Flexible packing method, device and production line for a packing plant

Abstract

The application provides a flexible boxing method, device and production line of a boxing equipment, and the method comprises the following steps: obtaining a grouping type of a target product; controlling a flexible grouping mechanism to form a corresponding grouping area according to the grouping type; controlling a flexible channeling mechanism to form a corresponding distribution channel according to the grouping area; controlling a flexible conveying mechanism to convey the product to the corresponding distribution channel, so that the product enters the corresponding grouping area to form a product package; and controlling a grabbing mechanism to grab the product package into a packaging box to complete boxing. According to the grouping type of different target products, the application can realize that products with various specifications and sizes can be channeled and combined in the same production line during the production process, finally realize flexible production of a production line for producing products with multiple specifications, reduce production cost and improve production efficiency.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of packaging equipment, in particular to a flexible boxing method and device of a boxing equipment and a production line. BACKGROUND

[0002] The existing boxing channel is fixed, and the number and size of the channel cannot be changed. Once fixed, only single and fixed specifications can be used, which seriously affects market demand and greatly increases enterprise cost investment. SUMMARY

[0003] The present application provides a flexible boxing method and device of a boxing equipment and a production line to solve the above-mentioned defects. According to different target product grouping types, multiple specifications and sizes of products can be grouped and combined in the same production line during the production process, finally realizing flexible production of multiple specifications of products in one production line, reducing production cost and improving production efficiency.

[0004] According to the flexible boxing method of the boxing equipment provided by the first aspect of the present application, the equipment comprises a flexible conveying mechanism, a flexible channeling mechanism, a flexible grouping mechanism and a grabbing mechanism.

[0005] The flexible conveying mechanism conveys the products to the flexible channeling mechanism.

[0006] The flexible channeling mechanism conveys the products to different grouping areas.

[0007] The flexible grouping mechanism groups the products in the grouping areas to form product packages of different specifications.

[0008] The grabbing mechanism is arranged on the side of the grouping area and is used to grab the product packages.

[0009] The method comprises the following steps.

[0010] Obtaining the grouping type of the target product.

[0011] Controlling the flexible grouping mechanism to match and form corresponding grouping areas according to the grouping type.

[0012] Controlling the flexible channeling mechanism to form corresponding distribution channels according to the grouping areas.

[0013] Controlling the flexible conveying mechanism to convey the products to the corresponding distribution channels, and then the products enter the corresponding grouping areas to form the product packages.

[0014] Controlling the grabbing mechanism to grab the product packages into the packaging boxes to complete boxing.

[0015] Optionally, the flexible grouping mechanism comprises a grouper, a first grouping plate and a second grouping plate, the grouper is arranged at the downstream side of the flexible conveying mechanism, and is configured to group the passing products to form the product package; the first grouping plate and the second grouping plate are arranged at intervals and located at the downstream side of the grouper.

[0016] The step of controlling the flexible grouping mechanism to form the corresponding grouping area according to the grouping type comprises the following steps.

[0017] The first type parameter and the second type parameter of the grouping type are obtained, wherein the first type parameter corresponds to the width feature of the target product, and the second type parameter corresponds to the length feature of the target product.

[0018] The distance between the first grouping plate and the second grouping plate is adjusted according to the first type parameter.

[0019] The grouping frequency of the grouper is determined according to the second type parameter.

[0020] Optionally, the flexible channeling mechanism comprises a first channeling plate and a second channeling plate, the first channeling plate and the second channeling plate are arranged at intervals and located at the downstream side of the flexible conveying mechanism.

[0021] The step of controlling the flexible channeling mechanism to form the corresponding distribution channel according to the grouping area comprises the following steps.

[0022] The area feature parameter of the grouping area is obtained, and the area feature parameter corresponds to the product quantity of the grouping area in the width direction.

[0023] The distance between the first channeling plate and the second channeling plate is adjusted according to the area feature parameter to form the distribution channel.

[0024] Optionally, the step of adjusting the distance between the first channeling plate and the second channeling plate according to the area feature parameter to form the distribution channel comprises the following steps.

[0025] It is determined that the product quantity corresponding to the area feature parameter is one.

[0026] The first channeling plate and / or the second channeling plate moves, and a single-column channel for the product package to pass through is formed between the first channeling plate and the second channeling plate.

[0027] Optionally, the step of adjusting the distance between the first channeling plate and the second channeling plate according to the area feature parameter to form the distribution channel comprises the following steps.

[0028] determining that the product quantity corresponding to the area characteristic parameter is 2;

[0029] The first lane plate and / or the second lane plate move to form the distribution channel for the product package to pass through, wherein the distribution channel includes a single-column channel between the first lane plate and the second lane plate, and a single-column channel on the side of the first lane plate away from the second lane plate or a single-column channel on the side of the second lane plate away from the first lane plate.

[0030] Optionally, in the step of adjusting the distance between the first lane plate and the second lane plate according to the area characteristic parameter to form the distribution channel, specifically comprising:

[0031] determining that the product quantity corresponding to the area characteristic parameter is 3;

[0032] The first lane plate and / or the second lane plate move to form the distribution channel for the product package to pass through, wherein the distribution channel includes a double-column channel formed between the first lane plate and the second lane plate for two products to pass through side by side, and a single-column channel on the side of the first lane plate away from the second lane plate or a single-column channel on the side of the second lane plate away from the first lane plate.

[0033] Optionally, in the step of adjusting the distance between the first lane plate and the second lane plate according to the area characteristic parameter to form the distribution channel, specifically comprising:

[0034] determining that the product quantity corresponding to the area characteristic parameter is 4;

[0035] The first lane plate and / or the second lane plate move to form the distribution channel for the product package to pass through, wherein the distribution channel includes a double-column channel formed between the first lane plate and the second lane plate for two products to pass through side by side, a single-column channel on the side of the first lane plate away from the second lane plate, and a single-column channel on the side of the second lane plate away from the first lane plate.

[0036] Optionally, in the step of controlling the grabbing mechanism to grab the product package into the packaging box to complete the boxing, specifically further comprising:

[0037] obtaining a first type parameter and a second type parameter of the group packaging type, wherein the first type parameter corresponds to a width characteristic of the target product, and the second type parameter corresponds to a length characteristic of the target product;

[0038] verifying the grabbing mechanism according to the first type parameter and the second type parameter;

[0039] determining that the grabbing mechanism meets the target product, and grabbing the product package into the packaging box by the grabbing mechanism;

[0040] determining that the grabbing mechanism does not meet the target product, replacing the grabbing mechanism, and grabbing the product package into the packaging box by the replaced grabbing mechanism;

[0041] In the step of determining that the grabbing mechanism meets the target product and grabbing the product package into the packaging box by the grabbing mechanism, the step specifically comprises:

[0042] acquiring a third type parameter of the package type, wherein the third type parameter corresponds to a height feature of the target product;

[0043] determining that the product quantity corresponding to the third type parameter is greater than or equal to 2, and then determining the grabbing times of the grabbing mechanism for grabbing the product package into the packaging box according to the third type parameter.

[0044] According to the second aspect of the present application, a flexible packaging device of a packaging equipment is provided, which comprises a type acquisition module, a region matching module, a channel distribution module, a product conveying module and a grabbing execution module.

[0045] The type acquisition module is used to acquire a package type of a target product.

[0046] The region matching module is used to control a flexible package mechanism to match a corresponding package region according to the package type.

[0047] The channel distribution module is used to control a flexible channel mechanism to form a corresponding distribution channel according to the package region.

[0048] The product conveying module is used to control a flexible conveying mechanism to convey products to the corresponding distribution channel, so that the products enter the corresponding package region to form product packages.

[0049] The grabbing execution module is used to control a grabbing mechanism to grab the product packages into a packaging box to complete packaging.

[0050] According to the third aspect of the present application, a production line is provided, which adopts the flexible packaging method of the packaging equipment or comprises the flexible packaging device.

[0051] The one or more technical solutions in the application have at least one of the following technical effects: the flexible packing method, the device and the production line of the packing equipment provided by the application can realize flexible production of multiple specifications of products in one production line, reduce production cost and improve production efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0052] In order to more clearly illustrate the technical solutions in the application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings in the following description are some embodiments of the application, and other drawings can be obtained by those skilled in the art without creative effort on the basis of these drawings.

[0053] Figure 1 is a flowchart of the flexible packing method of the packing equipment provided by the application;

[0054] Figure 2 is a structural schematic diagram of the flexible packing device of the packing equipment provided by the application;

[0055] Figure 3 is one of the assembly relationship schematic diagrams of the packing equipment in the flexible packing method of the packing equipment provided by the application;

[0056] Figure 4 is the second assembly relationship schematic diagram of the packing equipment in the flexible packing method of the packing equipment provided by the application;

[0057] Figure 5 is the third assembly relationship schematic diagram of the packing equipment in the flexible packing method of the packing equipment provided by the application;

[0058] Figure 6 is the assembly relationship schematic diagram of the flexible channeling device of the packing equipment in the flexible packing method of the packing equipment provided by the application;

[0059] Figure 7 is the assembly relationship schematic diagram of the packing equipment in the flexible packing method of the packing equipment provided by the application;

[0060] Figure 8 is the assembly relationship schematic diagram of the packing equipment in the flexible packing method of the packing equipment provided by the application;

[0061] Figure 9 is the first assembly relationship schematic diagram of the packing equipment in the flexible packing method of the packing equipment provided by the application;

[0062] Figure 10 Figure 2 is a schematic diagram of the assembly relationship of the grabbing mechanism in the flexible packing method of the packing equipment provided by the present application;

[0063] Figure 11 Figure 3 is a schematic diagram of the assembly relationship of the grabbing mechanism in the flexible packing method of the packing equipment provided by the present application.

[0064] Reference signs:

[0065] 10, conveying belt;

[0066] 20, first channeling plate;

[0067] 30, second channeling plate;

[0068] 40, first support frame; 41, channeling plate driving part; 42, channeling rod;

[0069] 50, second support frame; 51, conveying chain driving part; 52, flexible conveying chain;

[0070] 60, grouping device;

[0071] 70, first grouping plate;

[0072] 80, second grouping plate;

[0073] 90, third support frame; 91, grouping baffle; 92, grouping driving part;

[0074] 100, grouping plate driving part; 101, grouping rod;

[0075] 110, grabbing mechanism; 111, first plate body; 112, second plate body; 113, guide rod; 114, grabbing part; 1141, support plate; 1142, power cylinder; 1143, first connecting rod; 1144, first grabbing plate; 1145, second grabbing plate; 1146, second connecting rod; 115, first clamping unit; 116, second clamping unit; 117, first magnetic unit; 118, second magnetic unit;

[0076] 120, product; 121, product package;

[0077] 130, type acquisition module; 140, area matching module; 150, channel allocation module; 160, product conveying module; 170, grabbing execution module. DETAILED DESCRIPTION

[0078] In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the following will clearly and completely describe the technical solutions in the embodiments of the present application with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by a person of ordinary skill in the art without creative work fall within the protection scope of the present application.

[0079] In the description of the embodiments of the present application, it should be noted that the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the embodiments of the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the embodiments of the present application. In addition, the terms "first", "second", "third" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.

[0080] The present application will be described in detail below with reference to the specific embodiments.

[0081] In some specific embodiments of the present application, as shown in Figure 1 , Figures 2 to 11 The present application provides a flexible packing method of a packing device, which includes a flexible conveying mechanism, a flexible channeling mechanism, a flexible packing mechanism and a grabbing mechanism 110.

[0082] The flexible conveying mechanism conveys products 120 to the flexible channeling mechanism.

[0083] The flexible channeling mechanism conveys the products 120 to different packing areas.

[0084] The flexible packing mechanism packs the products 120 in the packing areas to form product packs 121 of different specifications.

[0085] The grabbing mechanism 110 is arranged at the side of the packing area and is used for grabbing the product packs 121.

[0086] The method includes:

[0087] Obtaining a packing type of a target product;

[0088] Controlling the flexible packing mechanism to form a corresponding packing area according to the packing type;

[0089] Controlling the flexible channeling mechanism to form a corresponding distribution channel according to the packing area;

[0090] After the flexible conveying mechanism is controlled to convey the product 120 to the corresponding distribution channel, the product 120 enters the corresponding packaging area to form a product package 121;

[0091] The grabbing mechanism 110 is controlled to grab the product package 121 into a packaging box to complete the boxing.

[0092] In some possible embodiments of the present application, the flexible packaging mechanism comprises a packer 60, a first packaging plate 70 and a second packaging plate 80, the packer 60 is arranged on the downstream side of the flexible conveying mechanism and is used to package the passing product 120 to form a product package 121, and the first packaging plate 70 and the second packaging plate 80 are arranged at intervals and are located on the downstream side of the packer 60.

[0093] In the step of controlling the flexible packaging mechanism to form the corresponding packaging area according to the packaging type, the step specifically comprises:

[0094] The first type parameter and the second type parameter of the packaging type are obtained, wherein the first type parameter corresponds to the width feature of the target product, and the second type parameter corresponds to the length feature of the target product;

[0095] The distance between the first packaging plate 70 and the second packaging plate 80 is adjusted according to the first type parameter;

[0096] The packaging frequency of the packer 60 is determined according to the second type parameter.

[0097] Specifically, the embodiment provides an implementation of forming a corresponding packaging area, according to the width feature of the target product, the distance between the first packaging plate 70 and the second packaging plate 80 is determined, so that the corresponding packaging area is formed according to the width of the target product, and after the target product enters the packaging area, the distance between the target products is ensured to be stable under the action of the first packaging plate 70 and the second packaging plate 80, and the problem of scattered packaging is avoided.

[0098] Further, the packaging frequency of the packer 60 is determined through the length feature of the target product, the packaging of the target product is realized, and the packaging of products 120 of different specifications is realized through the cooperation between the packaging frequency and the packaging area.

[0099] In some possible embodiments of the present application, the flexible distribution mechanism comprises a first distribution plate 20 and a second distribution plate 30, the first distribution plate 20 and the second distribution plate 30 are arranged at intervals and are located on the downstream side of the flexible conveying mechanism.

[0100] In the step of controlling the flexible distribution mechanism to form the corresponding distribution channel according to the packaging area, the step specifically comprises:

[0101] The area feature parameter of the packaging area is obtained, and the area feature parameter corresponds to the number of products 120 in the width direction of the packaging area.

[0102] According to the area characteristic parameter, the distance between the first channel plate 20 and the second channel plate 30 is adjusted to form a distribution channel.

[0103] Specifically, the embodiment provides an implementation of forming a corresponding distribution channel, according to the width characteristic of the grouping area, the first channel plate 20 and the second channel plate 30 are adjusted to realize that target products of different widths pass through the distribution channel into the corresponding grouping area, and then grouping is realized.

[0104] In some possible embodiments of the present application, in the step of adjusting the distance between the first channel plate 20 and the second channel plate 30 according to the area characteristic parameter to form a distribution channel, the step specifically comprises:

[0105] It is determined that the number of products 120 corresponding to the area characteristic parameter is 1;

[0106] The first channel plate 20 and / or the second channel plate 30 moves, and a single-column channel for the product package 121 to pass through is formed between the first channel plate 20 and the second channel plate 30.

[0107] Specifically, the embodiment provides another implementation of forming a distribution channel, it is determined that there is only one product 120 in the width direction of the grouping area, then the first channel plate 20 and / or the second channel plate 30 moves to form a single-column channel for the one product 120 to pass through.

[0108] In a possible implementation, the first channel plate 20 moves alone to realize the formation of the single-column channel between the first channel plate 20 and the second channel plate 30.

[0109] In a possible implementation, the second channel plate 30 moves alone to realize the formation of the single-column channel between the first channel plate 20 and the second channel plate 30.

[0110] In a possible implementation, the first channel plate 20 and the second channel plate 30 move synchronously to realize the formation of the single-column channel between the first channel plate 20 and the second channel plate 30.

[0111] In some possible embodiments of the present application, in the step of adjusting the distance between the first channel plate 20 and the second channel plate 30 according to the area characteristic parameter to form a distribution channel, the step specifically comprises:

[0112] It is determined that the number of products 120 corresponding to the area characteristic parameter is 2;

[0113] The first lane plate 20 and / or the second lane plate 30 moves to form a distribution channel for the product package 121 to pass through, wherein the distribution channel includes a single-column channel between the first lane plate 20 and the second lane plate 30, and a single-column channel on the side of the first lane plate 20 away from the second lane plate 30 or a single-column channel on the side of the second lane plate 30 away from the first lane plate 20.

[0114] Specifically, the embodiment provides another implementation of forming a distribution channel. When it is determined that there are two products 120 in the width direction of the grouping area, the first lane plate 20 and / or the second lane plate 30 moves to form a single-column channel for two products 120 to pass through.

[0115] It should be noted that the present application realizes the combination of various channel forms by using two lane plates to form a flexible lane mechanism for grouping products 120 of various specifications.

[0116] In a possible implementation, the first lane plate 20 moves alone to form a single-column channel between the first lane plate 20 and the second lane plate 30.

[0117] In a possible implementation, the second lane plate 30 moves alone to form a single-column channel between the first lane plate 20 and the second lane plate 30.

[0118] In a possible implementation, the first lane plate 20 and the second lane plate 30 move synchronously to form a single-column channel between the first lane plate 20 and the second lane plate 30.

[0119] In some possible embodiments of the present application, the distance between the first lane plate 20 and the second lane plate 30 is adjusted according to the area characteristic parameter, and the step of forming a distribution channel specifically includes:

[0120] It is determined that the number of products 120 corresponding to the area characteristic parameter is three;

[0121] The first lane plate 20 and / or the second lane plate 30 moves to form a distribution channel for the product package 121 to pass through, wherein the distribution channel includes a double-column channel formed between the first lane plate 20 and the second lane plate 30 for two products 120 to pass through in parallel, and a single-column channel on the side of the first lane plate 20 away from the second lane plate 30 or a single-column channel on the side of the second lane plate 30 away from the first lane plate 20.

[0122] Specifically, the embodiment provides another implementation of forming a distribution channel. When it is determined that there are three products 120 in the width direction of the grouping area, the first lane plate 20 and / or the second lane plate 30 moves to form a double-column channel for two products 120 to pass through and a single-column channel for one product 120.

[0123] It should be noted that the present application realizes the combination of various channel forms by using two separating plates, forms a flexible separating mechanism for various specifications of products 120 to form a package, a channel for two products 120 to pass between the first separating plate 20 and the second separating plate 30, and a channel for one product 120 to pass on the far side of the first separating plate 20 and the second separating plate 30. The product 120 passes through the abutment of the first separating plate 20 and the second separating plate 30 to realize the guidance of the moving track.

[0124] In a possible implementation, the first separating plate 20 is moved alone to realize the formation of a single-column channel between the first separating plate 20 and the second separating plate 30.

[0125] In a possible implementation, the second separating plate 30 is moved alone to realize the formation of a single-column channel between the first separating plate 20 and the second separating plate 30.

[0126] In a possible implementation, the first separating plate 20 and the second separating plate 30 are moved synchronously to realize the formation of a single-column channel between the first separating plate 20 and the second separating plate 30.

[0127] In some possible embodiments of the present application, the distance between the first separating plate 20 and the second separating plate 30 is adjusted according to the regional characteristic parameters to form the distribution channel, and the step of forming the distribution channel specifically includes:

[0128] The number of products 120 corresponding to the regional characteristic parameters is determined to be four;

[0129] The first separating plate 20 and / or the second separating plate 30 is moved to form a distribution channel for the product package 121 to pass through, wherein the distribution channel includes a double-column channel for two products 120 to pass through in parallel formed between the first separating plate 20 and the second separating plate 30, a single-column channel on the side of the first separating plate 20 away from the second separating plate 30, and a single-column channel on the side of the second separating plate 30 away from the first separating plate 20.

[0130] Specifically, the present embodiment provides another implementation of forming a distribution channel. It is determined that there are four products 120 in the width direction of the package forming area, and the first separating plate 20 and / or the second separating plate 30 is moved to form a double-column channel for two products 120 to pass through and a single-column channel for two products 120 to pass through.

[0131] It should be noted that the present application realizes the combination of multiple channel forms by using two channel plates, forms a flexible channel mechanism for packaging various specifications of products 120, a channel for passing 2 products 120 is formed between the first channel plate 20 and the second channel plate 30, and a channel for passing 1 product 120 is formed on the distal side of the first channel plate 20 and the second channel plate 30, and the product 120 passes through and abuts against the first channel plate 20 and the second channel plate 30, thereby realizing the guidance of the moving track.

[0132] In a possible implementation, the first channel plate 20 is moved alone to realize the formation of a single-column channel between the first channel plate 20 and the second channel plate 30.

[0133] In a possible implementation, the second channel plate 30 is moved alone to realize the formation of a single-column channel between the first channel plate 20 and the second channel plate 30.

[0134] In a possible implementation, the first channel plate 20 and the second channel plate 30 are moved synchronously to realize the formation of a single-column channel between the first channel plate 20 and the second channel plate 30.

[0135] In some possible embodiments of the present application, the step of controlling the grabbing mechanism 110 to grab the product package 121 into the packaging box to complete the boxing further includes:

[0136] Obtaining a first type parameter and a second type parameter of the packaging type, wherein the first type parameter corresponds to the width feature of the target product, and the second type parameter corresponds to the length feature of the target product;

[0137] Verifying the grabbing mechanism 110 according to the first type parameter and the second type parameter;

[0138] Determining that the grabbing mechanism 110 meets the target product, and grabbing the product package 121 into the packaging box through the grabbing mechanism 110;

[0139] Determining that the grabbing mechanism 110 does not meet the target product, replacing the grabbing mechanism 110, and grabbing the product package 121 into the packaging box through the replaced grabbing mechanism 110.

[0140] Specifically, the embodiment provides an implementation of completing the boxing, realizes the grabbing of product packages 121 of multiple specifications by replacing the grabbing mechanism 110, and realizes flexible boxing.

[0141] In some possible embodiments of the present application, the step of determining that the grabbing mechanism 110 meets the target product and grabbing the product package 121 into the packaging box through the grabbing mechanism 110 specifically includes:

[0142] acquire a third type parameter of the group packaging type, wherein the third type parameter corresponds to a height feature of the target product;

[0143] determine that the number of products 120 corresponding to the third type parameter is greater than or equal to 2, and then control the grabbing mechanism 110 to determine the grabbing frequency of the product package 121 into the packaging box according to the third type parameter.

[0144] Specifically, the embodiment provides an implementation after completing the packaging, and the height feature of the target product is acquired to realize the packaging operation of the multi-layer target product. For the multi-layer target product, a layer-by-layer packaging strategy is adopted, and the grabbing frequency is determined according to the number of layers.

[0145] In some specific embodiments of the present application, as shown in Figure 2 The present application provides a flexible packaging device of a packaging equipment, which comprises a type acquisition module 130, a region matching module 140, a channel allocation module 150, a product conveying module 160 and a grabbing execution module 170.

[0146] The type acquisition module 130 is used to acquire the group packaging type of the target product.

[0147] The region matching module 140 is used to control the flexible group packaging mechanism to match the corresponding group packaging region according to the group packaging type.

[0148] The channel allocation module 150 is used to control the flexible channel mechanism to form the corresponding allocation channel according to the group packaging region.

[0149] The product conveying module 160 is used to control the flexible conveying mechanism to convey the product 120 to the corresponding allocation channel, so that the product 120 enters the corresponding group packaging region to form the product package 121.

[0150] The grabbing execution module 170 is used to control the grabbing mechanism 110 to grab the product package 121 into the packaging box to complete the packaging.

[0151] In some specific embodiments of the present application, the present application provides a production line, which adopts the flexible packaging method of the packaging equipment or comprises the flexible packaging device.

[0152] In some specific embodiments of the present application, as shown in Figures 1 to 11As shown, the scheme provides a boxing equipment, which comprises a conveying belt 10, a flexible conveying mechanism and a flexible channeling mechanism; the conveying belt 10 is arranged along a first direction to realize conveying products 120 along the first direction; the flexible conveying mechanism is arranged corresponding to the conveying belt 10 and can reciprocate along a second direction perpendicular to the first direction to realize conveying the products 120 to the flexible channeling mechanism; the flexible channeling mechanism is arranged at a downstream side of the flexible conveying mechanism to realize channeling conveying the products 120 to different packing areas.

[0153] It should be noted that the first direction is the conveying direction of the conveying belt 10, and the second direction is perpendicular to the first direction and parallel to the conveying surface of the conveying belt 10.

[0154] In possible implementation manners, the flexible channeling mechanism comprises a first channeling plate 20 and a second channeling plate 30; the first channeling plate 20 is arranged along the first direction; the second channeling plate 30 is arranged along the second direction and spaced apart from the first channeling plate 20; wherein the distance between the first channeling plate 20 and the second channeling plate 30 is adjustable to realize conveying the products 120 to different packing areas.

[0155] Specifically, the embodiment provides an implementation manner of the first channeling plate 20 and the second channeling plate 30, by arranging the first channeling plate 20 and the second channeling plate 30, a flexible channeling mechanism for moving the products 120 to different packing areas is realized, and the positions of the first channeling plate 20 and the second channeling plate 30 can be adjusted according to requirements to realize guiding the products 120 to different packing areas.

[0156] In possible implementation manners, the flexible channeling mechanism further comprises a first support frame 40, a channeling plate driving part 41 and a channeling rod 42; the first support frame 40 is arranged at a side of the conveying belt 10; the channeling plate driving part 41 is arranged at the first support frame 40 and can reciprocate along the second direction; one end of the channeling rod 42 is connected with the channeling plate driving part 41, and the other end of the channeling rod 42 is connected with the first channeling plate 20 or the second channeling plate 30; wherein the channeling rod 42 drives the first channeling plate 20 and / or the second channeling plate 30 to move along the second direction under the action of the channeling plate driving part 41 to realize conveying the products 120 to different packing areas.

[0157] Specifically, the embodiment provides an implementation manner of the first support frame 40, the channeling plate driving part 41 and the channeling rod 42, by arranging the first support frame 40, installation positions are provided for the channeling plate driving part 41 and the channeling rod 42.

[0158] Further, the channel plate driving part 41 drives the first channel plate 20 and / or the second channel plate 30 to move along the second direction through the channel rod 42, and forms the channel setting for different groups of packaging areas according to the setting of the product package 121 specification, and the product 120 is moved to different groups of packaging areas under the action of the first channel plate 20 and the second channel plate 30.

[0159] It should be noted that the channel rod 42 can adopt a corresponding lead screw structure, and in order to facilitate the independent driving of the first channel plate 20 and the second channel plate 30, a corresponding clutch structure can also be provided to realize the synchronous or independent driving of the first channel plate 20 and the second channel plate 30.

[0160] Possibly, the first support frame 40 is a gantry type frame body.

[0161] Possibly, the channel plate driving part 41 is a motor.

[0162] In a possible implementation, the flexible conveying mechanism comprises: a second support frame 50, a conveying chain driving part 51, and a flexible conveying chain 52; the second support frame 50 is arranged on the side of the conveying belt 10; the conveying chain driving part 51 is connected with the second support frame 50 and can reciprocate along the second direction; one end of the flexible conveying chain 52 is connected with the conveying chain driving part 51, and the other end of the flexible conveying chain 52 is connected with the upstream end of the conveying belt 10.

[0163] Specifically, the embodiment provides an implementation of the second support frame 50, the conveying chain driving part 51, and the flexible conveying chain 52, which realizes the channeling of the product 120, so that the product 120 can be conveyed into the corresponding packaging area.

[0164] It should be noted that, in order to save space, the conveying chain driving part 51 and the flexible conveying chain 52 are not described in detail in the present application, and in actual application, the relevant settings in the art can be referred to.

[0165] Possibly, the second support frame 50 is provided with a track, the conveying chain driving part 51 is matched with the second support frame 50 through the track and can move along the second direction, and one end of the flexible conveying chain 52 is connected with the conveying chain driving part 51 to realize the adjustment of the conveying direction of the product 120.

[0166] Possibly, the second support frame 50 is a gantry type frame body.

[0167] In a possible implementation, it further comprises: a flexible packaging mechanism, which is arranged on the downstream side of the flexible channeling mechanism to realize the packaging of the product 120 conveyed by the flexible channeling mechanism to form different specifications of product packages 121.

[0168] Specifically, the embodiment provides an implementation of a flexible grouping mechanism. The flexible grouping mechanism is arranged, so that products 120 of various specifications, sizes and different arrangements can be arranged, combined and turned on the same production line in the production process, so that flexible production of multiple specifications of products 120 on one production line is realized, production cost is reduced, and production efficiency is improved.

[0169] In a possible implementation, the flexible grouping mechanism comprises a grouper 60, a first grouping plate 70 and a second grouping plate 80. The grouper 60 is arranged on the downstream side of the flexible conveying mechanism to group the passing products 120 to form product groups 121. The first grouping plate 70 is arranged on the downstream side of the grouper 60 and extends along a first direction. The second grouping plate 80 is arranged on the downstream side of the grouper 60 and is spaced apart from the first grouping plate 70 along a second direction. The distance between the first grouping plate 70 and the second grouping plate 80 is adjustable to form different grouping spaces.

[0170] Specifically, the embodiment provides an implementation of the grouper 60, the first grouping plate 70 and the second grouping plate 80. The grouper 60 is arranged to group the products 120 on the conveying belt 10 into product groups 121 of different specifications and quantities.

[0171] Further, the first grouping plate 70 and the second grouping plate 80 form a grouping space for accommodating product groups 121 of different specifications, so as to guide and constrain the product groups 121 and cooperate with the subsequent grabbing mechanism 110 to realize grabbing.

[0172] In a possible implementation, the grouper 60 comprises a third support frame 90, a grouping baffle 91 and a grouping driving part 92. The third support frame 90 is arranged on the side of the conveying belt 10. The grouping baffle 91 is arranged on the downstream side of the flexible conveying mechanism along the second direction to block the passing products 120. The grouping driving part 92 is arranged on the third support frame 90 and connected with the grouping baffle 91 to drive the grouping baffle 91 to move along a direction perpendicular to the conveying belt 10.

[0173] Specifically, the embodiment provides an implementation of the third support frame 90, the grouping baffle 91 and the grouping driving part 92. The third support frame 90 is arranged to provide a mounting position for the grouping driving part 92 and the grouping baffle 91.

[0174] Further, the group packaging driving part 92 drives the group packaging baffle 91 to move in a direction perpendicular to the conveying belt 10, so as to limit and block the products 120 passing through the group packaging baffle 91. According to the setting of the product package 121 specification, the group packaging baffle 91 will gather a corresponding number of products 120, and then open the corresponding channel, i.e. lift the group packaging baffle 91, so as to convey the product package 121 to between the first group packaging plate 70 and the second group packaging plate 80.

[0175] Possibly, the third support frame 90 is a gantry type frame.

[0176] Possibly, the group packaging driving part 92 is a motor.

[0177] In a possible implementation, the flexible group packaging mechanism further comprises a group packaging plate driving part 100 and a group packaging rod 101; one end of the group packaging rod 101 is connected with the group packaging plate driving part 100 in the second direction, and the other end of the group packaging rod 101 is connected with the first group packaging plate 70 or the second group packaging plate 80; a plurality of group packaging rods 101 are arranged at intervals in the first direction; and the group packaging rod 101 drives the first group packaging plate 70 or the second group packaging plate 80 to move in the second direction under the action of the group packaging plate driving part 100, so as to adjust the size of the group packaging space.

[0178] Specifically, the embodiment provides an implementation of the group packaging plate driving part 100 and the group packaging rod 101, which realizes the displacement adjustment of the first group packaging plate 70 and the second group packaging plate 80 in the second direction, and further realizes the adjustment of different group packaging spaces, so as to meet different specifications of the product package 121.

[0179] Possibly, the group packaging plate driving part 100 is a motor.

[0180] In a possible implementation, one first group packaging plate 70 and one second group packaging plate 80 form a group packaging plate assembly; and at least two group packaging plate assemblies are arranged at intervals on the conveying belt 10 in the second direction.

[0181] Specifically, the embodiment provides an implementation of the group packaging plate assembly, and the arrangement of a plurality of group packaging plate assemblies improves the efficiency of the boxing work.

[0182] In a possible implementation, the flexible group packaging mechanism further comprises a grabbing mechanism 110, which is arranged on the side of the conveying belt 10 and on the downstream side of the flexible group packaging mechanism, so as to grab the product package 121.

[0183] Specifically, the embodiment provides an implementation of the grabbing mechanism 110, and the arrangement of the grabbing mechanism 110 realizes the grabbing of the product package 121 between the first group packaging plate 70 and the second group packaging plate 80 into a packaging box, and further realizes the packaging.

[0184] In a possible implementation, the grabbing mechanism 110 is arranged on both sides of the conveying belt 10.

[0185] Specifically, the embodiment provides another implementation of the grabbing mechanism 110, and the arrangement of the two grabbing mechanisms 110 improves work efficiency.

[0186] In a possible implementation, the grabbing mechanism 110 includes a first plate body 111, a second plate body 112, a power part, a guide rod 113, and a grabbing part 114; the two first plate bodies 111 are arranged at intervals; the second plate body 112 is arranged between the first plate bodies 111 and connected with the power part; the guide rod 113 is connected with the first plate body 111 and the second plate body 112 respectively; the grabbing part 114 is arranged on a side of the first plate body 111 away from the other first plate body 111, and the grabbing part 114 is formed with a grabbing cavity for grabbing the product 120; and the power part is configured to adjust displacement of the grabbing part 114.

[0187] Specifically, the embodiment provides an implementation of the first plate body 111, the second plate body 112, the power part, the guide rod 113, and the grabbing part 114, and a support plate 1141 is arranged to provide a support position for a power cylinder 1142, and the power cylinder 1142 is connected with a first grabbing plate 1144 and a second grabbing plate 1145 through a first connecting rod 1143.

[0188] Further, the first grabbing plate 1144 and the second grabbing plate 1145 are rotatably connected at corresponding positions through corresponding second connecting rods 1146.

[0189] Possibly, the grabbing part 114 and the corresponding first plate body 111 are detachably connected to adjust the size of the grabbing cavity, and the grabbing part 114 for grabbing the product 120 is arranged to be detachably connected, so that the size of the different grabbing cavities can be adjusted according to the sizes of different products 120, the production efficiency is improved, and the equipment modification is reduced.

[0190] In a possible implementation, the grabbing mechanism 110 further includes a first clamping unit 115 and a second clamping unit 116; the first clamping unit 115 is arranged on both sides of the support plate 1141 in a direction perpendicular to the guide rod 113; the second clamping unit 116 is arranged corresponding to the first clamping unit 115 and connected with the first plate body 111; and the first clamping unit 115 and the second clamping unit 116 are detachably connected through clamping cooperation to achieve detachable connection between the grabbing part 114 and the first plate body 111.

[0191] Specifically, the embodiment provides an implementation of the first clamping unit 115 and the second clamping unit 116, by arranging the first clamping unit 115 and the second clamping unit 116, so that detachable connection between the grabbing part 114 and the first plate body 111 is realized, in the case of different groups of packaged products 120, the grabbing part 114 of different grabbing cavities can be replaced, the standardization and universality of the production line are improved, and the modification cost of related equipment is reduced.

[0192] Possibly, the first clamping unit 115 is a clamping hook structure arranged on both sides of the support plate 1141, and the second clamping unit 116 is a buckle-shaped structure arranged on the first plate body 111 and corresponding to the first clamping unit 115, by clamping and matching between the first clamping unit 115 and the second clamping unit 116, detachable connection between the grabbing part 114 and the first plate body 111 is realized.

[0193] Possibly, the second clamping unit 116 is provided with a corresponding handle, by pulling the handle, rotation of the second clamping unit 116 is realized, and then clamping and matching with the first clamping unit 115 is realized.

[0194] It should be noted that, in order to save space, the first clamping unit 115 and the second clamping unit 116 are not described in detail, in actual reference, reference is made to related fields or related standard parts.

[0195] In a possible implementation, further comprising: a first magnetic unit 117 and a second magnetic unit 118; the first magnetic unit 117 is arranged on both sides of the support plate 1141 in a direction perpendicular to the guide rod 113; the second magnetic unit 118 is arranged corresponding to the first magnetic unit 117 and connected with the first plate body 111; wherein the first magnetic unit 117 and the second magnetic unit 118 are matched by magnetic attraction, so as to realize detachable connection between the grabbing part 114 and the first plate body 111.

[0196] Specifically, the embodiment provides an implementation of the first magnetic unit 117 and the second magnetic unit 118, by arranging the first magnetic unit 117 and the second magnetic unit 118, so that detachable connection between the grabbing part 114 and the first plate body 111 is realized, in the case of different groups of packaged products 120, the grabbing part 114 of different grabbing cavities can be replaced, the standardization and universality of the production line are improved, and the modification cost of related equipment is reduced.

[0197] Possibly, one of the first magnetic unit 117 and the second magnetic unit 118 is an electromagnet, and the other is a permanent magnet.

[0198] Possibly, the first magnetic unit 117 and the second magnetic unit 118 are both electromagnets.

[0199] It should be noted that a controller for controlling the magnetic attraction between the first magnetic unit 117 and the second magnetic unit 118 is also provided, and for the sake of brevity, the controller is not described in detail herein, and in actual applications, the relevant settings can be referred to.

[0200] In the description of the embodiments of the present application, it should be noted that unless specifically defined and limited, the terms "connected", "connected" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium. For those skilled in the art, the specific meaning of the above terms in the embodiments of the present application can be understood according to the specific circumstances.

[0201] In the description of the present application, the description of the terms "one embodiment", "some embodiments", "way", "specific way", or "some ways" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or way are included in at least one embodiment or way of the present application. In the present application, the illustrative description of the above terms is not necessarily for the same embodiment or way. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or ways in a suitable manner. In addition, those skilled in the art can combine and combine the different embodiments or features of the different embodiments or ways described in the present application without contradiction.

[0202] Finally, it should be noted that: the above implementation manners are only used to illustrate the present application, and not to limit the present application. Although the present application is described in detail with reference to the embodiments, those skilled in the art should understand that various combinations, modifications or equivalent replacements of the technical solutions of the present application do not deviate from the spirit and scope of the present application, and should be covered in the scope of the claims of the present application.

Claims

1. A flexible packing method for a packing equipment, characterized in that, The equipment includes: a flexible conveying mechanism, a flexible channeling mechanism, a flexible packaging mechanism, and a gripping mechanism (110). The flexible conveying mechanism conveys the product (120) to the flexible sorting mechanism; the flexible sorting mechanism conveys the product (120) to different packaging areas; the flexible packaging mechanism packages the product (120) in the packaging area into product packages (121) of different specifications; the gripping mechanism (110) is disposed on the side of the packaging area for gripping the product package (121). The flexible channeling mechanism includes: a first channeling plate (20) and a second channeling plate (30), wherein the first channeling plate (20) and the second channeling plate (30) are spaced apart and located on the downstream side of the flexible conveying mechanism; The method includes: Obtain the package type of the target product; The flexible packaging mechanism is controlled to match and form the corresponding packaging area according to the packaging type; The flexible lane-separating mechanism is controlled to form corresponding distribution channels according to the package assembly area; After the flexible conveying mechanism is controlled to convey the product (120) to the corresponding distribution channel, the product (120) enters the corresponding packaging area to form the product package (121). The gripping mechanism (110) is controlled to grip the product package (121) into the packaging box to complete the packing; The step of controlling the flexible lane-separating mechanism to form a corresponding distribution channel according to the package assembly area specifically includes: Obtain the regional feature parameters of the packaging area, wherein the regional feature parameters correspond to the number of products in the width direction of the packaging area; The distance between the first lane divider (20) and the second lane divider (30) is adjusted according to the regional characteristic parameters to form the distribution channel; The step of adjusting the distance between the first lane divider (20) and the second lane divider (30) according to the regional feature parameters to form the allocation channel specifically includes: The number of products (120) corresponding to the regional feature parameters is determined to be 1; the first partition plate (20) and / or the second partition plate (30) move, and a single-row channel for the product package (121) to pass through is formed between the first partition plate (20) and the second partition plate (30); The number of products (120) corresponding to the regional feature parameters is determined to be 2; the first partition plate (20) and / or the second partition plate (30) move to form the distribution channel for the product package (121) to pass through, wherein the distribution channel includes a single-row channel between the first partition plate (20) and the second partition plate (30), and a single-row channel on the side of the first partition plate (20) away from the second partition plate (30) or a single-row channel on the side of the second partition plate (30) away from the first partition plate (20); The number of products (120) corresponding to the regional feature parameters is determined to be 3; the first partition plate (20) and / or the second partition plate (30) move to form the distribution channel for the product package (121) to pass through, wherein the distribution channel includes a double-row channel formed between the first partition plate (20) and the second partition plate (30) for two products (120) to pass side by side, and a single-row channel on the side of the first partition plate (20) away from the second partition plate (30) or a single-row channel on the side of the second partition plate (30) away from the first partition plate (20); The number of products (120) corresponding to the regional feature parameters is determined to be 4; the first partition plate (20) and / or the second partition plate (30) move to form the distribution channel for the product package (121) to pass through, wherein the distribution channel includes a double-row channel formed between the first partition plate (20) and the second partition plate (30) for two products (120) to pass side by side, a single-row channel on the side of the first partition plate (20) away from the second partition plate (30), and a single-row channel on the side of the second partition plate (30) away from the first partition plate (20).

2. The flexible packing method of the packing equipment according to claim 1, characterized in that, The flexible packaging mechanism includes: a packaging unit (60), a first packaging plate (70), and a second packaging plate (80). The packaging unit (60) is disposed on the downstream side of the flexible conveying mechanism and is used to package the products (120) passing through it to form the product package (121). The first packaging plate (70) and the second packaging plate (80) are spaced apart and located on the downstream side of the packaging unit (60). The step of controlling the flexible packaging mechanism to match and form the corresponding packaging area according to the packaging type specifically includes: Obtain a first type parameter and a second type parameter of the package type, wherein the first type parameter corresponds to the width feature of the target product and the second type parameter corresponds to the length feature of the target product; Adjust the distance between the first set of packaging plates (70) and the second set of packaging plates (80) according to the first type parameter; The packet-assembly frequency of the packet assembler (60) is determined based on the second type parameter.

3. The flexible packing method for the packing equipment according to claim 1 or 2, characterized in that, The step of controlling the gripping mechanism (110) to grip the product package (121) into the packaging box to complete the packing process specifically includes: Obtain a first type parameter and a second type parameter of the package type, wherein the first type parameter corresponds to the width feature of the target product and the second type parameter corresponds to the length feature of the target product; The gripping mechanism (110) is verified based on the first type parameter and the second type parameter; Determine that the gripping mechanism (110) meets the target product, and use the gripping mechanism (110) to grip the product package (121) into the packaging box; If it is determined that the gripping mechanism (110) does not meet the target product, the gripping mechanism (110) is replaced, and the product package (121) is gripped into the packaging box by the replaced gripping mechanism (110); The step of determining that the gripping mechanism (110) meets the target product and gripping the product package (121) into the packaging box by the gripping mechanism (110) specifically includes: Obtain the third type parameter of the package type, wherein the third type parameter corresponds to the height feature of the target product; If the number of products (120) corresponding to the third type parameter is greater than or equal to 2, then the grasping mechanism (110) determines the number of times to grasp the product package (121) into the packaging box according to the third type parameter.

4. A flexible packing device for packing equipment, characterized in that, The equipment includes: a flexible conveying mechanism, a flexible channeling mechanism, a flexible packaging mechanism, and a gripping mechanism (110). The flexible conveying mechanism conveys the product (120) to the flexible sorting mechanism; the flexible sorting mechanism conveys the product (120) to different packaging areas; the flexible packaging mechanism packages the product (120) in the packaging area into product packages (121) of different specifications; the gripping mechanism (110) is disposed on the side of the packaging area for gripping the product package (121). The flexible channeling mechanism includes: a first channeling plate (20) and a second channeling plate (30), wherein the first channeling plate (20) and the second channeling plate (30) are spaced apart and located on the downstream side of the flexible conveying mechanism; The device includes: a type acquisition module (130), a region matching module (140), a channel allocation module (150), a product conveying module (160), and a grasping execution module (170). The type acquisition module (130) is used to acquire the package type of the target product; The region matching module (140) is used to control the flexible packaging mechanism to match and form a corresponding packaging region according to the packaging type; The channel allocation module (150) is used to control the flexible lane separation mechanism to form corresponding allocation channels according to the package area; The product conveying module (160) is used to control the flexible conveying mechanism to convey the product (120) to the corresponding distribution channel, and then the product (120) enters the corresponding packaging area to form a product package (121). The grasping execution module (170) is used to control the grasping mechanism (110) to grasp the product package (121) into the packaging box to complete the packing; The step of controlling the flexible lane-separating mechanism to form a corresponding distribution channel according to the package assembly area specifically includes: Obtain the regional feature parameters of the packaging area, wherein the regional feature parameters correspond to the number of products in the width direction of the packaging area; The distance between the first lane divider (20) and the second lane divider (30) is adjusted according to the regional characteristic parameters to form the distribution channel; The step of adjusting the distance between the first lane divider (20) and the second lane divider (30) according to the regional feature parameters to form the allocation channel specifically includes: The number of products (120) corresponding to the regional feature parameters is determined to be 1; the first partition plate (20) and / or the second partition plate (30) move, and a single-row channel for the product package (121) to pass through is formed between the first partition plate (20) and the second partition plate (30); The number of products (120) corresponding to the regional feature parameters is determined to be 2; the first partition plate (20) and / or the second partition plate (30) move to form the distribution channel for the product package (121) to pass through, wherein the distribution channel includes a single-row channel between the first partition plate (20) and the second partition plate (30), and a single-row channel on the side of the first partition plate (20) away from the second partition plate (30) or a single-row channel on the side of the second partition plate (30) away from the first partition plate (20); The number of products (120) corresponding to the regional feature parameters is determined to be 3; the first partition plate (20) and / or the second partition plate (30) move to form the distribution channel for the product package (121) to pass through, wherein the distribution channel includes a double-row channel formed between the first partition plate (20) and the second partition plate (30) for two products (120) to pass side by side, and a single-row channel on the side of the first partition plate (20) away from the second partition plate (30) or a single-row channel on the side of the second partition plate (30) away from the first partition plate (20); The number of products (120) corresponding to the regional feature parameters is determined to be 4; the first partition plate (20) and / or the second partition plate (30) move to form the distribution channel for the product package (121) to pass through, wherein the distribution channel includes a double-row channel formed between the first partition plate (20) and the second partition plate (30) for two products (120) to pass side by side, a single-row channel on the side of the first partition plate (20) away from the second partition plate (30), and a single-row channel on the side of the second partition plate (30) away from the first partition plate (20).

5. A production line, characterized in that, The flexible packing device includes the packing equipment described in claim 4 above.

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