A heat insulation board construction device and a construction method thereof

By designing an insulation board construction device, the automated lifting, conveying, gluing, and vertical laying of insulation boards in high-rise buildings has been realized, solving the problems of low efficiency and safety risks of manual construction and improving construction safety and efficiency.

CN117536451BActive Publication Date: 2026-05-05CHINA CONSTR FIFTH ENG DIV CORP LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
CHINA CONSTR FIFTH ENG DIV CORP LTD
Filing Date
2023-10-07
Publication Date
2026-05-05

AI Technical Summary

Technical Problem

In high-rise buildings, manual installation of insulation boards is inefficient and poses safety risks. Existing technologies make it difficult to achieve efficient and safe insulation board installation.

Method used

An insulation board construction device was designed, including a storage and conveying mechanism, an adhesive application mechanism, a vertical surface laying mechanism, a suspension and lifting mechanism, and a coordination and control system. This device enables automated lifting and conveying, adhesive application, and vertical laying of insulation boards. Combined with a wall cleaning mechanism, it ensures construction safety and flatness.

Benefits of technology

This technology enables highly efficient and automated construction of insulation boards, improves construction safety, ensures the adhesion and flatness of the insulation boards, reduces manual intervention, and enhances construction efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

This invention discloses an insulation board construction device and its construction method. The construction device includes a storage and conveying mechanism, an adhesive application mechanism, a wall cleaning mechanism, a vertical laying mechanism, a suspension and lifting mechanism, and a coordination and control system. The storage and conveying mechanism, adhesive application mechanism, vertical laying mechanism, and suspension and lifting mechanism form a lifting-type unmanned laying structure, which can realize the lifting and conveying of insulation boards, automatic adhesive application, and vertical laying. After completing one position of vertical laying, it moves to the next position to continue laying, without requiring excessive human intervention. It has a high degree of automation and good construction safety. The wall cleaning mechanism can clean the vertical wall above before moving to the next position, thereby ensuring the flatness of the insulation board laying and the adhesion of the adhesive.
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Description

Technical Field

[0001] This invention relates to a construction technology for building exterior wall insulation boards, and more particularly to an insulation board construction device and its construction method. Background Technology

[0002] With the increasing demand for energy-saving and environmentally friendly buildings, insulation layers are added to the exterior walls of buildings. These insulation layers are composed of various insulation boards and are used to insulate the building. The insulation boards are usually made of polystyrene resin as the raw material, along with other raw materials and polymers. They are manufactured by heating and mixing the materials while injecting a catalyst, and then extruding and molding them into rigid rectangular foam plastic boards.

[0003] Currently, the installation of insulation boards on building exterior walls is usually done manually. Workers stand on scaffolding, first apply adhesive to the area to be installed, then take an insulation board placed on the scaffolding, align the insulation board with the bonding position, and press it to adhere. In high-rise building construction, this method of manually erecting scaffolding is relatively inefficient and poses certain safety risks. Summary of the Invention

[0004] The purpose of this invention is to provide an insulation board construction device and its construction method, which can realize efficient construction of insulation boards on the exterior walls of high-rise buildings, and can directly lay the boards on the exterior walls of buildings without manual labor, thus having high safety.

[0005] Technical solution: The insulation board construction device of the present invention includes a storage and conveying mechanism, an adhesive application mechanism, a wall cleaning mechanism, a facade paving mechanism, a suspension and lifting mechanism, and a coordination and control system;

[0006] The storage and conveying mechanism is used for horizontal storage and upward conveying of insulation boards; the adhesive application mechanism is installed on the storage and conveying mechanism to apply adhesive to the upper side of the insulation boards conveyed upward by the storage and conveying mechanism and to push the insulation boards horizontally; the wall cleaning mechanism is installed above the storage and conveying mechanism to clean the vertical walls of the building; the facade laying mechanism is installed on the vertical side of the storage and conveying mechanism to pick up the insulation boards applied and pushed by the adhesive application mechanism and to lay the insulation boards vertically onto the vertical walls of the building after the wall cleaning mechanism has cleaned them; the suspension and lifting mechanism is installed on the top of the building and is used to suspend the storage and conveying mechanism for lifting and moving via two suspension steel wire ropes; the coordination and control system is used to coordinate and drive the storage and conveying mechanism, adhesive application mechanism, wall cleaning mechanism, facade laying mechanism, and suspension and lifting mechanism.

[0007] Furthermore, the storage and conveying mechanism includes a storage box, a lifting and conveying unit, a suspension frame, and a facade support unit; the suspension frame is fixedly installed above the storage box, and the lower ends of the two suspension steel wire ropes are both fixed to the suspension frame; the lifting and conveying unit is installed inside the storage box and is used to stack the insulation boards one by one and horizontally lift the insulation boards to the top opening of the storage box; the facade support unit is installed on the vertical side of the storage box and is used to support it on the vertical wall of the building; the lifting and conveying unit is driven and controlled by a coordinated control system.

[0008] Furthermore, the adhesive application mechanism includes a rectangular frame, a horizontal pushing unit, a translation drive unit, an adhesive storage tank, and a discharging unit. The rectangular frame is fixedly installed on top of the storage and conveying mechanism. The translation drive unit is installed on the rectangular frame, and the adhesive storage tank is installed on the translation drive unit. The adhesive storage tank stores the adhesive to be applied, and the translation drive unit drives the adhesive storage tank to move horizontally. The discharging unit is installed at the discharge port below the adhesive storage tank and is used to evenly release the adhesive onto the upper side of the insulation board below. The horizontal pushing unit is installed on the rectangular frame and is used to horizontally push the insulation board onto the vertical cladding mechanism. The horizontal pushing unit, the translation drive unit, and the discharging unit are all driven and controlled by a coordinated control system.

[0009] Furthermore, the adhesive application mechanism also includes a vibration application unit; the vibration application unit is installed on the discharge unit and is used to evenly apply the adhesive released by the discharge unit; the vibration application unit is driven and controlled by a coordination control system.

[0010] Furthermore, the facade tiling mechanism includes a horizontal movement drive unit, a vertical movement drive unit, a swing drive unit, a suction unit, and a lifting drive unit. The vertical movement drive unit is fixedly installed on the vertical side of the storage and conveying mechanism, the horizontal movement drive unit is installed on the vertical movement drive unit, the swing drive unit is installed on the horizontal movement drive unit, the lifting drive unit is installed on the swing drive unit, and the suction unit is installed on the lifting drive unit. The vertical movement drive unit drives the horizontal movement drive unit to move longitudinally, the horizontal movement drive unit drives the swing drive unit to move laterally, the swing drive unit drives the lifting drive unit to swing from the horizontal state to the vertical state, and the lifting drive unit drives the suction unit to move up and down in the vertical state. The horizontal movement drive unit, the vertical movement drive unit, the swing drive unit, and the lifting drive unit are all driven and controlled by a coordinated control system.

[0011] Furthermore, the facade paving mechanism also includes a telescopic drive unit and a position detection unit; the telescopic drive unit is installed on the lateral drive unit, and the position detection unit is installed on the telescopic end of the telescopic drive unit; the lateral drive unit drives the telescopic drive unit to move laterally together with the swing drive unit, the telescopic drive unit adjusts the distance between the position detection unit and the vertical wall of the building, and the position detection unit detects the distance to the paved insulation board; both the telescopic drive unit and the position detection unit are driven and controlled by a coordination control system.

[0012] Furthermore, the oscillating drive unit includes an oscillating drive motor, an oscillating support base, a laying vibrator, and an oscillating drive base; the oscillating support base is mounted on the transverse drive unit, and the lifting drive unit is mounted on the oscillating drive base; an oscillating drive shaft is fixedly mounted on the oscillating drive base, and the oscillating drive shaft is hinged and oscillatingly mounted on the oscillating support base; an oscillating drive worm gear is fixedly mounted on the oscillating drive shaft, and an oscillating drive worm gear meshing with the oscillating drive worm gear is rotatably mounted on the oscillating support base; the oscillating drive motor is used to drive the oscillating drive worm gear to rotate; the laying vibrator is mounted on the oscillating drive base; both the oscillating drive motor and the laying vibrator are driven and controlled by a coordinated control system.

[0013] Furthermore, the wall cleaning mechanism includes a reciprocating drive unit, an elastic support unit, and a wall cleaning unit; the reciprocating drive unit is mounted on the storage and conveying mechanism; one end of the elastic support unit is mounted on the reciprocating drive unit, and the other end is mounted on the wall cleaning unit; the reciprocating drive unit drives the wall cleaning unit to move up and down reciprocally through the elastic support unit, and the elastic support unit elastically presses the wall cleaning unit onto the vertical wall of the building to be cleaned, and the wall cleaning unit cleans the vertical wall of the building to be cleaned; both the reciprocating drive unit and the wall cleaning unit are driven and controlled by a coordinated control system.

[0014] Furthermore, the suspension lifting mechanism includes a counterweight chassis unit, a steel cable winding unit, a telescopic cantilever unit, and a front-end support unit. The steel cable winding unit is mounted on the counterweight chassis unit, the rear end of the telescopic cantilever unit is mounted on the steel cable winding unit, and the front-end support unit is mounted on the front end of the telescopic cantilever unit. The steel cable winding unit performs winding and unwinding operations on the two suspension steel cables, the front-end support unit supports the front end of the telescopic cantilever unit, and the front end of the telescopic cantilever unit provides cantilever-type steering support for the two suspension steel cables. The steel cable winding unit is driven and controlled by a coordination control system.

[0015] The present invention also provides a construction method based on an insulation board construction device, comprising the following steps:

[0016] Step 1: Install the suspension lifting mechanism on the top of the building, then fix the lower ends of the two suspension steel wire ropes to the storage and conveying mechanism, and then stack the insulation boards in layers inside the storage and conveying mechanism.

[0017] Step 2: The coordination and control system drives the suspension lifting mechanism to suspend the storage and conveying mechanism to the position to be covered.

[0018] Step 3: The coordination and control system drives the wall cleaning mechanism to clean the vertical wall surface of the building at the location to be covered.

[0019] Step 4: The coordination and control system drives the storage and conveying mechanism to horizontally convey an insulation board upwards. Then, the adhesive application mechanism is driven to apply adhesive to the upper side of the conveyed insulation board. Finally, the adhesive application mechanism pushes the applied insulation board onto the vertical paving mechanism.

[0020] Step 5: The coordinated control system drives the telescopic drive unit and the position detection unit of the facade paving mechanism to detect the boundary distance of the paving position. Then, based on the detected boundary distance, the horizontal drive unit, the vertical drive unit, the swing drive unit, and the lifting drive unit are coordinated and driven to vertically transport the insulation board adsorbed on the suction unit to the pre-paving position. At the pre-paving position, the distance between the insulation board and the vertical wall is less than the thickness of the insulation board and greater than the paving distance threshold. The distance between the insulation board and the vertical boundary of the paving position is within the horizontal distance threshold. The distance between the insulation board and the horizontal boundary of the paving position is within the vertical distance threshold.

[0021] Step 6: The coordination and control system drives the horizontal movement drive unit and the lifting drive unit of the facade laying mechanism to move the insulation board from the pre-laying position to the position to be laid. The horizontal movement of the suction unit is greater than the horizontal distance threshold, and the vertical movement of the suction unit is greater than the vertical distance threshold. This causes the insulation board to be laid to be blocked and slide relative to the suction unit when it moves to the horizontal and vertical boundaries of the position to be laid. Then, the longitudinal movement drive unit and the swing drive unit are driven to vibrately press the insulation board onto the vertical wall surface at the position to be laid.

[0022] Step 7: The coordination and control system determines whether the wall cleaning mechanism has risen to the top of the vertical wall of the building. If it has risen to the top, proceed to step 8; otherwise, load the information of the next location to be covered and return to step 2 to carry out the insulation board covering construction at the next location to be covered.

[0023] Step 8: The coordination and control system drives the suspension lifting mechanism to lower the storage and conveying mechanism to the ground.

[0024] Compared with existing technologies, the advantages of this invention are as follows: It utilizes a storage and conveying mechanism, an adhesive application mechanism, a vertical paving mechanism, and a suspension and lifting mechanism to form a lifting, unmanned paving structure. This structure enables the lifting and conveying of insulation boards, automatic adhesive application, and vertical paving. After completing one vertical paving position, it moves to the next position to continue paving without requiring excessive human intervention. It boasts a high degree of automation and good construction safety. Furthermore, the wall cleaning mechanism cleans the vertical wall surface above the insulation board before it moves to the next position, ensuring the flatness of the insulation board paving and the strong adhesion of the adhesive. Attached Figure Description

[0025] Figure 1 This is a right view of the mounting structure of the present invention;

[0026] Figure 2 This is an overall front view of the present invention;

[0027] Figure 3 This is a right view of the suspension lifting mechanism of the present invention;

[0028] Figure 4 This is a partial cross-sectional schematic diagram of the storage and conveying mechanism of the present invention;

[0029] Figure 5 This is a partial schematic diagram of the wall cleaning mechanism of the present invention.

[0030] Figure 6 This is a partial cross-sectional schematic diagram of the adhesive application mechanism of the present invention;

[0031] Figure 7 This is a right-side structural schematic diagram of the facade paving mechanism of the present invention;

[0032] Figure 8 This is a front view structural diagram of the facade paving mechanism of the present invention;

[0033] Figure 9 This is a schematic diagram of the control circuit structure of the present invention. Detailed Implementation

[0034] The technical solution of the present invention will be described in detail below with reference to the accompanying drawings, but the scope of protection of the present invention is not limited to the embodiments described.

[0035] Example 1:

[0036] like Figure 1-9 As shown, the insulation board construction device disclosed in this invention includes: a storage and conveying mechanism, an adhesive application mechanism, a wall cleaning mechanism, a facade paving mechanism, a suspension and lifting mechanism, and a coordination and control system;

[0037] The storage and conveying mechanism is used for horizontal storage and upward conveying of insulation boards 12; the adhesive application mechanism is installed on the storage and conveying mechanism for applying adhesive to the upper side of the insulation boards 12 conveyed upward by the storage and conveying mechanism and for horizontally pushing the insulation boards 12; the wall cleaning mechanism is installed above the storage and conveying mechanism for cleaning the vertical walls of the building 130; the facade laying mechanism is installed on the vertical side of the storage and conveying mechanism for picking up the insulation boards 12 applied and pushed by the adhesive application mechanism and vertically laying the insulation boards 12 onto the vertical walls of the building 130 after being cleaned by the wall cleaning mechanism; the suspension and lifting mechanism is installed on the top of the building 130 and is used to suspend the storage and conveying mechanism for lifting and moving via two suspension steel wire ropes 102; the coordination and control system is used to coordinate and drive the storage and conveying mechanism, the adhesive application mechanism, the wall cleaning mechanism, the facade laying mechanism, and the suspension and lifting mechanism.

[0038] A lifting, unmanned laying structure is constructed by utilizing a storage and conveying mechanism, an adhesive application mechanism, a vertical laying mechanism, and a suspension and lifting mechanism. This structure enables the lifting and conveying of the insulation board 12, automatic adhesive application, and vertical laying. After completing the vertical laying at one position, it moves to the next position to continue laying without much human intervention. It has a high degree of automation and good construction safety. The wall cleaning mechanism can clean the vertical wall above before moving to the next position, thereby ensuring the flatness of the insulation board 12 and the adhesion of the adhesive.

[0039] Furthermore, the coordinated control system includes a mobile control terminal 132 and a fixed control terminal 120; the fixed control terminal 120 is mounted on the support base plate 100 of the suspension lifting mechanism via a bracket 119; the mobile control terminal 132 is fixedly mounted on the storage box 1 of the storage and conveying mechanism; the mobile control terminal 132 is equipped with a slave controller, a slave wireless communication module, a slave memory, a paving vibration drive circuit, a pump drive circuit, a telescopic drive circuit, a swing drive circuit, a stirring drive circuit, a cleaning drive circuit, a lifting drive circuit, a shifting drive circuit, a reciprocating drive circuit, a pushing drive circuit, a lateral shift drive circuit, a longitudinal shift drive circuit, a smearing vibration circuit, and a release drive circuit; the fixed control terminal 120 is mounted on the support base plate 100 of the suspension lifting mechanism via a bracket 119; the mobile control terminal 132 is fixedly mounted on the storage box 1 of the storage and conveying mechanism; the mobile control terminal 132 is equipped with a slave controller, a slave wireless communication module, a slave memory, a paving vibration drive circuit, a pump drive circuit, a telescopic drive circuit, a swing drive circuit, a stirring drive circuit, a cleaning drive circuit, a lifting drive circuit, a shifting drive circuit, a translation drive circuit, a reciprocating drive circuit, a pushing drive circuit, a lateral shift drive circuit, a longitudinal shift drive circuit, a smearing vibration circuit, and a release drive circuit; the fixed control terminal 120 is mounted on the support base plate 100 of the suspension lifting mechanism via a bracket 119; the fixed control terminal 132 is fixedly mounted on the storage box 1 of the storage and conveying mechanism; the mobile ... The terminal 120 is externally equipped with a display screen and a button panel, and internally houses a main memory, a main wireless communication module, and a suspension drive circuit. The slave controllers are electrically connected to the slave wireless communication module, slave memory, laying vibration drive circuit, pump drive circuit, telescopic drive circuit, swing drive circuit, stirring drive circuit, cleaning drive circuit, lifting drive circuit, raising and lowering drive circuit, translation drive circuit, reciprocating drive circuit, pushing drive circuit, horizontal movement drive circuit, vertical movement drive circuit, application vibration circuit, and release drive circuit. The main controller is electrically connected to the main memory, display screen, button panel, main wireless communication module, and suspension drive circuit. The main wireless communication module is wirelessly connected to the slave wireless communication module. The button panel allows operators to perform temporary operations such as start, pause, and stop. The display screen shows images captured by the camera 27, allowing operators to check the laying status of the insulation board 12. The main wireless communication module and slave wireless communication module are wirelessly connected, enabling signal transmission between the main controller and slave controller.

[0040] Furthermore, the storage and conveying mechanism includes a storage box 1, a lifting and conveying unit, a suspension frame, and a facade support unit; the suspension frame is fixedly installed above the storage box 1, and the lower ends of the two suspension steel wire ropes 102 are fixed to the suspension frame; the lifting and conveying unit is installed inside the storage box 1 for stacking and placing each insulation board 12, and lifting and conveying each insulation board 12 horizontally to the top opening of the storage box 1; the facade support unit is installed on the vertical side of the storage box 1 for supporting the vertical wall of the building 130; the lifting and conveying unit is driven and controlled by a coordination control system; a stacking window is provided on the right side of the storage box 1, and a door panel 2 is hinged to the stacking window, with a handle 3 provided on the door panel 2. The facade support unit can maintain the distance from the vertical wall during the lifting and lowering movement of the storage box 1, thereby ensuring the flatness of the facade laying mechanism when laying the insulation board 12; the lifting and conveying unit can convey the insulation board 12 upward one by one, thereby facilitating the application of adhesive by the adhesive application mechanism and horizontal pushing; the hinged door panel 2 can be easily opened to place the insulation board 12 on the lifting tray 8 of the rear lifting and conveying unit.

[0041] Furthermore, the suspension frame includes two suspension columns 77 and a horizontal beam 95; the two suspension columns 77 are vertically installed on the upper side of the storage box 1, and the two ends of the horizontal beam 95 are respectively fixedly installed on the upper ends of the two suspension columns 77; an upper roller support column 82 is provided at the upper end of each of the two suspension columns 77, and an upper support roller 83 is rotatably installed on the end of the upper roller support column 82 for rolling support on the vertical wall of the building 130. The suspension frame can enhance the stability during suspension; the cooperation of the upper roller support column 82 and the upper support roller 83 can ensure the distance between the suspension frame and the vertical wall, thereby ensuring the stability of the upper part of the storage and conveying mechanism.

[0042] Furthermore, the facade support unit includes a facade support column 10 and a facade support roller 11. One end of the facade support column 10 is fixed to the rear side of the storage box 1, and the facade support roller 11 is rotatably mounted on the other end of the facade support column 10 for support on the vertical wall of the building 130. The cooperation of the facade support column 10 and the facade support roller 11 enhances the stability of the lower part of the storage conveying mechanism.

[0043] Furthermore, the lifting and conveying unit includes a lifting strip seat 4, a lifting drive motor 5, a lifting drive base 7, a lifting distance sensor 6, and a lifting pallet 8; the lifting strip seat 4 is vertically arranged on the front inner wall of the storage box 1, and a lifting T-shaped groove is vertically arranged on the lifting strip seat 4, within which a lifting drive screw is rotatably arranged; the lifting drive base 7 is slidably mounted on the lifting T-shaped groove, and the lifting drive screw is threadedly screwed onto the lifting drive base 7; the lifting drive motor 5 is used to drive the lifting drive screw to rotate; from the control... The device drives and controls the lifting drive motor 5 through a lifting drive circuit. A lifting tray 8 is horizontally mounted on the lifting drive seat 7 for stacking and placing the insulation boards 12 to be laid. A tray reinforcing rib 9 is provided at the mounting point of the lifting tray 8. A lifting distance sensor 6 is installed on the inner wall of the storage box 1 and electrically connected to the slave controller for detecting the height of the lifting tray 8. Two vertically positioned limit bars 131 are provided on the left and right inner walls of the storage box 1 to limit the front and rear sides of the insulation boards 12 inside the storage box 1. The lifting drive seat 7 and the lifting T-slot slide together to achieve stable lifting and lowering of the lifting tray 8. The lifting distance sensor 6 detects the height of the lifting tray 8 and feeds it back to the slave controller, which then precisely drives and controls the lifting drive motor 5 through the lifting drive circuit.

[0044] Furthermore, the adhesive application mechanism includes a rectangular frame, a horizontal pushing unit, a translational drive unit, an adhesive storage tank, and a discharging unit. The rectangular frame is fixedly installed on top of the storage and conveying mechanism. The translational drive unit is installed on the rectangular frame, and the adhesive storage tank is installed on the translational drive unit. The adhesive storage tank stores the adhesive to be applied, and the translational drive unit drives the adhesive storage tank to move horizontally. The discharging unit is installed at the discharge port below the adhesive storage tank, used to evenly release the adhesive onto the upper side of the insulation board 12 below. The horizontal pushing unit is installed on the rectangular frame, used to horizontally push the insulation board 12 onto the vertical surface laying mechanism. The horizontal pushing unit, the translational drive unit, and the discharging unit are all driven and controlled by a coordinated control system. The translational drive unit can push the adhesive storage tank and the discharging unit to move horizontally, thereby releasing the adhesive onto the upper side of the insulation board 12. The horizontal pushing unit can horizontally push the insulation board 12 onto the vertical surface laying mechanism, thus facilitating the reliable adsorption of the insulation board 12 by the suction unit.

[0045] Furthermore, the rectangular frame includes a rectangular border 54 and four supporting columns 53; the rectangular border 54 is horizontally supported on the upper side of the storage box 1 by the four supporting columns 53. The support by the supporting columns 53 allows the rectangular border 54 to be moved away from the upper side of the storage box 1, thereby facilitating the application of adhesive to the upper side of the insulation board 12.

[0046] Furthermore, the adhesive storage tank includes a strip-shaped tank body 64 and at least one agitator 65; a storage port 66 is provided above the strip-shaped tank body 64; each agitator 65 is distributed on the strip-shaped tank body 64 for agitating the adhesive inside the strip-shaped tank body 64; the bottom front and rear sides of the strip-shaped tank body 64 are relatively tapered and are connected to the upper side of the release cylinder 68 arranged horizontally below through a strip-shaped conveying channel; a rectangular support frame 62 is provided at the bottom of the strip-shaped tank body 64, and each translational support roller 63 is rotatably installed on the outer side of the left and right side frames of the rectangular support frame 62; support grooves 60 are longitudinally provided on the inner side of the left and right side frames of the rectangular frame 54, and each translational support roller 63 is rotatably supported in the support groove 60 on the corresponding side; the controller drives the agitator 65's agitator drive motor through the agitator drive circuit. The adhesive inside the strip box 64 is stirred by the stirrer 65 to effectively maintain the uniformity of the adhesive; the strip box 64 can be moved smoothly by the rectangular support frame 62, the support groove 60 and the translation support roller 63.

[0047] Furthermore, the horizontal pushing unit includes a push drive motor 56, two push drive screws 58, a synchronous push chain, two push C-shaped seats 55, a push strip plate 50, and two L-shaped push rods 51; the two push C-shaped seats 55 are respectively snapped onto the left and right side frames of the rectangular frame 54, and each of the push C-shaped seats 55 has a support roller 57 rotatably mounted on its upper and lower sides for rotatably supporting the upper and lower sides of the frame; the two push drive screws 58 are respectively rotatably mounted on the left and right side frames of the rectangular frame 54; each of the two push C-shaped seats 55 is provided with a push drive support. The system consists of two push drive screws 58, which are threadedly screwed onto two push drive supports. A push drive motor 56 drives one of the push drive screws 58 to rotate via a sprocket drive structure. Each end of the two push drive screws 58 is equipped with a push synchronization sprocket, which is driven to rotate synchronously via a push chain. The controller drives the push drive motor 56 to rotate via a push drive circuit. Two L-shaped push rods 51 are respectively installed on the lower side of the two push C-shaped seats 55. The left and right ends of the push strip plate 50 are respectively installed on the cantilevered ends of the two L-shaped push rods 51. The push C-shaped seat 55 and the support roller 57 can be movably mounted on the frame of the rectangular frame 54, thereby achieving stable horizontal pushing of the push strip plate 50; the push synchronous sprocket and the synchronous push chain can achieve synchronous rotation drive of the two push drive screws 58; the cooperation of the two L-shaped push rods 51 with the push strip plate 50 can achieve independent horizontal pushing of the single-layer insulation board 12 without collision or conflict with the adhesive application mechanism.

[0048] Furthermore, the translation drive unit includes a translation drive motor 59, two translation drive screws 61, and a translation synchronization chain 52. The two translation drive screws 61 are rotatably mounted in two support grooves 60. A translation drive support 67 is fixedly installed on the outer side of each of the left and right side frames of the rectangular support frame 62. The two translation drive screws 61 are threadedly screwed onto the two translation drive supports 67. The translation drive motor 59 drives one translation drive screw 61 to rotate via a sprocket drive structure. A translation synchronization sprocket is installed at the end of each of the two translation drive screws 61. The two translation synchronization sprockets are driven to rotate synchronously via the translation synchronization chain 52. The controller drives the translation drive motor 59 to rotate via the translation drive circuit. By utilizing the cooperation of the translation synchronization sprockets and the translation synchronization chain 52, the synchronous rotation of the two translation drive screws 61 can be achieved, thereby ensuring the smooth movement of the rectangular support frame 62.

[0049] Furthermore, the discharge unit includes a release drive motor 135, a release cylinder 68, and a release roller 69. A discharge strip window is provided on the lower side of the release cylinder 68. The release roller 69 is horizontally rotatably installed inside the release cylinder 68 and is located between the strip conveying channel and the discharge strip window. The surface of the release roller 69 is provided with protruding ridges for scraping adhesive from the strip conveying channel to the discharge strip window. The protruding ridges are close to the inner wall of the release cylinder 68, and the adhesive is then released from the discharge strip window onto the upper side of the insulation board 12. The release drive motor 135 drives the release roller 69 to rotate, and the controller controls the release drive motor 135 through the release drive circuit. By utilizing the cooperation of the release cylinder 68 and the release roller 69, uniform and controllable release of the adhesive can be achieved. The protruding ridges on the surface of the release roller 69 allow for uniform scraping of adhesive from the strip conveying channel to the discharge strip window, thus enabling the release of the adhesive.

[0050] Furthermore, the adhesive application mechanism also includes a vibration application unit; the vibration application unit is installed on the discharge unit and is used to evenly apply the adhesive released by the discharge unit; the vibration application unit is driven and controlled by a coordination control system. The vibration application unit can vibrate and press the adhesive scraped onto the insulation board 12, thereby enhancing the uniformity of the adhesive application.

[0051] Furthermore, the vibratory coating unit includes a strip connecting plate 74, a coating pressure plate 75, and a coating vibrator 76; a rearwardly extending side baffle 70 is provided on both the left and right sides of the release cylinder 68, and the upper ends of the left and right sides of the strip connecting plate 74 are respectively hinged to the upper parts of the two side baffles 70, and the front side of the coating pressure plate 75 is hung and hinged to the rear side of the strip connecting plate 74; a suspension connecting rod 71 is provided between the side baffle 70 and the rectangular support frame 62, and a cantilever support rod 72 is provided on the suspension connecting rod 71; a suspension tension spring 73 is installed on the end of the cantilever support rod 72, and the lower end of the suspension tension spring 73 is fixed to the coating pressure plate 75; the coating vibrator 76 is fixedly installed in the middle of the upper side of the coating pressure plate 75, and the coating vibration drive motor of the coating vibrator 76 is driven to rotate by the controller through the coating vibration drive circuit. A vibratory application unit is constructed using a strip connecting plate 74, an application pressure plate 75, and an application vibrator 76. The strip connecting plate 74 first smooths the strip of adhesive, and then the application vibrator 76 and the application pressure plate 75 work together to vibrate and press the smoothed adhesive, which enhances the uniformity of the adhesive application and the bonding strength between the adhesive and the insulation board 12. The two side baffles 70 enable the strip connecting plate 74 to be hinged and limit the application range on the left and right sides. The suspension link 71 enhances the stability of the release cylinder 68 and the side baffles 70. The cantilever support rod 72 and the suspension spring 73 work together to elastically lift the application pressure plate 75, so that after the upper layer of insulation board 12 is horizontally pushed, the application pressure plate 75 is lifted, which facilitates the overall retraction of the application unit back to the application starting position without causing the insulation board 12 to shift.

[0052] Furthermore, the facade tiling mechanism includes a horizontal movement drive unit, a vertical movement drive unit, a swing drive unit, a suction unit, and a lifting drive unit. The vertical movement drive unit is fixedly installed on the vertical side of the storage and conveying mechanism, the horizontal movement drive unit is installed on the vertical movement drive unit, the swing drive unit is installed on the horizontal movement drive unit, the lifting drive unit is installed on the swing drive unit, and the suction unit is installed on the lifting drive unit. The vertical movement drive unit drives the horizontal movement drive unit to move longitudinally, the horizontal movement drive unit drives the swing drive unit to move laterally, the swing drive unit drives the lifting drive unit to swing from the horizontal state to the vertical state, and the lifting drive unit drives the suction unit to move up and down in the vertical state. The horizontal movement drive unit, the vertical movement drive unit, the swing drive unit, and the lifting drive unit are all driven and controlled by a coordinated control system. The swing drive unit can switch the state of the suction unit, realizing the conversion between horizontal suction state and vertical laying state. In the horizontal suction state, the suction unit can block and limit the lower insulation board 12 to prevent linkage when the upper insulation board 12 is pushed horizontally, ensuring the stability of the lower insulation board 12 and preparing for the application of adhesive to the lower insulation board 12. The horizontal movement drive unit, vertical movement drive unit and lifting drive unit can realize the spatial position adjustment of the suction unit, thereby realizing the precise position adjustment of the insulation board 12.

[0053] Furthermore, the longitudinal drive unit includes a longitudinal drive motor 16, a longitudinal strip seat 14, a longitudinal support seat 17, and a longitudinal drive screw 48. The front end of the longitudinal strip seat 14 is vertically fixed at the center of the rear side of the storage box 1, and a triangular rib plate 15 is provided at the installation position of the longitudinal strip seat 14. A longitudinal T-shaped groove is longitudinally provided on the longitudinal strip seat 14, and the longitudinal support seat 17 is movably installed on the longitudinal T-shaped groove. The longitudinal drive screw 48 is rotatably installed in the longitudinal T-shaped groove, and the longitudinal drive motor 16 drives the longitudinal drive screw 48 to rotate through a gear transmission structure. The longitudinal drive screw 48 is threaded through and screwed onto the longitudinal strip seat 14. The controller drives and controls the longitudinal drive motor 16 through the longitudinal drive circuit. The longitudinal drive screw 48 can drive the longitudinal support seat 17 longitudinally, thereby meeting the needs of longitudinal displacement and laying and pressing.

[0054] Furthermore, the transverse drive unit includes a transverse strip base 20, a transverse drive screw, a transverse drive seat 24, and a transverse drive motor 21; a snap-fit ​​slot is longitudinally provided in the middle of the lower side of the transverse strip base 20, and the transverse strip base 20 is snapped onto the upper side of the longitudinal support seat 17 through the snap-fit ​​slot; snap-fit ​​strip grooves 18 are provided on both the left and right sides of the longitudinal support seat 17, and snap-fit ​​protrusions 47 are provided on the edge of the snap-fit ​​slots, which slide and snap into the snap-fit ​​strip grooves 18; a transverse T-shaped groove is provided laterally on the upper side of the transverse strip base 20; the transverse drive screw is rotatably installed. Within the transverse T-slot, the transverse drive motor 21 is used to rotate the transverse drive screw. The controller controls the transverse drive motor 21 through the transverse drive circuit. The transverse drive seat 24 is slidably mounted on the transverse T-slot, and the transverse drive screw is threadedly mounted on the transverse drive seat 24. A limit block 19 is provided at both the front and rear ends of the longitudinal support seat 17, and the transverse strip seat 20 is located between the two limit blocks 19. A pressure sensor 22 is provided on the rear side of the front limit block 19, and the controller is electrically connected to the pressure sensor 22. The pressure sensor 22 can detect the longitudinal thrust applied by the longitudinal drive unit to the transverse drive unit, thereby ensuring the laying and pressing strength of the insulation board 12; the cooperation between the snap-fit ​​strip groove 18 and the snap-fit ​​protrusion 47 can enhance the installation stability of the transverse strip seat 20; the two limit blocks 19 can limit the longitudinal sliding of the transverse strip seat 20 to prevent excessive displacement between the longitudinal support seat 17 and the transverse strip seat 20; the cooperation between the transverse drive screw and the transverse drive seat 24 can achieve precise control of the transverse displacement.

[0055] Furthermore, the facade paving mechanism also includes a telescopic drive unit and a position detection unit. The telescopic drive unit is mounted on the lateral drive unit, and the position detection unit is mounted on the telescopic end of the telescopic drive unit. The lateral drive unit drives the telescopic drive unit to move laterally together with the swing drive unit. The telescopic drive unit adjusts the distance between the position detection unit and the vertical wall of the building 130. The position detection unit detects the distance to the already paved insulation board 12. Both the telescopic drive unit and the position detection unit are driven and controlled by a coordinated control system. The telescopic drive unit can adjust the position of the position detection unit, thereby moving the position detection unit to the detection position for proximity detection, ensuring the accuracy of the insulation board 12 paving. After the detection is completed, the position detection unit is retracted so as not to affect the placement and paving of the next insulation board 12.

[0056] Furthermore, the telescopic drive unit includes a telescopic drive motor 26, a telescopic drive screw 28, a telescopic sliding seat 30, and a cantilevered strip seat 29. One end of the cantilevered strip seat 29 is fixedly mounted on the transverse drive seat 24, and the telescopic sliding seat 30 is slidably mounted on the transverse drive seat 24. A telescopic drive support is provided on the telescopic sliding seat 30, and the telescopic drive screw 28 is threadedly screwed onto the telescopic drive support. The telescopic drive motor 26 drives the telescopic drive screw 28 to rotate. The controller drives the telescopic drive motor 26 to rotate through the telescopic drive circuit. A camera 27 is mounted above the cantilevered strip seat 29, and the controller is electrically connected to the camera 27 to acquire images of the insulation board 12 being laid. By utilizing the cooperation between the telescopic sliding seat 30 and the cantilevered strip seat 29, stable position adjustment of the position detection unit can be achieved.

[0057] Furthermore, the position detection unit includes a sensor mounting base and side distance sensors 31 disposed on the left, right, lower, and rear sides of the sensor mounting base; the sensor mounting base is fixedly mounted on the rear end of the telescopic sliding base 30; the controller is electrically connected to the four side distance sensors 31. By using the side distance sensors 31 disposed on the left, right, lower, and rear sides, distance measurement in the corresponding directions is achieved, thereby allowing the insulation board 12 to be laid to the corresponding position.

[0058] Furthermore, the swing drive unit includes a swing drive motor 23, a swing support 25, a laying vibrator 45, and a swing drive base 34; the swing support 25 is mounted on the transverse drive unit, and the lifting drive unit is mounted on the swing drive base 34; a swing drive shaft is fixedly mounted on the swing drive base 34, and the swing drive shaft is hingedly mounted on the swing support 25; a swing drive worm gear 33 is fixedly mounted on the swing drive shaft, and a swing drive worm 32 that meshes with the swing drive worm gear 33 is rotatably mounted on the swing support 25; the swing drive motor 23 is used to drive the swing drive worm 32 to rotate; the laying vibrator 45 is mounted on the swing drive base 34; both the swing drive motor 23 and the laying vibrator 45 are driven and controlled by a coordinated control system, with the controller driving and controlling the swing drive motor 23 through the swing drive circuit, and the controller driving and controlling the laying vibration drive motor of the laying vibrator 45 through the laying vibration drive circuit. By utilizing the cooperation between the swing drive worm gear 33 and the swing drive worm 32, the swing position adjustment and positioning of the swing drive seat 34 can be realized; by using the laying vibrator 45, vibration can be performed after laying and positioning, which can enhance the adhesion between the adhesive and the wall surface and ensure the laying strength of the insulation board 12.

[0059] Furthermore, the suction unit includes a rectangular box 44 and a flexible hose 35; a vacuum pump 13 is installed on the storage and conveying mechanism; various suction holes are evenly distributed on the upper side of the rectangular box 44; the air inlet of the vacuum pump 13 is connected to the suction pipe 36 on the side of the rectangular box 44 through the flexible hose 35; the vacuum pump 13 is driven and controlled by a coordinated control system; the controller drives and controls the vacuum pump drive motor through the pump drive circuit. The various suction holes distributed on the upper side of the rectangular box 44 can stably adsorb the insulation board 12, thereby ensuring the stability of the insulation board 12 during transportation.

[0060] Furthermore, the lifting drive unit includes a lifting drive motor 46, a transmission shaft 49, two drive gears, two drive racks 43, and a U-shaped support plate 37; the U-shaped support plate 37 is mounted on the swing drive seat 34, and the transmission shaft 49 is rotatably mounted on the back of the U-shaped support plate 37; the lifting drive motor 46 is used to drive and control the transmission shaft 49, and the controller drives and controls the lifting drive motor 46 through the lifting drive circuit; a drive strip groove 42 is provided along the length direction on both the left and right sides of the rectangular box 44; the U-shaped support plate 37 is fastened to the rectangular box 44 from the lower side, and lifting support rollers 38 that support the movement within the drive strip grooves 42 are rotatably mounted on both ends of the U-shaped support plate 37; The drive racks 43 are respectively installed in the drive rack grooves 42 on both sides. Lifting drive gears are rotatably installed on both sides of the U-shaped support plate 37, and the lifting drive gears mesh with the drive racks 43 at the corresponding positions. A lifting guide rod 41 with a T-shaped cross section is provided on the lower side of the rectangular box 44 along the lifting direction. A lifting guide seat is provided in the U-shaped support plate 37, and a lifting guide T-shaped groove that slides with the lifting guide rod 41 is provided on the lifting guide seat. A lifting transmission gear 39 is fixedly installed at both ends of the transmission shaft 49. A transmission external gear 40 is fixedly installed on the outer side of the U-shaped support plate 37 coaxially with the lifting drive gear. The transmission external gear 40 and the corresponding lifting transmission gear 39 are rotated and transmitted through a lifting transmission chain. The sliding cooperation between the lifting guide seat and the lifting guide rod 41 can enhance the stability of the lifting and moving of the rectangular box 44; the cooperation between the lifting support roller 38 and the drive strip groove 42 can realize the moving support between the U-shaped support plate 37 and the rectangular box 44, thereby reducing the resistance of lifting; the cooperation between the drive rack 43 and the lifting drive gear can realize the lifting drive; the lifting drive motor 46 is a dual-shaft head reduction motor.

[0061] Furthermore, the wall cleaning mechanism includes a reciprocating drive unit, an elastic support unit, and a wall cleaning unit. The reciprocating drive unit is mounted on the storage and conveying mechanism. One end of the elastic support unit is mounted on the reciprocating drive unit, and the other end is mounted on the wall cleaning unit. The reciprocating drive unit drives the wall cleaning unit to move up and down reciprocally through the elastic support unit. The elastic support unit elastically presses the wall cleaning unit against the vertical wall of the building 130 to be cleaned, and the wall cleaning unit cleans the vertical wall of the building 130 to be cleaned. Both the reciprocating drive unit and the wall cleaning unit are driven and controlled by a coordinated control system. The reciprocating drive unit drives the wall cleaning unit to move up and down reciprocally, thereby cleaning the vertical wall to be installed and ensuring the adhesive strength after the insulation board 12 is installed. The elastic support unit ensures that the wall cleaning unit is elastically pressed against the vertical wall, thus keeping the wall cleaning unit close to the vertical wall for cleaning.

[0062] Furthermore, the reciprocating drive unit includes a reciprocating drive motor 99, two reciprocating drive screws 78, and two reciprocating drive sleeves 79; the two reciprocating drive screws 78 are vertically rotatably mounted on the sides of the two suspension columns 77; the two reciprocating drive sleeves 79 are slidably mounted on the two suspension columns 77, and a reciprocating drive support 80 is provided on the reciprocating drive sleeves 79; the two reciprocating drive screws 78 are threadedly screwed onto the two reciprocating drive supports 80; a transmission bevel gear 98 is provided on the upper end of each of the two reciprocating drive screws 78; a reciprocating drive shaft 96 is rotatably mounted on the horizontal beam 95, and a drive bevel gear 97 that meshes with the corresponding side transmission bevel gear 98 is provided at the end of the reciprocating drive shaft 96; the reciprocating drive motor 99 is used to drive the reciprocating drive shaft 96 to rotate, and the controller controls the reciprocating drive motor 99 through the reciprocating drive circuit. By utilizing the cooperation of the reciprocating drive shaft 96, the transmission bevel gear 98, and the drive bevel gear 97, the two reciprocating drive screws 78 can be driven to rotate synchronously, ensuring the stability of the wall cleaning unit's up-and-down reciprocating motion.

[0063] Furthermore, the elastic support unit includes two elastic telescopic units; each elastic telescopic unit includes a telescopic sleeve 84 and a telescopic support rod 85; the telescopic sleeves 84 of the two elastic telescopic units are respectively fixedly installed on two reciprocating drive sliding sleeves 79; a cleaning support spring is provided inside each of the two telescopic sleeves 84, and one end of the telescopic support rod 85 is inserted into the telescopic sleeve 84 and supported on the cleaning support spring; a telescopic limiting groove 86 is provided on the telescopic support rod 85, and a telescopic limiting slider that slides into the telescopic limiting groove 86 is provided on the inner wall of the telescopic sleeve 84. The cleaning support spring can elastically push the telescopic support rod 85, thereby elastically pressing the wall cleaning unit to ensure that the wall cleaning unit is close to the vertical wall surface, thus ensuring the wall cleaning effect.

[0064] Furthermore, the wall cleaning unit includes a collection box 89, a cleaning cover 90, a cleaning roller 93, and a cleaning drive motor 94; a collection window is provided on the top of the collection box 89, and the cleaning cover 90 covers the collection window; the outer ends of two telescopic support rods 85 are fixedly installed on the collection box 89; a vacuum cleaner is provided inside the collection box 89 for vacuuming the collection window; a vacuum cleaner exhaust port 87 is provided on the side of the collection box 89, and a vacuum cleaner maintenance window 88 is provided at the bottom of the collection box 89 for cleaning the vacuum cleaner filter bag; a cleaning cover 93 is provided on the side of the cleaning cover 90 near the wall. A cleaning window 92 is provided; a cleaning roller 93 is installed horizontally and rotatably inside the cleaning cover 90, and various cleaning protrusions are distributed on the cleaning roller 93, with some of the cleaning protrusions protruding outside the cleaning window 92; a cleaning drive motor 94 is installed on the cleaning cover 90 and is used to drive and control the cleaning roller 93, and the controller drives and controls the cleaning drive motor 94 through the cleaning drive circuit; two cleaning support rollers 91 are provided on the upper side of the cleaning cover 90 and two cleaning support rollers 91 are provided on the lower side of the collection box 89, for rolling support on the vertical wall surface to be cleaned. The cleaning hood 90 can collect the cleaned sand and dust, which is then promptly sucked away by the vacuum cleaner in the collection box 89, thus preventing dust from flying around the construction site. The four cleaning support rollers 91 can achieve rolling support between the wall cleaning unit and the vertical wall, reducing the resistance of the reciprocating drive unit during the up-and-down reciprocating drive process. The cleaning protrusions protrude from the cleaning window 92 to clean excess mud and sand clumps on the wall surface, ensuring the flatness of the insulation board 12 after installation.

[0065] Furthermore, the suspension lifting mechanism includes a counterweight chassis unit, a steel cable winding unit, a telescopic cantilever unit, and a front-end support unit. The steel cable winding unit is mounted on the counterweight chassis unit, the rear end of the telescopic cantilever unit is mounted on the steel cable winding unit, and the front-end support unit is mounted on the front end of the telescopic cantilever unit. The steel cable winding unit winds and unwinds the two suspension steel cables 102, while the front-end support unit supports the front end of the telescopic cantilever unit, providing cantilever-type turning support for the two suspension steel cables 102. The steel cable winding unit is driven and controlled by a coordination control system. The front-end support unit supports the front end of the telescopic cantilever unit, thus cooperating with the steel cable winding unit to achieve stable support for the telescopic cantilever unit. The telescopic adjustment of the telescopic cantilever unit allows for adjustment of the cantilever distance of the front suspension steel cables 102 according to the needs of the construction site, meeting the cantilever requirements of walls of different thicknesses.

[0066] Furthermore, the counterweight chassis unit includes a support platform base plate 100 and a counterweight box 128; the counterweight box 128 is fixed to the support platform base plate 100, and inlet and outlet water ports 101 are provided on the counterweight box 128; the fixed control terminal 120 is fixedly installed on the counterweight box 128 via a terminal column 119. The counterweight box 128 enhances the stability of the support platform base plate 100 and ensures the suspension safety of the two suspension steel wire ropes 102.

[0067] Furthermore, the steel rope winding unit includes two winding reels 113, a suspension drive motor 118, a suspension drive worm gear 122, a suspension drive worm wheel 117, two main support supports 115, and a winding spindle 133; both main support supports 115 are vertically fixed on the support platform base plate 100, and the winding spindle 133 is horizontally rotatably mounted on the two main support supports 115; the suspension drive worm wheel 117 is fixedly mounted on the winding spindle 133, and the suspension drive worm gear 122 is rotatably mounted on the two main support supports 115. The suspension drive worm gear 122 is installed on the main support 115 and meshes with the suspension drive worm wheel 117. The suspension drive motor 118 is fixedly installed on the main support 115 and is used to drive and control the suspension drive worm gear 122. The controller drives and controls the suspension drive motor 118 through the suspension drive circuit. Two winding reels 113 are fixedly installed on both ends of the winding spindle 133. The ends of the two suspension wire ropes 102 are respectively wound and fixed on the two winding reels 113. By utilizing the cooperation between the suspension drive worm gear 122 and the suspension drive worm wheel 117, the rotation drive and positioning of the winding spindle 133 can be realized. The two winding reels 113 can synchronously wind the two suspension wire ropes 102.

[0068] Furthermore, the telescopic cantilever unit includes two telescopic cantilever branches, a transverse support beam 116, and two protective support columns 121; each telescopic cantilever branch includes a cantilever sleeve 111, a telescopic cantilever 110, a telescopic adjustment screw 114, and a front pulley 123; the rear end of the cantilever sleeve 111 is rotatably mounted on the winding spindle 133 via a reel support 112, the rear end of the telescopic cantilever 110 is inserted into the front end of the cantilever sleeve 111, and the front pulley 123 is rotatably mounted on the front end of the telescopic cantilever 110; the front end of the telescopic adjustment screw 114 is rotatably mounted on the extension... On the telescopic rotating support on the side of the cantilever 110, the telescopic adjusting screw 114 is threadedly screwed into the middle and installed on the telescopic drive support 127 on the side of the cantilever sleeve 111; the transverse support beam 116 is installed transversely between the two cantilever sleeves 111; the lower end of the protective support column 121 is vertically fixed on the support platform base plate 100, and a support tray 129 for supporting the transverse support beam 116 is provided at the upper end of the protective support column 121; the suspension wire rope 102 turns downward at the front pulley 123 and is fixed on the suspension support 81 on the suspension frame. The transverse support beam 116 enables the two telescopic cantilever branches to be suspended synchronously, enhancing the overall structural strength and preventing lateral swaying. The front pulley 123 provides steering support for the suspension wire rope 102 at the front end, reducing resistance during lifting and winding. The telescopic adjustment screw 114 allows for adjustment of the relative extension and retraction of the cantilever sleeve 111 and the telescopic cantilever 110. The protective support column 121 and support tray 129 provide support for the telescopic cantilever unit when not in use, facilitating the overall transport of the suspension lifting mechanism.

[0069] Furthermore, the front-end support unit includes two front-end support branches, each including a support stud 108, a support internal thread seat 106, a front-end support tube 105, and an L-shaped support plate 103. The L-shaped support plate 103 is supported on the rear side of the top of the vertical wall of the building 130. The upper end of the support stud 108 is pivotally hinged to the front end of the cantilever sleeve 111 via an upper hinge seat 109. The lower end of the front-end support tube 105 is vertically fixed to the L-shaped support plate 103. The support internal thread seat 106 is rotatably installed at the upper end of the front-end support tube 105, and an adjustment handle 107 is provided on the side of the support internal thread seat 106. The support stud 108 is threadedly screwed onto the support internal thread seat 106. The L-shaped support plate 103 can be pressed against the rear side of the vertical wall to achieve stable support for the front support unit; the cooperation between the internal threaded support seat 106 and the support stud 108 can adjust the support height, so that the cantilever height of the left and right telescopic cantilever branches is consistent even when the height of the vertical wall is inconsistent at different positions.

[0070] Furthermore, a front support mechanism is installed on the two front support tubes 105 of the front support unit; the front support mechanism includes a front support plate 104, two distance adjustment tubes 124, two distance adjustment rods 125, and two distance locking bolts 126; the two distance adjustment tubes 124 are longitudinally installed on the front side of the two front support tubes 105, and the two distance adjustment rods 125 are respectively inserted into the two distance adjustment tubes 124; the two distance locking bolts 126 are respectively threaded and installed at the openings of the two distance adjustment tubes 124, for pressing against the two distance adjustment rods 125; the front ends of the two distance adjustment rods 125 are hinged to the rear side of the front support plate 104, and the front side of the front support plate 104 is flush with the vertical wall of the building 130; a position detection sensor 134 is provided on the lower side of the front support plate 104, and the main controller is electrically connected to the position detection sensor 134. The front support mechanism allows the vertical wall surface to extend upwards at its uppermost edge. This ensures that when the wall is being paved, the two upper support rollers 83 are stably supported on the front support plate 104, guaranteeing that both the wall cleaning mechanism and the wall paving mechanism can reach the top edge of the vertical wall. The position detection sensor 134 detects whether the wall cleaning mechanism has risen to the lower edge of the front support plate 104, preventing it from rising further and avoiding damage from rigid contact between the wall cleaning mechanism and the front support plate 104. The distance adjustment tube 124, distance adjustment rod 125, and distance locking bolt 126 allow for position adjustment of the front support plate 104, meeting the front support requirements for vertical walls of varying thicknesses.

[0071] The construction method of the insulation board construction device disclosed in this invention includes the following steps:

[0072] Step 1: Install the suspension lifting mechanism on the top of the building 130, fill the counterweight box 128 with water for counterweight, fix the lower ends of the two suspension steel wire ropes 102 to the suspension frame of the storage and conveying mechanism, and then stack the insulation boards 12 in the storage and conveying mechanism. The workers first complete the manual laying of the insulation boards 12 at the starting position.

[0073] Step 2: The coordination and control system drives the suspension lifting mechanism, that is, the main controller drives the suspension drive motor 118 through the suspension drive circuit to suspend the storage and conveying mechanism to the position to be laid.

[0074] Step 3: The coordinated control system drives the wall cleaning mechanism. That is, the controller drives the reciprocating drive motor 99 and the cleaning drive motor 94 through the reciprocating drive circuit and the cleaning drive circuit. At the same time, the vacuum cleaner's electronic control switch is turned on, and vacuuming is performed while cleaning, thereby cleaning the vertical wall surface of the building 130 at the position to be covered.

[0075] Step 4: The coordinated control system drives the storage and conveying mechanism. Specifically, the slave controller drives the lifting drive motor 5 through the lifting drive circuit, while the lifting distance sensor 6 detects the lifting height to ensure lifting accuracy. An insulation board 12 is then horizontally conveyed upwards. Next, the adhesive application mechanism is driven to apply adhesive to the upper side of the conveyed insulation board 12. Specifically, the slave controller coordinates the stirring drive motor 65, the translation drive motor 59, the release drive motor 135, and the application vibration drive motor 76 of the applicator through the stirring drive circuit, the translation drive circuit, the release drive circuit, and the application vibration drive circuit. Finally, the adhesive application mechanism pushes the applied insulation board 12 onto the vertical paving mechanism. Specifically, the slave controller drives the push drive motor 56 through the push drive circuit.

[0076] Step 5: The coordinated control system drives the telescopic drive unit and position detection unit of the facade paving mechanism. Specifically, the slave controller drives the telescopic drive motor 26 via the telescopic drive circuit. This allows the side distance sensors 31 to detect the boundary distance of the paving position. Based on the detected boundary distance, the controller coordinates the drive of the lateral movement drive unit, longitudinal movement drive unit, swing drive unit, and lifting drive unit. This is achieved by the slave controller controlling the lateral movement drive motor 21 and the longitudinal movement drive motor 22 via the lateral movement drive circuit, longitudinal movement drive circuit, swing drive circuit, and lifting drive circuit. 16. The swing drive motor 23 and the lifting drive motor 46 drive and control the insulation board 12 adsorbed on the suction unit to be vertically transported to the pre-laying position. At the pre-laying position, the distance between the insulation board 12 and the vertical wall is less than the thickness of the insulation board 12 and greater than the laying distance threshold. The distance between the insulation board 12 and the vertical boundary of the position to be laid is within the horizontal distance threshold. The distance between the insulation board 12 and the horizontal boundary of the position to be laid is within the vertical distance threshold. The laying distance threshold is set to 1.5-2cm, the horizontal distance threshold is set to 2-3cm, and the vertical distance threshold is set to 2-3cm.

[0077] Step 6: The coordination control system drives the horizontal movement drive unit and the lifting drive unit of the facade paving mechanism to move the insulation board 12 from the pre-paving position to the paving position. The horizontal movement of the suction unit is greater than the horizontal distance threshold, for example, the horizontal movement is set to 4cm. The vertical movement of the suction unit is greater than the vertical distance threshold, for example, the vertical movement is set to 4cm. This makes the insulation board 12 to be paved obstructed when it moves to the horizontal and vertical boundaries of the paving position and slides relative to the suction unit. This keeps the insulation board 12 to be paved and the already paved insulation board 12 in close contact at the boundary. Then, the longitudinal movement drive unit and the swing drive unit are driven to vibrately press the insulation board 12 onto the vertical wall surface at the paving position. That is, the controller drives the longitudinal movement drive motor 16 and the application vibration drive motor of the application vibrator 76 through the longitudinal movement drive circuit and the application vibration circuit.

[0078] Step 7: The coordination and control system determines whether the wall cleaning mechanism has risen to the top of the vertical wall of the building 130. That is, it determines whether the position detection sensor 134 detects the upper side of the cleaning cover 90 of the wall cleaning unit. If it has risen to the top, proceed to step 8; otherwise, load the next position information to be laid and return to step 2 to carry out the laying of the insulation board 12 at the next position to be laid.

[0079] Step 8: The coordination and control system drives the suspension lifting mechanism to lower the storage and conveying mechanism to the ground.

[0080] Furthermore, in step 7, before loading the next position to be laid, the slave controller of the coordination control system determines whether all the insulation boards 12 in the storage and conveying mechanism have been laid. That is, the slave controller detects whether the lifting pallet 8 has reached the maximum lifting height through the lifting distance sensor 6. Reaching the maximum lifting height indicates that all the insulation boards 12 have been laid. If all the insulation boards are laid, the storage and conveying mechanism is lowered to the ground, and the workers stack the insulation boards 12 in layers into the storage and conveying mechanism from the stacking window. Then, the coordination control system controls the suspension lifting mechanism to raise the storage and conveying mechanism to the next position to be laid, and then returns to step 2 to carry out the laying of the insulation boards 12 at the next position.

[0081] In the insulation board construction device disclosed in this invention, both the main controller and the slave controller adopt existing single-chip microcomputer controllers to achieve overall coordinated control of the coordinated control system; both the main memory and the slave memory are composed of existing storage module circuits; the main wireless communication module and the slave wireless communication module adopt existing wireless communication modules to achieve wireless communication between the main controller and the slave controller; the position detection sensor 134 adopts an existing position detection sensor to detect the position of the wall cleaning mechanism; the side distance sensor 31 and the lifting distance sensor 6 adopt existing infrared distance sensors to achieve distance detection; the pressure sensor adopts an existing pressure sensor to achieve pressure detection; the device includes a laying vibration drive circuit, a pump drive circuit, a telescopic drive circuit, a swing drive circuit, a stirring drive circuit, a cleaning drive circuit, a lifting drive circuit, a suspension drive circuit, a translation drive circuit, a reciprocating drive circuit, a pushing drive circuit, a lateral movement drive circuit, a longitudinal movement drive circuit, a coating vibration circuit, and a release drive circuit. The lifting drive circuit uses existing motor drive circuits to drive and control the laying vibration drive motor, vacuum pump drive motor, telescopic drive motor 26, swing drive motor 23, stirring drive motor, cleaning drive motor 94, lifting drive motor 5, suspension drive motor 118, translation drive motor 59, reciprocating drive motor 99, pushing drive motor 56, lateral drive motor 21, longitudinal drive motor 16, smearing vibration drive motor, release drive motor 135, and lifting drive motor 46 of the smearing vibrator 76. The display screen uses an existing LCD display screen to display the images captured by the camera 27. The button panel uses an existing membrane button panel, which is equipped with temporary control buttons such as start button, pause button, end button, switch button, and continue button to facilitate temporary on-site control by the operator. The coordination control between the main controller and the slave controller is achieved through wireless communication between the main wireless communication module and the slave wireless communication module.

[0082] As described above, although the invention has been shown and described with reference to specific preferred embodiments, it should not be construed as limiting the invention itself. Various changes in form and detail may be made without departing from the spirit and scope of the invention as defined in the appended claims.

Claims

1. An insulation board construction device, characterized in that, It includes a storage and conveying mechanism, an adhesive application mechanism, a wall cleaning mechanism, a facade tiling mechanism, a suspension and lifting mechanism, and a coordination and control system; The storage and conveying mechanism is used for horizontal storage and upward conveying of insulation boards (12); the adhesive application mechanism is installed on the storage and conveying mechanism for applying adhesive to the upper side of the insulation boards (12) conveyed upward by the storage and conveying mechanism and for horizontally pushing the insulation boards (12); the wall cleaning mechanism is installed above the storage and conveying mechanism for cleaning the vertical wall surface of the building (130); the facade laying mechanism is installed on the vertical side of the storage and conveying mechanism for absorbing the insulation boards (12) applied and pushed by the adhesive application mechanism and vertically laying the insulation boards (12) onto the vertical wall surface of the building (130) after being cleaned by the wall cleaning mechanism; the suspension lifting mechanism is installed on the top of the building (130) and is used to suspend the storage and conveying mechanism for lifting and moving by two suspension steel wire ropes (102); the coordination control system is used to coordinate and drive the storage and conveying mechanism, the adhesive application mechanism, the wall cleaning mechanism, the facade laying mechanism and the suspension lifting mechanism. The facade tiling mechanism includes a horizontal movement drive unit, a vertical movement drive unit, a swing drive unit, a suction unit, and a lifting drive unit; the vertical movement drive unit is fixedly installed on the vertical side of the storage and conveying mechanism, the horizontal movement drive unit is installed on the vertical movement drive unit, the swing drive unit is installed on the horizontal movement drive unit, the lifting drive unit is installed on the swing drive unit, and the suction unit is installed on the lifting drive unit. The longitudinal drive unit drives the transverse drive unit to move longitudinally, the transverse drive unit drives the swing drive unit to move laterally, the swing drive unit drives the lifting drive unit to swing from the horizontal state to the vertical state, and the lifting drive unit drives the suction unit to move up and down in the vertical state; the transverse drive unit, the longitudinal drive unit, the swing drive unit and the lifting drive unit are all driven and controlled by the coordinated control system.

2. The insulation board construction device according to claim 1, characterized in that, The storage and conveying mechanism includes a storage box (1), a lifting and conveying unit, a suspension frame, and a facade support unit; the suspension frame is fixedly installed above the storage box (1), and the lower ends of the two suspension steel wire ropes (102) are fixed on the suspension frame; the lifting and conveying unit is installed inside the storage box (1) for stacking and placing each insulation board (12) and lifting the insulation board (12) horizontally one by one to convey it to the top opening of the storage box (1); the facade support unit is installed on the vertical side of the storage box (1) for supporting the vertical wall of the building (130); the lifting and conveying unit is driven and controlled by a coordination control system.

3. The insulation board construction device according to claim 1, characterized in that, The adhesive application mechanism includes a rectangular frame, a horizontal pushing unit, a translation drive unit, an adhesive storage tank, and a discharge unit. The rectangular frame is fixedly installed on the top of the storage and conveying mechanism. The translation drive unit is installed on the rectangular frame, and the adhesive storage tank is installed on the translation drive unit. The adhesive storage tank stores the adhesive to be applied, and the translation drive unit drives the adhesive storage tank to move horizontally. The discharge unit is installed at the discharge port below the adhesive storage tank and is used to evenly release the adhesive onto the upper side of the insulation board (12) below. The horizontal pushing unit is installed on the rectangular frame and is used to horizontally push the insulation board (12) onto the vertical paving mechanism. The horizontal pushing unit, the translation drive unit, and the discharge unit are all driven and controlled by a coordinated control system.

4. The insulation board construction device according to claim 1, characterized in that, The adhesive application mechanism also includes a vibration application unit; the vibration application unit is installed on the discharge unit and is used to evenly apply the adhesive released by the discharge unit; the vibration application unit is driven and controlled by a coordination control system.

5. The insulation board construction device according to claim 1, characterized in that, The facade paving mechanism also includes a telescopic drive unit and a position detection unit; the telescopic drive unit is installed on the horizontal drive unit, and the position detection unit is installed on the telescopic end of the telescopic drive unit; the horizontal drive unit drives the telescopic drive unit to move laterally together with the swing drive unit, the telescopic drive unit adjusts the distance between the position detection unit and the vertical wall of the building (130), and the position detection unit performs distance detection on the paved insulation board (12); both the telescopic drive unit and the position detection unit are driven and controlled by the coordination control system.

6. The insulation board construction device according to claim 5, characterized in that, The swing drive unit includes a swing drive motor (23), a swing support base (25), a laying vibrator (45), and a swing drive base (34); the swing support base (25) is mounted on the transverse drive unit, and the lifting drive unit is mounted on the swing drive base (34); a swing drive shaft is fixedly mounted on the swing drive base (34), and the swing drive shaft is hingedly mounted on the swing support base (25); a swing drive worm gear (33) is fixedly mounted on the swing drive shaft, and a swing drive worm (32) meshing with the swing drive worm gear (33) is rotatably mounted on the swing support base (25); the swing drive motor (23) is used to drive the swing drive worm (32) to rotate; the laying vibrator (45) is mounted on the swing drive base (34); the swing drive motor (23) and the laying vibrator (45) are both driven and controlled by a coordination control system.

7. The insulation board construction device according to claim 1, characterized in that, The wall cleaning mechanism includes a reciprocating drive unit, an elastic support unit, and a wall cleaning unit; the reciprocating drive unit is mounted on the storage and conveying mechanism; one end of the elastic support unit is mounted on the reciprocating drive unit, and the other end is mounted on the wall cleaning unit; The reciprocating drive unit drives the wall cleaning unit to move up and down reciprocally through the elastic support unit. The elastic support unit presses the wall cleaning unit on the vertical wall of the building (130) to be cleaned, and the wall cleaning unit cleans the vertical wall of the building (130) to be cleaned. Both the reciprocating drive unit and the wall cleaning unit are driven and controlled by the coordination control system.

8. The insulation board construction device according to claim 1, characterized in that, The suspension lifting mechanism includes a counterweight chassis unit, a steel rope winding unit, a telescopic cantilever unit, and a front-end support unit. The steel rope winding unit is installed on the counterweight chassis unit, the rear end of the telescopic cantilever unit is installed on the steel rope winding unit, and the front-end support unit is installed on the front end of the telescopic cantilever unit. The steel rope winding unit performs winding and unwinding operations on the two suspension steel wire ropes (102), the front-end support unit supports the front end of the telescopic cantilever unit, and the front end of the telescopic cantilever unit provides cantilever-type steering support for the two suspension steel wire ropes (102). The steel rope winding unit is driven and controlled by a coordination control system.

9. The construction method of the insulation board construction device according to claim 5, characterized in that, Includes the following steps: Step 1: Install the suspension lifting mechanism on the top of the building (130), then fix the lower ends of the two suspension steel wire ropes (102) to the storage and conveying mechanism, and then stack the insulation boards (12) in the storage and conveying mechanism. Step 2: The coordination and control system drives the suspension lifting mechanism to suspend the storage and conveying mechanism to the position to be covered. Step 3: The coordination and control system drives the wall cleaning mechanism to clean the vertical wall surface of the building (130) at the location to be covered; Step 4: The coordinated control system drives the storage and conveying mechanism to horizontally convey an insulation board (12) upwards. Then, the adhesive application mechanism is driven to apply adhesive to the upper side of the conveyed insulation board (12). The adhesive application mechanism then pushes the applied insulation board (12) onto the vertical paving mechanism. Step 5: The coordinated control system drives the telescopic drive unit and the position detection unit of the facade paving mechanism to detect the boundary distance of the paving position. Then, based on the detected boundary distance, the horizontal drive unit, the vertical drive unit, the swing drive unit and the lifting drive unit are coordinated and driven to vertically transport the insulation board (12) adsorbed on the suction unit to the pre-paving position. At the pre-paving position, the distance between the insulation board (12) and the vertical wall is less than the thickness of the insulation board (12) and greater than the paving distance threshold. The distance between the insulation board (12) and the vertical boundary of the paving position is within the horizontal distance threshold. The distance between the insulation board (12) and the horizontal boundary of the paving position is within the vertical distance threshold. Step 6: The coordination control system drives the horizontal movement drive unit and the lifting drive unit of the facade paving mechanism to move the insulation board (12) from the pre-paving position to the paving position. The horizontal movement of the suction unit is greater than the horizontal distance threshold, and the vertical movement of the suction unit is greater than the vertical distance threshold. This causes the insulation board (12) to be paved to be blocked and slide relative to the suction unit when it moves to the horizontal and vertical boundaries of the paving position. Then, the vertical movement drive unit and the swing drive unit are driven to vibrate and press the insulation board (12) onto the vertical wall surface at the paving position. Step 7: The coordination and control system determines whether the wall cleaning mechanism has risen to the top of the vertical wall of the building (130). If it has risen to the top, proceed to step 8. Otherwise, load the information of the next position to be laid and return to step 2 to carry out the laying of the insulation board (12) at the next position to be laid. Step 8: The coordination and control system drives the suspension lifting mechanism to lower the storage and conveying mechanism to the ground.

Citation Information

Patent Citations

  • Building thermal insulation outer wall decoration construction method

    CN113235749A

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    CN114482484A