A dredging mud rapid dewatering device

Through the combined design of water filter components and dehydration components, the problem that existing devices cannot be pre-dehydrated, and efficient dehydration and cleaning of mud are achieved, ensuring the quality of dehydration and convenience of transportation.

CN117510024BActive Publication Date: 2025-08-22HEFEI UNIV OF TECH +1
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Patent Information

Application Number
CN202311468900.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-11-07
Publication Date
2025-08-22
Estimated Expiration
2043-11-07

AI Technical Summary

Technical Problem

The existing dredging slurry dewatering devices cannot pre-dehydrate slurry with different moisture content, resulting in a high moisture content of the dehydrated slurry and is difficult to transport or resource utilization.

Method used

The combination of water filter components and dehydration components is adopted, including cleaning components and filter components. Through the cooperation of arc-shaped scrapers and sealing blocks, the cleaning of the filter bucket and pre-dehydration of mud is achieved. The annular pipe jet cleaning and water supply pipes are used to ensure the normal filtration and dehydration quality of the filter screen.

Benefits of technology

Pre-dehydration of muds with different moisture content is achieved, the dehydration quality is ensured, and the normal operation of the dehydration device and the transportation and resource utilization of mud are ensured.

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Abstract

The present invention relates to the field of mud dewatering, and discloses a dredging mud rapid dewatering device, comprising: a water filter component and a dewatering component, wherein the water filter component is fixedly mounted on the top of one end of the dewatering component; the water filter component comprises a cleaning assembly and a filter assembly, and the cleaning assembly comprises a first driving motor, the top end of the first driving motor is fixedly connected to a universal flexible shaft, a reel is evenly fixedly mounted on the outer surface of the universal flexible shaft, a second connecting rope is wound on the outer surface of the reel, the bottom end of the second connecting rope is fixedly connected to an annular tube, and an arc scraper is evenly fixedly mounted on the bottom surface of the annular tube. The present invention enables the dewatering device to pre-dewater muds with different water contents through the coordinated operation between the water filter component and the dewatering component, ensures that the dewatering device can normally dewater muds with similar water contents, and at the same time ensures the dewatering quality of the dewatering device.
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Description

Technical Field

[0001] The invention relates to the field of mud dehydration, and in particular to a dredging mud rapid dehydration device. Background Art

[0002] Dredging projects typically use equipment such as excavators, dredgers, and pumps to remove impurities such as silt and sand from the bottoms of rivers and lakes. These impurities may have accumulated due to erosion by river and lake currents, sediment deposition, and the growth of aquatic plants. Dredging methods include mechanical dredging, hydraulic dredging, and manual dredging. Dredging can increase water depth and improve water quality, enhance the navigability of waterways, and protect the safe operation of ports and waterways. Dredging can also improve the flood discharge capacity of rivers and lakes and protect the ecological environment of riverbanks and coastal areas.

[0003] The purpose of dredging is to maintain or restore the navigability of waterways, prevent siltation and blockage, and ensure the safe passage of ships. However, the mud produced by dredging needs to be dehydrated and dissolved to reduce the footprint of the mud dumping area and ensure the smooth progress of dredging operations. When dehydrating dredged mud, a dehydration device is required. Existing dredged mud dehydration devices are unable to pre-dehydrate the mud during use. This results in mud with a high water content being squeezed out before it reaches the dehydration standard during the dehydration process. The dehydrated mud has a high water content and is difficult to transport or recycle. Summary of the Invention

[0004] The purpose of the present invention is to provide a dredging mud rapid dewatering device to solve the following technical problem: how to enable the dewatering device to pre-dewater mud with different water contents.

[0005] The object of the present invention can be achieved through the following technical solution: A dredged mud rapid dewatering device, comprising: a water filtering component and a dewatering component, wherein the water filtering component is fixedly mounted on the top of one end of the dewatering component;

[0006] The water filtering component includes a cleaning assembly and a filter assembly, the cleaning assembly includes a first driving motor, the top end of the first driving motor is fixedly connected to a universal flexible shaft, the outer surface of the universal flexible shaft is evenly fixedly mounted with a reel, the outer surface of the reel is wound with a second connecting rope, the bottom end of the second connecting rope is fixedly connected to an annular tube, the bottom surface of the annular tube is evenly fixedly mounted with an arc scraper, the bottom of the annular tube is evenly provided with a nozzle, the bottom of the annular tube is evenly fixedly connected with the first connecting rope, the bottom end of the first connecting rope is fixedly connected with a blocking block, and the upper surface edge of the annular tube is symmetrically provided with connecting pipes;

[0007] The filter assembly includes a water collection trough, a water filter bucket is welded to the inner center of the water collection trough, a mud discharge port is provided at the bottom center of the water filter bucket, a second drive motor is fixedly installed on the upper outer surface of the water filter bucket, a rotating shaft is rotatably clamped on the inner center of the water filter bucket, a filter screen is evenly slidably inserted around the top periphery of the water filter bucket, the top of the water filter bucket is evenly rotated and clamped on a limiting shaft, a transmission sprocket is fixedly installed on the top of the second drive motor and the rotating shaft, the outer surface of the transmission sprocket is meshed with a transmission chain, a water supply pipe is provided on the outer surface of the water filter bucket, a check valve is symmetrically provided on the top of the water supply pipe, and a limiting shaft sleeve is evenly fixedly installed on the top of the water collection trough.

[0008] As a preferred solution of the present invention: the dehydration component includes a water trough, a water collecting box is fixedly installed at one end of the water trough, an electric control box is fixedly connected to the center of the side of the water collecting box, a water filtering conveyor belt is rotatably installed on the top of the water trough, and a water pressure belt is rotatably installed on one end of the top of the water filtering conveyor belt.

[0009] As a preferred solution of the present invention: a drain pipe is provided at the bottom of the water collecting tank, and the blocking block is clamped with the top of the mud discharge port inside the water filter barrel.

[0010] As a preferred solution of the present invention: limiting rods are evenly arranged on the inner center edge of the water filter bucket, and limiting rings are arranged on the inner bottom end of the water filter bucket and the outer surface of the top of the limiting rod.

[0011] As a preferred solution of the present invention: the first connecting rope is inserted into the interior of the water filter barrel and the interior of the limiting ring, and the middle part of the second connecting rope is slidably connected to the outer surface of the limiting shaft.

[0012] As a preferred solution of the present invention: the bottom end of the water supply pipe is fixedly connected to a water pump inside the water collecting tank, and the second driving motor is rotationally connected to the rotating shaft through a transmission sprocket and a transmission chain.

[0013] As a preferred solution of the present invention: the winding shaft is rotatably clamped on the top of the water collecting trough through a limiting shaft sleeve, the drainage pipe at the bottom end of the water collecting trough is connected to the top of the water collecting box, and the annular pipe is aligned with the check valve through a connecting pipe and movably clamped.

[0014] As a preferred solution of the present invention: counterweights are evenly arranged on the bottom outer surface of the annular tube, the bottom end of the mud discharge port is tilted and aligned with the upper surface of the water filter conveyor belt, and the arc scraper is in close contact with the inner surface of the filter mesh plate inside the water filter barrel.

[0015] Beneficial effects of the present invention:

[0016] (1) The present invention installs a cleaning assembly inside the filter assembly, so that the surface of the filter screen can be cleaned when the arc scraper is raised and lowered, thereby ensuring that the filter screen can filter the mud normally, and can synchronously control the lifting of the blocking block to discharge the mud inside the water filter barrel. At the same time, when the annular tube rises to the top, it can be connected to the water supply pipe, so that water can be sprayed into the water filter barrel through the nozzle at the bottom of the annular tube for cleaning, thereby ensuring the cleanliness of the inner surface of the water filter barrel;

[0017] (2) The present invention enables the dehydration device to pre-dehydrate mud with different water contents through the coordinated operation between the water filtering component and the dehydration component, ensuring that the dehydration device can normally dehydrate mud with similar water contents, while also ensuring the dehydration quality of the dehydration device. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The present invention will be further described below with reference to the accompanying drawings.

[0019] Figure 1 It is a structural diagram;

[0020] Figure 2 Schematic diagram of the water filtration component structure;

[0021] Figure 3 To clean up the schematic diagram of the component structure;

[0022] Figure 4 Schematic diagram of the filter assembly structure;

[0023] Figure 5 for Figure 4 A schematic diagram of the partially enlarged structure at center A;

[0024] Figure 6 Schematic diagram of the dehydration component structure.

[0025] Description of the drawings: 1. Water filter component; 2. Dehydration component; 11. Cleaning component; 12. Filter component; 111. Reel; 112. First drive motor; 113. Connecting pipe; 114. Curved scraper; 115. Blocking block; 116. Nozzle; 117. First connecting rope; 118. Ring pipe; 119. Universal flexible shaft; 120. Second connecting rope; 121. Limiting sleeve; 122. Mud discharge 123. Water collecting trough; 124. Water filter barrel; 125. Second drive motor; 126. Filter screen; 127. Rotating shaft; 128. Limiting shaft; 129. Water supply pipe; 130. Drive sprocket; 131. Drive chain; 132. Check valve; 21. Water pressure belt; 22. Water trough; 23. Water collecting tank; 24. Electric control box; 25. Water filter conveyor belt; 133. Drain pipe; 134. Counterweight. DETAILED DESCRIPTION

[0026] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts shall fall within the scope of protection of the present invention.

[0027] See also Figures 1-6 As shown, the present invention is a dredged mud rapid dewatering device, comprising: a water filtering component 1 and a dewatering component 2, wherein the water filtering component 1 is fixedly mounted on the top of one end of the dewatering component 2;

[0028] The water filtering component 1 includes a cleaning assembly 11 and a filtering assembly 12. The cleaning assembly 11 includes a first driving motor 112. The top of the first driving motor 112 is fixedly connected to a universal flexible shaft 119. The outer surface of the universal flexible shaft 119 is evenly fixedly mounted with a reel 111. The outer surface of the reel 111 is wound with a second connecting rope 120. The bottom end of the second connecting rope 120 is fixedly connected to an annular tube 118. The bottom surface of the annular tube 118 is evenly fixedly mounted with an arc-shaped scraper 114. The bottom of the annular tube 118 is evenly provided with a nozzle 116. The bottom of the annular tube 118 is evenly fixedly connected to a first connecting rope 117. The bottom end of the first connecting rope 117 is fixedly connected to a blocking block 115. The upper surface edge of the annular tube 118 is symmetrically provided with connecting pipes 113.

[0029] The filter assembly 12 includes a water collecting trough 123, a water filter bucket 124 is welded to the inner center of the water collecting trough 123, a mud discharge port 122 is provided at the bottom center of the water filter bucket 124, a second drive motor 125 is fixedly installed on the upper outer surface of the water filter bucket 124, a rotating shaft 127 is rotatably clamped on the inner center of the water filter bucket 124, a filter screen plate 126 is evenly slidably inserted around the top periphery of the water filter bucket 124, and a limiting shaft 128 is evenly rotated and clamped on the top of the water filter bucket 124, a transmission sprocket 130 is fixedly installed on the top of the second drive motor 125 and the rotating shaft 127, and a transmission chain 131 is meshed on the outer surface of the transmission sprocket 130, a water supply pipe 129 is provided on the outer surface of the water filter bucket 124, a check valve 132 is symmetrically provided on the top of the water supply pipe 129, and a limiting shaft sleeve 121 is evenly fixedly installed on the top of the water collecting trough 123.

[0030] The dehydration component 2 includes a water trough 22, a water collecting box 23 is fixedly installed at one end of the water trough 22, an electric control box 24 is fixedly connected to the side center of the water collecting box 23, a water filter conveyor belt 25 is rotatably installed on the top of the water trough 22, and a water pressure belt 21 is rotatably installed on one end of the top of the water filter conveyor belt 25.

[0031] A drain pipe 133 is provided at the bottom of the water collecting trough 123, and the blocking block 115 is clamped with the top of the mud discharge port 122 inside the water filter bucket 124. Limiting rods are evenly provided on the inner center edge of the water filter bucket 124, and limiting rings are provided on the inner bottom end of the water filter bucket 124 and the outer surface of the top of the limiting rod.

[0032] Through the above technical solution, a drain pipe 133 can be set at the bottom of the water collection trough 123 to transport the discharged water to the inside of the water collection box 23 for collection. The sealing block 115 is clamped with the top of the mud discharge port 122 inside the water filter bucket 124, and the inner bottom end of the water filter bucket 124 can be sealed. Limiting rods are evenly set on the inner center edge of the water filter bucket 124, which can limit the lifting and lowering of the sealing block 115. Limiting rings are set on the inner bottom end of the water filter bucket 124 and the outer surface of the top of the limiting rod, which can limit the sliding of the first connecting rope 117, and the highest rising height of the sealing block 115 does not contact the bottom end of the rotating shaft 127.

[0033] The first connecting rope 117 is inserted into the interior of the water filter barrel 124 and the interior of the limiting ring. The middle part of the second connecting rope 120 is slidably overlapped on the outer surface of the limiting shaft 128. The bottom end of the water supply pipe 129 is fixedly connected to the water pump inside the water collection tank 123. The second drive motor 125 is rotatably connected to the rotating shaft 127 through the transmission sprocket 130 and the transmission chain 131.

[0034] Through the above technical solution, the first connecting rope 117 can be inserted through the inside of the water filter bucket 124 and the limiting ring, thereby limiting the sliding of the first connecting rope 117, and ensuring that when the first connecting rope 117 is pulled, the blocking block 115 can be pulled upward under the limitation of the limiting ring at the top of the limiting rod, and the middle part of the second connecting rope 120 slides and overlaps the outer surface of the limiting shaft 128, which can ensure that the second connecting rope 120 is smoothly pulled, and the bottom end of the water supply pipe 129 is fixedly connected to the water pump inside the water collection tank 123, which can supply water to the inside of the water supply pipe 129, and the second drive motor 125 is rotatably connected to the rotating shaft 127 through the transmission sprocket 130 and the transmission chain 131, so that the rotation of the rotating shaft 127 can be controlled to mix the mud inside the water filter bucket 124.

[0035] The winding shaft 111 is rotatably connected to the top of the water collecting tank 123 through the limiting shaft sleeve 121. The drainage pipe 133 at the bottom end of the water collecting tank 123 is connected to the top of the water collecting box 23. The annular pipe 118 is aligned with the check valve 132 through the connecting pipe 113 and is movably connected.

[0036] Through the above technical solution, the winding shaft 111 can be rotated and clamped on the top of the water collecting tank 123 through the limiting sleeve 121, thereby limiting the rotation of the winding shaft 111. The drain pipe 133 at the bottom end of the water collecting tank 123 is connected to the top of the water collecting box 23, and can collect the pre-discharged water. The annular tube 118 is aligned with the check valve 132 through the connecting pipe 113 and movably clamped, so as to facilitate the transportation of water to the inside of the annular tube 118, and then sprayed onto the inner surface of the water filter barrel 124 through the arc scraper 114 for cleaning.

[0037] The outer surface of the bottom of the annular tube 118 is evenly provided with counterweight blocks 134 , the bottom end of the mud discharge port 122 is tilted and aligned with the upper surface of the water filter conveyor belt 25 , and the arc scraper 114 is in close contact with the inner surface of the filter screen plate 126 inside the water filter barrel 124 .

[0038] Through the above technical solution, the counterweight blocks 134 can be evenly arranged on the bottom outer surface of the annular tube 118, and the annular tube 118 can be ensured to descend and reset when the second connecting rope 120 is unwound. The arc scraper 114 is in close contact with the inner surface of the filter screen 126 inside the water filter barrel 124, and can ensure that the mud stains on the surface of the filter screen 126 can be scraped off when the arc scraper 114 is raised or lowered.

[0039] The working principle of the present invention is as follows: before the dredged mud is quickly dehydrated, the dredged mud is first poured into the interior of the filter bucket 124. At the same time, the second drive motor 125 is started by manipulating the electric control box 24 to drive the rotating shaft 127 to rotate synchronously through the transmission sprocket 130 and the transmission chain 131, so that the rotating shaft 127 stirs the mud inside the filter bucket 124. The water-containing slurry entering the filter bucket 124 will be filtered by the filter screen 126, and the water in the mud will pass through the filter screen 126 and be discharged. It will flow downward along the outer wall of the filter bucket 124 to the interior of the water collection tank 123. The water entering the water collection tank 123 will enter the interior of the water collection tank 23 through the drain pipe 133 at the bottom for collection. Most of the water inside the filter bucket 124 After the water is discharged, the first drive motor 112 is started to drive the three sets of winding shafts 111 to rotate synchronously through the universal flexible shaft 119, so that the three sets of winding shafts 111 respectively reel in the second connecting ropes 120 synchronously. At the same time, the second connecting rope 120 will pull the annular tube 118 connected at the bottom to rise synchronously, and the annular tube 118 will drive the arc scraper 114 to rise and scrape the mud stains on the surface of the filter screen 126 to prevent the mud stains from clogging the filter screen 126 and affecting normal drainage. When the annular tube 118 rises to the inner upper end edge of the water filter bucket 124, the annular tube 118 will pull the four sets of first connecting ropes 117 to drive the blocking block 115 to rise, so that the blocking block 115 is separated from the top of the mud discharge port 122, and the mud inside the water filter bucket 124 will pass through The mud outlet 122 is discharged to the upper surface of the water filter conveyor belt 25 until the annular tube 118 rises to the internal top of the water filter bucket 124, and at the same time, the connecting pipe 113 on the upper surface of the annular tube 118 squeezes the check valve 132, so that the inside of the check valve 132 is opened, wherein the water pump running inside the water collection tank 123 extracts the water inside the water collection tank 123 and transports it to the inside of the annular tube 118 through the water supply pipe 129, and sprays it to the inner surface of the water filter bucket 124 through the nozzle 116 at the bottom of the annular tube 118, thereby flushing the inner surface of the water filter bucket 124 to ensure the cleanliness of the inner surface of the water filter bucket 124. After cleaning, the first drive motor 112 is started to rotate in the reverse direction to unwind the second connecting rope 120, and at the same time the blocking block 11 5 will drive the annular tube 118 to descend synchronously under the action of gravity until the blocking block 115 is engaged with the top of the first drive motor 112, thereby blocking the inner bottom end of the water filter bucket 124. As the second connecting rope 120 is unwound, the annular tube 118 will descend to its initial position. In the process of descending, the annular tube 118 will drive the arc scraper 114 to clean the filter screen 126 again. When the connecting tube 113 is separated from the check valve 132, the inside of the check valve 132 will be closed to prevent water from continuing to discharge, and then wait for the next group of mud to be transported to the inside of the water filter bucket 124 for pre-dehydration. The dehydrated mud will be further transported by the water filter conveyor belt 25. At the same time, the water in the mud will pass through the water filter conveyor belt 25 and drip into the inside of the water tank 22.The slurry is squeezed and dehydrated until it enters between the water pressure belt 21 and the water filter conveyor belt 25. The bottom of the water filter conveyor belt 25 is immersed in the water tank 22 so that the water in the water tank 22 can clean the surface of the water filter conveyor belt 25 and ensure the cleanliness of the surface of the water filter conveyor belt 25. Therefore, through the coordinated operation between the water filter component 1 and the dehydration component 2, the dehydration device can pre-dehydrate slurries with different water contents, ensuring that the dehydration device can normally dehydrate slurries with similar water contents, while also ensuring the dehydration quality of the dehydration device.

[0040] The above is a detailed description of an embodiment of the present invention, but the content is only a preferred embodiment of the present invention and should not be considered to limit the scope of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the patent coverage of the present invention.

Claims

1. A dredged mud rapid dewatering device, comprising: A water filtering component (1) and a dehydrating component (2), wherein the water filtering component (1) is fixedly mounted on the top of one end of the dehydrating component (2); The invention is characterized in that the water filter component (1) includes a cleaning component (11) and a filter component (12), the cleaning component (11) includes a first drive motor (112), the top end of the first drive motor (112) is fixedly connected to a universal flexible shaft (119), the outer surface of the universal flexible shaft (119) is evenly fixedly mounted with a reel (111), the outer surface of the reel (111) is reeled with a second connecting rope (120), and the second connecting rope (120) is The bottom end is fixedly connected to an annular tube (118), an arc-shaped scraper (114) is evenly fixedly installed on the bottom surface of the annular tube (118), a nozzle (116) is evenly arranged on the bottom of the annular tube (118), a first connecting rope (117) is evenly fixedly connected to the bottom of the annular tube (118), a blocking block (115) is fixedly connected to the bottom end of the first connecting rope (117), and a connecting tube (113) is symmetrically arranged on the edge of the upper surface of the annular tube (118); The filter assembly (12) includes a water collecting tank (123), a water filter bucket (124) is welded to the inner center of the water collecting tank (123), a mud discharge port (122) is provided at the bottom center of the water filter bucket (124), a second drive motor (125) is fixedly mounted on the upper outer surface of the water filter bucket (124), a rotating shaft (127) is rotatably connected to the inner center of the water filter bucket (124), a filter screen plate (126) is uniformly slidably inserted around the outer periphery of the top of the water filter bucket (124), and the water filter bucket ( The top of the second driving motor (125) and the rotating shaft (127) are uniformly rotated and engaged with a limit shaft (128); a transmission sprocket (130) is fixedly installed on the top of each of the second driving motor (125) and the rotating shaft (127); the outer surface of the transmission sprocket (130) is meshedly connected with a transmission chain (131); a water supply pipe (129) is provided on the outer surface of the water filter barrel (124); a check valve (132) is symmetrically provided on the top of the water supply pipe (129); and a limit sleeve (121) is uniformly fixedly installed on the top of the water collecting tank (123).

2. The dredging mud rapid dewatering device according to claim 1, characterized in that: The dehydration component (2) comprises a water trough (22), a water collecting box (23) is fixedly mounted on one end of the water trough (22), an electric control box (24) is fixedly connected to the center of the side of the water collecting box (23), a water filtering conveyor belt (25) is rotatably mounted on the top of the water trough (22), and a water pressure belt (21) is rotatably mounted on one end of the top of the water filtering conveyor belt (25).

3. The dredging mud rapid dewatering device according to claim 1, characterized in that: A drainage pipe (133) is provided at the bottom of the water collecting tank (123), and the blocking block (115) is clamped with the top of the mud discharge port (122) inside the water filter barrel (124).

4. The dredging mud rapid dewatering device according to claim 3, characterized in that: Limiting rods are evenly arranged on the inner center edge of the water filter bucket (124), and limiting rings are arranged on the inner bottom end of the water filter bucket (124) and the outer surface of the top of the limiting rod.

5. The dredging mud rapid dewatering device according to claim 1, characterized in that: The first connecting rope (117) is inserted into the interior of the water filter barrel (124) and the interior of the limiting ring, and the middle portion of the second connecting rope (120) is slidably connected to the outer surface of the limiting shaft (128).

6. The dredging mud rapid dewatering device according to claim 1, characterized in that: The bottom end of the water supply pipe (129) is fixedly connected to a water pump inside the water collecting tank (123), and the second driving motor (125) is rotationally connected to the rotating shaft (127) through a transmission sprocket (130) and a transmission chain (131).

7. The dredging mud rapid dewatering device according to claim 1, characterized in that: The reel (111) is rotatably engaged with the top of the water collecting trough (123) via a limiting shaft sleeve (121); the drainage pipe (133) at the bottom end of the water collecting trough (123) is connected to the top of the water collecting box (23); and the annular pipe (118) is aligned and engaged with the check valve (132) via a connecting pipe (113).

8. The dredging mud rapid dewatering device according to claim 7, characterized in that: The outer surface of the bottom of the annular tube (118) is evenly provided with counterweight blocks (134), the bottom end of the mud discharge port (122) is tilted and aligned with the upper surface of the water filter conveyor belt (25), and the arc-shaped scraper (114) is in close contact with the inner surface of the filter screen plate (126) inside the water filter barrel (124).

Citation Information

Patent Citations

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  • Silt dewatering device for water conservancy project silt pumping

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