A chemical industrial park safety inspection robot

Abstract

The application discloses a chemical industry park safety inspection robot in the technical field of chemical industry park inspection, which comprises a robot main body, a transition pipe fixedly installed in the robot main body, an installation shaft rotatably installed in the transition pipe, ventilation fans fixedly installed at both ends of the installation shaft, a collecting piece fixedly installed at one end of the transition pipe, an upper connecting pipe fixedly installed at the upper end of the collecting piece, upper control valves fixedly installed at the upper end of the upper connecting pipe and extending to above the transition pipe through the transition pipe, storage pieces arranged at the two sides of the transition pipe in the robot main body, inner lead-in pipes fixedly installed in the storage pieces, one end of each inner lead-in pipe fixedly connected with the lower end of the upper connecting pipe, a plurality of inner partition plates fixedly installed in the storage pieces, and a plurality of storage bins formed in the storage pieces by the inner partition plates. The robot can automatically detect and sample ambient gas during the inspection process, avoids the problem that harmful gas is easily absorbed during manual detection, automatically samples the harmful gas, and facilitates subsequent data analysis.

Description

Technical Field

[0001] This invention relates to the field of chemical industrial park inspection technology, specifically a chemical industrial park safety inspection robot. Background Technology

[0002] The chemical industry plays a pivotal role in the national economy and is closely intertwined with it. Developing the chemical industry is an indispensable prerequisite and guarantee for the efficient and stable development of the national economy. However, due to the industry's unique and hazardous nature, the chemical industry also presents numerous safety challenges, necessitating regular inspections of chemical industrial parks to ensure safety.

[0003] A crucial aspect of inspecting chemical industrial parks is detecting the presence of hazardous gas leaks. However, when inspections are conducted manually with the equipment, workers inevitably inhale these gases, posing a significant health risk. Furthermore, the system cannot automatically sample hazardous gases after detection, hindering subsequent detailed analysis.

[0004] Based on this, the present invention designs a safety inspection robot for chemical industrial parks to solve the above problems. Summary of the Invention

[0005] The purpose of this invention is to provide a safety inspection robot for chemical industrial parks, which automatically detects and samples environmental gases during the inspection process, avoiding the problem of easy absorption of harmful gases during manual detection, and automatically samples harmful gases to facilitate subsequent data analysis.

[0006] To achieve the above objectives, the present invention provides the following technical solution:

[0007] A safety inspection robot for a chemical industrial park includes a robot body. A transition pipe is fixedly installed inside the robot body. An installation shaft is rotatably installed inside the transition pipe. Ventilation fans are fixedly installed at both ends of the installation shaft. A collection component is fixedly installed at one end of the transition pipe. An upper connecting pipe is fixedly installed at the upper end of the collection component. The upper end of the upper connecting pipe passes through the transition pipe and extends above the transition pipe, and an upper control valve is fixedly installed thereon. Storage components are provided on both sides of the transition pipe inside the robot body. An inner inlet pipe is fixedly installed inside the storage component. One end of the inner inlet pipe is fixedly connected to the lower end of the upper connecting pipe. Multiple inner partitions are fixedly installed inside the storage component, dividing the storage component into multiple storage compartments. An inner control valve is fixedly installed on the inner inlet pipe at the position corresponding to each group of storage compartments.

[0008] Preferably, a mounting bracket is fixedly installed at the middle position of the transition tube, a plurality of sensors are fixedly installed on the mounting bracket, an internal gear ring is rotatably installed on the mounting bracket, a side mounting plate is fixedly installed inside the transition tube, a drive gear is rotatably installed on the side mounting plate, a transmission component is provided between the drive gear and the mounting shaft, the drive gear meshes with the internal gear ring, and the mounting bracket is rotatably connected to the mounting shaft.

[0009] Preferably, an upper connecting plate is fixedly mounted on the upper surface of the robot body, a rotating seat is rotatably mounted on the upper surface of the upper connecting plate, an upper inspection component is fixedly mounted on the upper surface of the rotating seat, a side inspection component is fixedly mounted on one side of the rotating seat, a drive rod is rotatably mounted on the upper surface of the upper connecting plate, a drive gear is fixedly mounted on the upper surface of the drive rod, a driven gear is fixedly mounted on the rotating seat, and the drive gear meshes with the driven gear.

[0010] Preferably, threaded rods are rotatably installed on both sides of the transition tube inside the robot body. A movable mounting plate is threadedly connected to the threaded rod. A limit plate is fixedly installed on the lower surface of the movable mounting plate. The lower surface of the limit plate is slidably connected to the inner wall of the robot body. Slide grooves are opened on both sides of the robot body. The movable mounting plate is slidably connected to the slide groove and one end extends into the robot body. A side scanning component is fixedly installed on the end of the movable mounting plate that extends outside the robot body.

[0011] Preferably, both ends of the threaded rod extend outside the robot body and are fixedly mounted with side gears, and both ends of the transition tube are rotatably mounted with transition gear rings, which mesh with the side gears.

[0012] Preferably, a connecting rod is rotatably mounted on the lower surface of the robot body, and a lower gear is fixedly mounted on both ends of the connecting rod. The lower gear meshes with the transition gear ring. A drive motor is fixedly mounted on the lower surface of the robot body, and the drive motor can drive the connecting rod to rotate.

[0013] Preferably, a drive seat is fixedly installed on the lower surface of the robot body, and a self-locking wheel is fixedly installed on the lower surface of the drive seat. The drive seat is an electric lifting seat.

[0014] Preferably, a micro motor is fixedly installed inside the transition tube, the micro motor being able to drive the internal gear ring to rotate, and a rotary motor is fixedly installed inside the upper connecting plate, the output end of the rotary motor being fixedly connected to the drive rod.

[0015] Compared with the prior art, the beneficial effects of the present invention are:

[0016] 1. In this invention, a drive seat moves the robot body within the chemical industrial park. During the robot's movement, the drive rod rotates, causing the drive gear to rotate. The drive gear then rotates the driven gear, which in turn rotates the rotating seat. This rotation causes the upper and side scanning components to rotate, allowing them to rotate on the upper surface of the robot body. This enables the upper and side scanning components to scan the chemical industrial park more comprehensively as the robot moves. Simultaneously, the side scanning component moves back and forth within a chute along with the movable mounting plate, allowing it to scan the bottom view that the upper and side scanning components cannot reach. This fills in the blind spots of the upper and side scanning components, increasing the robot's scanning range. Furthermore, sensors detect gases within the park, avoiding the risk of inhaling harmful gases during manual inspections and improving the safety of chemical industrial park inspections.

[0017] 2. In this invention, during scanning, air from the park enters the transition pipe from one end via a ventilation fan. The sensor on the mounting bracket detects harmful gases in the air. Upon detection of harmful gases, the gas flows into the collection unit, and the upper control valve opens, allowing some of the harmful gas to enter the upper connecting pipe. From there, it flows into the inner inlet pipe and into the storage chamber. Multiple storage chambers are provided, and by controlling the opening and closing of the inner control valve, gas samples are sequentially stored in different storage chambers. This allows for automatic sampling of harmful gases, facilitating detailed subsequent detection of leaked gases within the park. Attached Figure Description

[0018] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a schematic diagram of the front view structure of the present invention;

[0020] Figure 2 For the present invention Figure 1 A partial structural diagram at point A in the middle;

[0021] Figure 3 This is a cross-sectional view of the structure of the present invention;

[0022] Figure 4 For the present invention Figure 3 A partial structural diagram at point B;

[0023] Figure 5 This is a cross-sectional view of the storage device in this invention;

[0024] Figure 6 This is a schematic diagram of the internal structure of the present invention;

[0025] Figure 7 This is a cross-sectional view of the transition tube in this invention.

[0026] The attached diagram lists the components represented by each number as follows:

[0027] 1. Robot body; 2. Upper connecting plate; 3. Drive rod; 4. Drive gear; 5. Upper inspection component; 6. Side inspection component; 7. Driven gear; 8. Transition tube; 9. Drive seat; 10. Side scanning component; 11. Slide groove; 12. Rotating seat; 13. Transition gear ring; 14. Side gear; 15. Lower gear; 16. Movable mounting plate; 17. Limiting plate; 18. Threaded rod; 19. Storage component; 20. Connecting rod; 21. Inner partition; 22. Inner inlet tube; 23. Ventilation fan; 24. Mounting shaft; 25. Inner gear ring; 26. Side mounting plate; 27. Drive gear; 28. Mounting frame; 29. ​​Sensor; 30. Transmission component; 31. Inner control valve; 32. Upper connecting tube; 33. Upper control valve; 34. Collection component. Detailed Implementation

[0028] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0029] Please see Figures 1-7 The present invention provides a technical solution:

[0030] A safety inspection robot for a chemical industrial park includes a robot body 1. A transition pipe 8 is fixedly installed inside the robot body 1. An installation shaft 24 is rotatably installed inside the transition pipe 8. Ventilation fans 23 are fixedly installed at both ends of the installation shaft 24. A collection component 34 is fixedly installed at one end of the transition pipe 8. An upper connecting pipe 32 is fixedly installed at the upper end of the collection component 34. The upper end of the upper connecting pipe 32 passes through the transition pipe 8 and extends above the transition pipe 8, and an upper control valve 33 is fixedly installed on both sides of the transition pipe 8 inside the robot body 1. Storage components 19 are provided on both sides of the transition pipe 8 inside the storage component 19. An inner inlet pipe 22 is fixedly installed inside the storage component 19. One end of the inner inlet pipe 22 is fixedly connected to the lower end of the upper connecting pipe 32. Multiple inner partitions 21 are fixedly installed inside the storage component 19, dividing the storage component 19 into multiple storage compartments. An inner control valve 31 is fixedly installed on the inner inlet pipe 22 at the position corresponding to each group of storage compartments.

[0031] A mounting bracket 28 is fixedly installed in the middle of the transition tube 8. Multiple sensors 29 are fixedly installed on the mounting bracket 28. An internal gear ring 25 is rotatably installed on the mounting bracket 28. A side mounting plate 26 is fixedly installed inside the transition tube 8. A drive gear 27 is rotatably installed on the side mounting plate 26. A transmission component 30 is provided between the drive gear 27 and the mounting shaft 24. The drive gear 27 meshes with the internal gear ring 25. The mounting bracket 28 is rotatably connected to the mounting shaft 24.

[0032] The upper connecting plate 2 is fixedly installed on the upper surface of the robot body 1. A rotating seat 12 is rotatably installed on the upper surface of the upper connecting plate 2. An upper inspection component 5 is fixedly installed on the upper surface of the rotating seat 12. A side inspection component 6 is fixedly installed on one side of the rotating seat 12. A drive rod 3 is rotatably installed on the upper surface of the upper connecting plate 2. A drive gear 4 is fixedly installed on the upper surface of the drive rod 3. A driven gear 7 is fixedly installed on the rotating seat 12. The drive gear 4 meshes with the driven gear 7.

[0033] In this robot body 1, threaded rods 18 are rotatably installed on both sides of the transition tube 8. A movable mounting plate 16 is threadedly connected to the threaded rod 18. A limit plate 17 is fixedly installed on the lower surface of the movable mounting plate 16. The lower surface of the limit plate 17 is slidably connected to the inner wall of the robot body 1. A sliding groove 11 is opened on both sides of the robot body 1. The movable mounting plate 16 is slidably connected to the sliding groove 11 and one end extends to the robot body 1. A side scanning component 10 is fixedly installed on the end of the movable mounting plate 16 that extends outside the robot body 1.

[0034] Both ends of the threaded rod 18 extend to the outside of the robot body 1 and are fixedly mounted with side gears 14. Both ends of the transition tube 8 are rotatably mounted with transition gear rings 13, which mesh with the side gears 14.

[0035] The lower surface of the robot body 1 is rotatably mounted with a connecting rod 20. Both ends of the connecting rod 20 are fixedly mounted with a lower gear 15, which meshes with the transition gear ring 13. A drive motor is fixedly mounted on the lower surface of the robot body 1, which can drive the connecting rod 20 to rotate.

[0036] Among them, a drive seat 9 is fixedly installed on the lower surface of the robot body 1, and a self-locking wheel is fixedly installed on the lower surface of the drive seat 9. The drive seat 9 is an electric lifting seat.

[0037] Among them, a micro motor is fixedly installed inside the transition tube 8, which can drive the internal gear ring 25 to rotate. A rotating motor is fixedly installed inside the upper connecting plate 2, and the output end of the rotating motor is fixedly connected to the drive rod 3.

[0038] In this invention, the robot body 1 is moved within the chemical industrial park by the drive seat 9. During the movement of the robot body 1, the drive rod 3 rotates, causing the drive gear 4 to rotate. The drive gear 4 rotates, causing the driven gear 7 to rotate. The driven gear 7 rotates, causing the rotating seat 12 to rotate. The rotating seat 12 rotates, causing the upper inspection component 5 and the side inspection component 6 to rotate. This allows the upper inspection component 5 and the side inspection component 6 to rotate on the upper surface of the robot body 1, enabling them to scan the chemical industrial park more comprehensively as the robot body 1 moves. At the same time, the side scanning component 10 moves back and forth in the slide groove 11 with the movable mounting plate 16, allowing it to scan the bottom field of view that the upper inspection component 5 and the side inspection component 6 cannot scan, supplementing the scanning blind spots of the upper inspection component 5 and the side inspection component 6 and improving the robot's scanning range. Meanwhile, the sensor 29 detects the gas in the park, avoiding the problem of manual inspection being prone to inhaling harmful gases and improving the safety of chemical industrial park inspection.

[0039] In this invention, during scanning, a micro motor drives the mounting shaft 24 to rotate (the micro motor drives the internal gear ring 25 to rotate, the internal gear ring 25 rotates, which in turn drives the drive gear 27 to rotate, and the drive gear 27 rotates through the transmission component 30 to drive the mounting shaft 24 to rotate). The rotation of the mounting shaft 24 drives the ventilation fan 23 to rotate. The ventilation fan 23 drives the air in the park to enter the transition pipe 8 from one end of the transition pipe 8. The air flows through the mounting frame 28, and the sensor 29 on the mounting frame 28 detects harmful gases in the air. After detecting the presence of harmful gases, when the gas flows into the collection component 34, the upper control valve 33 is opened, allowing some of the harmful gases to enter the upper connecting pipe 32. Then, the harmful gases flow into the inner inlet pipe 22 through the upper connecting pipe 32. During the initial inlet, the inner control valve 31 is fully opened, allowing the harmful gases to be directly introduced into the storage chamber farthest from the upper connecting pipe 32. Multiple storage chambers are provided. By controlling the opening and closing of the inner control valve 31, the gas samples are sequentially stored in different storage chambers, which can automatically sample harmful gases and facilitate detailed detection of leaked gases in the park later.

Claims

1. A safety inspection robot for a chemical industrial park, comprising a robot body (1), characterized in that: A transition tube (8) is fixedly installed inside the robot body (1). A mounting shaft (24) is rotatably installed inside the transition tube (8). Ventilation fans (23) are fixedly installed at both ends of the mounting shaft (24). A collection component (34) is fixedly installed at one end of the transition tube (8). An upper connecting pipe (32) is fixedly installed at the upper end of the collection component (34). The upper end of the upper connecting pipe (32) extends through the transition tube (8) and above the transition tube (8), and an upper control valve (33) is fixedly installed on both ends. Storage components (19) are provided on both sides of the transition tube (8) inside the human body (1). An inner inlet tube (22) is fixedly installed inside the storage component (19). One end of the inner inlet tube (22) is fixedly connected to the lower end of the upper connecting tube (32). Multiple inner partitions (21) are fixedly installed inside the storage component (19). The inner partitions (21) divide the storage component (19) into multiple storage compartments. An inner control valve (31) is fixedly installed on the inner inlet tube (22) at the position of each group of storage compartments. A mounting bracket (28) is fixedly installed in the middle of the transition tube (8). Multiple sensing elements (29) are fixedly installed on the mounting bracket (28). An internal gear ring (25) is rotatably installed on the mounting bracket (28). A side mounting plate (26) is fixedly installed inside the transition tube (8). A drive gear (27) is rotatably installed on the side mounting plate (26). A transmission element (30) is provided between the drive gear (27) and the mounting shaft (24). The drive gear (27) meshes with the internal gear ring (25). The mounting bracket (28) is rotatably connected to the mounting shaft (24). The upper connecting plate (2) is fixedly installed on the upper surface of the robot body (1). A rotating seat (12) is rotatably installed on the upper surface of the upper connecting plate (2). An upper inspection component (5) is fixedly installed on the upper surface of the rotating seat (12). A side inspection component (6) is fixedly installed on one side of the rotating seat (12). A drive rod (3) is rotatably installed on the upper surface of the upper connecting plate (2). A drive gear (4) is fixedly installed on the upper surface of the drive rod (3). A driven gear (7) is fixedly installed on the rotating seat (12). The drive gear (4) meshes with the driven gear (7).

2. The safety inspection robot for a chemical industrial park according to claim 1, characterized in that: Threaded rods (18) are rotatably installed on both sides of the transition tube (8) inside the robot body (1). A movable mounting plate (16) is threaded onto the threaded rod (18). A limiting plate (17) is fixedly installed on the lower surface of the movable mounting plate (16). The lower surface of the limiting plate (17) is slidably connected to the inner wall of the robot body (1). Slide grooves (11) are provided on both sides of the robot body (1). The movable mounting plate (16) is slidably connected to the slide groove (11) and one end extends to the robot body (1). A side scanning component (10) is fixedly installed on the end of the movable mounting plate (16) that extends outside the robot body (1).

3. The safety inspection robot for a chemical industrial park according to claim 2, characterized in that: Both ends of the threaded rod (18) extend outside the robot body (1) and are fixedly mounted with side gears (14). Both ends of the transition tube (8) are rotatably mounted with transition gear rings (13), and the transition gear rings (13) mesh with the side gears (14).

4. A safety inspection robot for a chemical industrial park according to claim 3, characterized in that: A connecting rod (20) is rotatably mounted on the lower surface of the robot body (1). A lower gear (15) is fixedly mounted on both ends of the connecting rod (20). The lower gear (15) meshes with the transition gear ring (13). A drive motor is fixedly mounted on the lower surface of the robot body (1). The drive motor can drive the connecting rod (20) to rotate.

5. A safety inspection robot for a chemical industrial park according to claim 4, characterized in that: A drive seat (9) is fixedly installed on the lower surface of the robot body (1), and a self-locking wheel is fixedly installed on the lower surface of the drive seat (9). The drive seat (9) is an electric lifting seat.

6. A safety inspection robot for a chemical industrial park according to claim 5, characterized in that: A micro motor is fixedly installed inside the transition tube (8), which can drive the internal gear ring (25) to rotate. A rotating motor is fixedly installed inside the upper connecting plate (2), and the output end of the rotating motor is fixedly connected to the drive rod (3).

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