Optical fiber coiling device
By designing a symmetrical fiber winding disk, sliding rod support, and drive assembly, the problem of inconsistent fiber winding diameter and length was solved, achieving fiber winding stability and automatic unloading, and improving the laser manufacturing efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- HANS TIANCHENG SEMICON
- Filing Date
- 2023-12-25
- Publication Date
- 2026-07-03
AI Technical Summary
In the process of automation, existing fiber winding devices have difficulty in ensuring the consistency of fiber winding diameter and length, resulting in long installation time, affecting laser manufacturing efficiency, and inconvenient fiber unloading process.
An optical fiber winding device was designed, comprising symmetrical first and second optical fiber winding discs, and equipped with a sliding rod support, a blocking rod and a driving assembly. Through the cooperation of the sliding rod, limit screw and spring, stable winding and automatic unloading of optical fiber are achieved. The magnetic friction plate and the transmission belt are used to achieve the tight attachment and separation of optical fiber.
This technology achieves stability and tightness in the fiber winding process, ensuring that the fiber does not loosen during winding and can automatically unload the completed fiber, thus improving the production efficiency of lasers.
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Figure CN117533868B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of optical fiber winding technology, specifically to an optical fiber winding device. Background Technology
[0002] As the manufacturing of semiconductor lasers becomes increasingly automated, there are stricter requirements for the consistency of the winding diameter and length of the coupling optical fiber. Inconsistent winding lengths will lead to longer fiber installation time during automated debugging, affecting the manufacturing efficiency of the laser.
[0003] Currently, in the existing technology, the invention patent with publication number CN105759381A discloses a communication optical fiber winding device. This technical solution realizes the automatic winding work, but the process of unloading the wound optical fiber from the winding disc is very inconvenient. Summary of the Invention
[0004] To overcome the shortcomings of the prior art, the present invention provides the following technical solution: an optical fiber winding device, comprising a first optical fiber winding disc and a second optical fiber winding disc symmetrically arranged, both the first and second optical fiber winding discs having openings for binding the wound optical fiber, a sliding rod bracket being provided between the first and second optical fiber winding discs, two symmetrically arranged sliding rods being fixedly installed on the sliding rod bracket, through holes being provided on the first and second optical fiber winding discs for sliding cooperation with the sliding rods, a spring being provided between the bottom end of the through hole and the sliding rod, and grooves for limiting the position being provided on both sides of each sliding rod, with limiting screws threadedly installed on both the first and second optical fiber winding discs for abutting the grooves on the sliding rods.
[0005] Preferably, the limiting screw contacts the stepped surface of the grooved sliding rod, a blocking rod support plate is fixedly installed on the sliding rod bracket, the blocking rod support plate is provided with at least three slide rails, a driving slider is slidably arranged on each slide rail, and a sliding pin is fixedly installed on the driving slider.
[0006] Preferably, the shielding rod support plate has the same number of shielding rods as the slide rail rotatably mounted on it, and the shielding rod support plate also has the same number of shielding swing arms as the shielding rods rotatably mounted on it. The shielding swing arms and the shielding rods are fixedly engaged by a rotating shaft, and the end of the shielding swing arm away from the shielding rod is movably connected to the drive slider by a drive pull rod.
[0007] Preferably, a toggle disc is rotatably mounted on the shielding rod support disc, the toggle disc is coaxially arranged with the shielding rod support disc, the toggle disc has the same number of toggle grooves as the drive slider, the sliding pin is slidably installed in the toggle grooves, and a drive shaft is fixedly mounted on the toggle disc through a toggle frame, the drive shaft is coaxially arranged with the toggle disc.
[0008] It also includes a drive assembly, which includes a rotating disk. The sliding rod bracket is fixedly installed on the rotating disk. The rotating disk is rotatably installed on the limiting barrel. A limiting frame is also rotatably installed inside the limiting barrel. A limiting inclined surface and a limiting vertical surface are symmetrically arranged on the limiting frame. A limiting post is overlapped on each of the two limiting inclined surfaces. A leaf spring is provided between the limiting post and the limiting vertical surface. An unlocking pin is overlapped between the two limiting posts.
[0009] Preferably, the unlocking pin is fixedly installed on the unlocking pin support plate, the unlocking pin support plate is rotatably installed on the limiting barrel, and a hollow rotating shaft is also fixedly installed on the unlocking pin support plate. The drive shaft passes through the hollow rotating shaft, and the drive shaft and the hollow rotating shaft are rotatably engaged.
[0010] It also includes an unloading assembly, which includes an unloading platform that slides with the first optical fiber winding disk and the second optical fiber winding disk. The unloading platform is fixedly installed on an unloading platform bracket, which is fixedly installed on a base. Four guide rods are slidably installed on the base, and a rotating disk bracket is fixedly installed on the guide rods. The limiting barrel is fixedly installed on the rotating disk bracket, and the rotating disk rotates with the rotating disk bracket.
[0011] Preferably, a third connecting rod is movably mounted on the rotating disk support, and a second connecting rod is movably mounted on the base. The end of the third connecting rod away from the rotating disk support is movably connected to the end of the second connecting rod away from the base. An electric cylinder is fixedly mounted on the base, and the end of the telescopic rod of the electric cylinder is movably connected to the connection between the second and third connecting rods through a first connecting rod.
[0012] Preferably, a drive motor is fixedly mounted on the base, and a spline pulley that slides with the hollow rotating shaft is also rotatably mounted on the base. The spline pulley is connected to the output shaft of the drive motor via a transmission belt.
[0013] Preferably, a magnetic friction swing plate is rotatably mounted on the base, a drive shaft is fixedly mounted at the bottom end of the drive shaft, the magnetic friction rotating plate and the magnetic friction swing plate are magnetically attracted to each other, and the hollow rotating shaft is magnetically attracted to the magnetic friction swing plate.
[0014] Compared with the prior art, the present invention has the following advantages: (1) The unloading component of the present invention can automatically separate the finished optical fiber from the winding disk after the optical fiber is wound; (2) By setting a shielding rod, the present invention can effectively prevent the optical fiber from separating from the winding disk during the winding process, thus ensuring the stability of the optical fiber winding; (3) The driving component of the present invention ensures that the optical fiber is always in close contact with the surface of the winding disk during the winding process, making the wound optical fiber more compact. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of the present invention.
[0016] Figure 2 This is a side view of the overall structure of the present invention.
[0017] Figure 3 This is a schematic diagram of the toggle switch structure of the present invention.
[0018] Figure 4 This is a schematic diagram of the structure of the toggle bracket of the present invention.
[0019] Figure 5 For the present invention Figure 4 Schematic diagram of the structure at point A in the middle.
[0020] Figure 6 This is a schematic diagram of the structure of the drive rod of the present invention.
[0021] Figure 7 This is a schematic diagram of the optical fiber winding disk structure of the present invention.
[0022] Figure 8 This is a schematic diagram of the rotating disk structure of the present invention.
[0023] Figure 9 For the present invention Figure 8 Schematic diagram of the structure at point B.
[0024] Figure 10 This is a schematic diagram of the limiting frame structure of the present invention.
[0025] Figure 11 This is a schematic diagram of the structure of the magnetic friction swing plate of the present invention.
[0026] Figure 12 This is a schematic diagram of the structure of the magnetic friction rotating plate of the present invention.
[0027] Figure 13 This is a schematic diagram of the transmission belt structure of the present invention.
[0028] In the diagram: 101-First fiber optic winding disc; 102-Second fiber optic winding disc; 103-Sliding rod bracket; 104-Sliding rod; 105-Spring; 106-Limit screw; 107-Blocking rod support disc; 1071-Slide rail; 108-Drive slider; 109-Sliding pin; 110-Drive pull rod; 111-Blocking swing arm; 112-Blocking rod; 113-Actuating disc; 1131-Actuating groove; 114-Actuating frame; 115-Drive shaft; 116-Magnetic friction rotating plate; 117-Magnetic friction oscillating plate; 201-Bottom 202-Unloading table; 203-Unloading table support; 204-Electric cylinder; 205-First connecting rod; 206-Second connecting rod; 207-Third connecting rod; 208-Rotating disc support; 209-Guide slide rod; 301-Rotating disc; 302-Limiting frame; 3021-Limiting inclined plane; 3022-Limiting vertical plane; 303-Limiting barrel; 304-Unlocking pin support plate; 305-Hollow rotating shaft; 306-Unlocking pin; 307-Limiting column; 308-Leaf spring; 309-Splined pulley; 310-Transmission belt; 311-Drive motor. Detailed Implementation
[0029] The following is in conjunction with the appendix Figures 1-13 The technical solution of the present invention will be further illustrated through specific embodiments.
[0030] This invention provides an optical fiber winding device, comprising a first optical fiber winding disc 101 and a second optical fiber winding disc 102 symmetrically arranged. Both the first and second optical fiber winding discs 101 and 102 have openings for binding the wound optical fibers. A sliding rod support 103 is provided between the first and second optical fiber winding discs 101 and 102. Two symmetrically arranged sliding rods 104 are fixedly installed on the sliding rod support 103. Through holes are formed on the first and second optical fiber winding discs 101 and 102 to slide with the sliding rods 104. A spring 105 is provided between the bottom end of the through hole and the sliding rod 104. Grooves for limiting the position are formed on both sides of each sliding rod 104. Limiting screws 106 are threaded onto both the first and second optical fiber winding discs 101 and 102 to abut against the grooves on the sliding rods 104. The limiting screw 106 contacts the stepped surface of the grooved sliding rod 104. A blocking rod support plate 107 is fixedly installed on the sliding rod bracket 103. At least three slide rails 1071 are provided on the blocking rod support plate 107. A drive slider 108 is slidably arranged on each slide rail 1071. A sliding pin 109 is fixedly installed on the drive slider 108. The same number of blocking rods 112 as the slide rails 1071 are rotatably installed on the blocking rod support plate 107. The same number of blocking swing arms 111 as the blocking rods 112 are also rotatably installed on the blocking rod support plate 107. The blocking swing arms 111 are fixedly engaged with the blocking rods 112 through a rotating shaft. The end of the blocking swing arm 111 away from the blocking rod 112 is movably connected to the drive slider 108 through a drive pull rod 110. A toggle disc 113 is rotatably mounted on the shielding rod support plate 107. The toggle disc 113 is coaxially arranged with the shielding rod support plate 107. The toggle disc 113 has the same number of toggle grooves 1131 as the drive slider 108. Sliding pins 109 are slidably installed in the toggle grooves 1131. A drive shaft 115 is fixedly mounted on the toggle disc 113 via a toggle bracket 114. The drive shaft 115 is coaxially arranged with the toggle disc 113. A magnetic friction swing plate 117 is also rotatably mounted on the base 201. The bottom end of the drive shaft 115 is fixedly mounted with the drive shaft 115. The magnetic friction rotating plate 116 and the magnetic friction swing plate 117 are magnetically engaged. The hollow rotating shaft 305 is magnetically engaged with the magnetic friction swing plate 117.
[0031] The drive assembly includes a rotating disk 301, a sliding rod bracket 103 fixedly mounted on the rotating disk 301, the rotating disk 301 rotatably mounted on a limiting barrel 303, and a limiting frame 302 rotatably mounted inside the limiting barrel 303. The limiting frame 302 has symmetrically arranged limiting inclined surfaces 3021 and limiting vertical surfaces 3022. Limiting posts 307 are overlapped on both limiting inclined surfaces 3021. A leaf spring 308 is provided between the limiting posts 307 and the limiting vertical surfaces 3022. An unlocking pin 306 is overlapped between the two limiting posts 307. The unlocking pin 306 is fixedly mounted on an unlocking pin support plate 304, which is rotatably mounted on the limiting barrel 303. A hollow rotating shaft 305 is also fixedly mounted on the unlocking pin support plate 304. A drive shaft 115 passes through the hollow rotating shaft 305, and the drive shaft 115 and the hollow rotating shaft 305 are rotatably engaged. A drive motor 311 is fixedly mounted on the base 201. A spline pulley 309 that slides with the hollow shaft 305 is also rotatably mounted on the base 201. The spline pulley 309 and the output shaft of the drive motor 311 are connected by a transmission belt 310.
[0032] The unloading assembly includes an unloading platform 202 that slides with the first optical fiber winding disk 101 and the second optical fiber winding disk 102. The unloading platform 202 is fixedly mounted on an unloading platform bracket 203, which is fixedly mounted on a base 201. Four guide rods 209 are slidably mounted on the base 201, and a rotating disk bracket 208 is fixedly mounted on each guide rod 209. A limiting bucket 303 is fixedly mounted on the rotating disk bracket 208, and the rotating disk 301 rotates with the rotating disk bracket 208. A third connecting rod 207 is movably mounted on the rotating disk bracket 208, and a second connecting rod 206 is movably mounted on the base 201. The end of the third connecting rod 207 away from the rotating disk bracket 208 is movably connected to the end of the second connecting rod 206 away from the base 201. An electric cylinder 204 is fixedly mounted on the base 201, and the end of the telescopic rod of the electric cylinder 204 is movably connected to the connection between the second connecting rod 206 and the third connecting rod 207 via a first connecting rod 205.
[0033] The working principle of the optical fiber winding device disclosed in this invention is as follows: One end of the optical fiber is inserted into the gap between the first optical fiber winding disk 101 and the second optical fiber winding disk 102. Then, the drive motor 311 is started. The output shaft of the drive motor 311 drives the spline pulley 309 to rotate through the transmission belt 310. The rotation of the spline pulley 309 drives the hollow rotating shaft 305 to rotate. The rotation of the hollow rotating shaft 305 drives the unlocking pin support disk 304 to rotate (at this time, the first optical fiber winding disk 101 and the second optical fiber winding disk 102 are not at their highest points, also...). The lower surface of the magnetic friction rotating plate 116 and the magnetic friction oscillating plate 117 are not completely magnetically attracted and adhered. There is a gap between the magnetic friction rotating plate 116 and the magnetic friction oscillating plate 117, and the magnetic attraction force is also reduced. Since they are in point contact at this time, the friction force is very small. Therefore, the magnetic friction oscillating plate 117 does not restrict the rotation of the magnetic friction rotating plate 116. The rotation of the hollow rotating shaft 305 will drive the transmission shaft 115 to rotate together. At this time, all the blocking rods 112 are in the extended state, and the position of the magnetic friction oscillating plate 117 is as follows: Figure 11 As shown), the rotation of the unlocking pin support plate 304 will cause the unlocking pin 306 to rotate. The rotation of the unlocking pin 306 will cause one of the limiting posts 307 to move along the limiting inclined plane 3021 towards the limiting vertical plane 3022. This will cause the squeezing force of the inner wall of the limiting barrel 303 on the limiting post 307 to disappear, and the friction will also disappear. The other limiting post 307 will be subject to the friction of the limiting barrel 303 and will also make the same movement. At this time, the unlocking pin 306 squeezes one of the limiting posts 307, and then drives the limiting frame 302 to rotate. The rotation of the limiting frame 302 will drive the rotating plate 301 to rotate. The rotation of the rotating plate 301 will drive the sliding rod bracket 103 to rotate. The rotation of the sliding rod bracket 103 will drive the first optical fiber winding plate 101 and the second optical fiber winding plate 104 through the sliding rod 104. 02. When the rotating disk 301 rotates, the optical fiber can be coiled on the first optical fiber coiling disk 101 and the second optical fiber coiling disk 102. The traction stress of the optical fiber will be applied to the first optical fiber coiling disk 101 and the second optical fiber coiling disk 102 as a reaction force. Therefore, when the rotating disk 301 rotates, the limiting frame 302 cannot rotate. This is because the limiting barrel 303 is a fixed part. When the limiting frame 302 rotates, one of the limiting posts 307 will be moved towards the unlocking pin 306 by the friction force of the limiting barrel 303. This causes the limiting inclined surface 3021 and the limiting barrel 303 to squeeze the limiting post 307, which increases the friction between the three and thus jams the limiting frame 302. The limiting frame 302 cannot rotate, preventing the optical fiber from becoming loose during the coiling process.
[0034] After winding is completed, the wound optical fibers are bound together by a binding machine through openings (e.g., V-shaped, semi-circular, or rectangular) on the first optical fiber winding disc 101 and the second optical fiber winding disc 102 (two binding machines can be set up and arranged symmetrically; two openings are also required on the first optical fiber winding disc 101 and the second optical fiber winding disc 102). The extension rod of the electric cylinder 204 is controlled; when the extension rod retracts, it drives the first connecting rod 205 to move. The first connecting rod 205 pulls the angle between the second connecting rod 206 and the third connecting rod 207, making the rotating disc support 208 move downwards; conversely, the rotating disc support 208 moves upwards. The movement of the rotating disk support 208 causes the first fiber winding disk 101 and the second fiber winding disk 102 to move up and down. At this time, the first fiber winding disk 101 and the second fiber winding disk 102 move downwards, so the wound fiber is blocked by the unloading table 202 and separates from the surfaces of the first fiber winding disk 101 and the second fiber winding disk 102. It should be noted that at this time, the hollow rotating shaft 305 moves upwards, causing the end face of the magnetic friction oscillating plate 117 to come into contact with the end face of the magnetic friction rotating plate 116. At this time, the magnetic friction oscillating plate 117 and the magnetic friction rotating plate 116 are magnetically attracted, thus generating friction. When the hollow rotating shaft 305 rotates, the transmission shaft 115 cannot rotate. Since the hollow rotating shaft 305 drives the first fiber winding disk 101 and the second fiber winding disk 102 to rotate (including the blocking rod support disk 107), the transmission shaft 115 will have relative movement with them. Since the transmission shaft 115 is fixed to the actuating disk 113... Therefore, the actuating disk 113 will move relative to the blocking rod support disk 107. At this time, the sliding pin 109 will slide in the actuating groove 1131, and then drive the driving slider 108 to slide on the slide rail 1071. At this time, the driving slider 108 drives the blocking swing arm 111 to swing through the driving rod 110. The swing of the blocking swing arm 111 will drive the blocking rod 112 to swing, so that the blocking rod 112 retracts below the blocking rod support disk 107, that is, the blocking rod 112 does not block the optical fiber. At this time, the optical fiber will smoothly detach from the surface of the first optical fiber winding disk 101 and the second optical fiber winding disk 102. When winding again, the blocking rod 112 can be reset.
Claims
1. An optical fiber winding device, characterized in that: The device includes a first optical fiber winding disc (101) and a second optical fiber winding disc (102) arranged symmetrically. Both the first optical fiber winding disc (101) and the second optical fiber winding disc (102) have openings for binding the wound optical fibers. A sliding rod bracket (103) is provided between the first optical fiber winding disc (101) and the second optical fiber winding disc (102). Two symmetrically arranged sliding rods (104) are fixedly installed on the sliding rod bracket (103). The first optical fiber winding disc (101) and the second optical fiber winding disc (102) have through holes that slide with the sliding rods (104). A spring (105) is provided between the bottom end of the through hole and the sliding rod (104). Each sliding rod (104) has grooves on both sides for limiting. Limiting screws (106) are threaded on the first optical fiber winding disc (101) and the second optical fiber winding disc (102) to abut against the grooves on the sliding rods (104). It also includes a drive assembly, which includes a rotating disk (301), the sliding rod bracket (103) is fixedly installed on the rotating disk (301), the rotating disk (301) is rotatably installed on the limiting barrel (303), and a limiting frame (302) is rotatably installed inside the limiting barrel (303). A limiting inclined surface (3021) and a limiting vertical surface (3022) are symmetrically arranged on the limiting frame (302). A limiting post (307) is overlapped on both limiting inclined surfaces (3021), a leaf spring (308) is arranged between the limiting post (307) and the limiting vertical surface (3022), and an unlocking pin (306) is overlapped between the two limiting posts (307). The unlocking pin (306) is fixedly installed on the unlocking pin support plate (304), which is rotatably installed on the limiting barrel (303). A hollow rotating shaft (305) is also fixedly installed on the unlocking pin support plate (304). A blocking rod support plate (107) is fixedly installed on the sliding rod bracket (103). A toggle plate (113) is rotatably installed on the blocking rod support plate (107). A drive shaft (115) is fixedly installed on the toggle plate (113) via a toggle bracket (114). The drive shaft (115) passes through the hollow rotating shaft (305), and the drive shaft (115) and the hollow rotating shaft (305) are rotatably engaged.
2. The optical fiber winding device according to claim 1, characterized in that: The limiting screw (106) is in contact with the stepped surface of the groove of the sliding rod (104). The shielding rod support plate (107) is provided with at least three slide rails (1071), and each slide rail (1071) is slidably provided with a driving slider (108). A sliding pin (109) is fixedly installed on the driving slider (108).
3. The optical fiber winding device according to claim 2, characterized in that: The shielding rod support plate (107) is rotatably mounted with the same number of shielding rods (112) as the slide rail (1071). The shielding rod support plate (107) is also rotatably mounted with the same number of shielding swing arms (111) as the shielding rods (112). The shielding swing arms (111) and the shielding rods (112) are fixedly engaged by a rotating shaft. The end of the shielding swing arm (111) away from the shielding rod (112) is movably connected to the drive slider (108) through a drive pull rod (110).
4. The optical fiber winding device according to claim 3, characterized in that: The actuating disk (113) and the blocking rod support disk (107) are coaxially arranged. The actuating disk (113) has the same number of actuating grooves (1131) as the driving slider (108). The sliding pin (109) is slidably installed in the actuating groove (1131). The transmission shaft (115) is coaxially arranged with the actuating disk (113).
5. The optical fiber winding device according to claim 4, characterized in that: It also includes an unloading assembly, which includes an unloading platform (202) that slides with the first optical fiber winding plate (101) and the second optical fiber winding plate (102). The unloading platform (202) is fixedly installed on the unloading platform bracket (203), which is fixedly installed on the base (201). Four guide slide rods (209) are slidably installed on the base (201), and a rotating disk bracket (208) is fixedly installed on the guide slide rods (209). The limiting barrel (303) is fixedly installed on the rotating disk bracket (208), and the rotating disk (301) rotates with the rotating disk bracket (208).
6. The optical fiber winding device according to claim 5, characterized in that: A third link (207) is movably mounted on the rotating disk support (208), and a second link (206) is movably mounted on the base (201). The end of the third link (207) away from the rotating disk support (208) is movably connected to the end of the second link (206) away from the base (201). An electric cylinder (204) is fixedly mounted on the base (201). The end of the telescopic rod of the electric cylinder (204) is movably connected to the connection between the second link (206) and the third link (207) through a first link (205).
7. The optical fiber winding device according to claim 6, characterized in that: A drive motor (311) is fixedly installed on the base (201). A spline pulley (309) that slides with the hollow shaft (305) is also rotatably installed on the base (201). The spline pulley (309) and the output shaft of the drive motor (311) are connected by a transmission belt (310).
8. The optical fiber winding device according to claim 7, characterized in that: A magnetic friction swing plate (117) is rotatably mounted on the base (201). The bottom end of the drive shaft (115) is fixedly mounted with the drive shaft (115). The magnetic friction rotating plate (116) and the magnetic friction swing plate (117) are magnetically attracted to each other. The hollow rotating shaft (305) is magnetically attracted to the magnetic friction swing plate (117).