A method of batik with double-sided waxing

Abstract

The application discloses a wax printing method for double-side wax coating, and the method steps comprise the following steps: 1, coating paraffin pattern on the front side of the cloth, the pattern in the middle is in the shape of a pattern, and the outer side is in the shape of a stripe; 2, sticking adhesive tapes on the back side of the cloth except the position opposite to the stripe shape, and coating a layer of microcrystalline wax on the rest part, the position of the microcrystalline wax layer corresponds to the stripe shape on the front side of the cloth; 3, removing the adhesive tapes on the back side of the cloth which have been coated with the microcrystalline wax, and then putting the cloth into a dye vat for immersion dyeing; 4, putting the cloth after the immersion dyeing into boiling water for wax removal; and 5, washing the cloth after the wax removal with clean water, and then cooling and drying to obtain the finished wax printing cloth. Through the wax printing method, the production and processing efficiency is improved, and the cost of the wax printing cloth is greatly reduced. The wax printing cloth processed by the method has clear pattern levels and obvious contrast effect, and the quality is greatly improved, and the effect is very obvious.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of printing and dyeing, in particular, to a wax printing process method of double-side waxing. BACKGROUND

[0002] Wax printing, also known as "wax dyeing" in ancient times, is a traditional handcraft printing and dyeing technique using wax as a resist material. It is one of the four major printing techniques in ancient China, together with tie-dyeing, openwork printing, and plating. Wax printing is a technique in which melted wax is applied to fabric using a wax knife to create patterns, and then the fabric is immersed in indigo dye. The wax is removed after dyeing, resulting in a blue background with white patterns or vice versa.

[0003] Currently, the pre-stage of wax printing cloth is made by hand, which involves painting, drawing, dyeing, dewaxing, and rinsing on full cotton cloth. The cloth needs to be sized, repeatedly soaked, beaten, washed, and sunned. After the woven cloth is bleached with lime and washed, cooked taro is mashed into a paste and applied to the back of the clean cloth, which is then dried in the sun and polished with a horn. The white cloth is laid flat on a stable table, and wax patterns are applied. The wax is melted in a ceramic bowl or metal container using charcoal ash, and then a copper knife is used to draw the patterns on the cloth. In most areas, the general outline of the patterns is determined by paper-cutting designs, and then the patterns and motifs are drawn.

[0004] The current wax printing process involves manual operation for most of the production process, in which paraffin wax patterns are applied to the front of the cloth. Since the wax printing patterns have stripe-shaped designs on the sides, the traditional wax printing process involves manually applying wax in a sheet shape on the front of the stripes, and then using a needle-shaped tool to draw the stripes. The back of the cloth is not coated with wax, and after immersion, the dye affects the color of the front stripes due to the dense and sheet-like arrangement of the stripes, resulting in poor color and texture of the finished wax printing product. The product sample is shown in the description. Figures 6-8

[0005] On the other hand, the traditional process has low production efficiency, high cost, unstable product quality, and low levels of color fastness and other physical properties. It is difficult to improve the gloss and level of fabric printing, and it is difficult to promote this good folk art product, limiting its application range. SUMMARY

[0006] ​The technical problems to be solved by the present application: in view of the problems existing in the prior art, the applicant repeatedly tries, aiming at the shortcomings of the traditional wax printing process that the stripe treatment is not good, a layer of microcrystalline wax is coated on the position corresponding to the stripe position on the back of the cloth, which has better resist dyeing effect, and finally the technical scheme of the present application is obtained. The present application provides a wax printing manufacturing process which is efficient, low in cost, high in color saturation and strong in level sense, and suitable for industrial production. The process can meet the unique aesthetic needs of customers and improve the artistic quality of products. The products produced by the method are easy for industrial large-scale production and processing while ensuring artistic creation, and have good reproducibility.

[0007] The purpose of the present application is to provide a wax printing method with double-side wax coating.

[0008] The technical scheme of the present application is a wax printing method with double-side wax coating, which comprises the following steps: one, coating a paraffin pattern on the front of the cloth, the pattern in the middle is a pattern shape, and the outside is a stripe shape; two, sticking adhesive tape on the back of the cloth except the position opposite to the stripe shape, and coating a layer of microcrystalline wax on the rest part, the position of the microcrystalline wax layer corresponds to the stripe shape on the front of the cloth; three, removing the adhesive tape on the back of the cloth which has been coated with microcrystalline wax, and then putting the cloth into a dye vat for dyeing; four, putting the cloth after dyeing into boiling water for wax removal; five, washing the cloth after wax removal with clean water and then cooling and drying to obtain the finished wax printing cloth.

[0009] In the step one, the cloth is cotton cloth, and there is at least one stripe shape outside the pattern shape. In step one, mechanical operation is performed, the pattern is made on the computer, and then the paraffin pattern is coated on the cloth by a machine. The temperature of paraffin is 80-110 DEG C.

[0010] In the step two, the thickness of the microcrystalline wax layer is 0.2-1.0 mm. The microcrystalline wax layer is manually coated at room temperature. The melting point of the microcrystalline wax is 60-77 DEG C, the kinematic viscosity at 100 DEG C is 7-15 mm / s, and the coating temperature is 35-45 DEG C. 2

[0011] In the step three, the dyeing temperature is room temperature, the dyeing time is 8-24 hours, and the cloth is shaken during dyeing.

[0012] In the step four, the number of wax removal times is 2-4, in order to completely remove the wax.

[0013] Compared with the prior art, the present application has the following beneficial effects:

[0014] ​By adopting the process method of the application, the wax printing is carried out by front mechanical waxing, changing the original pattern making which takes the most time into mechanical drawing, then waxing by machine, and back manual waxing, so that the manual workload is greatly reduced, the production and processing efficiency is improved, and the cost of the wax printed cloth is greatly reduced; at the same time, since the back of the cloth is also coated with a layer of microcrystalline wax at the stripe, a good dyeing prevention effect is achieved, the stripe shape level is strong, and the color degree is good. The cost of the finished garment made by the traditional process method is 3,000 to 5,000, while by the method of the application, the cost of the finished garment is reduced to 500 to 1,500, and the cost is significantly reduced. On the other hand, the wax printed cloth processed by the method of the application has clear pattern level and obvious contrast effect, and the quality is greatly improved, the effect is very obvious, and is recognized by the market. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 , the processing process schematic diagram of the application;

[0016] Figure 2 , the schematic diagram of the cloth front coated with paraffin of the application;

[0017] Figure 3 , the schematic diagram of the cloth back not coated with paraffin of the application;

[0018] Figure 4 , the schematic diagram of the cloth finished product front of the application;

[0019] Figure 5 , the schematic diagram of the cloth finished product back of the application;

[0020] Figure 6 , the schematic diagram of the traditional process wax printed cloth front effect Figure 1 .

[0021] Figure 7 , the schematic diagram of the traditional process wax printed cloth back effect

[0022] Figure 8 , the schematic diagram of the traditional process wax printed cloth front effect Figure 2 . DETAILED DESCRIPTION

[0023] The embodiments of the application are further described in detail by the following examples. The following examples are used to illustrate the application, but cannot be used to limit the scope of the application.

[0024] In the description of the present application, unless otherwise specified, the meaning of "a plurality of" is two or more; the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inner", "front", "central", "both ends" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first", "second", "third" and the like are only for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0025] In the description of the present application, it should be noted that, unless otherwise specified and limited, the terms "mounting", "setting", "connecting", "fixing", "screwed" and the like should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the internal communication of two elements or the interaction relationship between two elements, unless otherwise explicitly limited, and those skilled in the art can understand the specific meaning of the above terms in the present application according to the specific circumstances.

[0026] Embodiment

[0027] A wax dyeing method with double-sided wax coating, the method steps comprising: 1. coating a paraffin pattern on the front of the cloth, the pattern in the middle is pattern shape 1, and the outside is stripe shape 2; 2. sticking adhesive tape on the back of the cloth except the position opposite to the stripe shape 2, and coating a layer of microcrystalline wax on the rest part, the position of the microcrystalline wax layer corresponds to the stripe shape 2 on the front of the cloth; 3. removing the adhesive tape on the back of the cloth which has been coated with microcrystalline wax, and then putting the cloth into a dyeing vat for immersion dyeing; 4. putting the cloth after immersion dyeing into boiling water for dewaxing; 5. washing the cloth after dewaxing with clean water and then cooling and drying to obtain the finished wax-dyed cloth.

[0028] In step one, the cloth is cotton cloth, and there is at least one stripe shape 2 outside the pattern shape 1. In step one, for mechanized operation, the pattern is made on the computer, and then the paraffin pattern is coated on the cloth by machine, and the paraffin temperature is 80-110℃ in liquid state. The front effect after production is shown in the attached Figure 2 The back effect is shown in the attached Figure 1 The back effect is shown in the attached Figure 3 The back effect is shown in the attached

[0029] In step two, the thickness of the microcrystalline wax layer is 0.2-1.0 mm. The microcrystalline wax layer is applied manually at room temperature. The melting point of the microcrystalline wax is 60-77℃, and its kinematic viscosity at 100℃ is 7-15 mm². 2 / s. In this embodiment, the microcrystalline wax used is imported from South Korea, product model DNW-160S. It has a low melting point, is soft and suitable for manual brushing, has good anti-staining effect, and the brushing temperature is 35-45℃.

[0030] In step three, the dyeing temperature is room temperature, and the dyeing time is 8-24 hours. The fabric is shaken during the dyeing process.

[0031] In step four, the dewaxing is performed 2-4 times to remove the wax layer.

[0032] The front of the finished batik fabric produced using the method of this invention is shown in the attached image. Figure 4 As shown in the attached image, the back view is as follows. Figure 5 As shown, the pattern has good depth, clear colors, and strong contrast.

[0033] To make a direct comparison, see the appendix. Figures 6-8 The image shows three schematic diagrams of batik fabric produced using traditional methods. It is clear from these diagrams that the effect of the present invention is significantly improved compared to the traditional method, while also reducing costs considerably. The method of the present invention demonstrates a significant improvement in effectiveness.

[0034] All aspects not detailed herein are well-known to those skilled in the art. Finally, it should be noted that the above embodiments are merely illustrative of the technical solutions of this invention and not intended to limit it. Although the invention has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this invention without departing from the spirit and scope of the invention, and all such modifications and substitutions should be covered within the scope of the claims of this invention.

Claims

1. A batik method with double-sided wax coating, characterized in that: The method includes the following steps:

1. Applying a paraffin wax pattern to the front of the fabric, wherein the pattern has a central shape (1) and outer stripes (2); 2. Applying adhesive tape to the back of the fabric except for the position directly opposite the stripes (2), and applying a layer of microcrystalline wax to the remaining part, wherein the position of the microcrystalline wax layer corresponds to the stripes (2) on the front of the fabric, and the melting point of the microcrystalline wax is 60-77℃ and the kinematic viscosity is 7-15mm. 2 / s; 3. Remove the adhesive tape that has been coated with microcrystalline wax on the back of the fabric, and then put the fabric into the dyeing vat for dyeing; 4. Put the dyed fabric into boiling water to remove the wax; 5. Wash the dewaxed fabric with clean water and then let it air dry to get the finished batik fabric.

2. The batik method with double-sided wax coating according to claim 1, characterized in that: In step two, the thickness of the microcrystalline wax layer is 0.2-1.0 mm.

3. The batik method with double-sided wax coating according to claim 1, characterized in that: In step three, the dyeing temperature is room temperature, and the dyeing time is 8-24 hours. The fabric is shaken during the dyeing process.

4. The batik method with double-sided wax coating according to claim 1, characterized in that: In step four, the dewaxing is performed 2-4 times.

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