Automatic cutting device and method for hot-dip galvanized steel strip
By designing uncoiling, feeding, and cutting components for an automatic cutting device, combined with a cleaning brush and a laser cutting head, the problem of impurities on the steel strip surface affecting the cutting effect was solved, achieving efficient and low-cost steel strip cutting.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- HANGZHOU HUINENG IND CO LTD
- Filing Date
- 2024-01-10
- Publication Date
- 2026-04-28
AI Technical Summary
Existing hot-dip galvanized steel strip cutting devices are difficult to clean during use, resulting in impurities on the steel strip surface affecting the cutting effect and product quality, and increasing cutting costs.
An automatic cutting device was designed, which includes an uncoiling assembly, a feeding assembly, and a cutting assembly. The device uses a cleaning brush to clean the steel strip, a laser cutting head to cut it, and a suction cup to lift the cut edge of the steel strip, thus achieving automated cutting.
It effectively removes dirt and impurities from the surface of the steel strip, improves cutting quality, reduces cutting costs, and achieves automated cutting of the steel strip.
Smart Images

Figure CN117620466B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of hot-dip galvanized steel strip cutting, and in particular to an automatic cutting device and method for hot-dip galvanized steel strip. Background Technology
[0002] Hot-dip galvanized steel strip is a steel product processed using a special technique. During production, ordinary steel strip is first pickled to remove surface rust and impurities. Then, it is immersed in molten zinc, causing a uniform layer of zinc to adhere to the surface. This zinc layer forms a protective film on the steel strip surface, effectively preventing oxidation during use and extending its service life. For ease of use, the steel strip needs to be cut.
[0003] However, existing steel strip cutting devices are inconvenient to clean before use. During production, the steel strip may become contaminated with impurities such as grease, dust, and oxides, which can affect the cutting effect and product quality, and increase cutting costs. Therefore, it is necessary to develop new functions for automatic cutting devices and methods for hot-dip galvanized steel strip. Summary of the Invention
[0004] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the invention.
[0005] Therefore, the technical problem to be solved by the present invention is that the existing power transmission line diagnostic system is not convenient for diagnosing the supporting towers in the power transmission line during actual use, and therefore requires manpower to collect tower data.
[0006] To solve the above-mentioned technical problems, the present invention provides the following technical solution: an automatic cutting device and method for hot-dip galvanized steel strip, comprising a front plate and a cutting mechanism installed above the front plate, wherein the cutting mechanism comprises an uncoiling assembly, a feeding assembly and a cutting assembly;
[0007] The unwinding assembly includes a drive component, a drive shaft, a mounting base plate, sliders, locking holes, a fixed rear plate, a slide groove, a locking slot, a rear drive motor, a drive plate, an outer support plate, a top connecting shaft, a support connecting plate, a middle rotating shaft, a bottom connecting shaft, a rear fixed wheel, an outer rod, a threaded rod, an outer sleeve rod, and an adjusting groove. The drive component is mounted in front of the front plate, and a drive shaft is mounted at the top output end of the drive component. A mounting base plate is fixedly mounted at the bottom rear of the front plate. Sliders are fixedly mounted on the left and right sides of the mounting base plate, and locking holes are mounted on the other side of each slider. A fixed rear plate is mounted behind the mounting base plate. A slide groove is formed inside the fixed rear plate at a position corresponding to the slider, and a locking slot with a size matching the locking hole is formed on the inner wall of the slide groove. A rear drive motor is installed at the rear of the rear plate. A drive plate is installed at the output end of the rear drive motor. An outer support plate is installed in an array in front of the drive plate. Two top connecting shafts are installed at the bottom ends of the outer support plate. A support connecting plate is connected to the other side of each top connecting shaft. The middle part of the support connecting plate is fixed by a middle shaft. A bottom connecting shaft is installed at the bottom end of each support connecting plate. A rear fixed wheel is installed at the rear of the connecting shaft. An outer sleeve rod is installed at the front of the connecting shaft. The rear fixed wheel is fixedly installed on the outside of the outer rod. A threaded rod is installed inside the outer rod. The front ends of the outer sleeve rod and the threaded rod mesh with each other. An adjustment groove is opened at the front end of the threaded rod. The adjustment groove matches the size of the drive shaft.
[0008] The feeding assembly includes a side plate, a guide wheel, a pointed block, a central mounting base, a cleaning brush, a top drive motor, an upper drive gear, a lower driven gear, a transmission shaft, an upper drive wheel, a rear drive gear, a rear driven gear, and a lower drive wheel. Two parallel side plates are mounted on the left side of the front plate. A guide wheel is mounted on the right side inside the side plate. A pointed block, fixed to the side plate, is mounted on the left side of the guide wheel. A central mounting base is mounted on the top of the guide wheel. A cleaning brush, in contact with the pointed block, is mounted inside the pointed block. A top drive motor is mounted inside the central mounting base. An upper drive gear is mounted at the output end of the top drive motor. A lower driven gear is meshed with the bottom of the upper drive gear. A transmission shaft is fixedly mounted inside the lower driven gear. Two upper drive wheels are mounted on the left and right sides of the lower driven gear. A rear drive gear is mounted at the tail of the transmission shaft. A rear driven gear is meshed with the bottom of the rear drive gear. A lower drive wheel, corresponding to the position of the upper drive wheels, is mounted in front of the rear driven gear.
[0009] The cutting assembly includes a front mounting plate, a top rotating shaft, a hydraulic rod, a suction cup, a return spring, a moving wheel, an upper transmission gear, a bottom drive gear, a front drive motor, a mounting slot, a rack, a moving gear, a laser cutting head, a guide plate, a stepper motor, and side moving slots. Side moving slots are provided on the outer sides of each side plate. The front mounting plate is mounted on the left side of the central mounting base. The top rotating shaft is mounted inside the front mounting plate. A hydraulic rod is mounted at the bottom of the top rotating shaft. A suction cup is mounted at the bottom of the hydraulic rod. A return spring is mounted on the upper right side of the hydraulic rod. Two matching wheels are mounted inside the side moving slots. The moving wheels are equipped with upper transmission gears on their outer sides, and bottom drive gears are installed at the bottom of the two upper transmission gears. The bottom drive gears mesh with the two upper transmission gears. A front drive motor is installed in front of the bottom drive gear. A mounting groove is provided inside the front mounting plate on the side away from the top rotating shaft. A rack is installed on the inner wall of the mounting groove. A moving gear that meshes with the rack is installed inside the mounting groove. A stepper motor is installed on the top of the moving gear. A laser cutting head is installed on the bottom of the moving gear. Guide plates are arrayed on the left end of the pointed block.
[0010] Preferably, the front plate forms a detachable structure with the rear plate through the cooperation between the mounting base plate, the slider and the slot, and the mounting base plate forms a locking structure with the sliding groove through the cooperation between the slot and the hole, and the dimensions between the slot and the hole match each other.
[0011] Preferably, the supporting connecting plate forms a rotating structure with the outer supporting plate through a top connecting shaft, the supporting connecting plates form a rotating structure through a middle connecting shaft, the supporting connecting plate forms a rotating structure with the rear fixed wheel through a bottom connecting shaft, and the supporting connecting plate forms a rotating structure with the outer sleeve rod through a bottom connecting shaft.
[0012] Preferably, the outer sleeve rod forms a forward and backward translation structure with the outer rod via a threaded rod, and the drive shaft forms a detachable structure with the threaded rod via an adjusting groove, with the dimensions of the drive shaft and the adjusting groove matching each other.
[0013] Preferably, the pointed blocks are arranged in an array inside the side plate, the bottom of the cleaning brush is at the same horizontal level as the top of the pointed blocks, and the cleaning brush is rotatably connected to the central mounting base.
[0014] Preferably, the upper drive wheel forms a rotating structure through the cooperation between the lower driven gear and the upper drive gear, the lower driven gear and the upper drive gear are perpendicular to each other, the transmission shaft and the lower driven gear are fixed to each other, the rear drive gear forms a rotating structure through the transmission shaft, and the lower drive wheel forms a rotating structure through the cooperation between the rear driven gear and the rear drive gear.
[0015] Preferably, the suction cup forms a lifting structure via a hydraulic rod, the hydraulic rod forms a rotating structure with the front mounting plate via a top pivot, and the hydraulic rod forms a pressing structure with the front mounting plate via a return spring.
[0016] Preferably, the upper transmission gear forms a rotating structure through the cooperation between the bottom drive gear and the front drive motor, the moving wheel forms a rotating structure through the upper transmission gear, and the front mounting plate forms a translational structure through the cooperation between the moving wheel and the side moving groove and the side plate.
[0017] Preferably, the laser cutting head forms a translation structure with the mounting groove through the cooperation between the moving gear and the rack, and the width of the mounting groove is equal to the width between the side plates.
[0018] Preferably, the steel strip coil is placed outside the outer support plate, and then the front plate is installed in front of the fixed rear plate. During this process, as the threaded rod drives the outer sleeve rod to move horizontally, the drive shaft enters the adjusting groove. Because the drive shaft and the adjusting groove are sized to match, when the drive shaft is rotated by the drive component, it drives the threaded rod behind the adjusting groove to rotate. As the threaded rod rotates, the externally engaged adjusting groove moves horizontally outside the threaded rod. During this horizontal movement, the distance between the outer sleeve rod and the rear fixed wheel changes. The central rotating shaft rotates with the outer sleeve rod via the front bottom connecting rotating shaft, and simultaneously rotates with the rear fixed wheel via the rear bottom connecting rotating shaft. At this time, the distance between the bottom connecting rotating shaft and the outer sleeve rod... This change alters the height between the top of the central shaft and the outer rod. Since the outer support plate is connected to the top of the central shaft, it can rise and fall within the device to adjust the distance to the outer rod, facilitating adjustment of the overall diameter of the outer support plates. This allows for the installation and fixing of hot-dip galvanized steel strip coils of different sizes, simplifying the uncoiling and securing of the steel strip. The steel strip is then guided into the left side of the device via the top connecting shaft. The top drive motor drives the upper drive gear to rotate, which in turn drives the lower driven gear. Because the lower driven gear is fixed to the transmission shaft, the transmission shaft also rotates within the device. This rotation of the transmission shaft drives the upper drive wheel... The drive shaft rotates, and because a rear drive gear is installed behind it, the rear drive gear rotates in the same direction as the drive shaft. Simultaneously, the rear driven gear meshes with the rear drive gear, causing it to rotate in the opposite direction. This driven gear then drives the lower drive wheel to rotate, and the lower drive wheel rotates in the same direction as the rear driven gear, but opposite to the direction of the upper drive wheel. This propels the steel belt between the upper and lower drive wheels forward, facilitating feeding. The steel belt then enters the bottom of the front mounting plate, where a stepper motor drives a moving gear to rotate inside the device. Because the moving gear meshes with a rack, it... By translating the external part, the left and right position of the laser cutting head connected at the bottom inside the device can be adjusted, facilitating the cutting of the steel strip. After the steel strip is cut once, a break is formed between the cut part and the uncut part. At this time, the suction cup moves downward under the drive of the hydraulic rod, and then the suction cup adsorbs the steel strip. After being sucked in, the break of the steel strip is lifted, and then the upper and lower drive wheels at the rear rotate to feed the material. At this time, the suction cup will rotate under the action of the top hydraulic rod, which will stretch the return spring, placing the uncut head on top of the cut steel strip. Then the suction cup is lowered, and the hydraulic rod returns to its original position under the elastic action of the return spring for the next use.
[0019] The present invention has the following beneficial effects:
[0020] During use, the user pushes the front plate, which is then installed into the slot inside the fixed rear plate via the rear mounting base plate. During the pushing process, the sliders on both sides of the mounting base plate slide in the grooves opened on the inner wall of the fixed rear plate, thereby improving the stability and smoothness of the installation process between the mounting base plate and the fixed rear plate. After installation at a suitable distance, the locking hole will engage with the inside of the locking groove to fix the position of the mounting base plate, preventing the mounting base plate from falling off the inside of the device and affecting the use of the device.
[0021] This invention uses a cleaning brush to clean the steel strip. During use, the user places the steel strip on top of the pointed block. This ensures support for the steel strip while preventing the steel strip from sticking to the support surface due to insufficient gap, which would affect the use of the device. It also prevents the steel strip from sticking to the support surface due to high temperature during the cutting process, which would also affect its use. At the same time, the cleaning brush installed on top of the pointed block can also clean the steel strip that enters the device to be cut, preventing dirt or other impurities from affecting the cutting quality.
[0022] This invention uses a suction cup to lift the steel strip. After the steel strip is cut, the cut part and the uncut part form a break. At this time, the suction cup moves downward under the drive of the hydraulic rod and then adsorbs the steel strip. After being sucked in, the break point of the steel strip is lifted. Then, the upper and lower drive wheels at the rear rotate to feed the material. At this time, the suction cup rotates under the action of the top hydraulic rod, which stretches the return spring, placing the uncut head on top of the cut steel strip. Then the suction cup is lowered, and the hydraulic rod returns to its original position under the elastic action of the return spring for the next use.
[0023] This invention uses an upper transmission gear to translate the front mounting plate. A front drive motor drives a bottom drive gear to rotate inside the device. The bottom drive gear then drives the upper transmission gears meshing on both sides to rotate. Simultaneously, the two upper transmission gears rotate in the same direction. Since a movable wheel is installed behind the upper transmission gear, the movable wheel also rotates inside the device. Therefore, the movable wheel translates inside the side movable groove, which facilitates the adjustment of the left and right position of the front mounting plate inside the device and the adjustment of the position for cutting the steel strip. Attached Figure Description
[0024] To more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the following description of the embodiments will be briefly introduced. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Wherein:
[0025] Figure 1 This is a schematic diagram of the overall structure of the automatic cutting device and method for hot-dip galvanized steel strip of the present invention.
[0026] Figure 2 This is a schematic diagram of the uncoiling assembly structure of the automatic cutting device and method for hot-dip galvanized steel strip of the present invention.
[0027] Figure 3 This is a schematic diagram of the uncoiling assembly installation structure of the automatic cutting device and method for hot-dip galvanized steel strip of the present invention.
[0028] Figure 4 This is a schematic diagram of the middle structure of the uncoiling assembly of the automatic cutting device and method for hot-dip galvanized steel strip of the present invention.
[0029] Figure 5 This is a schematic cross-sectional view of the outer rod of the automatic hot-dip galvanized steel strip cutting device and method of the present invention.
[0030] Figure 6 This is a schematic diagram of the overall structure of the feeding assembly and cutting assembly of the automatic hot-dip galvanized steel strip cutting device and method of the present invention.
[0031] Figure 7 This is a schematic diagram of the feeding component structure of the automatic cutting device and method for hot-dip galvanized steel strip of the present invention.
[0032] Figure 8 This is a cross-sectional view of the feeding component of the automatic cutting device and method for hot-dip galvanized steel strip of the present invention.
[0033] Figure 9 This is a schematic diagram of the cutting component structure of the automatic cutting device and method for hot-dip galvanized steel strip of the present invention.
[0034] Figure 10 This is a cross-sectional structural diagram of the cutting component of the automatic cutting device and method for hot-dip galvanized steel strip of the present invention.
[0035] Figure 11 This is a cross-sectional view of the front mounting plate of the automatic hot-dip galvanized steel strip cutting device and method of the present invention.
[0036] In the diagram: 1. Front plate; 2. Drive component; 3. Drive shaft; 4. Mounting base plate; 5. Slider; 6. Snap hole; 7. Fixed rear plate; 8. Slide groove; 9. Snap groove; 10. Rear drive motor; 11. Drive plate; 12. Outer support plate; 13. Top connecting shaft; 14. Support connecting plate; 15. Middle shaft; 16. Bottom connecting shaft; 17. Rear fixed wheel; 18. Outer rod; 19. Threaded rod; 20. Outer sleeve rod; 21. Adjustment groove; 22. Side plate; 23. Guide wheel; 24. Pointed block; 25. Middle mounting seat; 26. Cleaning brush; 27. Top drive... 28. Drive motor; 29. Upper drive gear; 30. Lower driven gear; 31. Drive shaft; 32. Upper drive wheel; 33. Rear drive gear; 34. Rear driven gear; 35. Lower drive wheel; 36. Front mounting plate; 37. Top pivot; 38. Hydraulic rod; 39. Suction cup; 40. Return spring; 41. Moving wheel; 42. Upper transmission gear; 43. Bottom drive gear; 44. Front drive motor; 45. Mounting slot; 46. Rack; 47. Moving gear; 48. Laser cutting head; 49. Guide plate; 50. Stepper motor; 51. Side moving slot. Detailed Implementation
[0037] To make the above-mentioned objects, features and advantages of the present invention more apparent and understandable, the specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
[0038] Example 1
[0039] The first embodiment of the present invention provides an automatic cutting device and method for hot-dip galvanized steel strip, including a front plate 1 and a cutting mechanism installed above the front plate 1. The cutting mechanism includes an uncoiling assembly, a feeding assembly and a cutting assembly.
[0040] The unwinding assembly includes a drive component 2, a drive shaft 3, a mounting base plate 4, a slider 5, a locking hole 6, a fixed rear plate 7, a slide groove 8, a locking slot 9, a rear drive motor 10, a drive plate 11, an outer support plate 12, a top connecting shaft 13, a support connecting plate 14, a middle rotating shaft 15, a bottom connecting shaft 16, a rear fixed wheel 17, an outer rod 18, a threaded rod 19, an outer sleeve rod 20, and an adjustment groove 21. The drive component 2 is mounted at the front of the front plate 1, and the drive shaft 3 is mounted at the top output end of the drive component 2. The mounting base plate 4 is fixedly mounted at the bottom rear of the front plate 1. Sliders 5 are fixedly mounted on the left and right sides of the mounting base plate 4, and locking holes 6 are mounted on the other side of each slider 5. The fixed rear plate 7 is mounted at the rear of the mounting base plate 4. A slide groove 8 is formed inside the fixed rear plate 7 at a position corresponding to the slider 5. A locking slot 9 with a size matching the locking hole 6 is formed on the inner wall of the slide groove 8. A rear drive motor 10 is installed behind the rear plate 7. A drive plate 11 is installed at the output end of the rear drive motor 10. An outer support plate 12 is installed in front of the drive plate 11. Two top connecting shafts 13 are installed at the bottom ends of the outer support plate 12. A support connecting plate 14 is connected to the other side of each top connecting shaft 13. The middle part of the support connecting plate 14 is fixed by a middle shaft 15. A bottom connecting shaft 16 is installed at the bottom end of each support connecting plate 14. A rear fixed wheel 17 is installed behind the outside of the connecting shaft 16. An outer sleeve rod 20 is installed in front of the outside of the connecting shaft 16. The rear fixed wheel 17 is fixedly installed on the outside of the outer rod 18. A threaded rod 19 is installed inside the outer rod 18. The front ends of the outer sleeve rod 20 and the threaded rod 19 mesh with each other. An adjustment groove 21 is opened at the front end of the threaded rod 19. The size of the adjustment groove 21 matches that of the drive shaft 3.
[0041] The feeding assembly includes side plates 22, guide wheels 23, pointed blocks 24, a central mounting base 25, a cleaning brush 26, a top drive motor 27, an upper drive gear 28, a lower driven gear 29, a transmission shaft 30, an upper drive wheel 31, a rear drive gear 32, a rear driven gear 33, and a lower drive wheel 34. Two parallel side plates 22 are mounted on the left side of the front plate 1. A guide wheel 23 is mounted on the right side inside the side plate 22. A pointed block 24, fixed to the side plate 22, is mounted on the left side of the guide wheel 23. A central mounting base 25 is mounted on the top of the guide wheel 23. A cleaning brush 26 is mounted inside the pointed block 24. The cleaning brush 26 has four contacts. A top drive motor 27 is installed inside the middle mounting base 25. An upper drive gear 28 is installed at the output end of the top drive motor 27. A lower driven gear 29 is meshed at the bottom of the upper drive gear 28. A drive shaft 30 is fixedly installed inside the lower driven gear 29. Two upper drive wheels 31 are installed on the left and right sides of the lower driven gear 29. A rear drive gear 32 is installed at the tail of the drive shaft 30. A rear driven gear 33 is meshed at the bottom of the rear drive gear 32. A lower drive wheel 34 corresponding to the position of the upper drive wheel 31 is installed in front of the rear driven gear 33.
[0042] The cutting assembly includes a front mounting plate 35, a top rotating shaft 36, a hydraulic rod 37, a suction cup 38, a return spring 39, a moving wheel 40, an upper transmission gear 41, a bottom drive gear 42, a front drive motor 43, a mounting slot 44, a rack 45, a moving gear 46, a laser cutting head 47, a guide plate 48, a stepper motor 49, and a side moving slot 50. Side moving slots 50 are provided on the outer sides of the side plates 22. The front mounting plate 35 is mounted on the left side of the central mounting base 25. The top rotating shaft 36 is mounted inside the front mounting plate 35. The hydraulic rod 37 is mounted at the bottom of the top rotating shaft 36. A suction cup 38 is mounted at the bottom of the hydraulic rod 37. A return spring 39 is mounted on the upper right side of the hydraulic rod 37. The side moving slot 50 is equipped with... The device is equipped with two matching movable wheels 40. Upper drive gears 41 are mounted on the outer sides of each movable wheel 40. Bottom drive gears 42 are mounted on the bottom of the two upper drive gears 41. The bottom drive gears 42 mesh with the two upper drive gears 41. A front drive motor 43 is mounted in front of the bottom drive gear 42. A mounting groove 44 is provided inside the front mounting plate 35 on the side away from the top rotating shaft 36. A rack 45 is mounted on the inner wall of the mounting groove 44. A movable gear 46 meshing with the rack 45 is installed inside the mounting groove 44. A stepper motor 49 is mounted on the top of the movable gear 46. A laser cutting head 47 is mounted on the bottom of the movable gear 46. Guide plates 48 are arrayed on the left end of the pointed block 24.
[0043] Example 2
[0044] This embodiment is based on the previous embodiment, but differs from the previous embodiment in that it provides an uncoiling assembly for an automatic cutting device for hot-dip galvanized steel strip.
[0045] The front plate 1, through the cooperation of the mounting base plate 4, slider 5, and slot 9, forms a detachable structure with the fixed rear plate 7. The mounting base plate 4, through the cooperation of the slot 9 and the slot 6, forms a locking structure with the sliding groove 8. The dimensions between the slot 6 and the slot 9 are mutually matched. During use, the user pushes the front plate 1, and then the front plate 1 is installed into the hollow groove inside the fixed rear plate 7 through the mounting base plate 4. During the pushing process, the sliders 5 on both sides of the mounting base plate 4 slide in the sliding groove 8 opened in the inner wall of the fixed rear plate 7, thereby improving the stability and smoothness of the installation process between the mounting base plate 4 and the fixed rear plate 7. After being installed at a suitable distance, the slot 6 will lock into the inside of the slot 9 to fix the position of the mounting base plate 4, preventing the mounting base plate 4 from falling out of the device and affecting the use of the device.
[0046] The supporting connecting plate 14 forms a rotating structure with the outer supporting plate 12 via the top connecting shaft 13. The supporting connecting plates 14 also form a rotating structure via the middle connecting shaft 15. Furthermore, the supporting connecting plate 14 forms a rotating structure with the rear fixed wheel 17 via the bottom connecting shaft 16. Finally, the supporting connecting plate 14 forms a rotating structure with the outer sleeve rod 20 via the bottom connecting shaft 16. After the front plate 1 and the fixed rear plate 7 are installed, the drive shaft 3 will enter the adjusting groove 21. During the translation of the outer sleeve rod 20 by the threaded rod 19, the middle connecting shaft 15 will connect with the outer sleeve rod via the front bottom connecting shaft 16. When the rod 20 rotates, it will also rotate through the bottom connecting shaft 16 and the rear fixed wheel 17. At this time, the distance between the bottom connecting shaft 16 and the outer rod 20 changes, which will change the height between the top of the middle shaft 15 and the outer rod 18. Since the outer support plate 12 is connected to the top of the middle shaft 15, the outer support plate 12 will rise and fall inside the device to adjust the distance between it and the outer rod 18. This makes it easy to adjust the overall diameter of the outer support plate 12, which can install and fix hot-dip galvanized steel strip coils of different sizes and facilitate the uncoiling of the steel strip.
[0047] The outer rod 20 forms a forward and backward translational structure with the threaded rod 19 and the outer rod 18. The drive shaft 3 forms a detachable structure with the threaded rod 19 through the adjustment groove 21. The dimensions of the drive shaft 3 and the adjustment groove 21 are matched. After the front plate 1 and the fixed rear plate 7 are installed, the drive shaft 3 will enter the interior of the adjustment groove 21. Since the dimensions of the drive shaft 3 and the adjustment groove 21 are matched, when the drive shaft 3 is driven to rotate by the drive component 2, it will drive the threaded rod 19 behind the adjustment groove 21 to rotate. When the threaded rod 19 rotates, the externally engaged adjustment groove 21 will translate outside the threaded rod 19. When the outer rod 20 translates, it will change the distance between itself and the rear fixed wheel 17, thereby adjusting the distance between the outer support plate 12 and the outer rod 18, which facilitates the adjustment of the overall diameter of the device.
[0048] Example 3
[0049] This embodiment is based on the previous embodiment, but differs from the previous embodiment in that it provides a feeding component for the automatic cutting device of hot-dip galvanized steel strip.
[0050] The pointed blocks 24 are arrayed inside the side plate 22. The bottom of the cleaning brush 26 is at the same horizontal level as the top of the pointed blocks 24. The cleaning brush 26 is rotatably connected to the central mounting base 25. During use, the user places the steel strip on the top of the pointed blocks 24. This ensures support for the steel strip while preventing the steel strip from sticking to the plane due to insufficient gap between the steel strip and the support plane, which would affect the use of the device. It also prevents the steel strip from being fixed to the support plane due to high temperature during the cutting process, which would affect its use. At the same time, the cleaning brush 26 installed on the top of the pointed blocks 24 can also clean the steel strip that enters the device to be cut, so as to prevent dirt or other impurities from affecting the cutting quality.
[0051] The upper drive wheel 31 forms a rotating structure through the engagement of the lower driven gear 29 and the upper drive gear 28. The lower driven gear 29 and the upper drive gear 28 are perpendicular to each other. The transmission shaft 30 is fixed to the lower driven gear 29. The rear drive gear 32 forms a rotating structure through the transmission shaft 30. The lower drive wheel 34 forms a rotating structure through the engagement of the rear driven gear 33 and the rear drive gear 32. During use, the top drive motor 27 drives the upper drive gear 28 to rotate, and then the upper drive gear 28 drives the lower driven gear 29 to rotate. Since the lower driven gear 29 is fixed to the transmission shaft 30, the transmission shaft 30 also rotates inside the device. When the drive shaft 30 rotates, it drives the upper drive wheel 31 to rotate. Since the rear drive gear 32 is installed behind the drive shaft 30, the rear drive gear 32 will rotate in the same direction as the drive shaft 30. At the same time, the rear driven gear 33 meshes with the rear drive gear 32, so the rear driven gear 33 will rotate in the opposite direction to the rear drive gear 32. The rear driven gear 33 then drives the lower drive wheel 34 to rotate. The rotation direction of the lower drive wheel 34 is the same as that of the rear driven gear 33, but opposite to the rotation direction of the upper drive wheel 31. This allows the steel belt that enters the position between the upper drive wheel 31 and the lower drive wheel 34 to be pushed forward, facilitating the feeding of materials by the device.
[0052] Example 4
[0053] This embodiment is based on the previous embodiment, but differs from the previous embodiment in that it provides a cutting component for an automatic hot-dip galvanized steel strip cutting device.
[0054] The suction cup 38 forms a lifting structure via the hydraulic rod 37. The hydraulic rod 37 forms a rotating structure with the front mounting plate 35 via the top rotating shaft 36. The hydraulic rod 37 forms a pressing structure with the front mounting plate 35 via the return spring 39. After the device completes the cutting of the steel strip, the cut part and the uncut part form a break. At this time, the suction cup 38 moves downward under the drive of the hydraulic rod 37 and then adsorbs the steel strip. After being sucked in, the break of the steel strip is lifted. Then, the upper drive wheel 31 and the lower drive wheel 34 at the rear rotate to feed the material. At this time, the suction cup 38 will rotate under the action of the top hydraulic rod 37. At this time, the return spring 39 will be stretched, and the uncut head will be placed above the cut steel strip. Then the suction cup 38 is lowered, and the hydraulic rod 37 returns to its original position under the elastic action of the return spring 39 for the next use.
[0055] The upper drive gear 41 forms a rotating structure through the cooperation between the bottom drive gear 42 and the front drive motor 43. The moving wheel 40 forms a rotating structure through the upper drive gear 41. The front mounting plate 35 forms a translational structure with the side plate 22 through the cooperation between the moving wheel 40 and the side moving groove 50. The front drive motor 43 drives the bottom drive gear 42 to rotate inside the device. Then, the bottom drive gear 42 drives the upper drive gear 41 meshing on both sides to rotate. At the same time, the two upper drive gears 41 rotate in the same direction. Since the moving wheel 40 is installed behind the upper drive gear 41, the moving wheel 40 also rotates inside the device. Therefore, the moving wheel 40 will translate inside the side moving groove 50, which facilitates the adjustment of the left and right position of the front mounting plate 35 inside the device and the adjustment of the position for cutting the steel strip.
[0056] The laser cutting head 47 forms a translation structure with the mounting groove 44 through the cooperation between the moving gear 46 and the rack 45. The width of the mounting groove 44 is equal to the width between the side plates 22. During use, the stepper motor 49 drives the moving gear 46 to rotate inside the device. Since the moving gear 46 and the rack 45 mesh with each other, the moving gear 46 will translate outside the rack 45, which can adjust the left and right position of the laser cutting head 47 connected at the bottom inside the device, making it convenient to cut the steel strip.
[0057] Example 5
[0058] This embodiment is based on the previous embodiment, but differs from the previous embodiment in that it provides a method for an automatic cutting device for hot-dip galvanized steel strip.
[0059] The steel strip coil is placed outside the outer support plate 12, and then the front plate 1 is installed in front of the fixed rear plate 7. At this time, as the threaded rod 19 drives the outer sleeve rod 20 to move horizontally, the drive shaft 3 will enter the interior of the adjustment groove 21. Since the dimensions of the drive shaft 3 and the adjustment groove 21 match, when the drive shaft 3 is driven to rotate by the drive component 2, it will drive the threaded rod 19 behind the adjustment groove 21 to rotate. When the threaded rod 19 rotates, the externally engaged adjustment groove 21 will move horizontally outside the threaded rod 19. When the outer sleeve rod 20 moves horizontally, it will change the distance between itself and the rear fixed wheel 17. The middle rotating shaft 15 will rotate with the outer sleeve rod 20 through the front bottom connecting rotating shaft 16, and at the same time, it will rotate with the rear fixed wheel 17 through the rear bottom connecting rotating shaft 16. When the device moves, the distance between the bottom connecting shaft 16 and the outer rod 20 changes, thus changing the height between the top of the middle shaft 15 and the outer rod 18. Since the outer support plate 12 is connected to the top of the middle shaft 15, the outer support plate 12 will rise and fall inside the device to adjust the distance between itself and the outer rod 18. This facilitates adjustment of the overall diameter of the outer support plate 12, enabling the installation and fixing of hot-dip galvanized steel strip coils of different sizes. It also facilitates the fixing and uncoiling of the steel strip. Afterward, the steel strip is guided into the left side of the device through the top connecting shaft 13. The top drive motor 27 drives the upper drive gear 28 to rotate, and then the upper drive gear 28 drives the lower driven gear 29 to rotate. Since the lower driven gear 29 is fixed to the transmission shaft 30, therefore... The drive shaft 30 also rotates inside the device. When the drive shaft 30 rotates, it drives the upper drive wheel 31 to rotate. Since a rear drive gear 32 is installed behind the drive shaft 30, the rear drive gear 32 rotates in the same direction as the drive shaft 30. Simultaneously, the rear driven gear 33 meshes with the rear drive gear 32, causing the rear driven gear 33 to rotate in the opposite direction to the rear drive gear 32. The rear driven gear 33 then drives the lower drive wheel 34 to rotate. The lower drive wheel 34 rotates in the same direction as the rear driven gear 33, but in the opposite direction to the upper drive wheel 31. This propels the steel belt between the upper drive wheel 31 and the lower drive wheel 34 forward, facilitating feeding. The steel belt then enters... Once inserted into the bottom of the front mounting plate 35, the stepper motor 49 drives the moving gear 46 to rotate inside the device. Since the moving gear 46 meshes with the rack 45, it translates outside the rack 45, adjusting the left-right position of the bottom-connected laser cutting head 47 within the device for easier cutting of the steel strip. After one cut, a break is formed between the cut and uncut portions. At this point, the suction cup 38 moves downwards under the drive of the hydraulic rod 37, adsorbing the steel strip and lifting the break. The upper drive wheel 31 and lower drive wheel 34 at the rear then rotate to feed the strip. Meanwhile, the suction cup 38 rotates under the action of the top hydraulic rod 37.At this point, the return spring 39 will be stretched, placing the uncut head above the cut steel strip. The suction cup 38 will then be lowered, and the hydraulic rod 37 will return to its original position under the elastic action of the return spring 39, ready for the next use.
[0060] Working principle: First, the steel strip coil is placed outside the outer support plate 12. Then, the front plate 1 is installed in front of the fixed rear plate 7. At this time, as the threaded rod 19 drives the outer sleeve rod 20 to move horizontally, the drive shaft 3 enters the interior of the adjustment groove 21. Since the dimensions of the drive shaft 3 and the adjustment groove 21 match, when the drive shaft 3 is driven to rotate by the drive component 2, it will drive the threaded rod 19 behind the adjustment groove 21 to rotate. When the threaded rod 19 rotates, the externally engaged adjustment groove 21 will move horizontally outside the threaded rod 19. The outer sleeve rod 20 will change during the horizontal movement. The distance between the central pivot 15 and the rear fixed wheel 17 is adjusted. The central pivot 15 rotates via the front bottom connecting pivot 16 and the outer rod 20, and simultaneously rotates via the rear bottom connecting pivot 16 and the rear fixed wheel 17. This change in the distance between the bottom connecting pivot 16 and the outer rod 20 alters the height between the top of the central pivot 15 and the outer rod 18. Since the outer support plate 12 is connected to the top of the central pivot 15, it can rise and fall within the device, adjusting the distance between itself and the outer rod 18 for easy adjustment. The overall diameter allows for the installation and fixing of hot-dip galvanized steel strip coils of different sizes, facilitating the fixing and uncoiling of the steel strip. The steel strip is then guided into the left side of the device via the top connecting shaft 13. The top drive motor 27 drives the upper drive gear 28 to rotate, which in turn drives the lower driven gear 29. Since the lower driven gear 29 is fixed to the drive shaft 30, the drive shaft 30 also rotates inside the device. When the drive shaft 30 rotates, it drives the upper drive wheel 31 to rotate. Because the drive shaft 30 is mounted at the rear... With a rear drive gear 32, the rear drive gear 32 will rotate in the same direction as the drive shaft 30. At the same time, the rear driven gear 33 meshes with the rear drive gear 32, so the rear driven gear 33 will rotate in the opposite direction to the rear drive gear 32. The rear driven gear 33 will then drive the lower drive wheel 34 to rotate. The lower drive wheel 34 rotates in the same direction as the rear driven gear 33, but in the opposite direction to the upper drive wheel 31. This will push the steel belt that enters between the upper drive wheel 31 and the lower drive wheel 34 forward, making it convenient for the device to feed materials.
[0061] Then the steel strip enters the bottom of the front mounting plate 35. The stepper motor 49 drives the moving gear 46 to rotate inside the device. Since the moving gear 46 meshes with the rack 45, the moving gear 46 will translate outside the rack 45, which can adjust the left and right position of the laser cutting head 47 connected at the bottom inside the device, making it convenient to cut the steel strip. After the steel strip is cut once, the cut part and the uncut part form a break. At this time, the suction cup 38 moves downward under the drive of the hydraulic rod 37, and then the suction cup 38 adsorbs the steel strip. After being sucked in, the break of the steel strip is lifted, and then the upper drive wheel 31 and the lower drive wheel 34 at the rear rotate to feed the material. At this time, the suction cup 38 will rotate under the action of the top hydraulic rod 37, which will stretch the return spring 39, placing the uncut head on top of the cut steel strip. Then the suction cup 38 is lowered, and the hydraulic rod 37 returns to its original position under the elastic action of the return spring 39 for the next use.
Claims
1. An automatic cutting device for hot-dip galvanized steel strip, comprising a front plate (1) and a cutting mechanism mounted above the front plate (1), characterized in that: The cutting mechanism includes an uncoiling assembly, a feeding assembly, and a cutting assembly; The unwinding assembly includes a drive component (2), a drive shaft (3), a mounting base plate (4), a slider (5), a locking hole (6), a fixed rear plate (7), a slide groove (8), a locking slot (9), a rear drive motor (10), a drive plate (11), an outer support plate (12), a top connecting shaft (13), a support connecting plate (14), a middle rotating shaft (15), a bottom connecting shaft (16), a rear fixed wheel (17), an outer rod (18), a threaded rod (19), an outer sleeve rod (20), and an adjustment groove (21). A drive is mounted in front of the front plate (1). The driving component (2) has a drive shaft (3) installed at the top output end. The front plate (1) has a mounting base plate (4) fixedly installed at the bottom rear. The mounting base plate (4) has sliders (5) fixedly installed on the left and right sides. The sliders (5) have locking holes (6) installed on the other side. The mounting base plate (4) has a fixed rear plate (7) installed at the rear. The fixed rear plate (7) has a groove (8) at the position corresponding to the slider (5). The inner wall of the groove (8) has a locking groove that matches the size of the locking hole (6). (9) A rear drive motor (10) is installed behind the fixed rear plate (7). A drive plate (11) is installed at the output end of the rear drive motor (10). An outer support plate (12) is installed in front of the drive plate (11). Two top connecting shafts (13) are installed at the bottom ends of the outer support plate (12). A support connecting plate (14) is connected to the other side of each top connecting shaft (13). The middle part of the support connecting plate (14) is fixed by a middle shaft (15). The bottom end of the support connecting plate (14) All are equipped with a bottom connecting shaft (16), a rear fixed wheel (17) is installed at the rear of the connecting shaft (16), an outer sleeve rod (20) is installed at the front of the connecting shaft (16), the rear fixed wheel (17) is fixedly installed on the outside of the outer rod (18), a threaded rod (19) is installed inside the outer rod (18), the front end of the outer sleeve rod (20) and the threaded rod (19) mesh with each other, and the front end of the threaded rod (19) is provided with an adjustment groove (21), the size of the adjustment groove (21) matches the size of the drive shaft (3); The feeding assembly includes a side plate (22), a guide wheel (23), a pointed block (24), a central mounting base (25), a cleaning brush (26), a top drive motor (27), an upper drive gear (28), a lower driven gear (29), a transmission shaft (30), an upper drive wheel (31), a rear drive gear (32), a rear driven gear (33), and a lower drive wheel (34). Two parallel side plates (22) are mounted on the left side of the front plate (1). A guide wheel (23) is mounted on the right side inside the side plate (22). A pointed block (24) fixed to the side plate (22) is mounted on the left side of the guide wheel (23). A central mounting base (25) is mounted on the top of the guide wheel (23). A pointed block (24) fixed to the side plate (22) is mounted inside the pointed block (24). The cleaning brush (26) is in contact with the block (24). A top drive motor (27) is installed inside the middle mounting base (25). An upper drive gear (28) is installed at the output end of the top drive motor (27). A lower driven gear (29) is meshed at the bottom of the upper drive gear (28). A transmission shaft (30) is fixedly installed inside the lower driven gear (29). Two upper drive wheels (31) are installed on the left and right sides of the lower driven gear (29). A rear drive gear (32) is installed at the tail of the transmission shaft (30). A rear driven gear (33) is meshed at the bottom of the rear drive gear (32). A lower drive wheel (34) corresponding to the position of the upper drive wheel (31) is installed in front of the rear driven gear (33). The cutting assembly includes a front mounting plate (35), a top rotating shaft (36), a hydraulic rod (37), a suction cup (38), a return spring (39), a moving wheel (40), an upper transmission gear (41), a bottom drive gear (42), a front drive motor (43), a mounting groove (44), a rack (45), a moving gear (46), a laser cutting head (47), a guide plate (48), a stepper motor (49), and a side moving groove (50). Side moving grooves (50) are provided on the outer sides of the side plates (22). The front mounting plate (35) is mounted on the left side of the middle mounting base (25). The top rotating shaft (36) is mounted inside the front mounting plate (35). A hydraulic rod (37) is mounted at the bottom of the top rotating shaft (36). A suction cup (38) is mounted at the bottom of the hydraulic rod (37). A return spring (39) is mounted on the upper right side of the hydraulic rod (37). The side moving grooves (50)... The device is equipped with two matching movable wheels (40) inside. Upper transmission gears (41) are installed on the outer sides of the two movable wheels (40). Bottom drive gears (42) are installed at the bottom of the two upper transmission gears (41). The bottom drive gears (42) mesh with the two upper transmission gears (41). A front drive motor (43) is installed in front of the bottom drive gear (42). A mounting groove (44) is opened on the side of the front mounting plate (35) away from the top rotating shaft (36). A rack (45) is installed on the inner wall of the mounting groove (44). A movable gear (46) meshing with the rack (45) is installed inside the mounting groove (44). A stepper motor (49) is installed on the top of the movable gear (46). A laser cutting head (47) is installed at the bottom of the movable gear (46). A guide plate (48) is arrayed on the left end of the tip (24).
2. The automatic cutting device for hot-dip galvanized steel strip as described in claim 1, characterized in that: The front plate (1) forms a detachable structure by fitting the mounting base plate (4), slider (5) and slot (9) together with the fixed rear plate (7). The mounting base plate (4) forms a locking structure by fitting the slot (9) and the sliding groove (8). The dimensions of the slot (6) and the slot (9) match each other.
3. The automatic cutting device for hot-dip galvanized steel strip as described in claim 1, characterized in that: The supporting connecting plate (14) forms a rotating structure with the outer supporting plate (12) through the top connecting shaft (13), the supporting connecting plates (14) form a rotating structure through the middle connecting shaft (15), the supporting connecting plate (14) forms a rotating structure with the rear fixed wheel (17) through the bottom connecting shaft (16), and the supporting connecting plate (14) forms a rotating structure with the outer outer rod (20) through the bottom connecting shaft (16).
4. The automatic cutting device for hot-dip galvanized steel strip as described in claim 1, characterized in that: The outer rod (20) forms a forward and backward translation structure with the threaded rod (19) and the outer rod (18). The drive shaft (3) forms a detachable structure with the threaded rod (19) through the adjustment groove (21). The dimensions of the drive shaft (3) and the adjustment groove (21) match each other.
5. The automatic cutting device for hot-dip galvanized steel strip as described in claim 1, characterized in that: The pointed blocks (24) are arranged in an array inside the side plate (22), the bottom of the cleaning brush (26) is at the same horizontal level as the top of the pointed blocks (24), and the cleaning brush (26) is rotatably connected to the central mounting base (25).
6. The automatic cutting device for hot-dip galvanized steel strip as described in claim 1, characterized in that: The upper drive wheel (31) forms a rotating structure through the cooperation between the lower driven gear (29) and the upper drive gear (28). The lower driven gear (29) and the upper drive gear (28) are perpendicular to each other. The transmission shaft (30) is fixed to the lower driven gear (29). The rear drive gear (32) forms a rotating structure through the transmission shaft (30). The lower drive wheel (34) forms a rotating structure through the cooperation between the rear driven gear (33) and the rear drive gear (32).
7. The automatic cutting device for hot-dip galvanized steel strip as described in claim 1, characterized in that: The suction cup (38) forms a lifting structure through the hydraulic rod (37), the hydraulic rod (37) forms a rotating structure between the top pivot (36) and the front mounting plate (35), and the hydraulic rod (37) forms a pressing structure between the return spring (39) and the front mounting plate (35).
8. The automatic cutting device for hot-dip galvanized steel strip as described in claim 1, characterized in that: The upper transmission gear (41) forms a rotating structure through the cooperation between the bottom drive gear (42) and the front drive motor (43). The moving wheel (40) forms a rotating structure through the upper transmission gear (41). The front mounting plate (35) forms a translational structure through the cooperation between the moving wheel (40) and the side moving groove (50) and the side plate (22).
9. The automatic cutting device for hot-dip galvanized steel strip as described in claim 1, characterized in that: The laser cutting head (47) forms a translation structure with the mounting groove (44) through the cooperation between the moving gear (46) and the rack (45). The width of the mounting groove (44) is equal to the width between the side plates (22).
Citation Information
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