A rubber pad pre-assembly device and sleeper replacement method suitable for new sleepers
By designing a rubber pad pre-installation device suitable for new railway sleepers, the pre-installation and automatic removal of rubber pads are achieved, solving the problem of low installation efficiency of rubber pads in existing technologies and improving the automation and efficiency of railway sleeper replacement.
Patent Information
- Application Number
- CN202311789930.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-22
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2043-12-22
AI Technical Summary
In the current sleeper replacement process, the installation of rubber pads needs to be done manually after the new sleepers are laid, resulting in low sleeper replacement efficiency.
Design a rubber pad pre-installation device suitable for new railway sleepers, including auxiliary components, a traveling component, and a recycling component, to realize the pre-installation, automatic removal, and recycling of rubber pads. The device is detachably connected to the railway sleeper through a positioning component. The traveling component drives the recycling component to move along the track, and the actuator disassembles and recycles the positioning component.
This improved the efficiency of sleeper replacement, enabling the pre-installation and automatic removal of rubber pads, and greatly enhanced the automation and efficiency of sleeper replacement.
Smart Images

Figure CN117604838B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of track operation equipment, in particular to a rubber pad pre-assembly device suitable for new sleepers and a sleeper replacement method. BACKGROUND
[0002] After a certain period of use or damage, railway tracks usually need to be replaced with new sleepers. The operation of laying new sleepers usually requires the steel rails to be removed first, the old sleepers to be removed, then new sleepers to be laid at the preset position, rubber pads to be set at the position where the new sleepers are used to place the steel rails, and finally the steel rails to be placed on top of the rubber pads. In the existing sleeper replacement operation method, the rubber pad installation process is carried out after the new sleeper is laid, and this process is completed manually, which makes the sleeper replacement operation less efficient when carried out during the sky window period.
[0003] To sum up, how to improve the efficiency of sleeper replacement is a problem that needs to be solved by the technical personnel in the field at present. SUMMARY
[0004] Therefore, the purpose of the present application is to provide a rubber pad pre-assembly device suitable for new sleepers, which realizes the pre-installation of new sleeper pads, automatic removal and recycling of positioning members, and higher efficiency of sleeper replacement.
[0005] Another purpose of the present application is to provide a sleeper replacement method applied to the rubber pad pre-assembly device suitable for new sleepers.
[0006] In order to achieve the above purpose, the present application provides the following technical scheme:
[0007] A rubber pad pre-assembly device suitable for new sleepers, comprising:
[0008] An auxiliary assembly comprising at least two positioning members, the positioning members having a connecting portion and a pressing portion, the connecting portion being used for detachably connecting the positioning members to the sleepers, and the pressing portion being located at the bottom of the connecting portion and being used for pressing the rubber pad at a preset position on top of the sleepers;
[0009] A walking assembly capable of traveling along the railway track;
[0010] A recycling assembly provided on top of the walking assembly, comprising a power member, an execution member and a material collecting member, the power member being connected to the execution member to drive the execution member, and the execution member being used for detaching the positioning members and feeding the positioning members into the material collecting member.
[0011] Preferably, the recycling assembly further comprises a transmission assembly provided on the walking assembly, the transmission assembly being connected to the power member to drive the annular output member circulating in the transmission assembly.
[0012] The positioning member has a top with a plug-in part;
[0013] The execution member is arranged on the peripheral surface of the output member, for plugging in or out of the plug-in part;
[0014] The material receiving member is located on the side of the output member which moves towards the side, for receiving the positioning member.
[0015] Preferably, the top of the walking assembly is further provided with a sleeper collecting assembly for disassembling the sleeper, a first replacement assembly for placing the sleeper, and a second replacement assembly for placing the rail;
[0016] The second replacement assembly, the recycling assembly, the first replacement assembly, and the sleeper collecting assembly are sequentially arranged along the preset direction of the walking assembly;
[0017] Alternatively, the recycling assembly, the second replacement assembly, the first replacement assembly, and the sleeper collecting assembly are sequentially arranged along the preset direction of the walking assembly.
[0018] Preferably, the number of execution members corresponding to the output member is greater than or equal to two, and each execution member is uniformly arranged corresponding to the output member.
[0019] Preferably, the connecting part of each positioning member is used for buckling the corresponding spike on the top of the sleeper, and the spikes on both sides of one rubber pad have corresponding positioning members.
[0020] The number of output members is two, and the two output members are arranged in parallel.
[0021] Preferably, the positioning member is an elastic member, and the connecting part is a structure with an opening.
[0022] Preferably, the plug-in part is a ring structure.
[0023] Preferably, the material receiving member is a trapezoidal groove with an open top.
[0024] Preferably, the transmission assembly is arranged on the top of the walking assembly through a base;
[0025] The transmission assembly further includes a speed reduction assembly, a driving pulley, and a driven pulley arranged on the base, the power member is connected to the driving pulley through the speed reduction assembly, and the output member is arranged around the peripheral surface of the driving pulley and the driven pulley.
[0026] A sleeper replacement method applied to any one of the above-mentioned rubber pad pre-assembly devices for new sleepers, the sleeper replacement method comprising:
[0027] Preinstall the rubber pad at the preset position of the new sleeper, and place the new sleeper at the preset position on the top of the walking assembly;
[0028] Start the preinstallation device of the rubber pad suitable for the new sleeper to control the walking assembly to move along the track in a preset direction;
[0029] Control the sleeper removing assembly to remove the old sleeper;
[0030] Control the first replacement assembly to place the new sleeper in place;
[0031] After the second replacement assembly is controlled to place the rail in place, control the recycling assembly to remove and recycle the positioning member, or after the recycling assembly is controlled to remove and recycle the positioning member, control the second replacement assembly to place the rail in place.
[0032] The preinstallation device of the rubber pad suitable for the new sleeper provided by the application is characterized in that the positioning member is used for detachable connection with the sleeper, such as buckle connection or screw connection; the walking assembly is used for driving the recycling assembly to move along the rail in a preset direction, and the executing member in the recycling assembly can remove the positioning member under the driving of the power member and put the positioning member into the recycling member.
[0033] In use, the rubber pad is preinstalled at the preset position of the new sleeper, and the rubber pad on the top of each sleeper is fixed by the auxiliary assembly, and after the sleeper is placed in place, the auxiliary assembly is removed by the recycling assembly, so that the preinstallation device can move along the rail to the position of the newly replaced sleeper and recycle the auxiliary assembly, thereby greatly improving the sleeper replacement efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0034] In order to more clearly illustrate the technical solutions in the embodiments of the application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings in the following description only constitute the embodiments of the application, and for those skilled in the art, other drawings can also be obtained without creative labor on the basis of the provided drawings.
[0035] Figure 1 The structural schematic diagram of the specific embodiment provided by the application;
[0036] Figure 2 The use schematic diagram of the auxiliary assembly of the specific embodiment provided by the application;
[0037] Figure 3 The use schematic diagram of the recycling assembly of the specific embodiment provided by the application;
[0038] Figure 4 The partial enlarged use schematic diagram of the recycling assembly of the specific embodiment provided by the application.
[0039] Figures 1-4 In the drawings, reference signs include:
[0040] 1 is a sleeper, 11 is a rail spike, 2 is a steel rail, and 3 is a rubber pad;
[0041] 41 is a positioning piece, 411 is a connecting portion, 412 is a pressing portion, and 413 is a plug-in portion;
[0042] 5 is a walking assembly;
[0043] 6 is a recycling assembly, 61 is a base, 62 is an execution piece, 63 is a material collecting piece, 64 is a transmission assembly, 641 is an output piece, 642 is a driving pulley, and 643 is a driven pulley;
[0044] 7 is a sleeper collecting assembly, 8 is a first replacement assembly, and 9 is a second replacement assembly. DETAILED DESCRIPTION
[0045] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.
[0046] The core of the present application is to provide a rubber pad pre-assembly device suitable for new sleepers, which realizes pre-installation of new sleeper pads, automatic removal and recycling of positioning pieces, and high efficiency of replacing sleepers. Another core of the present application is to provide a sleeper replacement method applied to the above-mentioned rubber pad pre-assembly device suitable for new sleepers.
[0047] Please refer to Figures 1 to 4 The present application provides a rubber pad pre-assembly device suitable for new sleepers, which includes an auxiliary assembly, a walking assembly 5 and a recycling assembly 6.
[0048] The auxiliary assembly includes at least two positioning pieces 41, the positioning piece 41 has a connecting portion 411 and a pressing portion 412, the connecting portion 411 is used for detachably connecting the positioning piece 41 to the sleeper 1, and the pressing portion 412 is located at the bottom of the connecting portion 411 and is used for pressing the rubber pad 3 at a preset position on the top of the sleeper 1; the walking assembly 5 can travel along the railway track; the recycling assembly 6 is arranged on the top of the walking assembly 5 and includes a power piece, an execution piece 62 and a material collecting piece 63, the power piece is connected to the execution piece 62 to drive the execution piece 62, and the execution piece 62 is used for detaching the positioning piece 41 and sending the positioning piece 41 into the material collecting piece 63.
[0049] The positioning member 41 is used for detachable connection with the sleeper 1. Optionally, the positioning member 41 is in a stepped columnar structure, and an outer thread is formed on the peripheral surface of the smaller-diameter end of the positioning member 41. In use, the rubber pad 3 is placed at the preset position on the top of the sleeper 1, and the positioning member 41 is screwed into the hole for setting the spike 11 in the sleeper 1, and the other end of the positioning member 41 with larger diameter abuts against the rubber pad 3 placed above. After the rail 2 is placed on the rubber pad 3, the positioning member 41 is detached, and the operation is completed. Optionally, the connecting portion 411 of the positioning member 41 is a clamp, and the pressing portion 412 is a protruding structure on the side surface of the connecting portion 411. In use, the rubber pad 3 is placed at the preset position on the top of the sleeper 1, and the positioning member 41 is clamped on the sleeper 1 or the spike 11 arranged on the top of the sleeper 1 through the connecting portion 411. After the positioning member 41 is installed in place, the pressing portion 412 abuts against the top of the rubber pad 3. After the rail 2 is placed on the rubber pad 3, the positioning member 41 is detached, and the operation is completed.
[0050] The walking assembly 5 is used to drive the recycling assembly 6 to move along the rail 2 in a preset direction, so that the recycling assembly 6 can be moved to a preset position to detach the positioning members 41. Optionally, the executing member 62 is a sleeve, the rotating output shaft of the power member is coaxially fixed with a threaded rod, and the sleeve is sleeved on the peripheral surface of the threaded rod. The material collecting member 63 is connected with a mechanical arm. After the sleeve unscrews the positioning members 41, the mechanical arm drives the material collecting member 63 to move to a preset position to receive the positioning members 41. Alternatively, the executing member 62 is a mechanical gripper, the power member is an electric mechanical arm, and the material collecting member 63 is an open slot fixed on the top of the walking assembly 5. The positioning members 41 are detached by the mechanical gripper.
[0051] It is worth noting that the types of the positioning members 41 and the recycling assembly 6 are not limited as long as the above functions can be achieved.
[0052] In use, the rubber pads 3 are pre-installed at the preset positions of the new sleepers 1, and the rubber pads 3 on the top of each sleeper 1 are fixed by the auxiliary assembly. After the sleepers 1 are placed in place, the auxiliary assembly is detached by the recycling assembly 6, and the pre-installation device can move to the position of the newly replaced sleeper 1 along the rail 2, and the auxiliary assembly is recycled by the recycling assembly 6, which greatly improves the efficiency of replacing the sleepers 1.
[0053] On the basis of the above embodiment, the recycling assembly 6 further comprises a transmission assembly 64 arranged on the walking assembly 5. The transmission assembly 64 is connected with the power member to drive the annular output member 641 in the transmission assembly 64 to circulate. The top of the positioning member 41 is provided with a plug-in portion 413. The executing member 62 is arranged on the peripheral surface of the output member 641 to be plugged into or detached from the plug-in portion 413. The material collecting member 63 is located on the side of the top of the output member 641 and is moved towards one side to receive the positioning members 41.
[0054] The transmission assembly 64 is driven by the power member, and the transmission assembly 64 can alternatively include a speed reducer, a belt pulley and an output member 641, i.e., the output member 641 adopts a belt, or the transmission assembly 64 includes a speed reducer, a chain wheel and an output member 641, i.e., the output member 641 adopts a chain, and the power member drives the belt pulley or the chain wheel to rotate, so that the annular output member 641 can run in a loop.
[0055] The positioning member 41 is buckled on the top of the sleeper 1 or the spike 11 on the top of the sleeper 1 through the connecting part 411, and the connecting part 411 can be a clamping jaw structure, and the insertion part 413 is a through hole or a groove formed on the top of the positioning member 41; the executing member 62 is fixed on the peripheral surface of the output member 641, so that the executing member 62 can run synchronously with the output member 641, and the part of the executing member 62 matched with the insertion part 413 is parallel to the length direction of the output member 641, so as to be inserted with the insertion part 413 of the positioning member 41 during the loop running of the output member 641, and drive the positioning member 41 to continue to run.
[0056] The material collecting member 63 is located on the side of the top of the conveying member and runs in a predetermined direction, so that the positioning member 41 moving with the executing member 62 on the top of the output member 641 can enter the material collecting member 63, and preferably, the side of the top of the output member 641 running in a direction is lower than the side of the bottom of the output member 641 running in a direction, so that after the positioning member 41 is separated from the sleeper 1 by the insertion and matching of the executing member 62 and the insertion part 413, the positioning member 41 can be driven to move upward from the bottom, which is beneficial to avoid the positioning member 41 from falling.
[0057] As shown in Figure 2 , after the sleeper 1 and the rail 2 are placed in position, the power member is started to drive the output member 641 of the transmission assembly 64 to run in a loop, and at the same time, the positioning member 41 runs synchronously with the output member 641, so that the positioning member 41 in the preset position is separated, and after the positioning member 41 runs to the side where the material collecting member 63 is located, the positioning member 41 falls into the material collecting member 63. The pre-assembly device can autonomously recycle the positioning member 41, and further improve the efficiency of the sleeper 1 replacement.
[0058] Preferably, as shown in Figure 2 , the length direction of the output member 641 is coplanar or parallel to the preset running direction of the walking assembly 5, the extension direction of the insertion part 413 is perpendicular to the length direction of the sleeper 1, and the side of the bottom of the output member 641 running in a direction is the same side as the side of the walking assembly 5 running in a direction according to the preset direction, so that the positioning member 41 can be smoothly separated while the walking assembly 5 moves along the rail 2.
[0059] On the basis of the above-mentioned embodiments, the top of the walking assembly 5 is further provided with a sleeper collecting assembly 7 for disassembling the sleeper 1, a first replacement assembly 8 for placing the sleeper 1, and a second replacement assembly 9 for placing the rail 2; in some embodiments, the second replacement assembly 9, the recycling assembly 6, the first replacement assembly 8, and the sleeper collecting assembly 7 are sequentially arranged along the preset direction of the walking assembly 5; in some embodiments, the recycling assembly 6, the second replacement assembly 9, the first replacement assembly 8, and the sleeper collecting assembly 7 are sequentially arranged along the preset direction of the walking assembly 5.
[0060] Specifically, as shown in Figure 1 the second replacement assembly 9, the recycling assembly 6, the first replacement assembly 8, and the sleeper collecting assembly 7 are sequentially arranged from right to left above the walking assembly 5; in use, the pre-assembly work device runs from right to left under the action of the walking assembly 5, and in the running process, the old sleeper 1 is lifted from the bottom and recycled by the sleeper collecting assembly 7 located on the left side, then the new sleeper 1 is placed at the preset position by the first replacement assembly 8 located in the middle, then the rail 2 is placed on the rubber pad 3 by the second replacement assembly 9, and finally the upper positioning piece 41 of the new sleeper 1 is removed by the recycling assembly 6 located on the right side. Alternatively, the recycling assembly 6, the second replacement assembly 9, the first replacement assembly 8, and the sleeper collecting assembly 7 are sequentially arranged from right to left above the walking assembly 5; in use, the pre-assembly work device runs from right to left under the action of the walking assembly 5, and in the running process, the old sleeper 1 is lifted from the bottom and recycled by the sleeper collecting assembly 7 located on the left side, then the new sleeper 1 is placed at the preset position by the first replacement assembly 8 located in the middle, then the upper positioning piece 41 of the new sleeper 1 is removed by the recycling assembly 6 located on the right side, and finally the rail 2 is placed on the rubber pad 3 by the second replacement assembly 9. In this way, the degree of automation of the pre-assembly work device is effectively improved, and the efficiency of replacing the sleeper 1 is further improved.
[0061] It is worth noting that the sleeper collecting assembly 7, the first replacement assembly 8, and the second replacement assembly 9 mentioned above are all existing devices, and will not be described in detail here.
[0062] On the basis of the above-mentioned embodiments, the number of execution members 62 provided on the actuator 62 corresponding to the output member 641 is greater than or equal to two, and each execution member 62 is uniformly provided on the corresponding output member 641.
[0063] Specifically, as shown in Figure 2 the number of execution members 62 is not limited on the surface of the output member 641, and in use, each execution member 62 is sequentially or intermittently matched with each positioning piece 41, thereby taking each positioning piece 41 away. In this way, the service life of the pre-assembly work device is improved.
[0064] Based on the above embodiments, the connecting part 411 of each positioning member 41 is used to snap onto the corresponding rail spike 11 on the top of the sleeper 1, and the rail spikes 11 on both sides of a rubber pad 3 have corresponding positioning members 41; the number of output members 641 is two, and the two output members 641 are arranged in parallel.
[0065] like Figure 3 As shown, rail spikes 11 are usually provided on both sides of the sleeper 1 where the rubber pad 3 is located. The connecting part 411 can be snapped to the rail spike 11. In this embodiment, two positioning parts 41 are used to position a rubber pad 3. The two output parts 641 are provided with actuators 62 on their circumferential surfaces. In use, the two positioning parts 41 used to position a rubber pad 3 can be simultaneously pulled away by the positioning parts 41 on the circumferential surfaces of the two output parts 641. This setting helps to improve the stability of the rubber pad 3, effectively reduces the possibility of the rubber pad 3 falling off, and the structure is relatively simple.
[0066] Based on the above embodiments, the positioning member 41 is an elastic member, the connecting part 411 has an open structure, and the positioning member 41 is made of elastic steel wire, such as Figures 2 to 4 As shown, the connecting part 411 is an elastic structure with an opening on one side. In use, the size of the opening of the connecting part 411 can be adjusted by external force, so that the positioning member 41 can be snapped onto the rail spike 11 and the positioning member 41 can be removed from the rail spike 11. This setting makes it easy to snap the positioning member 41 onto the rail spike 11 and to detach it from the rail spike 11 by its own elasticity, which helps to protect the rail spike 11.
[0067] Based on the above embodiment, the insertion part 413 has a ring structure, such as... Figures 2 to 4 As shown, in this embodiment, the plug-in part 413 is a ring structure formed by elastic steel wire. Preferably, the plug-in part 413 is located above the connecting part 411. With this arrangement, the structure of the positioning member 41 is simple and easy to manufacture.
[0068] Based on the above embodiment, the pressing part 412 is a bent structure located at the bottom of the insertion part 413. When in use, it abuts against the top of the rubber pad 3, and can be adapted to rubber pads 3 of different thicknesses due to its own elasticity.
[0069] Based on any of the above embodiments, the receiving component 63 is a trapezoidal groove with an open top, such as... Figure 2 As shown, this arrangement facilitates the collection of positioning element 41 and makes it easy to pour out positioning element 41.
[0070] On the basis of any one of the above embodiments, the transmission assembly 64 is arranged on the top of the walking assembly 5 through the base 61; the transmission assembly 64 further comprises a speed reduction assembly, a driving pulley 642 and a driven pulley 643 arranged on the base 61, the power member is connected to the driving pulley 642 through the speed reduction assembly, and the output member 641 is arranged around the circumferential surface of the driving pulley 642 and the driven pulley 643.
[0071] Specifically, as shown in Figure 2 The speed reduction assembly can adopt a speed reduction box or a two-stage gear transmission structure, etc., to transmit the power output by the power member to the driving pulley 642 and the output member 641, and the driven pulley 643 is arranged on the top of the base 61 to support the output member 641, so that the positioning member 41 can be arranged conveniently.
[0072] In addition to the above-mentioned rubber pad pre-assembly device suitable for new sleepers, the application also provides a sleeper replacement method applied to the above-mentioned rubber pad pre-assembly device suitable for new sleepers, which specifically comprises the following steps:
[0073] Step S1, pre-assemble the rubber pad 3 at a predetermined position of the new sleeper, and place the new sleeper at a predetermined position on the top of the walking assembly 5;
[0074] Step S2, start the rubber pad pre-assembly device suitable for new sleepers to control the walking assembly 5 to move along the track in a predetermined direction;
[0075] Step S3, control the sleeper removal assembly 7 to disassemble the old sleeper;
[0076] Step S4, control the first replacement assembly 8 to place the new sleeper in place;
[0077] Step S5, after the second replacement assembly 9 places the rail 2 in place, control the recycling assembly 6 to disassemble and recycle the positioning member 41.
[0078] Alternatively, after the recycling assembly 6 disassembles and recycles the positioning member 41, control the second replacement assembly 9 to place the rail 2 in place.
[0079] Specifically, in step S1, the rubber pad 3 is pre-assembled at a predetermined position of the new sleeper, and the predetermined position refers to a position below the rail 2 to support the rail 2 after the sleeper is placed in place; and the new sleeper is placed at a predetermined position on the top of the walking assembly 5, and the predetermined position refers to a position where the first replacement assembly 8 can reach and pick up the new sleeper.
[0080] After starting the rubber pad pre-assembly device suitable for new sleepers in step S2, the recycling assembly 6, the sleeper removal assembly 7, the first replacement assembly 8 and the second replacement assembly 9 are in standby state, and the walking assembly 5 starts to run to travel along the track.
[0081] Step S3 refers to that after the walking assembly 5 runs to the appropriate position, i.e. the sleeper collecting assembly 7 moves to the position of the next old sleeper to be dismantled, the sleeper collecting assembly 7 starts to run to lift the old sleeper and make it off the original position, and then the old sleeper can be placed on the ground at other positions or transported to the top of the walking assembly 5 to run with the vehicle.
[0082] Step S4 refers to that after the walking assembly 5 runs to the appropriate position, i.e. the first replacing assembly 8 moves to the position of the next new sleeper to be laid, the first replacing assembly 8 starts to run to lay the new sleeper in place.
[0083] In some embodiments, after the above step S4, the following steps are performed: first, the second replacing assembly 9 is controlled to place the steel rail 2 in place, i.e. the walking assembly 5 carries the second replacing assembly 9 to move to the position of the steel rail 2 to be laid, and then the second replacing assembly 9 starts to run to lay the steel rail 2 in place; and then, the recycling assembly 6 is controlled to dismantle and recycle the positioning member 41, i.e. the walking assembly 5 carries the recycling assembly 6 to move to the position of the new sleeper above, and then the recycling assembly 6 starts to run to take the positioning member 41 above the new sleeper off the original position for recycling.
[0084] In some embodiments, after the above step S4, the following steps are performed: first, the recycling assembly 6 is controlled to dismantle and recycle the positioning member 41, i.e. the walking assembly 5 carries the recycling assembly 6 to move to the position of the new sleeper above, and then the recycling assembly 6 starts to run to take the positioning member 41 above the new sleeper off the original position for recycling; and then, the second replacing assembly 9 is controlled to place the steel rail 2 in place, i.e. the walking assembly 5 carries the second replacing assembly 9 to move to the position of the steel rail 2 to be laid, and then the second replacing assembly 9 starts to run to lay the steel rail 2 in place.
[0085] The sleeper replacing method has high efficiency and is suitable for short window period construction.
[0086] It should be noted that the relationship terms such as "first" and "second" described above are only used to distinguish one entity from other entities, and do not necessarily require or imply any actual relationship or order between the entities; the "upper surface, lower surface, top, bottom" described above and the orientation words "upper, lower, left, right" are defined based on the drawings.
[0087] The various embodiments in the specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments, and the same or similar parts between the various embodiments can be referred to each other.
[0088] The above describes in detail the rubber pad pre-assembly device for new sleepers according to the present application. The principle and implementation of the present application are described by using specific examples, and the above description of the examples is only used to help understand the method of the present application and its core idea. It should be pointed out that, for those skilled in the art, some improvements and modifications can be made to the present application without departing from the principle of the present application, and these improvements and modifications also fall within the protection scope of the claims of the present application.
Claims
1. A method of changing a pillow, characterized by, The application relates to a rubber pad pre-assembly device suitable for new sleepers, which comprises the following: An auxiliary assembly comprises at least two positioning members (41), the positioning members (41) are provided with connecting portions (411) and pressing portions (412), the connecting portions (411) are used for detachably connecting the positioning members (41) to sleepers (1), and the pressing portions (412) are located at the bottom of the connecting portions (411) and are used for pressing rubber pads (3) at preset positions on the top of the sleepers (1); A walking assembly (5) can travel along a railway track; A recycling assembly (6) is arranged on the top of the walking assembly (5) and comprises a power member, an executing member (62) and a material collecting member (63), the power member is connected to the executing member (62) to drive the executing member (62), and the executing member (62) is used for detaching the positioning members (41) and sending the positioning members (41) into the material collecting member (63); The top of the walking assembly (5) is further provided with a sleeper collecting assembly (7) used for detaching the sleepers (1), a first replacing assembly (8) used for placing the sleepers (1) and a second replacing assembly (9) used for placing steel rails (2); The sleeper replacing method comprises the following steps: The rubber pads (3) are pre-assembled at preset positions of new sleepers, and the new sleepers are placed at preset positions on the top of the walking assembly (5); The rubber pad pre-assembly device suitable for new sleepers is started to control the walking assembly (5) to move along the track in a preset direction; The old sleepers are detached by the sleeper collecting assembly (7), and the new sleepers are placed in position by the first replacing assembly (8); the recycling assembly (6), the second replacing assembly (9), the first replacing assembly (8) and the sleeper collecting assembly (7) are sequentially arranged in the preset direction of the walking assembly (5); after the steel rails (2) are placed in position by the second replacing assembly (9), the recycling assembly (6) is controlled to detach and recycle the positioning members (41); Alternatively, the old sleepers are detached by the sleeper collecting assembly (7), and the new sleepers are placed in position by the first replacing assembly (8); the second replacing assembly (9), the recycling assembly (6), the first replacing assembly (8) and the sleeper collecting assembly (7) are sequentially arranged in the preset direction of the walking assembly (5); after the recycling assembly (6) is controlled to detach and recycle the positioning members (41), the second replacing assembly (9) is controlled to place the steel rails (2) in position.
2. The pillow changing method according to claim 1, characterized by, The recycling assembly (6) further comprises a transmission assembly (64) arranged on the walking assembly (5), and the transmission assembly (64) is connected to the power member to drive a ring-shaped output member (641) circulating in the transmission assembly (64); The top of the positioning member (41) is provided with a plug-in portion (413); The executing member (62) is arranged on the circumferential surface of the output member (641) and is used for plugging into or separating from the plug-in portion (413); The material collecting member (63) is located on the side of the output member (641) which moves towards the side edge and is used for receiving the positioning members (41).
3. The method of claim 2 wherein, The number of the executing members (62) corresponding to the output members (641) is greater than or equal to two, and each of the executing members (62) is uniformly arranged corresponding to the output members (641).
4. The pillow changing method according to claim 2, wherein The connecting part (411) of each positioning member (41) is used for buckling the corresponding spike (11) on the top of the sleeper (1), and the spikes (11) on both sides of the rubber pad (3) have corresponding positioning members (41). The number of the output members (641) is two, and the two output members (641) are arranged in parallel.
5. The pillow changing method according to claim 4, wherein The positioning member (41) is an elastic member, and the connecting part (411) has an opening structure.
6. The pillow changing method according to claim 5, wherein The plug-in part (413) is an annular structure.
7. Pillow changing method according to any of claims 1 to 6, characterized in that The material receiving member (63) is a top-opened trapezoidal groove.
8. Pillow changing method according to any of claims 2 to 6, characterized in that The transmission assembly (64) is arranged on the top of the walking assembly (5) through the base (61). The transmission assembly (64) further comprises a speed reduction assembly, a driving pulley (642) and a driven pulley (643) arranged on the base (61), the power member is connected to the driving pulley (642) through the speed reduction assembly, and the output member (641) is arranged around the circumferential surface of the driving pulley (642) and the driven pulley (643).
Citation Information
Patent Citations
Rubber base plate preassembling operation device suitable for new sleeper
CN221645441U