Cement slurry truck

By designing an automated cement slurry truck, which employs dry-wet separation tank groups, mixing tank groups, and a spraying system, the problems of high manpower input and poor spraying effect of existing cement slurry trucks have been solved. This has enabled uniform spraying of cement slurry and diversified construction, thereby improving construction quality and efficiency.

CN117513102BActive Publication Date: 2026-04-10HUBEI KAILI SPECIAL VEHICLE CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
HUBEI KAILI SPECIAL VEHICLE CO LTD
Filing Date
2023-11-24
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

Existing cement slurry trucks suffer from problems such as high manpower requirements, poor spraying effect, numerous safety hazards, inability to spray vertical surfaces or over long distances, inability to function as water trucks, and difficulty in guaranteeing construction quality.

Method used

Design a cement slurry truck that includes a dry-wet separation tank group, a mixing tank group, and a spraying system. It adopts an arch-breaking air disc assembly and an auger conveying assembly in the dry powder cement tank, combined with a dual filtration and grinding device, to achieve automated and multifunctional cement slurry spraying, improving the uniformity of the mix proportion and the construction quality.

Benefits of technology

It enables uniform spraying of cement slurry and diversified construction methods, improving construction quality and efficiency, reducing construction costs, and adapting to the needs of different construction scenarios.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

A cement slurry vehicle comprises a mobile vehicle body, a dry-wet separation tank group arranged on the mobile vehicle body, a mixing tank group connected with the dry-wet separation tank group, and a spraying system connected with the mixing tank group; the dry-wet separation tank group comprises a water tank and a dry cement tank; the dry cement tank is internally provided with a plurality of arch-breaking air disc assemblies, and is connected with a weighing assembly; the spraying system comprises a secondary filter device, a slurry pump, a branch pipeline, a first cement slurry spraying device and a second cement slurry spraying device. In the application, water and dry cement are separately stored and then mixed in the mixing tank group at a set ratio, and the mixed cement slurry is subjected to double filtration and grinding, so that the continuity and uniformity of cement slurry spraying are ensured, the overall proportion is uniform, the cement slurry spraying is comprehensive and diversified, the construction quality is effectively improved, the construction process is accelerated, and the construction cost is reduced.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of construction equipment, in particular to a cement slurry truck. BACKGROUND

[0002] With the rapid construction of the country, the country attaches great importance to the road construction sector, and cement slurry is widely used. It can be used in construction, highway, bridge, water conservancy and other engineering, and can be used for the production of concrete products, and can also be used for the production of coatings, waterproof materials, etc. In addition, cement slurry can also be used in seismic engineering to improve the seismic performance of buildings. In traditional construction, cement slurry spreading is mainly completed by manpower, which has the defects of large manpower investment, poor spreading effect, and many safety hazards.

[0003] The cement slurry truck is a type of vehicle in road construction. Nowadays, there are semi-automatic cement slurry trucks on the market, which only have a water tank and a mixing tank. Manual addition of dry cement powder to the mixing bin is required, and then water is added to the mixing bin through the water tank for mixing before spraying. The cement slurry concentration ratio is very difficult to control, and strong experience is required to meet the practical needs, which not only wastes manpower but also has great limitations. The overall mixing uniformity cannot be reliably guaranteed, and the dry cement powder clumps in the mixing process cannot be fully broken and impacted and filtered, which easily causes the cement slurry nozzle to be blocked, resulting in uneven spraying, affecting construction quality, prolonging maintenance time, and reducing construction progress.

[0004] Moreover, the existing cement slurry truck can only spread mud on the ground and cannot spray mud on the roadside and vertical surface. In the process of work, if the mud is sprayed twice, the single cement slurry truck cannot use the rear spreading pipe to reinforce and spray twice. At the same time, for long-distance engineering repair work, the existing cement slurry truck cannot realize long-distance mud spraying for repair. At the same time, the existing cement slurry truck cannot perform dust suppression and cleaning operations on the road under construction or the road after construction. SUMMARY

[0005] Therefore, it is necessary to design a cement slurry truck to realize automation and multifunctionality for construction, to improve the implementation effect of construction, to ensure construction quality, and to speed up the construction process.

[0006] A cement slurry truck comprises a mobile vehicle body, a dry-wet separation tank group arranged on the mobile vehicle body, a mixing tank group connected to the dry-wet separation tank group, and a spreading system connected to the mixing tank group.

[0007] The dry-wet separation tank group comprises a water tank and a dry cement tank; the water tank is connected to the stirring and mixing tank group through a flow pump group, and the dry cement tank is connected to the stirring and mixing tank group through an auger conveying assembly;

[0008] The dry cement tank is internally provided with a plurality of arch-breaking air disc assemblies, and is connected with a weighing assembly;

[0009] The stirring and mixing tank group is connected with a driving mechanism, and is connected to the spraying system through a primary filtering device;

[0010] The spraying system comprises a secondary filtering device, a mud pump connected to the secondary filtering device, a branch pipeline connected to the mud pump, and a first cement slurry spraying device and a second cement slurry spraying device connected to the branch pipeline;

[0011] The secondary filtering device comprises a grinding and filtering tank, a filtering drum rotatably connected to the inside of the grinding and filtering tank, and a plurality of grinding balls arranged in the inside of the filtering drum; the filtering drum is in communication with the stirring and mixing tank group, the suction end of the mud pump is in communication with the grinding and filtering tank, and the grinding and filtering tank is provided with a driving device for driving the filtering drum to rotate circumferentially;

[0012] When the driving device drives the filtering drum to rotate circumferentially, the plurality of grinding balls irregularly rotate and collide in the inner cavity of the filtering drum;

[0013] The first cement slurry spraying device comprises a spraying pipe group, the spraying pipe group is connected to the branch pipeline through a first valve group, and the spraying pipe group is arranged on the rear end of the mobile vehicle body in an extendable and foldable manner;

[0014] The second cement slurry spraying device comprises an electronic high gun, the electronic high gun is connected to the branch pipeline through a second valve group, and the electronic high gun is arranged on the mobile vehicle body in a 360° rotatable manner.

[0015] In the present application, water and dry cement are separately stored and then mixed in the stirring and mixing tank group at a set ratio, the mixed cement slurry is subjected to double filtration and grinding, the continuity and uniformity of cement slurry spraying are ensured, the overall proportion is uniform, the cement slurry is sprayed comprehensively and diversely, the construction quality is effectively improved, the construction process is accelerated, and the construction cost is reduced.

[0016] In a specific embodiment, the top of the dry cement tank is provided with an inlet tank cover, and the lower part of the dry cement tank is a tapered material guiding cavity;

[0017] The auger conveying assembly is rotatably connected to the bottom of the material guiding cavity, and the material conveying end of the auger conveying assembly is connected to the stirring mixing tank group. The amount of dry cement conveyed by the auger conveying assembly is accurately controllable.

[0018] In a specific embodiment, a fixed bottom plate is arranged on the mobile vehicle body, and support columns for supporting the dry cement tank are arranged on the fixed bottom plate in opposition.

[0019] The weighing assembly is arranged at the connection between the support column and the dry cement tank. The amount of dry cement is accurately measured by the weighing assembly, and the cement slurry mixing ratio is reliable.

[0020] In a specific embodiment, a discharging vibrator is arranged on the conical outer wall of the dry cement tank. The discharging vibrator is arranged to cooperate with the plurality of arch-breaking air disc assemblies to ensure that the dry cement is broken and loosened, and the discharging process is accurate and residue-free.

[0021] In a specific embodiment, the auger conveying assembly comprises an auger rotatably connected to the bottom of the material guiding cavity, and an auger motor for driving the auger to rotate.

[0022] The end of the auger is provided with a driven pulley, the output shaft of the auger motor is provided with a driving pulley, and the first transmission belt is connected between the driving pulley and the driven pulley.

[0023] In a specific embodiment, the stirring mixing tank group comprises a stirring tank obliquely arranged on the mobile vehicle body, a stirring shaft rotatably connected to the inside of the stirring tank, a plurality of stirring vanes arranged in opposition on the stirring shaft, and a stirring motor for driving the stirring shaft to rotate.

[0024] The top of the stirring tank is provided with a feeding hopper connected to the material conveying end of the auger conveying assembly.

[0025] The upper part of the stirring tank is provided with a water inlet pipe matched with the flow pump group.

[0026] The two ends of the stirring shaft are rotatably connected to the inside of the stirring tank through the bearing assembly, one end of the stirring shaft extending to the outside of the stirring tank is provided with a first pulley, the output shaft of the stirring motor is provided with a second pulley, and the second transmission belt is connected between the first pulley and the second pulley. By accurately controlling the discharging weight of the dry cement and the water injection ratio, and under the stirring action of the plurality of stirring vanes, a better stirring and mixing effect is achieved.

[0027] In a specific embodiment, the inside of the stirring tank is further provided with a float control switch, and the float of the float control switch controls the closing of the flow pump group when it rises to a specified height. This avoids the overflow of cement slurry and provides double protection.

[0028] In a specific embodiment, the mobile vehicle body is provided with a support seat for tilting to support the stirring tank, the primary filtering device is mounted at the tilting end of the stirring tank, and the primary filtering device is connected with an interface pipe extending to the outside of the stirring tank, which communicates with the inner cavity of the filtering drum. After the cement slurry is stirred and mixed, it enters the filtering drum for further grinding and filtering after primary filtering.

[0029] In a specific embodiment, the driving device comprises: a cover detachably fixedly connected with the grinding and filtering tank, a blocking disc rotatably connected with the cover, and a grinding motor for driving the circumferential rotation of the blocking disc; wherein,

[0030] The first end of the filtering drum is rotatably connected with the inside of the grinding and filtering tank through a roller bearing, and the second end of the filtering drum is detachably fixedly connected with the blocking disc;

[0031] The center of the blocking disc is connected with a shaft rod, and the grinding motor is connected with the shaft rod through a shaft coupling. By driving the high-speed rotation of the filtering drum, the multiple grinding balls in the filtering drum form rotational impact with the cement slurry, and the blocky cement slurry is ground and broken in the filtering drum.

[0032] In a specific embodiment, an annular filter cavity is formed between the filtering drum and the grinding and filtering tank, and the annular filter cavity communicates with the slurry suction end of the slurry pump. The pumping of the cement slurry through the filtering drum into the spraying system effectively prevents the blockage of the cement slurry nozzle and provides better spraying uniformity. BRIEF DESCRIPTION OF DRAWINGS

[0033] Figure 1 A structural schematic view of a cement slurry vehicle provided by the present application;

[0034] Figure 2 A front view of a dry powder cement tank provided by the present application;

[0035] Figure 3 A side view of a dry powder cement tank provided by the present application;

[0036] Figure 4 A structural schematic view of a stirring and mixing tank group provided by the present application;

[0037] Figure 5 A structural schematic view of a spraying system provided by the present application;

[0038] Figure 6 Structure diagram of the grinding filter tank provided by the present application.

[0039] Reference signs:

[0040] Mobile vehicle body-100;

[0041] Water tank-200;

[0042] Dry cement tank-300, feed tank cover-310, arch breaking air disc assembly-320, auger-330, driven pulley-331, fixed bottom plate-340, side decorative plate-350, support column-360, discharging vibrator-370, driving pulley-380, first transmission belt-381, weighing assembly-390;

[0043] Mixing tank group-400, mixing tank-410, feed hopper-420, water inlet pipe-430, stirring shaft-440, bearing assembly-441, stirring fan blade-442, stirring motor-443, first pulley-444, second transmission belt-445, support seat-450, float control switch-460, primary filter device-470, interface pipe-480;

[0044] Platform-500;

[0045] Spraying pipe group-600, grinding filter tank-610, filter drum-611, grinding motor-612, grinding ball-613, cover-614, blocking disc-615, bearing-616, shaft rod-617, slurry inlet pipe-618, slurry suction pipe-619, slurry pump-620, branch pipeline-621, discharge valve group-622, first valve group-623, second valve group-624, quick coupling valve-625, main spraying pipeline-630, first slave spraying pipeline-631, second slave spraying pipeline-632;

[0046] Electronic anti-aircraft gun-700;

[0047] Front rush-800. DETAILED DESCRIPTION

[0048] In order to make the purpose, technical solutions and advantages of the present disclosure clearer, the present disclosure is further described in detail below in combination with specific embodiments and with reference to the drawings.

[0049] It should be noted that, unless otherwise defined, technical or scientific terms used in one or more embodiments of the present disclosure should be understood as having the meaning commonly understood by one of ordinary skill in the art to which the present disclosure belongs. The terms "first", "second", and similar terms used in one or more embodiments of the present disclosure do not denote any order, quantity, or importance, but are only used to distinguish different components. "Include" or "contain" and similar terms mean that the elements or objects before the word cover the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connected" or "connected" and similar terms are not limited to physical or mechanical connections, but can include electrical connections, whether direct or indirect. "Up", "down", "left", "right", and the like are only used to represent relative positional relationships, which may change accordingly when the absolute position of the described object changes.

[0050] Reference Figure 1 Figure 1 The cement slurry truck provided by the present application has the structure shown in the figure, which separates the water tank 200 and the dry cement tank 300, and mixes the cement slurry with accurate proportion through accurate proportioning, so that the cement slurry is evenly sprayed, the construction effect is good, the construction efficiency is improved, and the construction cost is reduced.

[0051] The cement slurry truck includes a mobile vehicle body 100, which uses a mass-produced engineering vehicle as the mobile vehicle body 100, without changing the power system and overall structure of the mobile vehicle body 100, so that the mobile vehicle body 100 can meet the perfect on-road driving standard.

[0052] The mobile vehicle body 100 is provided with a dry-wet separation tank group, which includes a water tank 200 and a dry cement tank 300. In one specific embodiment of the present application, the volume of the water tank 200 is 11m 3 , and the volume of the dry cement tank 300 is 3m 3 . The volume of the water tank 200 is greater than that of the dry cement tank 300, so that the water tank 200 can not only mix with the dry cement tank 300, but also flush the mixing tank group 400, and can also be used as a water spraying vehicle, which has good construction dust reduction effect.

[0053] When the water tank 200 is used to take water in different construction ranges, the water taking point should be selected in a solid and flat place to facilitate the safe parking of the mobile vehicle body 100. The water suction height should not exceed the allowable range of the mobile vehicle body 100.

[0054] ​When there is a tap water source in the construction range, the tank top self-flowing water injection method is adopted; specifically, the mobile vehicle body 100 is opened to the lower side of the tap water pipe, parked safely, all the drain valves are closed, the tank opening cover on the upper side of the water tank 200 is opened, the water injection pipe is aimed at the tank opening, the tap water pipe valve is opened for water injection, the water level indicator is observed in time, the valve is closed in time when the maximum scale is reached, the tank opening cover is closed, and the water injection operation is completed.

[0055] When there is a fire hydrant with water pressure in the construction range, the tank is injected with water through the water pressure of the fire hydrant itself. The fire hydrant water valve should be opened first, the accumulated silt and stains in the fire hydrant are removed, then the fire hydrant water valve is closed, one end of the water hose with a DN65 standard connector is connected to the fire hydrant interface, the other end is connected to the fire hydrant ball valve water inlet of the water tank 200, the fire hydrant ball valve and the straight-through ball valve of the tank body are opened to the left, then the fire hydrant water valve is opened to start injecting water into the tank, the water level indicator is observed in time, the fire hydrant valve is closed first when the maximum scale is reached, then the fire hydrant ball valve and the straight-through ball valve of the water tank 200 are closed to the right, the water hose is removed, and the water injection operation is completed.

[0056] When there is a river or pond in the construction range, the river or pond water pumping operation method is adopted; specifically, the preparation work before the operation is done, the mobile vehicle body 100 is as close as possible to the water intake point, the vehicle is parked and turned off after ensuring safety, the water suction hose is taken out, the four-way three-way ball valve inlet is connected, the other end of the water suction hose is placed in the water, and the water inlet is ensured to be below 300mm from the liquid surface. The four-way three-way ball valve handle is opened to the right first, and then the straight-through ball valve handle is opened to the left. Ensure that the water suction hose is not damaged or blocked, and the water pump is connected to the water suction hose. The working speed of the water pump can be adjusted by controlling the throttle, the water level indicator is observed in time, and the clutch pedal is depressed deeply when the maximum scale is reached, the power takeoff switch is closed, the clutch pedal is slowly released, the four-way three-way ball valve is closed to the left, the straight-through ball valve is closed to the right, the water suction hose is collected, and the water pumping operation is completed.

[0057] In this application, the sufficiency of the water source is ensured through different construction scenes, and the water source is sufficient for application of watering, flushing, and proportioning. Combined with the water tank 200 shown in Figure 2 and Figure 3 The dry powder cement tank 300 is used to carry dry powder cement, and the dry powder cement is placed in bags at the construction site and used as needed. The top of the dry powder cement tank 300 is equipped with a feeding tank cover 310, and the lower part of the dry powder cement tank 300 is a conical material guiding cavity; when the dry powder cement is poured into the dry powder cement tank 300, a plurality of bags of dry powder cement are poured into the dry powder cement tank 300 by opening the feeding tank cover 310, and the feeding tank cover 310 is closed to ensure its rainproof performance and dryness.

[0058] When the dry cement is accurately fed into the mixing tank group 400 in a quantitative manner, the auger conveying assembly rotates at the bottom of the material guiding cavity, and the conveying end of the auger conveying assembly is connected to the mixing tank group 400. The amount of dry cement conveyed by the auger conveying assembly is accurately controllable. Specifically, a fixed bottom plate 340 is arranged on the moving vehicle body 100, and support columns 360 for supporting the dry cement tank 300 are arranged on the fixed bottom plate 340 in a relative manner; a weighing assembly 390 is arranged on the support columns 360. The weighing assembly 390 accurately measures the amount of dry cement, thereby realizing the reliability of the cement slurry mixing ratio.

[0059] Meanwhile, the arch-breaking air disc assembly 320 is used to assist in loosening the dry cement in the lower material guiding cavity to avoid clumping of the dry cement. The reliability and flexibility of the arch-breaking air disc assembly 320 avoid the phenomenon of clumping of the dry cement in actual operation. The arch-breaking air disc assembly 320 vibrates at a high frequency to loosen the dry cement in the lower part of the material guiding cavity, thereby promoting the downward flow of the dry cement.

[0060] The conical outer wall of the dry cement tank 300 is equipped with a discharging vibrator 370. The discharging vibrator 370 cooperates with the plurality of arch-breaking air disc assemblies 320 to ensure that the dry cement is broken and loose, and the discharging process is accurate and residue-free. Side decorative plates 350 are installed on both sides of the conical outer wall of the dry cement tank 300 to increase the aesthetic appearance.

[0061] After the dry cement is conveyed by the auger 330 and introduced into the mixing tank group 400, the water tank 200 is connected to the mixing tank group 400 through a self-flow valve or a flow pump group. When the self-flow valve is used, an electromagnetic valve and a flow switch are arranged. In this way, the water source can be delivered to the mixing tank group 400 to mix with the dry cement in a specific ratio to form a cement slurry, thereby enabling all-around construction of road spreading operations, roadside and road surface spraying operations, roadside steep slope base reinforcement and hardening operations. During uniform rotation of the auger 330, the amount of dry cement conveyed is stable and controllable at the same time, thereby ensuring that the concentration of the mixed cement slurry is consistent during the operation, and the operation is scientific. Since the required concentration of the cement slurry is different for different road surfaces, the speed of the auger conveying assembly can be adjusted by a frequency converter, thereby controlling the overall required concentration of the cement slurry.

[0062] In the specific setting of the auger conveying assembly, the auger conveying assembly comprises: an auger 330 rotatably connected to the bottom of the material guiding cavity, and an auger motor for driving the auger 330 to rotate; wherein the support column 360 supports the dry cement tank 300 at a certain gap from the mobile vehicle body 100, so as to realize accurate measurement data of the weighing assembly 390. The bottom of the dry cement tank 300 is a U-shaped accommodating cavity, the auger 330 rotates in the U-shaped accommodating cavity to accurately convey the dry cement, and a control valve plate is installed at the same end of the conveying end of the auger 330 in the U-shaped accommodating cavity. The opening and closing of the control valve plate are controlled by the operator inside the mobile vehicle body 100, and the conveying amount of the dry cement is obtained at all times through the data monitoring system on the mobile vehicle body 100.

[0063] In the specific driving of the auger 330, the end of the auger 330 is equipped with a driven pulley 331, a driving pulley 380 is arranged on the output shaft of the auger motor, and a first transmission belt 381 is connected between the driving pulley 380 and the driven pulley 331. The dry cement is conveyed transversely by the auger 330, and under the action of the plurality of arch-breaking air disc assemblies 320, the dry cement is ensured to be broken and loose, and the dry cement tank 300 is ensured to have no adhesion and residual during the discharging process by the discharging vibrator 370.

[0064] Reference Figure 4 As shown in FIG. 4, the stirring and mixing tank group 400 is connected with a driving mechanism, and the stirring and mixing tank group 400 is connected with the spraying system through the primary filtering device 470. Specifically, the stirring and mixing tank group 400 comprises: a stirring tank 410 obliquely arranged on the mobile vehicle body 100, a stirring shaft 440 rotatably connected inside the stirring tank 410, a plurality of stirring vanes 442 oppositely arranged on the stirring shaft 440, and a stirring motor 443 for driving the stirring shaft 440 to rotate; wherein the mobile vehicle body 100 is provided with a support seat 450 for obliquely supporting the stirring tank 410, the primary filtering device 470 is arranged at the oblique end of the stirring tank 410, and the primary filtering device 470 is connected with an interface pipe 480 extending to the outside of the stirring tank 410. The primary filtering device 470 is a filter screen with holes, which can filter out larger lumps of dry cement for further stirring and breaking in the stirring tank 410.

[0065] A feeding hopper 420 is arranged at the top of the stirring tank 410 and is connected with the conveying end of the auger 330; a water inlet pipe 430 is arranged at the upper part of the stirring tank 410 and is connected with the flow pump group; the dry cement is accurately conveyed into the stirring tank 410 by the auger 330, and a certain amount of water is injected into the stirring tank 410 according to different mixing requirements, so as to form cement slurry by stirring and mixing, which is accurate, reliable and without waste.

[0066] In the specific implementation of stirring, both ends of the stirring shaft 440 are rotatably connected to the inside of the stirring tank 410 through the bearing assembly 441, and the end of the stirring shaft 440 extending to the outside of the stirring tank 410 is equipped with a first pulley 444, and the output shaft of the stirring motor 443 is equipped with a second pulley, and the first pulley 444 and the second pulley are connected by a second transmission belt 445. By precisely controlling the weight of the discharged dry cement and the injection ratio of water, and under the stirring action of the plurality of stirring blades 442, a better stirring and mixing effect is achieved.

[0067] Meanwhile, the inside of the stirring tank 410 is also provided with a float control switch 460, and the float of the float control switch 460 controls the flow pump group to be closed after rising to a specified height. Avoiding cement slurry overflow, providing double protection.

[0068] In combination Figure 5 and Figure 6 As shown in the specific implementation of the multifunctional operation, a front flush 800 is installed at the front end of the mobile vehicle body 100, which is used to provide the front flush 800 for watering when the mobile vehicle body 100 is used for watering. In the specific implementation of the cement slurry application in the spreading work, the spreading system comprises: a secondary filtering device, a slurry pump 620 connected to the secondary filtering device, a branch pipeline 621 connected to the slurry pump 620, and a first cement slurry spreading device and a second cement slurry spreading device connected to the branch pipeline 621; the secondary filtering device comprises: a grinding and filtering tank 610, a filtering drum 611 rotatably connected to the inside of the grinding and filtering tank 610, and a plurality of grinding balls 613 arranged in the inside of the filtering drum 611; the filtering drum 611 is in communication with the stirring and mixing tank group 400, the slurry suction end of the slurry pump 620 is in communication with the grinding and filtering tank 610, and the grinding and filtering tank 610 is equipped with a driving device for driving the circumferential rotation of the filtering drum 611; when the driving device drives the circumferential rotation of the filtering drum 611, the plurality of grinding balls 613 irregularly rotate and impact in the inner cavity of the filtering drum 611; the first cement slurry spreading device comprises a spreading pipe group 600, the spreading pipe group 600 is connected to the branch pipeline 621 through a first valve group 623, and the spreading pipe group 600 is equipped with a stretchable and foldable rear end of the mobile vehicle body 100; the second cement slurry spreading device comprises an electronic high gun 700, the electronic high gun 700 is connected to the branch pipeline 621 through a second valve group 624, and the electronic high gun 700 is rotatably equipped on the platform 500 of the mobile vehicle body 100.

[0069] The secondary filtering device can effectively grind and crush the agglomerated cement slurry filtered by the primary filtering device. The first end of the grinding and filtering tank 610 is provided with an inlet pipe 618, which is connected with the interface pipe 480 through a pipeline and communicates with the inner cavity of the filtering drum 611, so that the cement slurry filtered by the primary filtering device can directly enter the filtering drum 611 for re-filtering, thereby ensuring a high filtering effect.

[0070] The driving device comprises a cover 614 detachably fixedly connected with the grinding and filtering tank 610, a blocking disc 615 rotatably connected with the cover 614, and a grinding motor 612 for driving the blocking disc 615 to rotate in the circumferential direction. The first end of the filtering drum 611 is rotatably connected with the inside of the grinding and filtering tank 610 through a roller bearing, and the second end of the filtering drum 611 is detachably fixedly connected with the blocking disc 615. The center of the blocking disc 615 is connected with a shaft rod 617, and the grinding motor 612 is connected with the shaft rod 617 through a shaft coupling. The high-speed rotation of the filtering drum 611 driven by the grinding motor 612 causes the plurality of grinding balls 613 in the filtering drum 611 to rotate and collide with the cement slurry, thereby grinding and crushing the blocky cement slurry in the filtering drum 611. The blocking disc 615 is rotatably connected with the cover 614 through a bearing 616, and the detachable connection relationship can greatly ensure the convenience of cleaning the cement slurry agglomerates after the construction is completed. The cover 614 is connected with the grinding and filtering tank 610 through a flange, and the blocking disc 615 is connected with the filtering drum 611 through bolts, thereby ensuring the convenience of disassembly and assembly. The filtering drum 611 and the grinding and filtering tank 610 form an annular filter cavity, which communicates with the suction end of the slurry pump 620. The side wall of the grinding and filtering tank 610 is connected with a suction pipe 619, which is connected with the slurry pump 620. The cement slurry passing through the filtering drum 611 is pumped into the spraying system, thereby effectively preventing the blockage of the cement slurry nozzle and providing a better spraying uniformity effect.

[0071] In addition, the branch pipeline 621 in the application is a cross pipeline, a first pipe of the cross pipeline is connected with the mud pump 620, a second pipe opposite to the first pipe is connected with the spraying pipe group 600, and the first valve group 623 is assembled on the second pipe. The spraying pipe group 600 comprises a main spraying pipeline 630 and first and second slave spraying pipelines 631 and 632 connected with the main spraying pipeline 630 respectively. The first and second slave spraying pipelines 631 and 632 are connected with the main spraying pipeline 630 through a hose and are connected with the main spraying pipeline 630 through a driving member such as a motor or an extension link, so that the first and second slave spraying pipelines 631 and 632 can be folded and unfolded with the main spraying pipeline 630. When the first and second slave spraying pipelines 631 and 632 are fully unfolded with the main spraying pipeline 630, the spraying length of the spraying pipe group 600 can be about 6000 mm, and a plurality of cement slurry nozzles are arranged on the first and second slave spraying pipelines 631 and 632 and the main spraying pipeline 630.

[0072] The second valve group 624 is assembled on a third pipe of the branch pipeline 621 perpendicular to the first and second pipes, the electronic high gun 700 is connected with the second valve group 624, the road surface is secondly sprayed through the 360° rotating electronic high gun 700, the road surface cement slurry thickness is increased, the spraying operation on the roadside and the vertical surface of the road can be realized, the roadside steep slope base surface is reinforced and hardened, and the spraying radius of the high gun device is large, so that the long-distance engineering repair work can be realized. The platform 500 for installing the electronic high gun 700 is arranged on the mobile vehicle body 100, and the quick connection valve 625 is arranged on the same pipeline as the electronic high gun 700, so that the hose can be connected with the front jet 800 through the quick connection valve 625, and the watering operation can be realized.

[0073] The discharge valve group 622 is assembled on a fourth pipe opposite to the third pipe of the branch pipeline 621, so that the cement slurry in the pipeline and the mixing tank 410 can be discharged after spraying, and the condensation and blockage are avoided.

[0074] In this application, the dry powder cement tank 300 and the mixing tank 410 in this application need to be specifically described, and the water tank 200 can also be electrocoated according to customer requirements. During the use of the cement slurry truck, it is necessary to ensure that the water tank 200 has enough water for use, so that the pipeline and the mixing tank 410 can be cleaned in time. The use ratio of cement slurry cannot exceed 1:2. (The user can adjust the ratio according to the actual use); the cement slurry truck cannot be interrupted for more than 15 minutes during use, otherwise it will cause the cement slurry to solidify or clump, and block the pipeline and the cement slurry nozzle of the truck. After each use of the cement slurry truck, the mixing tank 410 must be washed clean, and the slurry pump 620 is used to pump water into the spraying pipe group 600 and the electronic high gun 700 for cleaning until clean water flows out.

[0075] In this application, by separating water and dry powder cement and then entering the mixing tank group 400 in a set ratio for mixing and stirring, the mixed and stirred cement slurry is subjected to double filtration and grinding to ensure the continuity and uniformity of cement slurry spraying, overall uniformity, cement slurry spraying is comprehensive and diversified, which effectively improves the construction quality, speeds up the construction process and reduces the construction cost.

[0076] Those skilled in the art will understand that the above discussion of any embodiment is only exemplary and is not intended to limit the scope of the disclosure (including claims) to these examples; under the idea of the disclosure, the technical features in the above embodiments or different embodiments can also be combined, the steps can be implemented in any order, and there are many other changes of different aspects of one or more embodiments of the present specification as described above. In order to be brief, they are not provided in detail.

[0077] In addition, in order to simplify the description and discussion, and so as not to make one or more embodiments of the present specification difficult to understand, the device can be shown in the form of a block diagram, so as to avoid making one or more embodiments of the present specification difficult to understand, and this also takes into account the fact that the details of the implementation of the device with respect to these block diagrams are highly dependent on the platform to be implemented one or more embodiments of the present specification (i.e. these details should be fully within the understanding of those skilled in the art). With the specific details described to describe the exemplary embodiments of the present disclosure, it is obvious to those skilled in the art that the present specification one or more embodiments can be implemented without these specific details or with changes to these specific details. Therefore, these descriptions should be considered illustrative rather than limiting.

[0078] Although the present disclosure has been described in conjunction with specific embodiments thereof, many alternatives, modifications and variations will be apparent to those skilled in the art from the foregoing description.

[0079] One or more embodiments of the specification are intended to cover all such alternatives, modifications, and variations as fall within the broad scope of the appended claims. Accordingly, any omission, modification, substitution, improvement, and the like that are made in accordance with the spirit and principle of one or more embodiments of the specification should be included in the scope of protection of the present disclosure.

Claims

1. A cement paste truck characterized by, The utility model relates to a mobile vehicle body, dry and wet separation tank group, stirring mixing tank group and spraying system are connected to dry and wet separation tank group, wherein, The dry and wet separation tank group includes water tank and dry powder cement tank, the water tank is connected with stirring mixing tank group through flow pump group, the dry powder cement tank is connected with stirring mixing tank group through auger conveying assembly, the dry powder cement tank is internally provided with a plurality of arch breaking air dish assemblies, and the dry powder cement tank is connected with weighing assembly. The stirring mixing tank group is connected with driving mechanism, and the stirring mixing tank group is connected with spraying system through primary filter device. The spraying system includes secondary filter device, slurry pump connected with secondary filter device, branch pipeline connected with slurry pump, and first cement slurry spraying device and second cement slurry spraying device connected with branch pipeline. The secondary filter device includes grinding filter tank, filter drum rotatably connected in the grinding filter tank, and a plurality of grinding balls are arranged in the filter drum, the filter drum is communicated with the stirring mixing tank group, the slurry suction end of the slurry pump is communicated with the grinding filter tank, and the grinding filter tank is provided with driving device for driving the circumferential rotation of the filter drum. When the driving device drives the circumferential rotation of the filter drum, the plurality of grinding balls irregularly rotate and impact in the inner cavity of the filter drum. The first cement slurry spraying device includes spraying pipe group, the spraying pipe group is connected with branch pipeline through first valve group, and the spraying pipe group is arranged on the rear end of the mobile vehicle body and can be stretched and folded. The second cement slurry spraying device includes electronic high gun, the electronic high gun is connected with branch pipeline through second valve group, and the electronic high gun is rotatably arranged on the mobile vehicle body and can rotate 360 degrees. The top of the dry powder cement tank is provided with a feeding tank cover, and the lower part of the dry powder cement tank is a tapered material guiding cavity.

2. The cement paste car of claim 1, wherein, The auger conveying assembly is rotatably arranged at the bottom of the material guiding cavity, and the material conveying end of the auger conveying assembly is connected with the stirring mixing tank group. A fixed bottom plate is arranged on the mobile vehicle body, and opposite support columns for supporting the dry powder cement tank are arranged on the fixed bottom plate.

3. The cement paste car of claim 2, wherein, The weighing assembly is arranged at the connection between the support column and the dry powder cement tank. A material discharging vibrator is arranged on the tapered outer wall of the dry powder cement tank.

4. The cement paste car of claim 3, wherein, The auger conveying assembly includes an auger rotatably arranged at the bottom of the material guiding cavity and an auger motor for driving the rotation of the auger.

5. The cement paste car of claim 4, wherein, The end of the auger is provided with a driven pulley, the output shaft of the auger motor is provided with a driving pulley, and a first transmission belt is arranged between the driving pulley and the driven pulley. The stirring mixing tank group includes a stirring tank obliquely arranged on the mobile vehicle body, a stirring shaft rotatably arranged in the stirring tank, a plurality of stirring blades arranged opposite to the stirring shaft, and a stirring motor for driving the rotation of the stirring shaft.

6. The cement paste car of claim 2, wherein, The top of the stirring tank is provided with a feeding hopper matched with the material conveying end of the auger conveying assembly. ​ The upper part of the stirring tank is provided with a water inlet pipe matched with the flow pump group; Both ends of the stirring shaft are rotatably connected to the inside of the stirring tank through bearing assemblies, and the end of the stirring shaft extending to the outside of the stirring tank is equipped with a first belt pulley, the output shaft of the stirring motor is equipped with a second belt pulley, and the first belt pulley and the second belt pulley are connected with a second transmission belt.

7. The cement paste car of claim 6, wherein, The inside of the stirring tank is further provided with a float control switch, and the float of the float control switch controls the flow pump group to be closed after rising to a specified height.

8. The cement paste car of claim 7, wherein, The mobile vehicle body is provided with a support seat for tilting to support the stirring tank, the primary filtering device is assembled at the tilting end of the stirring tank, and the primary filtering device is connected with an interface pipe extending to the outside of the stirring tank, and the interface pipe is communicated with the inner cavity of the filtering drum.

9. The cement paste car of claim 8, wherein, The driving device comprises: a cover detachably fixedly connected with the grinding and filtering tank, a blocking disc rotatably connected to the cover, and a grinding motor for driving the blocking disc to rotate circumferentially; wherein, The first end of the filtering drum is rotatably connected to the inside of the grinding and filtering tank through a roller bearing, and the second end of the filtering drum is detachably fixedly connected with the blocking disc; The center of the blocking disc is connected with a shaft rod, and the grinding motor is connected with the shaft rod through a shaft coupling.

10. The cement paste car of claim 9, wherein, An annular filter cavity is formed between the filtering drum and the grinding and filtering tank, and the annular filter cavity is communicated with the suction end of the mud pump.

Citation Information

Patent Citations

  • Multifunctional engineering vehicle and application method

    CN117661494A

  • Cement paste cleaning vehicle

    CN221297507U