Aluminum alloy door and window welding platform
By designing an automatic grinding and cleaning function for the aluminum alloy door and window welding platform, the problem of unstable oxide layer cleaning before welding was solved, the welding quality and stability were improved, and an automated and efficient cleaning and welding process was realized.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- HEFEI MEISHI AIJIA BUILDING MATERIALS TECH CO LTD
- Filing Date
- 2024-01-16
- Publication Date
- 2026-06-26
AI Technical Summary
Existing aluminum alloy door and window welding equipment requires manual cleaning of the oxide layer before welding, resulting in unstable welding quality.
An aluminum alloy door and window welding platform was designed, comprising an operating table, a fixed plate, a lifting groove, a shelf, a piston rod, a support frame, and a grinding assembly. The piston rod drives the shelf and support frame to rise, which in turn drives the grinding assembly to automatically grind and clean the surface of the door and window. The surface is then cleaned using a wiping pad to ensure the cleanliness of the welding area.
It enables automatic removal of the oxide layer before welding, improving welding quality and stability, avoiding the instability of manual cleaning, and ensuring cleanliness and quality after welding.
Smart Images

Figure CN117620577B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of welding technology, specifically to an aluminum alloy door and window welding platform. Background Technology
[0002] Aluminum alloy doors and windows are favored by many consumers due to their advantages such as environmental protection and energy saving, system composition, and intelligence, and have a significant market share in the door and window market. There are many welding methods, such as AC flame welding and AC argon arc welding. Among them, the welding platform plays a very important role and needs to ensure the stability of the doors and windows during the welding process to improve the welding quality.
[0003] Chinese Patent Publication No. CN216151508U discloses a precision welding device for aluminum alloy doors and windows. This solution involves turning a first lead screw, which drives a threaded rod and simultaneously moves a first limiting plate. This, in turn, causes a second lead screw to rotate, moving a second limiting plate. The rotation of the threaded rod then moves a threaded block, which in turn moves a fixing plate, thus clamping the door or window. Because the fixing plates on both sides move in opposite directions, while the first and second limiting plates move up and down, the door or window to be welded is clamped from all four sides, making the welding process more stable.
[0004] This solution only serves to fix the doors and windows. In actual production, the areas to be welded need to be cleaned before welding, and the surface oxide layer needs to be removed. This will result in higher quality welded products. Summary of the Invention
[0005] The purpose of this invention is to provide an aluminum alloy door and window welding platform to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, the present invention provides the following technical solution: an aluminum alloy door and window welding platform, including an operating table, on which multiple fixed plates are fixedly mounted, each fixed plate having a lifting groove, a shelf being slidably mounted within the lifting groove, a piston rod being fixedly mounted between the bottom of the shelf and the operating table, a support frame being movably fitted onto the operating table, the support frame being fixedly connected to the shelf, and a cylinder being axially symmetrically movably connected to the support frame, with a grinding component mounted on the cylinder.
[0007] As a further embodiment of the present invention: a first fixing rod and a second fixing rod are fixedly connected to the outer side of the cylinder; the grinding assembly includes a fixing frame; the fixing frame is fixedly connected to the first fixing rod; the fixing frame has a sliding groove; a sliding plate is slidably connected in the sliding groove; and a steel brush is fixedly connected to one side of the sliding plate.
[0008] As a further aspect of the present invention: a groove is provided on the sliding plate, a rotating rod is movably connected in the groove, a rotating shaft is fixedly connected to the end of the rotating rod away from the sliding plate, the rotating shaft movably passes through the fixed frame, and a first gear is movably engaged at the end of the rotating shaft away from the rotating rod.
[0009] As a further aspect of the present invention: a wiping pad is provided at the bottom of the second fixing rod, and the height of the bottom surface of the wiping pad is the same as the height of the upper surface of the shelf.
[0010] As a further aspect of the present invention: a first rack is provided on one side of the cylinder, one end of the first rack is fixedly connected to the surface of the operating table, the height of the end of the first rack away from the operating table exceeds the height of the cylinder, and the first rack meshes with the first gear for transmission.
[0011] As a further aspect of the present invention: the center of the first gear is designed with a sawtooth shape, a sawtooth block is provided on the outside of the rotating shaft, the sawtooth block engages unidirectionally with the sawtooth part of the center of the first gear, and a spring is fixedly connected between the sawtooth block and the rotating shaft.
[0012] As a further aspect of the present invention: a groove is provided on the outer side of the cylinder, the shape of the groove being composed of a straight groove and a curved groove, a vertical plate is provided on one side of the cylinder, the vertical plate is fixedly connected to the operating table, and a limit rod is fixedly provided on the side of the vertical plate near the cylinder, the limit rod being in contact with the groove.
[0013] As a further aspect of the present invention: multiple positioning components are symmetrically arranged on both sides of the shelf, and a second rack is connected to one side of the positioning component, and the second rack is fixedly connected to the surface of the operating table.
[0014] As a further aspect of the present invention: the positioning component includes a fixing block, the fixing block is fixedly connected to the shelf, a round rod is movably disposed through the center of the fixing block, a slot is opened in the center of the fixing block, a positioning rod is movably connected in the slot, the positioning rod is threadedly adapted to the round rod, and a second gear is fixedly connected to one end of the positioning rod, the second gear meshes with the second rack for transmission.
[0015] Compared with the prior art, the beneficial effects of the present invention are as follows: the piston rod drives the shelf and support frame to move upward. During the upward movement of the shelf, the second gear will mesh with the second rack to achieve the positioning rod to limit and fix the door and window. In addition, during the upward movement of the shelf, the first gear will mesh with the first rack to clean the steel brush at the welding position. The cooperation between the groove on the cylinder and the limiting rod enables the steel brush to clean the welding position before welding and the wiping pad to wipe and clean the welding position after welding, which can effectively improve the welding quality. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of the present invention.
[0017] Figure 2 for Figure 1 Enlarged diagram of part A in the middle.
[0018] Figure 3 This is a schematic diagram of the structure of the storage plate of the present invention.
[0019] Figure 4 This is a schematic diagram of the grinding component in this invention.
[0020] Figure 5 This is a schematic diagram of the connection between the first gear and the rotating shaft in this invention.
[0021] Figure 6 This is a schematic diagram of the slide groove in this invention.
[0022] Figure 7 This is a schematic diagram of the positioning component in this invention.
[0023] Figure 8 This is a schematic diagram of the card slot structure in this invention.
[0024] In the diagram: 1. Operating table; 2. Fixed plate; 21. Lifting groove; 3. Shelf; 4. Piston rod; 5. Support frame; 6. Cylinder; 61. Slide groove; 7. Grinding assembly; 71. Fixed frame; 72. Slide groove; 73. Slide plate; 731. Inclined groove; 74. Steel brush; 8. First fixed rod; 9. Second fixed rod; 10. Rotating rod; 11. Rotating shaft; 12. First gear; 13. Wiping pad; 14. First rack; 15. Sawtooth block; 16. Spring; 17. Vertical plate; 18. Limiting rod; 19. Positioning assembly; 191. Fixed block; 192. Round rod; 193. Slot; 194. Positioning rod; 195. Second gear; 20. Second rack. Detailed Implementation
[0025] Please see Figures 1-8In this embodiment of the invention, an aluminum alloy door and window welding platform includes an operating table 1. Multiple fixed plates 2 are fixedly mounted on the operating table 1. Each fixed plate 2 has a lifting groove 21. A shelf 3 is slidably mounted within the lifting groove 21. A piston rod 4 is fixedly mounted between the bottom of the shelf 3 and the operating table 1. A support frame 5 is movably fitted onto the operating table 1 and is fixedly connected to the shelf 3. A cylinder 6 is axially symmetrically and movably connected to the support frame 5, and a grinding component 7 is mounted on the cylinder 6. The aluminum alloy door or window to be welded is placed on the shelf 3. Then, the piston rod 4 is activated, pushing the shelf 3 upwards along the lifting groove 21 on the fixed plate 2. The rising of the shelf 3 causes the support frame 5 and the cylinder 6 to move upwards. The rising of the cylinder 6 causes the grinding component 7 to move upwards. During the upward movement of the door or window, the area to be welded can be ground to remove the surface oxide layer, effectively improving the welding quality of the door or window. The operating table 1 provides an operating platform for welding doors and windows.
[0026] See Figure 1 and Figure 4 As shown, in this embodiment, preferably, a first fixing rod 8 and a second fixing rod 9 are fixedly connected to the outer side of the cylinder 6. The grinding assembly 7 includes a fixing frame 71, which is fixedly connected to the first fixing rod 8. The fixing frame 71 has a sliding groove 72, and a sliding plate 73 is slidably connected in the sliding groove 72. A steel brush 74 is fixedly connected to one side of the sliding plate 73. In the initial state, the steel brush 74 will not contact the door or window. The rising speed of the door or window to be welded is the same as the rising speed of the grinding assembly 7 on the first fixing rod 8. During the rising of the door or window, the sliding plate 73 moves along the sliding groove 72 of the fixing frame 71 towards the position of the door or window to be welded. The movement of the sliding plate 73 drives the steel brush 74 to move, thereby cleaning the surface of the position of the door or window to be welded and removing the oxide layer on the surface, which can improve the welding quality.
[0027] See Figure 4As shown, in this embodiment, preferably, the sliding plate 73 has an inclined groove 731, and a rotating rod 10 is movably connected in the inclined groove 731. A rotating shaft 11 is fixedly connected to the end of the rotating rod 10 away from the sliding plate 73. The rotating shaft 11 movably passes through the fixed frame 71, and a first gear 12 is movably engaged at the end of the rotating shaft 11 away from the rotating rod 10. During the process of the door and window rising, the first gear 12 rotates, and the rotation of the first gear 12 drives the rotating shaft 11 to rotate. The rotation of the rotating shaft 11 drives the rotating rod 10 to rotate. Since the sliding plate 73 has an inclined groove 731, the rotating rod 10, during its rotation, cooperates with the inclined groove 731 to drive the sliding plate 73 to move back and forth in the sliding groove 72, thereby enabling multiple cleaning of the welding position and further improving the welding quality.
[0028] See Figure 1 As shown, in this embodiment, preferably, a wiping pad 13 is provided at the bottom of the second fixing rod 9, and the height of the bottom surface of the wiping pad 13 is the same as the height of the upper surface of the shelf 3. After the steel brush 74 has cleaned the welding position multiple times, it returns to its initial position and will not contact the door or window. At this time, the cylinder 6 is rotated one revolution. The rotation of the cylinder 6 drives the first fixing rod 8 and the second fixing rod 9 to rotate. The rotation of the second fixing rod 9 drives the wiping pad 13 to rotate. During the rotation of the wiping pad 13, the welding position is wiped, which can remove the impurities left after the steel brush 74 cleans, making it convenient for subsequent welding operations on the welding position.
[0029] See Figure 1 As shown, in this embodiment, preferably, a first rack 14 is provided on one side of the cylinder 6. One end of the first rack 14 is fixedly connected to the surface of the operating table 1. The height of the end of the first rack 14 away from the operating table 1 exceeds the height of the cylinder 6. The first rack 14 meshes with the first gear 12 for transmission. The shelf 3 moves upward under the action of the piston rod 4, which drives the grinding assembly 7 to move upward. During the upward movement, the first gear 12 meshes with the first rack 14, causing the first gear 12 to rotate. The rotation of the first gear 12 can enable the steel brush 74 to clean the welding position multiple times. After the first gear 12 and the first rack 14 are disengaged, the first rack 14 is located below the shelf 3. During the subsequent rotation of the cylinder 6, the first fixed rod 8 and the second fixed rod 9 will not come into contact with the first rack 14.
[0030] See Figure 5As shown, in this embodiment, preferably, the center of the first gear 12 is designed with a sawtooth shape, and a sawtooth block 15 is provided on the outer side of the rotating shaft 11. The sawtooth block 15 engages unidirectionally with the sawtooth part of the center of the first gear 12, and a spring 16 is fixedly connected between the sawtooth block 15 and the rotating shaft 11. During the upward movement of the shelf 3, the first gear 12 will mesh with the first rack 14 to drive the first gear 12 to rotate, thereby realizing the multiple cleaning of the position to be welded by the steel brush 74. During this directional movement, the sawtooth shape of the first gear 12 will engage with the sawtooth block 15 on the rotating shaft 11. At this time, the rotation of the first gear 12 will drive the rotating shaft 11 to rotate, and the rotation of the rotating shaft 11 will drive the rotating rod 10 to rotate, thereby realizing the reciprocating movement of the steel brush 74. When the position to be welded is cleaned by the steel brush 74... After the wiping pad 13 has been wiped, the door and window are welded using a welding torch. After the welding is completed, the cylinder 6 is rotated so that the second fixed rod 9 rotates again, allowing the wiping pad 13 to wipe and clean the welded area. Once all this is done, the welding is complete. The piston rod 4 moves downward, causing the shelf 3 to move downward, so that the first gear 12 and the first rack 14 mesh again. When moving in this direction, the serrated part inside the first gear 12 will not engage with the serrated block 15 on the rotating shaft 11. The rotation of the first gear 12 will press the serrated block 15 downward, thereby compressing the spring 16. At this time, the rotation of the first gear 12 will not drive the rotating shaft 11 to rotate, so the steel brush 74 will not come into contact with the door and window, thus avoiding the impact on the welding quality of the welded area caused by the steel brush 74 coming into contact with the door and window after welding.
[0031] See Figure 6As shown, in this embodiment, preferably, a groove 61 is provided on the outer side of the cylinder 6. The groove 61 is composed of a straight groove and a curved groove. A vertical plate 17 is provided on one side of the cylinder 6. The vertical plate 17 is fixedly connected to the operating table 1. A limit rod 18 is fixedly provided on the side of the vertical plate 17 near the cylinder 6. The limit rod 18 fits against the groove 61. When the shelf 3 moves upward under the action of the piston rod 4, the rise of the shelf 3 drives the support frame 5 to move upward, thereby driving the cylinder 6. As column 6 moves upward, the straight groove of slide 61 first contacts the limiting rod 18 of vertical plate 17 during the ascent. During this process, column 6 does not rotate. Within this distance, the first gear 12 will drive the first rack 14, thereby driving the steel brush 74 to clean the welding area of the door and window and remove the oxide layer. When column 6 continues to rise until the curved groove of slide 61 contacts the limiting rod 18, the first rack 14 is located below the shelf 3. As the shelf 3 continues to move upward, column 6 also continues to rise. The curved groove on cylinder 6 contacts the limiting rod 18. Due to the action of the curved groove and the limiting rod 18, cylinder 6 will rotate as it rises, thereby driving the wiping pad 13 on the second fixed rod 9 to wipe and clean the welding position of the door and window. The length of the curved groove is just enough to make cylinder 6 rotate an integer number of times, that is, the first fixed rod 8 and the second fixed rod 9 will return to the initial position. At this time, piston rod 4 stops moving upward and welding gun is used to weld the door and window. After welding, piston rod 4 moves downward and drives shelf 3 to move downward. The curved groove on the slide 61 on cylinder 6 will cooperate with the limiting rod 18 to make cylinder 6 rotate, thereby driving the wiping pad 13 on the second fixed rod 9 to wipe and clean the welding position. As shelf 3 continues to descend, it will drive the straight groove on the slide 61 of cylinder 6 to contact the limiting rod 18. Due to the connection relationship between the first gear 12 and the sawtooth block 15, steel brush 74 will not contact the door and window, avoiding damage to the newly welded position. When piston rod 4 moves downward to the initial position, the entire welding process can be completed.
[0032] See Figures 7-8 As shown in this embodiment, preferably, multiple positioning components 19 are axially symmetrically arranged on both sides of the shelf 3. A second rack 20 is connected to one side of the positioning component 19, and the second rack 20 is fixedly connected to the surface of the operating table 1. When the shelf 3 moves upward, the positioning component 19 and the second rack 20 will be driven, and the positioning component 19 will limit and fix the doors and windows placed in the shelf 3, ensuring the stability of the doors and windows during the welding process and improving the welding quality.
[0033] In this embodiment, preferably, the positioning component 19 includes a fixing block 191, which is fixedly connected to the shelf 3. A round rod 192 is movably disposed through the center of the fixing block 191. A slot 193 is formed in the center of the fixing block 191, and a positioning rod 194 is movably connected in the slot 193. The positioning rod 194 is threadedly connected to the round rod 192. A second gear 195 is fixedly connected to one end of the positioning rod 194. The second gear 195 meshes with the second rack 20 for transmission. When the shelf 3 rises, it causes the fixing block 191 to move upward. The movement of the fixing block 191 drives the second gear 195 to move upward. The wheel 195 moves upward, thereby driving the second rack 20 and causing the second gear 195 to rotate. The rotation of the second gear 195 drives the round rod 192 to rotate. Since the round rod 192 and the positioning rod 194 are connected by a threaded fit, the rotation of the round rod 192 drives the positioning rod 194 to move along the slot 193 towards the door and window until it contacts the door and window, thereby limiting and fixing the door and window. The slot 193 prevents the positioning rod 194 from rotating with the rotation of the round rod 192. Some soft pads can be placed at the end of the positioning rod 194 to prevent damage to the appearance of the door and window when the positioning rod 194 comes into contact with the door and window.
[0034] The working principle of this invention is as follows: The aluminum alloy door / window to be welded is placed on the shelf 3. Then, the piston rod 4 is activated, pushing the shelf 3 upwards along the lifting groove 21 opened in the fixed plate 2. The rise of the shelf 3 drives the support frame 5 and the cylinder 6 upwards. During the rise of the cylinder 6, the straight groove portion of the slide 61 first contacts the limiting rod 18 of the vertical plate 17. During this process, the cylinder 6 does not rotate. During the rise, the first gear 12 meshes with the first rack 14, causing the first gear 12 to rotate. During this directional movement, the sawtooth shape of the first gear 12 engages with the sawtooth block 15 on the rotating shaft 11. At this time, the rotation of the first gear 12 drives the rotating shaft 11 to rotate. The rotation of rod 10 causes the rotating rod 10 to rotate. Since the sliding plate 73 has a groove 731, the rotating rod 10 rotates and cooperates with the groove 731 to drive the sliding plate 73 to move back and forth in the sliding groove 72, thereby achieving multiple cleaning of the welding position. When the cylinder 6 continues to rise until the curved groove part of the sliding groove 61 contacts the limiting rod 18, the first rack 14 is located below the shelf 3. As the shelf 3 continues to move upward, the cylinder 6 also continues to rise. The curved groove part on the cylinder 6 contacts the limiting rod 18. Due to the action of the curved groove and the limiting rod 18, the cylinder 6 also rotates during the rising process, thereby driving the wiping pad 13 on the second fixed rod 9 to wipe and clean the welding position of the door and window. The length of the curved groove is just enough to allow the cylinder 6 to rotate an integer number of revolutions, meaning the first fixed rod 8 and the second fixed rod 9 will return to their initial positions. At this point, the piston rod 4 stops moving upwards, and the welding torch is used to weld the door and window. After welding, the piston rod 4 moves downwards, causing the shelf 3 to move downwards. The curved groove portion of the slide 61 on the cylinder 6 will engage with the limit rod 18, causing the cylinder 6 to rotate and thus driving the wiping pad 13 on the second fixed rod 9 to wipe and clean the welded area. As the shelf 3 continues to descend, it will cause the straight groove portion of the slide 61 on the cylinder 6 to contact the limit rod 18. Due to the connection relationship between the first gear 12 and the sawtooth block 15, the steel brush 74 will not contact the door and window, avoiding damage to the newly welded area. At the same time, the shelf 3 will rise... The fixed block 191 moves upward, and the movement of the fixed block 191 drives the second gear 195 to move upward, thereby transmitting power to the second rack 20 and causing the second gear 195 to rotate. The rotation of the second gear 195 drives the round rod 192 to rotate. Since the round rod 192 and the positioning rod 194 are connected by a threaded fit, the rotation of the round rod 192 drives the positioning rod 194 to move along the slot 193 towards the door and window until it contacts the door and window, thereby limiting and fixing the door and window. The slot 193 can prevent the positioning rod 194 from rotating with the rotation of the round rod 192. Some soft pads can be placed at the end of the positioning rod 194 to prevent damage to the appearance of the door and window when the positioning rod 194 abuts against it.
Claims
1. An aluminum alloy door and window welding platform, comprising an operating table, characterized in that, Multiple fixed plates are fixedly installed on the operating table. Each fixed plate has a lifting groove. A shelf is slidably installed in the lifting groove. A piston rod is fixedly installed between the bottom of the shelf and the operating table. A support frame is movably fitted on the operating table. The support frame is fixedly connected to the shelf. A cylinder is axially symmetrically movably connected to the support frame. A grinding component is installed on the cylinder. The cylinder is fixedly connected to a first fixing rod and a second fixing rod. The grinding assembly includes a fixing frame, which is fixedly connected to the first fixing rod. The fixing frame has a sliding groove, and a sliding plate is slidably connected in the sliding groove. A steel brush is fixedly connected to one side of the sliding plate. The sliding plate has an inclined groove, and a rotating rod is movably connected in the inclined groove. A rotating shaft is fixedly connected to the end of the rotating rod away from the sliding plate. The rotating shaft movably passes through the fixed frame, and a first gear is movably engaged at the end of the rotating shaft away from the rotating rod. A first rack is provided on one side of the cylinder. One end of the first rack is fixedly connected to the surface of the operating table. The height of the end of the first rack away from the operating table exceeds the height of the cylinder. The first rack meshes with the first gear for transmission. The center of the first gear has a sawtooth design, and a sawtooth block is provided on the outside of the rotating shaft. The sawtooth block engages unidirectionally with the sawtooth part of the center of the first gear, and a spring is fixedly connected between the sawtooth block and the rotating shaft. A groove is provided on the outer side of the cylinder. The groove is composed of a straight groove and a curved groove. A vertical plate is provided on one side of the cylinder. The vertical plate is fixedly connected to the operating table. A limit rod is fixedly provided on the side of the vertical plate near the cylinder. The limit rod is in contact with the groove.
2. The aluminum alloy door and window welding platform according to claim 1, characterized in that, A wiping pad is provided at the bottom of the second fixing rod, and the height of the bottom surface of the wiping pad is the same as the height of the upper surface of the shelf.
3. The aluminum alloy door and window welding platform according to claim 1, characterized in that, The shelf is symmetrically arranged with multiple positioning components on both sides. A second rack is connected to one side of each positioning component, and the second rack is fixedly connected to the surface of the operating table.
4. The aluminum alloy door and window welding platform according to claim 3, characterized in that, The positioning component includes a fixing block, which is fixedly connected to the shelf. A round rod is movably inserted through the center of the fixing block. A slot is opened in the center of the fixing block, and a positioning rod is movably connected in the slot. The positioning rod is threadedly connected to the round rod. A second gear is fixedly connected to one end of the positioning rod, and the second gear meshes with the second rack for transmission.