A film wrapping device and film wrapping machine
By designing the film pulling and closing mechanisms of the film coating device, the problems of non-compact structure and poor operation rhythm of the film coating machine were solved, realizing efficient, independent and compact film coating operation, avoiding stagnation and waiting for work, and improving the sense of operation rhythm and space utilization.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- 深圳市固尔琦智能技术股份有限公司
- Filing Date
- 2023-11-10
- Publication Date
- 2026-04-10
AI Technical Summary
The existing wrapping machine production line is too long, resulting in a non-compact device, large space occupation, and easy stagnation during operation, leading to a poor operating rhythm.
Design a film coating device, including a film pulling mechanism and a film closing mechanism. The film pulling mechanism consists of a first film pulling component and a second film pulling component, and the film closing mechanism consists of a first film closing component and a second film closing component. By setting a width adjusting component to adjust the film width, and placing the film closing mechanism above the film pulling mechanism, seamless connection of film pulling and film closing actions is achieved, and each component operates independently.
It achieves a fast-paced coating operation, with each component operating independently, avoiding stagnation and waiting for work. The overall structure is compact and reasonable, occupying little space and facilitating operation.
Smart Images

Figure CN117622589B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of film wrapping machines, and particularly relates to a film wrapping device and a film wrapping machine. BACKGROUND
[0002] The film wrapping machine is a device for product surface film wrapping, thereby playing a packaging role.
[0003] In the prior art, conventional film wrapping operation moves the film to the product and covers it, and then moves the product covered with the film to a film aligning position to align the film on the product. Each station is moved by a combination of a conveying line and a suction cup. However, the assembly line used for the film wrapping operation is too long, resulting in a non-compact device, large space occupation, and poor operation process rhythm. SUMMARY
[0004] In order to solve the problems of the prior art, the application provides a film wrapping device and a film wrapping machine. The film wrapping device is provided to solve the problems of non-compact structure and poor operation rhythm, achieve strong film wrapping operation rhythm, independent operation of each component, avoid the phenomenon of stagnation and waiting for operation, ensure no interference and no stagnation during operation, improve the operation rhythm, and the overall structure is compact and reasonable, small space occupation, and convenient operation.
[0005] The technical effects achieved by the application are realized by the following technical solutions.
[0006] A film wrapping device includes a film pulling mechanism and a film aligning mechanism. The film aligning mechanism is arranged above the film pulling mechanism. The film pulling mechanism includes a first film pulling component, a second film pulling component, and a width adjusting component. The first film pulling component and the second film pulling component are arranged in parallel on the same plane. The width adjusting component is used to adjust the straight-line distance between the first film pulling component and the second film pulling component.
[0007] The film aligning mechanism includes a first film aligning component and a second film aligning component. The second film aligning component is arranged above the first film aligning component. The moving direction of the first film aligning component and the moving direction of the second film aligning component are superimposed in a cross shape.
[0008] The film pulling mechanism is used to pull and unfold the film to facilitate product wrapping. The film aligning mechanism is used to align the unfolded film to the product to ensure film wrapping. The first film pulling component is used to pull one end of the film, and the second film pulling component is used to pull the other end of the film. The first film aligning component is used to align the left and right films to the product, and the second film aligning component is used to align the front and rear films to the product. Wherein, left is X, right is Y, front is Z, and rear is W.
[0009] In the application, the film is first pulled, and after the film is pulled open, the product is moved upwards to the film combining mechanism, at this time the product is against the lower surface of the film, and then the film is combined to complete the film wrapping operation. By arranging the film combining mechanism above the film pulling mechanism, the two actions of film pulling and film combining are seamlessly connected, the standby operation is avoided, the two actions of film pulling and film combining can be performed at the same time, and the independence of the functions is ensured.
[0010] The film pulling operation process is as follows: the first film pulling component pulls one end of the film, the second film pulling component pulls the other end of the film, after the film is fixed, the first film pulling component and the second film pulling component move synchronously to a position away from the film placing ring in the same direction, so as to unfold the film to a certain range, and complete the film pulling operation.
[0011] The film combining operation process is as follows: the first film combining component is started, the films on the left and right sides of the product are scraped and attached to the bottom of the product by the first film combining component, then the second film combining component is started, the films in front of and behind the product are scraped and attached to the bottom of the product by the second film combining component, so that the films in front of, behind, left and right of the product are all scraped and attached to the bottom of the product, and the film combining operation is completed.
[0012] Through the above film pulling and combining action arrangement, the film wrapping operation rhythm is strong, the components operate independently, the standby operation phenomenon is avoided, the interference and the standby phenomenon in the operation process are avoided, the operation rhythm is improved. Through the position layout arrangement between the film pulling mechanism and the film combining mechanism, the operation flow is improved, the overall structure is compact and reasonable, the occupied space is small, and the operation is convenient.
[0013] By arranging the width adjusting component, the straight line distance between the first film pulling component and the second film pulling component can be adjusted, that is, the width of the film can be flexibly adjusted according to the size of the product, the matching degree of the film and the product is effectively improved, and the phenomenon of waste of film material is also eliminated.
[0014] Further, the first film pulling component comprises a first film pulling belt and a second film pulling belt; the first film pulling belt drives the second film pulling belt to move, the first film pulling belt and the second film pulling belt are double-sided toothed synchronous belts; the gap between the first film pulling belt and the second film pulling belt constitutes a film placing unit; the first film pulling component and the second film pulling component are the same in structure.
[0015] The first film pulling belt is driven to operate by a motor, and the second film pulling belt is driven to move due to the meshing connection between the first film pulling belt and the second film pulling belt. The film placing unit is used for placing and clamping the film.
[0016] The film is pushed into the film placing unit by the first film pulling component, and is clamped by the teeth between the first film pulling belt and the second film pulling belt, so that one end of the film is stably placed in the film placing unit, and the other end of the film is also clamped by the second film pulling component, both ends of the film are clamped in the first film pulling component and the second film pulling component at the same time, the stability of the film placing is ensured, and a basis for subsequent smooth film pulling is provided.
[0017] The first film pulling belt drives the second film pulling belt, the first film pulling belt and the second film pulling belt can rotate in the same direction after clamping the film, the synchronization is ensured, and the film tearing phenomenon is effectively avoided.
[0018] Further, the width adjusting component comprises a first driving body, a first guide rail and a first sliding block, the first driving body drives the first sliding block to slide on the first guide rail, and the first sliding block is fixedly connected to the lower ends of the two sides of the second film pulling component. The first driving body is driven by the existing motor driving gear and gear belt technology to move the first sliding block. Through the setting, when the distance between the first film pulling component and the second film pulling component needs to be shortened, the first driving body is started to drive the first sliding block to move the second film pulling component on the first guide rail to the direction of the first film pulling component, so as to shorten the distance between the first film pulling component and the second film pulling component. If the distance between the first film pulling component and the second film pulling component needs to be expanded, the motor can be reversed. The width adjusting operation is convenient and fast, the structure design is ingenious and reasonable, the movement of the second film pulling component is facilitated, and the work efficiency is improved.
[0019] Further, the first film pulling component further comprises a film cover plate arranged above the film placing unit. When the first film pulling component and the second film pulling component fix both ends of the film and pull the film, the first film pulling belt and the second film pulling belt will jump, thereby reducing the service life of the first film pulling belt and the second film pulling belt, and the film pulling process is unstable. By arranging the film cover plate, the second film pulling belt close to the film is pressed by the film cover plate, the jumping force in the process of pulling the film is effectively pressed, thereby avoiding the jumping phenomenon of the first film pulling belt and the second film pulling belt, ensuring the service life of the first film pulling component, and improving the stability of the film pulling process.
[0020] Further, the first film combining component comprises a second driving body, a second guide rail, a third guide rail, a moving belt, a first film combining plate and a second film combining plate; the second driving body is drivingly connected to the moving belt, the first film combining plate is slidingly connected to the second guide rail and the third guide rail at two ends, and the second film combining plate is slidingly connected to the second guide rail and the third guide rail at two ends; the first film combining plate and the second film combining plate are fixedly connected to the moving belt; wherein the first film combining plate and the second film combining plate move towards each other or away from each other. The second driving body is driven by the existing motor driving gear and gear belt. When the product is lifted to the film combining mechanism and stops against the film, the second driving body is started, so that the first film combining plate and the second film combining plate move towards each other on the first guide rail and the second guide rail, and the first film combining plate slides to the bottom surface of one side of the product, while the second film combining plate slides to the bottom surface of the other side of the product, so that the films on both sides of the product are attached to the bottom surface of the product, and the film combining on both sides is completed.
[0021] Further, the second film combining component comprises a third driving body, a second sliding block, a fourth guide rail, a third film combining plate and a film scraping roller; the third driving body drives the second sliding block to slide on the fourth guide rail; the two ends of the third film combining plate are respectively connected to the second sliding block; the film scraping roller is arranged above the third guide rail and is arranged in the same plane as the third film combining plate. The third driving body is driven by the existing motor driving gear and gear belt. After the film combining of the first film combining component is completed, the third driving body is started, the third film combining plate moves forward, so that the film at the rear end of the product is attached to the bottom of the product, and when the product comes out, the film at the front end of the product is scraped by the film scraping roller, so that the film at the front end of the product is attached to the bottom of the product, and the film combining at the front and rear of the product is completed.
[0022] After the films on the left, right, front and rear of the product are attached to the bottom surface of the product by the above film combining mechanism, the first film combining component and the second film combining component are restored, i.e. the first film combining plate and the second film combining plate move away from each other, and the third film combining plate moves backward, so as to prepare for the film combining of the next product. The film combining process is compact, the operation rhythm is strong, the positions of the first film combining component and the second film combining component are arranged to ensure the compactness of the distribution of the components, the film combining does not need a long process, the convenience is improved, and there is no situation of stopping and waiting for operation.
[0023] Further, the film combining mechanism further comprises a film sealing component; the film sealing component comprises a fixed plate and a heating element embedded in the middle of the fixed plate; the fixed plate is connected to the upper end of the third guide rail, and one side of the fixed plate is connected to the fourth guide rail. The heating element is provided with a constant temperature heating rod. Through the above arrangement, after the product film is combined, the product bottom is placed on the heating element, so that the film at the bottom of the product is heated and bonded, ensuring the tightness and firmness of the product packaging. The film sealing component is arranged at the front end of the first film combining component and the second film combining component, which facilitates the film combining after the film combining is completed, and improves the operation convenience.
[0024] Further, the film combining mechanism further comprises a film pressing component; the film pressing component is arranged above the second film combining component; the film pressing component comprises a pressing plate and a support frame, the support frame is fixedly connected to the upper end of the pressing plate, and the pressing plate is arranged between the first film combining component and the second film combining component. Through the above arrangement, before the film combining is performed, the product needs to be conveyed from bottom to top to the film combining mechanism, when the product rises to a certain height and contacts the pressing plate, it means that the product is in the appropriate position, and the product can stop rising. It can effectively prevent the product from rising too much and causing the film to separate from the film pulling mechanism, facilitating the subsequent film combining operation.
[0025] Further, the film combining mechanism further comprises a pushing component; the pushing component comprises a pushing plate, a third sliding block, a fifth guide rail and a fourth driving body, the two sides of the pushing plate are fixedly connected to the third sliding block, and the fourth driving body drives the third sliding block to slide on the fifth guide rail. The pushing plate is provided with a groove corresponding to the pressing plate. The fourth driving body is driven by the existing motor driving gear and gear belt. The groove corresponds to the pressing plate, ensuring that each component operates independently. During the operation of the pushing plate, the pressing plate passes through the groove, and the pushing operation can be performed without moving the pressing plate, and the operation rhythm is strong.
[0026] By arranging the above pushing component, when the second film combining component completes the action, the fourth driving body is started to drive the third sliding block to move on the fifth guide rail, thereby driving the pushing plate to perform the pushing operation. Manual picking is not required, effectively reducing labor costs and improving the degree of automation.
[0027] A film wrapping machine comprises a machine box; a feeding device inserted into the machine box; a film wrapping device as described above, which is fixedly connected to the machine box and located above the feeding device; a jacking device fixedly connected to the machine box and located below the feeding device; wherein the jacking device can be lifted between the film wrapping device and the feeding device below;
[0028] The machine case comprises a shell and an operation screen movably connected to one side of the shell; the shell is provided with an inlet corresponding to the feeding device, and is provided with an outlet corresponding to the film coating device, and is provided with at least one openable plate door on the side surface.
[0029] The feeding device transmits the product to the jacking device through the arrayed synchronous belt conveying line. The jacking device comprises a lifting component and a supporting component. The lifting component drives the supporting component to move up and down. The supporting component comprises arrayed supporting blocks arranged in a staggered manner with the synchronous belt conveying line. The jacking device is arranged to realize independent operation of the jacking device and the feeding device, which is convenient for operation.
[0030] Through the above-mentioned film coating machine arrangement, the film coating operation process is as follows: the product to be coated is fed to the jacking device above the feeding device by the feeding device, at the same time, the film pulling mechanism in the film coating device pulls the film open, then the product on the feeding device is jacked to the film closing mechanism by the jacking device, at this time, the upper end of the product is against the lower end surface of the film, the film closing mechanism closes the film on the product, and finally the coated product is pushed out. Each functional module is reasonably and obviously placed and distinguished, which effectively reduces the operation stagnation phenomenon, ensures the strong rhythm of the operation process, improves the film coating efficiency; and the film coating machine does not have protruding mechanisms, the structures of each device are compact and regular, which is convenient for operation, can prevent the safety hazards of protruding mechanisms to the operators, reduces the danger of collision or machine collision, improves the operation safety, and improves the appearance of the whole machine.
[0031] Each device is wrapped by the machine case, which effectively separates the operation space from the external space, reduces the entry of foreign matters or hands into the equipment, improves the hygiene and safety, effectively ensures the operation safety of the operators, and also prevents other objects from entering the film coating machine, thereby ensuring the film coating quality.
[0032] At least one openable plate door is arranged on the side surface of the shell, which is convenient for personnel operation, maintenance, cleaning and the like, the position is obvious, and the operation process is convenient and does not interfere with each other.
[0033] The film wrapping machine further comprises a film outlet device arranged at the lower end of the film wrapping device. The film outlet device is used for placing the material film and providing the film for the film wrapping device. The film outlet device comprises a film placing mechanism and a film clamping mechanism. The film placing mechanism is arranged below the film clamping mechanism, and the film clamping mechanism is provided with a cutter component. The film is placed on the film clamping mechanism by manual operation. The operation process is as follows: the film clamping mechanism clamps the film and rises to the film pulling mechanism, the film pulling mechanism pulls the film, the film clamping mechanism releases the film and then moves downward to the original position, and when the film pulling mechanism pulls the film to a certain length, the cutter in the film clamping mechanism cuts the film, thereby completing the film outlet operation. The operation of each mechanism is realized by the existing program control, such as PLC. The film clamping mechanism releases and lifts by the existing cylinder. Through the above arrangement, the film outlet is convenient, sufficient material is provided for the film wrapping, and the film wrapping is smooth.
[0034] In summary, the present application has at least the following advantages: through the arrangement of the film wrapping device, the film wrapping device first pulls the film, the product moves upward to the film combining mechanism after the film is pulled open, the product is pressed against the lower surface of the film at this time, and then the film is combined, thereby completing the film wrapping operation. By arranging the film combining mechanism above the film pulling mechanism, the problem of compact structure and poor operation rhythm of the film wrapping device is solved. The film pulling and combining operations are seamlessly connected without gaps, the phenomenon of stopping for operation is avoided, the film pulling and combining operations can be performed simultaneously, the independence of functions is ensured, the film wrapping operation rhythm is strong, the operation of each component is independent, the overall structure is compact and reasonable, the occupied space is small, and the operation is convenient. BRIEF DESCRIPTION OF DRAWINGS
[0035] Figure 1 It is a film wrapping device structure schematic diagram of the embodiment 1 of the present application.
[0036] Figure 2 It is a film pulling mechanism one-view structure schematic diagram of the embodiment 1 of the present application.
[0037] Figure 3 It is another view partial structure schematic diagram of the film pulling mechanism in the embodiment 1 of the present application.
[0038] Figure 4 It is a first film combining component one-view structure schematic diagram in the embodiment 1 of the present application.
[0039] Figure 5 It is a first film combining component another-view structure schematic diagram in the embodiment 1 of the present application.
[0040] Figure 6 It is a second film combining component one-view structure schematic diagram in the embodiment 1 of the present application.
[0041] Figure 7 It is a second film combining component another-view structure schematic diagram in the embodiment 1 of the present application.
[0042] Figure 8 Structure diagram of film sealing part in embodiment 2 of the present application;
[0043] Figure 9 Structure diagram of film sealing part in embodiment 2 of the present application;
[0044] Figure 10 Structure diagram of film sealing part in embodiment 2 of the present application;
[0045] Figure 11 Structure diagram of film sealing part in embodiment 2 of the present application;
[0046] Figure 12 Structure diagram of film sealing part in embodiment 2 of the present application;
[0047] Figure 13 Structure diagram of film sealing part in embodiment 2 of the present application;
[0048] Figure 14 Structure diagram of film sealing part in embodiment 2 of the present application;
[0049] Figure 15 Structure diagram of film sealing part in embodiment 2 of the present application;
[0050] Markings in the figure: 1, film sealing device, 11, film pulling mechanism, 111, first film pulling part, 1111, first film pulling belt, 1112, second film pulling belt, 1113, film placing unit, 1114, film covering plate, 112, second film pulling part, 113, width adjusting part, 1131, first driving body, 1132, first guide rail, 1133, first sliding block, 12, film combining mechanism, 121, first film combining part, 1211, second driving body, 1212, second guide rail, 1213, third guide rail, 1214, moving belt, 1215, first film combining plate, 1216, second film combining plate, 122, second film combining part, 1221, third driving body, 1222, second sliding block, 1223, fourth guide rail, 1224, third film combining plate, 1225, film scraping roller, 123, film sealing part, 1231, fixed plate, 1232, heating element, 124, film pressing part, 1241, pressing plate, 1242, supporting frame, 125, material pushing part, 1251, material pushing plate, 12511, groove, 1252, third sliding block, 1253, fifth guide rail, 1254, fourth driving body; 2, machine box, 21, shell, 211, feeding port, 212, discharging port, 213, openable sealing plate door, 22, operation screen; 3, feeding device; 4, jacking device, 41, lifting part, 42, supporting part; 5, film discharging device, 51, film placing mechanism, 52, film clamping mechanism, 521, cutter. DETAILED DESCRIPTION
[0051] In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. The described embodiments are part of the embodiments of the present application, but not all the embodiments of the present application.
[0052] Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the claimed present application, but only represents selected embodiments of the present application. All other embodiments obtained by a person of ordinary skill in the art without creative labor based on the embodiments in the present application are within the scope of protection of the present application.
[0053] Example 1
[0054] Please refer to the accompanying Figure 1 The film wrapping device comprises a film pulling mechanism 11 and a film closing mechanism 12, wherein the film closing mechanism 12 is arranged above the film pulling mechanism 11; the film pulling mechanism 11 comprises a first film pulling component 111, a second film pulling component 112 and a width adjusting component 113, the first film pulling component 111 and the second film pulling component 112 are arranged in parallel in the same plane, and the width adjusting component 113 is used for adjusting the straight-line distance between the first film pulling component 111 and the second film pulling component 112.
[0055] The film closing mechanism 12 comprises a first film closing component 121 and a second film closing component 122, wherein the second film closing component 122 is arranged above the first film closing component 121, and the moving direction of the first film closing component 121 and the moving direction of the second film closing component 122 are overlapped to form a cross shape.
[0056] The film pulling mechanism 11 is used for pulling the film to develop and wrap the product. The film closing mechanism 12 is used for pasting the developed film to the product to ensure that the film wraps the product. The first film pulling component 111 is used for pulling one end of the film, and the second film pulling component 112 is used for pulling the other end of the film. The first film closing component 121 is used for pasting the left and right films to the product, and the second film closing component 122 is used for pasting the front and back films to the product. Wherein left is X, right is Y, front is Z, and back is W.
[0057] In the present application, the film is pulled first, and then the product is moved upward to the film closing mechanism 12 after the film is pulled open, at this time, the product is pressed against the lower surface of the film, and then the film is closed, thereby completing the film wrapping operation. And by arranging the film closing mechanism 12 above the film pulling mechanism 11, the connection of the two actions of film pulling and film closing is seamless, and the stagnation of the operation is avoided. The two actions of film pulling and film closing can be performed simultaneously, and the independence of the functions is ensured.
[0058] The film pulling operation process is that the first film pulling component 111 holds one end of the film, the second film pulling component 112 holds the other end of the film, after the film is fixed, the first film pulling component 111 and the second film pulling component 112 move synchronously to a position far away from the film placing ring in the same direction, so as to unfold the film to a certain range, and the film pulling operation is completed.
[0059] The film combining operation process is that the first film combining component 121 is started, the films on the left and right sides of the product are scraped to the bottom of the product by the first film combining component 121, then the second film combining component 122 is started, the films in front of and behind the product are scraped to the bottom of the product by the second film combining component 122, so that the films in front of, behind, left and right of the product are all scraped to the bottom of the product, and the film combining operation is completed.
[0060] Through the above film pulling and combining operation setting, the film wrapping operation rhythm is strong, the operation of each component is independent, the stagnation phenomenon is avoided, the interference and stagnation phenomenon in the operation process is avoided, the operation rhythm is improved. And through the position layout setting between the film pulling mechanism 11 and the film combining mechanism 12, the operation fluency is improved, the overall structure is compact and reasonable, the occupied space is small, and the operation is convenient.
[0061] Through the setting of the width adjusting component 113, the straight line distance between the first film pulling component 111 and the second film pulling component 112 can be adjusted, that is, the width of the film can be flexibly adjusted according to the size of the product, the matching degree of the film and the product is effectively improved, and the phenomenon of waste of film material can also be avoided.
[0062] In this embodiment, please refer to the accompanying drawings Figure 2 The first film pulling component 111 includes a first film pulling belt 1111 and a second film pulling belt 1112; the first film pulling belt 1111 drives the second film pulling belt 1112 to move, and the first film pulling belt 1111 and the second film pulling belt 1112 are double-sided toothed synchronous belts; the gap between the first film pulling belt 1111 and the second film pulling belt 1112 constitutes a film placing unit 1113; the first film pulling component 111 and the second film pulling component 112 are the same in structure.
[0063] The first film pulling belt 1111 is driven to rotate by a motor, and the second film pulling belt 1112 is driven to move due to the meshing connection between the first film pulling belt 1111 and the second film pulling belt 1112. The film placing unit 1113 is used for placing and clamping the film.
[0064] Through the setting of the first film pulling component 111, the film is pushed into the film placing unit 1113 and clamped by the teeth between the first film pulling belt 1111 and the second film pulling belt 1112, so as to stably place one end of the film in the film placing unit 1113, and the other end of the film is also clamped stably by the second film pulling component 112. The two ends of the film are clamped into the first film pulling component 111 and the second film pulling component 112 at the same time, which ensures the stability of the film placing and provides a basis for the subsequent smooth film pulling.
[0065] And by setting the first film pulling belt 1111 to drive the second film pulling belt 1112, the first film pulling belt 1111 and the second film pulling belt 1112 can be kept rotating in the same direction after clamping the film, ensuring synchronization and effectively avoiding film tearing.
[0066] In this embodiment, please refer to the attached Figure 2 The first film pulling component 111 further comprises a film cover plate 1114 arranged above the film placing unit 1113. The film cover plate 1114 is arranged between the second film pulling belts 1112. When the first film pulling component 111 and the second film pulling component 112 fix the two ends of the film and pull it apart, the first film pulling belt 1111 and the second film pulling belt 1112 will jump, thus reducing the service life of the first film pulling belt 1111 and the second film pulling belt 1112, and the film pulling process is unstable. By arranging the film cover plate 1114, the second film pulling belt 1112 close to the film is pressed by the film cover plate 1114, effectively pressing the jumping force during the film pulling process, thus avoiding the jumping phenomenon of the first film pulling belt 1111 and the second film pulling belt 1112, ensuring the service life of the first film pulling component 111 and improving the stability of the film pulling process.
[0067] In this embodiment, please refer to the attached Figure 3 The width adjusting component 113 comprises a first driving body 1131, a first guide rail 1132 and a first sliding block 1133, the first driving body 1131 drives the first sliding block 1133 to slide on the first guide rail 1132; the first sliding block 1133 is fixedly connected to the lower ends of the two sides of the second film pulling component 112. The first driving body 1131 drives the first sliding block 1133 to move by cooperating with the existing motor driven gear and gear belt technology. By this setting, if the distance between the first film pulling component 111 and the second film pulling component 112 needs to be shortened, the first driving body 1131 is started to drive the first sliding block 1133 to move the second film pulling component 112 on the first guide rail 1132 towards the first film pulling component 111, thus shortening the distance between the first film pulling component 111 and the second film pulling component 112. If the distance between the first film pulling component 111 and the second film pulling component 112 needs to be expanded, the motor can be reversed. The width adjusting operation is convenient and fast, and the structure design is ingenious and reasonable, facilitating the movement of the second film pulling component 112 and improving the work efficiency.
[0068] In this embodiment, please refer to the attached Figures 4-5The first film combining component 121 comprises a second driving body 1211, a second guide rail 1212, a third guide rail 1213, a moving belt 1214, a first film combining plate 1215 and a second film combining plate 1216; the second driving body 1211 is drivingly connected to the moving belt 1214; the first film combining plate 1215 is slidingly connected to the second guide rail 1212 and the third guide rail 1213 at two ends thereof; the second film combining plate 1216 is slidingly connected to the second guide rail 1212 and the third guide rail 1213 at two ends thereof; the first film combining plate 1215 and the second film combining plate 1216 are fixedly connected to the moving belt 1214; wherein the first film combining plate 1215 and the second film combining plate 1216 move towards each other or away from each other. The second driving body 1211 is driven by a motor and a gear belt. When the product is lifted to the film combining mechanism 12 and stops against the film, the second driving body 1211 is started to drive the first film combining plate 1215 and the second film combining plate 1216 to move towards each other on the first guide rail 1132 and the second guide rail 1212, so that the first film combining plate 1215 slides to the bottom of one side of the product, and the second film combining plate 1216 slides to the bottom of the other side of the product, thereby the films on the two sides of the product are attached to the bottom of the product, and the film combining on the two sides is completed.
[0069] In the embodiment, please refer to the accompanying drawings Figures 6-7 The second film combining component 122 comprises a third driving body 1221, a second sliding block 1222, a fourth guide rail 1223, a third film combining plate 1224 and a film scraping roller 1225; the third driving body 1221 drives the second sliding block 1222 to slide on the fourth guide rail 1223; the two ends of the third film combining plate 1224 are respectively connected to the second sliding block 1222; the film scraping roller 1225 is arranged above the third guide rail 1213 and in the same plane with the third film combining plate 1224. The third driving body 1221 is driven by a motor and a gear belt. After the film combining of the first film combining component 121 is completed, the third driving body 1221 is started to drive the third film combining plate 1224 to move forward, thereby pushing the film at the rear end of the product to the bottom of the product, and when the product is out, the film at the front end of the product is scraped by the film scraping roller 1225, so that the film at the front end of the product is attached to the bottom of the product, and the film combining at the front and rear of the product is completed.
[0070] After the films on the left, right, front and rear of the product are attached to the bottom of the product by the film combining mechanism 12, the first film combining component 121 and the second film combining component 122 are restored, i.e. the first film combining plate 1215 and the second film combining plate 1216 move away from each other, and the third film combining plate 1224 moves backward to prepare for the film combining of the next product. The film combining process is compact, the operation rhythm is strong, the positions of the first film combining component 121 and the second film combining component 122 are arranged to ensure the compactness of the distribution of the components, the film combining does not need a long process, the convenience is improved, and there is no situation of stopping and waiting for operation.
[0071] Embodiment 2
[0072] The difference between this embodiment and embodiment 1 is that, please refer to the attached Figure 8 , the film sealing mechanism 12 further comprises a film sealing component 123; the film sealing component 123 comprises a fixed plate 1231 and a heating element 1232 embedded in the middle of the fixed plate 1231; the fixed plate 1231 is connected to the upper end of the third guide rail 1213, and one side of the fixed plate 1231 is connected with the fourth guide rail 1223. The heating element 1232 is provided with a constant temperature heating rod. Through this setting, after the product film is completed, the product bottom is placed on the heating element 1232, so that the film at the bottom of the product is heated and adhered, ensuring the tightness and firmness of the product wrapping. And the film sealing component 123 is arranged at the front end of the first film sealing component 121 and the second film sealing component 122, which facilitates the film sealing after the film sealing is completed, and improves the operation convenience.
[0073] Embodiment 3
[0074] The difference between this embodiment and embodiment 2 is that, please refer to the attached Figure 9 , the film sealing mechanism 12 further comprises a film pressing component 124; the film pressing component 124 is arranged above the second film sealing component 122; the film pressing component 124 comprises a pressing plate 1241 and a support frame 1242, the support frame 1242 is fixedly connected to the upper end of the pressing plate 1241, and the pressing plate 1241 is arranged between the first film sealing component 121 and the second film sealing component 122. Through this setting, before film sealing, the product needs to be conveyed from bottom to top to the film sealing mechanism 12, when the product rises to a certain height and contacts the pressing plate 1241, it means that the product is in the right position and the product can stop rising. This can effectively prevent the product from rising too much and causing the film to separate from the film pulling mechanism 11, facilitating the subsequent film sealing operation.
[0075] Embodiment 4
[0076] The difference between this embodiment and embodiment 3 is that, please refer to the attached Figures 10-11 , further, the film sealing mechanism 12 further comprises a pushing component 125; the pushing component 125 comprises a pushing plate 1251, a third sliding block 1252, a fifth guide rail 1253 and a fourth driving body 1254, the two sides of the pushing plate 1251 are respectively fixedly connected to the third sliding block 1252, and the fourth driving body 1254 drives the third sliding block 1252 to slide on the fifth guide rail 1253. The pushing plate 1251 is provided with a groove 12511 corresponding to the pressing plate 1241. The fourth driving body 1254 adopts the existing motor driven gear and gear belt technology to cooperate with the movement. The groove 12511 corresponds to the pressing plate 1241, ensuring that each component operates independently. During the operation of the pushing plate 1251, the pressing plate 1241 passes through the groove 12511, and the pushing operation can be performed without moving the pressing plate 1241, which has strong operation rhythm.
[0077] By setting the above pushing component 125, when the second film combining component 122 completes the action, the fourth driving body 1254 is started to drive the third sliding block 1252 to move on the fifth guide rail 1253, so as to drive the pushing plate 1251 to carry out the pushing work. Manual taking is not required, the labor cost is effectively reduced, and the automation degree is correspondingly improved.
[0078] Embodiment 5
[0079] Please refer to the accompanying Figures 12-15 A film wrapping machine, comprising a machine box 2; a feeding device 3 inserted into the machine box 2; a film wrapping device 1 as described above, fixedly connected in the machine box 2 and located above the feeding device 3; a jacking device 4 fixedly connected in the machine box 2 and located below the feeding device 3; wherein the jacking device 4 is liftable between the film wrapping device 1 and below the feeding device 3;
[0080] The machine box 2 comprises a shell 21 and an operation screen 22 movably connected to one side of the shell 21; the shell 21 is provided with a feeding port 211 corresponding to the feeding device 3, a discharging port 212 corresponding to the film wrapping device 1, and at least one openable plate door 213 on the side surface of the shell 21. Wherein, the movable connection adopts a swing arm rod hingedly connected between the operation screen 22 and the shell 21, so that the operation screen 22 can be operated on both sides, greatly improving the convenience of machine adjustment and production operation.
[0081] Wherein, the feeding device 3 transmits the products to the jacking device 4 through the arrayed synchronous belt conveying line. The jacking device 4 comprises a lifting component 41 and a supporting component 42, the lifting component 41 drives the supporting component 42 to move up and down, and the supporting component 42 comprises arrayed supporting blocks arranged in staggered manner with the synchronous belt conveying line. The jacking device 4 is arranged to realize independent operation of the jacking device 4 and the feeding device 3, which is convenient for operation.
[0082] Through the above film wrapping machine arrangement, the film wrapping operation process is as follows: the products to be wrapped are conveyed to the jacking device 4 above by the feeding device 3, at the same time, the film pulling mechanism 11 in the film wrapping device 1 pulls open the film, then the products on the feeding device 3 are jacked up to the film combining mechanism 12 by the jacking device 4, at this time, the upper end of the product is against the lower end surface of the film, the film combining mechanism 12 combines the film on the product, and finally the wrapped product is pushed out. Each functional module is reasonably and obviously placed and distinguished, effectively reducing the operation stagnation phenomenon, ensuring the strong rhythm of the operation process, improving the film wrapping efficiency; and the film wrapping machine does not have protruding mechanisms, the structures of each device are compact and regular, which is convenient for operation, can prevent safety hazards to the operators caused by protruding mechanisms, reduces the danger of collision with people or machines, improves the operation safety, and improves the appearance of the whole machine.
[0083] The machine case 2 wraps each device, effectively separates the operation space and the external space, reduces the entry of foreign matters or hands into the equipment, improves the hygiene and safety, effectively guarantees the operation safety of the operator, and can also prevent other objects from entering the film wrapping machine, thereby guaranteeing the film wrapping quality.
[0084] At least one openable plate door 213 is arranged on the side of the shell 21, which facilitates personnel operation, maintenance and cleaning, is obvious in position, and is convenient and does not interfere with each other in the operation process.
[0085] The film wrapping machine further comprises a film output device 5 arranged at the lower end of one side of the film wrapping device 1. The film output device 5 is used for placing a material film and providing the film for the film wrapping device 1. The film output device 5 comprises a film placing mechanism 51 and a film clamping mechanism 52. The film placing mechanism 51 is arranged below the film clamping mechanism 52, and a cutter 521 is arranged on the film clamping mechanism 52. The film is placed on the film clamping mechanism 52 by manual operation. The operation process is as follows: the film clamping mechanism 52 clamps the film and rises to the film pulling mechanism 11. After the film pulling mechanism 11 pulls the film, the film clamping mechanism 52 releases the film and moves downward to the original position. When the film pulling mechanism 11 pulls the film to a certain length, the cutter 521 in the film clamping mechanism 52 cuts the film, thereby completing the film output operation. The operation of each mechanism is realized by the existing program control, such as PLC. The film clamping mechanism 52 is released and lifted by the existing cylinder. Through the above arrangement, the film output is convenient, sufficient material is provided for film wrapping, and the smoothness of film wrapping is guaranteed.
[0086] In summary, the film wrapping device is arranged to first pull the film, then move the product upward to the film combining mechanism after the film is pulled open, press the product against the lower surface of the film, and then combine the film, thereby completing the film wrapping operation. By arranging the film combining mechanism above the film pulling mechanism, the problem of compact structure and poor operation rhythm of the film wrapping device is solved. The film pulling and combining operations are seamlessly connected without stagnation, the film pulling and combining operations can be performed simultaneously, the independence of functions is guaranteed, the film wrapping operation rhythm is strong, the operation of each component is independent, the overall structure is compact and reasonable, the occupied space is small, and the operation is convenient.
[0087] In the description of the present application, it should be understood that the terms indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application.
[0088] In the present application, unless specifically defined and limited otherwise, the terms "mounting", "connected", "connecting", "fixed", and the like should be interpreted broadly, for example, can be fixed connection, can also be detachable connection, or integral; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be the internal communication of two elements or the interaction relationship between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0089] In the description of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship commonly placed when the product of the present application is used, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second", "third" and the like are only used to distinguish the description and cannot be understood as indicating or implying relative importance.
[0090] In addition, the terms "horizontal", "vertical", "overhanging" and the like do not mean that the components must be absolutely horizontal or overhanging, but can be slightly inclined. For example, "horizontal" only means that its direction is more horizontal relative to "vertical", and does not mean that the structure must be completely horizontal, but can be slightly inclined.
[0091] In the present application, unless specifically defined and limited otherwise, the first feature above or below the second feature can include that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, the first feature above, above and above the second feature includes that the first feature is directly above and obliquely above the second feature, or only means that the horizontal height of the first feature is higher than that of the second feature. The first feature below, below and below the second feature includes that the first feature is directly below and obliquely below the second feature, or only means that the horizontal height of the first feature is less than that of the second feature.
[0092] Although the present application is described in conjunction with the above specific embodiments, it is obvious to those skilled in the art that many substitutions, modifications and changes can be made based on the above content. Therefore, all such alternatives, improvements and changes are included in the spirit and scope of the appended claims.
Claims
1. A coating device, characterized in that, It includes a film-pulling mechanism and a film-closing mechanism, wherein the film-closing mechanism is located above the film-pulling mechanism; The film-pulling mechanism includes a first film-pulling component, a second film-pulling component, and a width-adjusting component. The first film-pulling component and the second film-pulling component are arranged parallel to each other on the same plane. The width-adjusting component is used to adjust the straight-line distance between the first film-pulling component and the second film-pulling component. The film-closing mechanism includes a first film-closing component and a second film-closing component. The second film-closing component is positioned above the first film-closing component, and the moving positions of the first film-closing component and the second film-closing component overlap to form a cross shape.
2. The coating device according to claim 1, characterized in that, The first film-pulling component includes a first film-pulling belt and a second film-pulling belt; the first film-pulling belt drives the second film-pulling belt to move, and the first film-pulling belt and the second film-pulling belt are double-sided toothed synchronous belts; the gap between the first film-pulling belt and the second film-pulling belt constitutes a film-placement unit; The first film-pulling component and the second film-pulling component have the same structure.
3. The coating device according to claim 2, characterized in that, The width adjustment component includes a first driving body, a first guide rail, and a first slider. The first driving body drives the first slider to slide on the first guide rail. The first slider is fixedly connected to the lower ends of both sides of the second film stretching component.
4. The coating device according to claim 2, characterized in that, The first film-pulling component also includes a cover plate, which is disposed above the film-placement unit.
5. A coating device according to claim 1, characterized in that, The first film-forming component includes a second driving body, a second guide rail, a third guide rail, a moving belt, a first film-forming plate, and a second film-forming plate; the second driving body is driven to be connected to the moving belt, the two ends of the first film-forming plate are slidably connected to the second guide rail and the third guide rail, and the two ends of the second film-forming plate are slidably connected to the second guide rail and the third guide rail; the first film-forming plate and the second film-forming plate are fixedly connected to the moving belt; The first and second membrane plates move toward or away from each other.
6. The coating device according to claim 5, characterized in that, The second film-forming component includes a third driving body, a second slider, a fourth guide rail, a third film-forming plate, and a scraping roller; the third driving body drives the second slider to slide on the fourth guide rail; the two ends of the third film-forming plate are respectively connected to the second slider; the scraping roller is disposed above the third guide rail and is disposed on the same plane as the third film-forming plate.
7. A coating device according to claim 6, characterized in that, The film-sealing mechanism further includes a film-sealing component; the film-sealing component includes a fixing plate and a heating element, the heating element being embedded in the middle of the fixing plate; the fixing plate is connected to the upper end of the third guide rail, and one side of the fixing plate is connected to the fourth guide rail.
8. A coating device according to claim 1, characterized in that, The film-forming mechanism further includes a film-pressing component; the film-pressing component is disposed above the second film-forming component; the film-pressing component includes a pressure plate and a support frame, the support frame is fixedly connected to the upper end of the pressure plate, and the pressure plate is disposed between the first film-forming component and the second film-forming component.
9. A coating device according to claim 1, characterized in that, The film-closing mechanism further includes a material pushing component; the material pushing component includes a material pushing plate, a third slider, a fifth guide rail and a fourth driving body, the two sides of the material pushing plate are respectively fixedly connected to the third slider, and the fourth driving body drives the third slider to slide on the fifth guide rail.
10. A coating machine, characterized in that, include: Chassis; A feeding device, which is inserted into the machine casing; The coating device as described in any one of claims 1-9, wherein the coating device is fixedly connected inside the chassis and located above the feeding device; A lifting device is fixedly connected inside the machine housing and located below the feeding device; wherein the lifting device can move up and down between the coating device and the area below the feeding device. The chassis includes a housing and an operation screen, the operation screen being movably connected to one side of the housing; the housing has an inlet corresponding to the feeding device and an outlet corresponding to the coating device, and at least one openable door is provided on the side of the housing.
Citation Information
Patent Citations
Automatic film coating machine
CN104908991A
Servo two membrane mechanisms of drawing of salt packagine machine
CN207225784U