined guide rail. The traction steel rope is connected between the limit top seat and the multi-groove rope wheel and penetrates through the inner groove and the through groove. The tension spring is connected between the limit top seat and the central support column. The limit inner support arm is rotationally connected to the inside of the mounting groove through a spring shaft.
[0013] Preferably, the outer clamping auxiliary support mechanism is composed of a support II, a hydraulic telescopic rod, a limit outer support arm and a support arm. The support II is fixedly connected to the arc-shaped outer side of the adjustment chuck. The support arm is fixedly connected to one end of the side of the limit outer support arm. The hydraulic telescopic rod is connected between the support II and the support arm. One end of the limit outer support arm is rotationally connected to the support I. The hydraulic telescopic rod is rotationally connected to the support II and the support arm, and the limit outer support arm is rotationally connected to the support I through a movable shaft.
[0014] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0015] (1) During the work, by setting the adjustment chuck composed of a support disk body, a small bevel gear, an inner hexagon adjustment shaft, a large bevel gear, a rotating disk and a planar thread, the position of the adjustable clamping arm can be adjusted, so as to adapt to the clamping and limiting of cylinder liners with different diameters. By setting the auxiliary limiting mechanism composed of an auxiliary limiting disk and a plurality of supports I, further limiting of the adjustable clamping arm can be realized, the stability of the adjustable clamping arm can be improved, and at the same time, auxiliary support for the outer clamping auxiliary support mechanism can be realized;
[0016] (2) By setting the adjustable clamping arm composed of a sliding seat, a support cross arm, a bent clamping arm, a servo motor I and a rotating shaft, the rotation control of the adjustable clamping arm can be realized. Therefore, when clamping the cylinder liner internally or externally, the clamping stroke can be increased to a certain extent, so as to further adapt to the clamping work of cylinder liners with larger or smaller diameters;
[0017] (3) By setting up a telescopic adjustment mechanism composed of a multi-stage hydraulic telescopic rod and a connecting plate, and an inner clamping auxiliary support mechanism composed of a limit sleeve, a central support column, a servo motor II, a worm, a worm gear, a multi-groove rope wheel, a number of traction steel ropes, a number of inclined guide rails, a number of tension springs, a number of limit top seats, a number of limit inner support arms, and a number of spring shafts, it is possible to clamp and limit the inner surface of the cylinder liner when machining the outer surface of the cylinder liner, improving the stability of the adjustable clamping arm.
[0018] (4) By setting up an outer clamping auxiliary support mechanism composed of a support II, a hydraulic telescopic rod, a limit outer support arm, and a support arm, it is possible to clamp and limit the outer surface of the cylinder liner when machining the inner surface of the cylinder liner, improving the stability of the adjustable clamping arm. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The drawings are used to provide a further understanding of the present invention and form a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation to the present invention.
[0020] In the drawings:
[0021] Figure 1 is one of the partial structural schematic diagrams of the clamping tool for cylinder liner machining according to the present invention;
[0022] Figure 2 is the second of the partial structural schematic diagrams of the clamping tool for cylinder liner machining according to the present invention;
[0023] Figure 3 is the first sectional view of the clamping tool for cylinder liner machining according to the present invention;
[0024] Figure 4 is the second sectional view of the clamping tool for cylinder liner machining according to the present invention;
[0025] Figure 5 is the sectional view of the adjusting chuck according to the present invention;
[0026] Figure 6 is the schematic diagram of the plane thread structure according to the present invention;
[0027] Figure 7 is the schematic diagram of the adjustable clamping arm structure according to the present invention;
[0028] Figure 8 is the schematic diagram of the auxiliary limit mechanism structure according to the present invention;
[0029] Figure 9 is the schematic diagram of the inner clamping auxiliary support mechanism structure according to the present invention;
[0030] Figure 10 is the schematic diagram of the outer clamping auxiliary support mechanism structure according to the present invention;
[0031] In the figure: 1. Adjusting chuck; 2. Mounting seat; 3. Telescopic adjusting mechanism; 4. Adjustable clamping arm; 5. Inner clamping auxiliary support mechanism; 6. Auxiliary limiting mechanism; 7. Outer clamping auxiliary support mechanism; 8. Support disc body; 9. Small bevel gear; 10. Hexagon socket head adjusting shaft; 11. Large bevel gear; 12. Rotating disc; 13. Planar thread; 14. Wrench socket; 15. Bearing I; 16. Bearing II; 17. Bearing III; 18. Limiting chute I; 19. Slide block; 20. Support cross arm; 21. Bent clamping arm; 22. Servo motor I; 23. Rotating shaft; 24. Planar thread groove; 25. Bearing IV; 26. Limiting slider; 27. Auxiliary limiting disc; 28. Support I; 29. Limiting chute II; 30. Multi-stage hydraulic telescopic rod; 31. Connecting plate; 32. Limiting sleeve; 33. Central support column; 34. Servo motor II; 35. Worm; 36. Worm gear; 37. Multi-groove rope pulley; 38. Traction steel rope; 39. Inclined guide rail; 40. Tension spring; 41. Limiting top seat; 42. Limiting inner support arm; 43. Spring shaft; 44. Inner groove; 45. Through groove; 46. Mounting groove; 47. Synchronous shaft; 48. Support II; 49. Hydraulic telescopic rod; 50. Limiting outer support arm; 51. Support arm; 52. Movable shaft. Specific embodiments
[0032] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0033] Embodiment 1, given by Figures 1 to 4 A clamping tool for cylinder liner processing according to the present invention includes an adjusting chuck 1. One end of the adjusting chuck 1 is fixedly provided with a mounting seat 2. A telescopic adjusting mechanism 3 is provided at one end of the mounting seat 2 away from the adjusting chuck 1. A plurality of adjustable clamping arms 4 are provided on the side of the adjusting chuck 1 away from the mounting seat 2. An inner clamping auxiliary support mechanism 5 matching the adjustable clamping arms 4 is fixedly provided at the middle position inside the adjusting chuck 1. An auxiliary limiting mechanism 6 is fixedly provided at one end of the outer surface of the inner clamping auxiliary support mechanism 5. A plurality of outer clamping auxiliary support mechanisms 7 matching the adjustable clamping arms 4 are provided between the adjusting chuck 1 and the auxiliary limiting mechanism 6;
[0034] In use, the mounting base 2 can be fixedly installed as required or installed on the output shaft of a rotating mechanism. Therefore, it is possible to achieve fixed support or rotational support for the cylinder liner. By adjusting the chuck 1 to adjust the position of the adjustable clamping arm 4, it is possible to clamp cylinder liners with different diameters. The inner clamping auxiliary support mechanism 5 and the outer clamping auxiliary support mechanism 7 can limit and reinforce the adjustable clamping arm 4 when the adjustable clamping arm 4 performs inner clamping or outer clamping, thereby improving the stability during clamping;
[0035] Embodiment 2, on the basis of Embodiment 1, is given by Figures 1 to 6 The adjusting chuck 1 is composed of a support disk body 8, a small bevel gear 9, an internal hexagon adjusting shaft 10, a large bevel gear 11, a rotating disk 12, and a planar thread 13. The support disk body 8 is fixedly connected to the mounting base 2. The internal hexagon adjusting shaft 10 is fixedly connected to one end of the small bevel gear 9. The internal hexagon adjusting shaft 10 is rotatably connected to the arc-shaped inner side of the support disk body 8. The rotating disk 12 is rotatably connected to one end inside the support disk body 8. The large bevel gear 11 is fixedly connected to one end of the rotating disk 12 and meshes with the small bevel gear 9. The planar thread 13 is fixedly connected to the other end of the rotating disk 12. A wrench insertion hole 14 matching the internal hexagon adjusting shaft 10 is formed in the arc-shaped outer side of the support disk body 8. The internal hexagon adjusting shaft 10 and the support disk body 8 are rotatably connected through a bearing 15. The arc-shaped outer side of the rotating disk 12 and the support disk body 8 are rotatably connected through a bearing 16. The rotating disk 12 and the inner clamping auxiliary support mechanism 5 are rotatably connected through a bearing 17. A number of limiting sliding grooves 18 matching the adjustable clamping arm 4 are formed at one end of the support disk body 8;
[0036] When adjusting the adjusting chuck 1, a hexagon wrench is inserted into the inside of the wrench insertion hole 14 and is snap-connected to the internal hexagon adjusting shaft 10. The hexagon wrench is rotated. The internal hexagon adjusting shaft 10 is driven to rotate by the hexagon wrench. The internal hexagon adjusting shaft 10 drives the small bevel gear 9 to rotate. The small bevel gear 9 drives the large bevel gear 11 to rotate. The large bevel gear 11 drives the rotating disk 12 and the planar thread 13 to rotate. The adjustable clamping arm 4 is driven through the planar thread 13, and then the position of the adjustable clamping arm 4 is adjusted to clamp and fix cylinder liners with different diameters. The adjustable clamping arm 4 can be limited through the limiting sliding groove 18, improving the stability of the adjustable clamping arm 4. The mobility of the internal hexagon adjusting shaft 10 and the rotating disk 12 can be improved through the bearing 15, the bearing 16, and the bearing 17;
[0037] Embodiment 3, on the basis of Embodiment 1, is given by Figures 1 to 8Given that the adjustable clamping arm 4 is composed of a sliding seat 19, a supporting cross arm 20, a bent clamping arm 21, a servo motor 1 22 and a rotating shaft 23. The sliding seat 19 is slidably connected to the inside of the first limiting chute 18 and slidably sleeved on the planar thread 13. The supporting cross arm 20 is fixedly connected to one side of the sliding seat 19. The servo motor 1 22 is fixedly connected to one end inside the supporting cross arm 20. The rotating shaft 23 is fixedly connected to the output shaft of the servo motor 1 22. The bent clamping arm 21 is located at one end of the supporting cross arm 20 and fixedly connected to the rotating shaft 23. A number of planar thread grooves 24 matching the planar thread 13 are provided on the other side of the sliding seat 19. The rotating shaft 23 and the supporting cross arm 20 are rotatably connected through a number of fourth bearings 25. Limiting sliders 26 matching the auxiliary limiting mechanism 6 are fixedly provided on both sides of the supporting cross arm 20. The auxiliary limiting mechanism 6 is composed of an auxiliary limiting disc 27 and a number of first supports 28. The auxiliary limiting disc 27 is fixedly sleeved on one end of the arc-shaped outer surface of the inner clamping auxiliary support mechanism 5. The first support 28 is fixedly connected to the arc-shaped outer surface of the auxiliary limiting disc 27 and cooperatively connected to the outer clamping auxiliary support mechanism 7. A number of second limiting chutes 29 matching the limiting sliders 26 are provided inside the auxiliary limiting disc 27. The limiting sliders 26 are slidably connected to the inside of the second limiting chutes 29;
[0038] When it is necessary to perform inner clamping on the cylinder liner to machine the outer surface of the cylinder liner, start the servo motor 1 22, drive the rotating shaft 23 to rotate through the servo motor 1 22, and drive the bent clamping arm 21 to rotate through the rotating shaft 23 (as shown in Figure 2 and Figure 4 ). At this time, it can adapt to perform inner clamping work on cylinder liners with smaller inner diameters, improving adaptability. When it is necessary to perform outer clamping on the cylinder liner to machine the inner surface of the cylinder liner, start the servo motor 1 22, drive the rotating shaft 23 to rotate through the servo motor 1 22, and drive the bent clamping arm 21 to rotate through the rotating shaft 23 (as shown in Figure 1 and Figure 3 ). At this time, it can adapt to perform outer clamping work on cylinder liners with larger outer diameters, improving adaptability. The sliding seat 19 can be engaged with the planar thread 13, so that the adjustable clamping arm 4 can be adjusted by adjusting the chuck 1. The adjustable clamping arm 4 can be further limited through the second limiting chute 29 on the auxiliary limiting mechanism 6, improving the stability of the adjustable clamping arm 4;
[0039] Embodiment 4, on the basis of Embodiment 1, by Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 and Figure 9Given that, the telescopic adjustment mechanism 3 is composed of a multi-stage hydraulic telescopic rod 30 and a connecting plate 31. One end of the multi-stage hydraulic telescopic rod 30 is fixedly inserted through the side of one end of the mounting seat 2, and the connecting plate 31 is fixedly connected to the other end of the multi-stage hydraulic telescopic rod 30. One end of the inner clamping auxiliary support mechanism 5 is fixedly connected to the connecting plate 31. The inner clamping auxiliary support mechanism 5 is composed of a limit sleeve 32, a central support column 33, a servo motor II 34, a worm 35, a worm gear 36, a multi-groove rope pulley 37, a number of traction steel ropes 38, a number of inclined guide rails 39, a number of tension springs 40, a number of limit top seats 41, a number of limit inner support arms 42 and a number of spring shafts 43. The limit sleeve 32 is fixedly connected to the inside of the adjusting chuck 1. The central support column 33 is slidably connected to the inside of the limit sleeve 32 and fixedly connected to the connecting plate 31. An inner groove 44, a number of through grooves 45 and a number of mounting grooves 46 are formed at one end inside the central support column 33. The servo motor II 34 is fixedly connected to one end inside the central support column 33. The worm 35 is fixedly connected to the output shaft of the servo motor II 34. The worm gear 36 and the multi-groove rope pulley 37 are rotatably connected to the inside of the central support column 33 through a synchronous shaft 47. The worm gear 36 meshes with the worm 35. The inclined guide rail 39 is fixedly connected to the side inside the mounting groove 46. The limit top seat 41 is slidably connected to the inclined guide rail 39. The traction steel rope 38 is connected between the limit top seat 41 and the multi-groove rope pulley 37 and passes through the inner groove 44 and the through groove 45. The tension spring 40 is connected between the limit top seat 41 and the central support column 33. The limit inner support arm 42 is rotatably connected to the inside of the mounting groove 46 through a spring shaft 43;
[0040] When the adjustable clamping arm 4 performs inner clamping on the cylinder liner, the connecting plate 31 is driven to move through the multi-stage hydraulic telescopic rod 30, and the central support column 33 is driven to move through the connecting plate 31, so that one end of the central support column 33 moves between the adjustable clamping arms 4. Start the servo motor II 34, drive the worm 35 to rotate through the servo motor II 34, drive the worm gear 36 to rotate through the worm 35, drive the multi-groove rope pulley 37 to rotate through the worm gear 36. The multi-groove rope pulley 37 tightens the traction steel rope 38, and the traction steel rope 38 pulls the limit top seat 41, so that the limit top seat 41 slides on the inclined guide rail 39. During the sliding process of the limit top seat 41, it will push the limit inner support arm 42, so that the limit inner support arm 42 moves out of the inside of the mounting groove 46, and the bending type clamping arm 21 is limited and supported through the limit inner support arm 42 (as Figure 2 and Figure 4 shown), thereby improving the stability of the bending type clamping arm 21. When the processing is completed and the inner clamping auxiliary support mechanism 5 needs to be reset, control the servo motor II 34 to reverse, so that the traction steel rope 38 is in a relaxed state, drive the limit top seat 41 to reset through the tension spring 40, the limit top seat 41 releases the limit on the limit inner support arm 42, and drive the limit inner support arm 42 to reset through the spring shaft 43, so as to release the limiting effect of the limit inner support arm 42 on the bending type clamping arm 21;
[0041] Embodiment 5, based on Embodiment 1, is given by Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 8 and Figure 10 . The external clamping auxiliary support mechanism 7 is composed of a second support 48, a hydraulic telescopic rod 49, a limiting external support arm 50 and a support arm 51. The second support 48 is fixedly connected to the arc-shaped outer side of the adjusting chuck 1. The support arm 51 is fixedly connected to one end of the side of the limiting external support arm 50. The hydraulic telescopic rod 49 is connected between the second support 48 and the support arm 51. One end of the limiting external support arm 50 is rotatably connected to the first support 28. The hydraulic telescopic rod 49 is rotatably connected to the second support 48 and the support arm 51, and the limiting external support arm 50 is rotatably connected to the first support 28 through a movable shaft 52.
[0042] When the adjustable clamping arm 4 externally clamps the cylinder liner, the hydraulic telescopic rod 49 is started. By the elongation of the hydraulic telescopic rod 49, the support arm 51 is pushed, and the support arm 51 pushes the limiting external support arm 50, so that the limiting external support arm 50 rotates around the first support 28, and the bending clamping arm 21 is limited and pressed through the limiting external support arm 50 (as shown in Figure 1 and Figure 3 ), thereby improving the stability of the bending clamping arm 21. When the processing is completed and the external clamping auxiliary support mechanism 7 needs to be reset, the hydraulic telescopic rod 49 is controlled to contract.
[0043] During work, by setting an adjusting chuck composed of a support disk body, a small bevel gear, an internal hexagon adjusting shaft, a large bevel gear, a rotating disk, and a planar thread, the position of the adjustable clamping arm can be adjusted, so as to be adaptable to clamping and limiting cylinder liners with different diameters. By setting an auxiliary limiting mechanism composed of an auxiliary limiting disk and a number of supports I, further limiting of the adjustable clamping arm can be achieved, improving the stability of the adjustable clamping arm, and at the same time, auxiliary support for the external clamping auxiliary support mechanism can be realized. By setting an adjustable clamping arm composed of a sliding seat, a support cross arm, a bent clamping arm, a servo motor I, and a rotating shaft, rotational control of the adjustable clamping arm can be achieved. Therefore, when clamping the cylinder liner internally or externally, the clamping stroke can be increased to a certain extent, so as to be further adaptable to the clamping work of cylinder liners with larger or smaller diameters. By setting a telescopic adjusting mechanism composed of a multi-stage hydraulic telescopic rod and a connecting plate, and an internal clamping auxiliary support mechanism composed of a limiting sleeve, a central support column, a servo motor II, a worm, a worm wheel, a multi-groove rope wheel, a number of traction steel ropes, a number of inclined guide rails, a number of tension springs, a number of limiting top seats, a number of limiting internal support arms, and a number of spring shafts, clamping and limiting of the inner surface of the cylinder liner can be realized when machining the outer surface of the cylinder liner, improving the stability of the adjustable clamping arm. By setting an external clamping auxiliary support mechanism composed of a support II, a hydraulic telescopic rod, a limiting external support arm, and a support arm, clamping and limiting of the outer surface of the cylinder liner can be realized when machining the inner surface of the cylinder liner, improving the stability of the adjustable clamping arm.
Claims
1. A clamping tooling for cylinder liner processing, including an adjusting chuck (1), characterized in that: One end of the adjusting chuck (1) is fixedly provided with a mounting seat (2). One end of the mounting seat (2) away from the adjusting chuck (1) is provided with a telescopic adjusting mechanism (3). Several adjustable clamping arms (4) are arranged on the side of the end of the adjusting chuck (1) away from the mounting seat (2). An inner clamping auxiliary support mechanism (5) matching the adjustable clamping arms (4) is fixedly arranged at the middle position inside the adjusting chuck (1). One end of the outer surface of the inner clamping auxiliary support mechanism (5) is fixedly provided with an auxiliary limiting mechanism (6). Several outer clamping auxiliary support mechanisms (7) matching the adjustable clamping arms (4) are arranged between the adjusting chuck (1) and the auxiliary limiting mechanism (6); The adjusting chuck (1) is composed of a support disc body (8), a small bevel gear (9), an inner hexagon adjusting shaft (10), a large bevel gear (11), a rotating disc (12) and a planar thread (13). The support disc body (8) is fixedly connected with the mounting seat (2). The inner hexagon adjusting shaft (10) is fixedly connected to one end of the small bevel gear (9). The inner hexagon adjusting shaft (10) is rotatably connected to the arc-shaped inner side of the support disc body (8). The rotating disc (12) is rotatably connected to one end inside the support disc body (8). The large bevel gear (11) is fixedly connected to one end of the rotating disc (12) and meshes with the small bevel gear (9). The planar thread (13) is fixedly connected to the other end of the rotating disc (12); The telescopic adjusting mechanism (3) is composed of a multi-stage hydraulic telescopic rod (30) and a connecting plate (31). One end of the multi-stage hydraulic telescopic rod (30) is fixedly inserted into the side of one end of the mounting seat (2). The connecting plate (31) is fixedly connected to the other end of the multi-stage hydraulic telescopic rod (30). One end of the inner clamping auxiliary support mechanism (5) is fixedly connected to the connecting plate (31); The inner clamping auxiliary support mechanism (5) is composed of a limit sleeve (32), a central support column (33), a second servo motor (34), a worm (35), a worm gear (36), a multi-groove rope pulley (37), a number of traction steel ropes (38), a number of inclined guide rails (39), a number of tension springs (40), a number of limit top seats (41), a number of limit inner support arms (42) and a number of spring shafts (43). The limit sleeve (32) is fixedly connected to the inside of the adjusting chuck (1). The central support column (33) is slidably connected to the inside of the limit sleeve (32) and fixedly connected to the connecting plate (31). One end inside the central support column (33) is provided with an inner groove (44), a number of through grooves (45) and a number of mounting grooves (46). The second servo motor (34) is fixedly connected to one end inside the central support column (33). The worm (35) is fixedly connected to the output shaft of the second servo motor (34). The worm gear (36) and the multi-groove rope pulley (37) are rotatably connected to the inside of the central support column (33) through a synchronous shaft (47). The worm gear (36) meshes with the worm (35). The inclined guide rail (39) is fixedly connected to the side inside the mounting groove (46). The limit top seat (41) is slidably connected to the inclined guide rail (39). The traction steel rope (38) is connected between the limit top seat (41) and the multi-groove rope pulley (37) and passes through the inner groove (44) and the through groove (45). The tension spring (40) is connected between the limit top seat (41) and the central support column (33). The limit inner support arm (42) is rotatably connected to the inside of the mounting groove (46) through a spring shaft (43). The outer clamping auxiliary support mechanism (7) is composed of a second support (48), a hydraulic telescopic rod (49), a limit outer support arm (50) and a support arm (51). The second support (48) is fixedly connected to the arc-shaped outer side of the adjusting chuck (1). The support arm (51) is fixedly connected to one end of the side of the limit outer support arm (50). The hydraulic telescopic rod (49) is connected between the second support (48) and the support arm (51). One end of the limit outer support arm (50) is rotatably connected to the first support (28). The hydraulic telescopic rod (49) is rotatably connected to the second support (48) and the support arm (51), and the limit outer support arm (50) is rotatably connected to the first support (28) through a movable shaft (52).
2. The clamping tooling for cylinder liner machining according to claim 1, wherein: A wrench socket (14) matching the inner hexagon adjusting shaft (10) is provided on the arc-shaped outer side of the support disc body (8). The inner hexagon adjusting shaft (10) is rotatably connected to the support disc body (8) through a first bearing (15). The arc-shaped outer side of the rotating disc (12) is rotatably connected to the support disc body (8) through a second bearing (16). The rotating disc (12) is rotatably connected to the inner clamping auxiliary support mechanism (5) through a third bearing (17). A number of limit sliding grooves one (18) matching the adjustable clamping arm (4) are provided at one end of the support disc body (8).
3. The clamping tooling for cylinder liner machining according to claim 2, characterized in that: The adjustable clamping arm (4) is composed of a sliding seat (19), a supporting cross arm (20), a bent clamping arm (21), a first servo motor (22) and a rotating shaft (23). The sliding seat (19) is slidably connected to the inside of the first limiting chute (18) and slidably sleeved on the planar thread (13). The supporting cross arm (20) is fixedly connected to one side of the sliding seat (19). The first servo motor (22) is fixedly connected to one end inside the supporting cross arm (20). The rotating shaft (23) is fixedly connected to the output shaft of the first servo motor (22). The bent clamping arm (21) is located at one end of the supporting cross arm (20) and is fixedly connected to the rotating shaft (23).
4. A clamping tooling for cylinder liner processing according to claim 3, characterized in that: On the other side of the sliding seat (19), a number of planar thread grooves (24) matching the planar thread (13) are provided. The rotating shaft (23) is rotatably connected to the supporting cross arm (20) through a number of fourth bearings (25). On both sides of the supporting cross arm (20), limiting sliders (26) matching the auxiliary limiting mechanism (6) are fixedly provided.
5. A clamping tooling for cylinder liner processing according to claim 4, characterized in that: The auxiliary limiting mechanism (6) is composed of an auxiliary limiting disc (27) and a number of first supports (28). The auxiliary limiting disc (27) is fixedly sleeved on one end of the arc-shaped outer surface of the inner clamping auxiliary support mechanism (5). The first supports (28) are fixedly connected to the arc-shaped outer surface of the auxiliary limiting disc (27) and are cooperatively connected to the outer clamping auxiliary support mechanism (7). Inside the auxiliary limiting disc (27), a number of second limiting chutes (29) matching the limiting sliders (26) are provided. The limiting sliders (26) are slidably connected to the inside of the second limiting chutes (29).
Citation Information
Patent Citations
Tool clamp for shielding cylinder machining
CN216731444U