Insertion vibrator for silo construction
By designing an immersion vibrator for silo construction, utilizing the high-frequency vibration of the supply motor and the conical cylinder, combined with automated control, the problems of low construction efficiency and local honeycomb surface defects in existing technologies have been solved, achieving efficient compaction of concrete and construction safety.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- CHINA RAILWAY NO 3 GRP CO LTD
- Filing Date
- 2023-12-08
- Publication Date
- 2026-04-10
AI Technical Summary
In existing technologies, immersion vibrators have a relatively slow construction efficiency, and the randomness of manual operation during immersion vibrator construction is relatively mechanized. This results in slow construction efficiency for operators using a single vibrator, and the randomness of the insertion position can easily lead to missed insertion problems, resulting in the failure of gas inside the concrete to be discharged. This causes local honeycomb and pitted phenomena on the concrete surface after solidification, affecting strength and aesthetics.
An immersion vibrator for silo construction was designed, including a steel frame, a vibrating device, a guide component, and a power component. Power is supplied by a motor to control the amplitude and frequency of the vibrating device. Combined with a sliding plate and a guide side rail, the vibrating device can be automatically and uniformly inserted and moved, reducing manual operation. The high-frequency vibration generated by the conical long cylinder and the eccentric counterweight ensures the compaction of concrete.
It achieves efficient concrete vibration, avoids local honeycomb and pitted surface phenomena, improves construction efficiency and concrete strength and aesthetics, while reducing the risk of injury to operators and ensuring the uniformity and compaction of the vibration effect.
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Figure CN117627362B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application belongs to the technical field of building construction, in particular to an insertion type vibrator for silo construction. BACKGROUND
[0002] The insertion type vibrator is a machine used in engineering construction, which has three types of electric, internal combustion and pneumatic, and the electric type is most widely used. The insertion type vibrator is composed of two parts, power device and vibrating device. The power device generates vibration through the vibration motor and transmits it to the vibrating device. The vibrating device vibrates the concrete to make the concrete compact and eliminate the honeycomb and rough surface of the concrete, so as to improve the strength and ensure the quality of the concrete member.
[0003] In the construction site, the concrete is usually vibrated manually by the operator using a small insertion type vibrator, and the insertion rod is generally inserted into the mesh formed by the steel bars, so the manual operation is more mechanized. This leads to slow construction efficiency of the operator using a single vibrator, and the randomness of the insertion position is determined by the experience of the operator, so it is easy to miss the insertion, resulting in that part of the gas in the concrete is not discharged, and the local honeycomb and rough surface phenomenon occurs on the solidified concrete surface, which further leads to the decrease of strength and aesthetics, so improvement is needed. SUMMARY
[0004] In view of the deficiencies of the prior art, the technical scheme adopted by the present application to solve the technical problems is: an insertion type vibrator for silo construction, comprising a steel bar frame, vibrating devices are uniformly inserted into the inner walls of the steel bar frame, a guide component is fixedly connected to the top of the vibrating device, a power component is fixedly connected to the upper surface of the guide component, guide side rails are symmetrically arranged on both sides of the inner wall of the guide component; the power component comprises a power supply motor, which provides power for the vibrating device, so that the vibrating device can vibrate at high frequency, variable speed knobs are uniformly arranged on the back of the power supply motor, the current input to the vibrating device by the power supply motor can be adjusted through the variable speed knobs, thereby controlling the amplitude and vibration frequency of the vibrating device, moving slide legs are symmetrically arranged on the lower surface of the power supply motor, the power supply motor can slide horizontally through the moving slide legs on both sides, and the cement far from the ground, one side of the moving slide leg is fixedly connected with a storage shell, a rotating joint is arranged on the back of the storage shell, a fixed insertion plate is rotatably connected to the inner wall of the rotating joint, the fixed insertion plate is of telescopic structure and can rotate 90° at the top end around the rotating joint, in the state shown in Figure 3 the fixed insertion plate bottom can be inserted into the ground to fix the power supply motor, when moving the power supply motor, the fixed insertion plate is shortened and then rotated 90° and stored in the inside of the storage shell;
[0005] Further, the guide component includes an adapter frame, the upper surface of the adapter frame is symmetrically provided with a plug-in connecting rod on both sides, the back of the adapter frame is uniformly provided with a limiting recess plate, the bottom of the inner wall of the adapter frame is uniformly provided with a sliding clamping plate, the top of the sliding clamping plate is fixedly connected with a rotating bearing, the top of the sliding clamping plate is horizontally slid in the sliding groove at the bottom of the adapter frame through the rotating bearing, since the sliding clamping plates are all gathered in the sliding groove at the bottom of the adapter frame, the distance between each vibrating device can be adjusted by moving the sliding clamping plates, so that the vibrating devices can be uniformly inserted into the sockets of the reinforcing frame, the inner wall of the sliding clamping plate is slidably connected with a spring plug plate, the top plug plate of the spring plug plate is matched with the inner cavity of the limiting recess plate, after pulling out the spring plug plate from the inside of the sliding clamping plate, the sliding clamping plate can be moved, then the spring plug plate is loosened, the spring plug plate is reset under the action of the spring tension, and then the sliding clamping plate is reinserted into the inside of the limiting recess plate to fix the position of the sliding clamping plate.
[0006] Further, the guide side rail includes a long strip rail, the guide side rail is responsible for controlling the movement of the adapter frame, one side of the inner wall of the long strip rail is slidably connected with a vertical moving rod, the other side of the inner wall of the long strip rail is fixedly connected with a torque motor, the bottom of the inner wall of the vertical moving rod is fixedly connected with a rotating motor, the top of the output shaft of the rotating motor is threadedly connected with a threaded push rod, when the rotating motor controls the threaded push rod to rotate clockwise, the threaded push rod will push the sliding traction plate upward, when the rotating motor controls the threaded push rod to rotate counterclockwise, the threaded push rod will pull the sliding traction plate downward, the top of the threaded push rod is fixedly connected with a sliding traction plate, the surface of the output shaft of the torque motor is fixedly connected with one side of the surface of the vertical moving rod through a traction pull rope, the torque motor can uniformly slide the vertical moving rod along the sliding groove of the long strip rail by rotating the traction pull rope, at this time the adapter frame is also moving.
[0007] Further, the number of plug-in connecting rods is two, the bottom end of the plug-in connecting rod is fixedly connected with the top of the inner wall of the adapter frame, the top end of the plug-in connecting rod is fixedly connected with the front surface of the feeding motor through a connecting pipe, both ends of the adapter frame are fixedly connected with one side of the sliding traction plate, one end of the sliding clamping plate away from the spring plug plate is fixedly connected with the top of the vibrating device, since each vibrating device can act within a certain range when working, the vibrating devices do not need to be densely arranged, and can be uniformly and dispersedly arranged according to the grid ports of the reinforcing frame, thereby reducing the number of vibrating devices. The top of the spring plug plate is inserted with the inner wall of the limiting recess plate, the number of rotating joints is two, the top of the rotating joint is fixedly connected with the lower surface of the feeding motor, the surface of the fixed plug plate is slidably connected with the inner wall of the receiving shell, and the bottom end of the fixed plug plate is inserted with the ground.
[0008] Further, the vibrating device comprises a conical long tube, the top of the surface of the conical long tube is uniformly provided with a buffer spring, one end of the buffer spring away from the conical long tube is fixedly connected with an end sleeve, the top of the inner wall of the conical long tube is fixedly connected with a rotating motor, the surface of the output shaft of the rotating motor is fixedly connected with an extended rotating rod, the extended rotating rod directly controls the high-speed rotation of the extended rotating rod of the output shaft of the rotating motor, the middle of the surface of the extended rotating rod is fixedly connected with an eccentric weight, when the vibrating device works, the rotating motor controls the rapid rotation of the eccentric weight through the extended rotating rod, because the gravity center of the eccentric weight is distributed on the side, the centrifugal force generated by the rotation of the eccentric weight will cause the conical long tube to shake constantly, the relative movement between the conical long tube and the end sleeve occurs, and the middle of the inner wall of the conical long tube is provided with a sensing component.
[0009] Further, the bottom of the conical long tube is fixedly connected with a folding tube sleeve, the bottom end of the extended rotating rod extends to the inside of the folding tube sleeve, the bottom end of the extended rotating rod is fixedly connected with a filling turntable, in the process of rotation of the extended rotating rod, the filling turntable is twisted to rotate at high speed in combination with the inner wall of the folding tube sleeve, the upper surface of the filling turntable is uniformly provided with an extrusion lug, when the extrusion lug at the top of the filling turntable slides out of the slot on the lower surface of the conical long tube, the extrusion lug slides downward under the reaction force of the conical long tube, the lower surface of the filling turntable is uniformly provided with a bottom end push rod, when the bottom end push rod slides downward, the folding tube sleeve is pushed downward and then is elongated. The shaft center of the rotating motor is fixedly connected with the inner cavity of the sliding clamping plate through connecting wires, one end of the sliding clamping plate away from the spring plug plate is fixedly connected with the surface of the end sleeve, the upper surface of the filling turntable is slidingly connected with the top of the inner wall of the folding tube sleeve, the surface of the extrusion lug is inserted into the bottom of the conical long tube through a groove, and the bottom end of the bottom end push rod is in mutual extrusion with the bottom of the inner wall of the folding tube sleeve.
[0010] Further, the sensing component comprises an embedded cylinder shell, one side of the surface of the embedded cylinder shell is fixedly connected with a bent connecting rod, the top end of the bent connecting rod is fixedly connected with a switching ball, the surface of the switching ball is rotatably connected with a protective sleeve, the top of the switching ball is fixedly connected with a biasing rotating plate, the left and right sides of the biasing rotating plate are symmetrically provided with push spring, and one end of the push spring away from the biasing rotating plate is fixedly connected with a pressure sensing element. The upper surface of the protective sleeve is fixedly connected with the lower surface of the sliding clamping plate, the surface of the embedded cylinder shell is fixedly connected with the middle of the inner wall of the conical long tube, the bottom end of the bent connecting rod extends to the inside of the conical long tube, and the surface of the switching ball is rotatably connected with the shaft center at the bottom of the inner wall of the protective sleeve. An arc-shaped rotating rail is formed in the top of the inner wall of the protective sleeve, the top end of the biasing rotating plate is rotatably connected with the top of the inner wall of the protective sleeve, the number of the pressure sensing elements is two, the surface of the pressure sensing element is fixedly connected with one side of the inner cavity of the protective sleeve, and one side of the surface of the pressure sensing element extends to the outside of the protective sleeve.
[0011] The beneficial effects of the present application are as follows:
[0012] 1. The device can automatically perform large-area cement vibrating work on the reinforcement frame. Since multiple conical long barrels are used for vibration each time, and the moving distance of the vibrating device can be systematized and standardized through the grid provided by the reinforcement frame, the device not only can efficiently perform cement vibrating processing, but also can avoid the phenomenon that some gas in the concrete is not discharged due to the randomness of the insertion position during manual operation, resulting in local honeycomb pitted surface of the solidified concrete.
[0013] 2. When manually operating the vibrating device for cement vibrating processing, the metacarpal joints and palm parts of the operator are prone to cracking due to the reaction force generated by the vibration, thereby causing work injury problems. The device moves the long rail through directional control by the guide side rails on both sides, so manual holding operation is not required, and the vibrating device is clamped by the sliding clamping plate below, thereby avoiding the problem of hand injury of the operator.
[0014] 3. The sliding clamping plate of the device can be clamped and limited by the limiting recessed plate, and the limiting recessed plate is densely arranged, so that each conical long barrel can be accurately inserted into the mesh hole of the reinforcement frame through pre-adjustment, to adapt to different types of mesh holes, avoid the problem that the mesh hole is too dense, the vibrating device cannot be uniformly inserted into the reinforcement frame, and the cement vibrating effect is poor.
[0015] 4. The device guides the frame of the cement through the vibration of the conical long barrel, and the structure that the conical long barrel is separated from the end sleeve can better reduce the reaction force on the sliding clamping plate, so that the sliding clamping plate can more stably clamp the vibrating device, and the folding barrel sleeve below continuously hits the cement surface to compress the cement surface more tightly, further reducing the air bubbles brought into the cement by vibration. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 is the front view of the present application;
[0017] Figure 2 is the front view of the present application after removing the reinforcement frame;
[0018] Figure 3 is a structure diagram of the power component of the present application;
[0019] Figure 4 is a structure diagram of the guide component of the present application;
[0020] Figure 5 is a structure diagram of the guide side rail of the present application;
[0021] Figure 6 is a sectional view of the vibrating device of the present application;
[0022] Figure 7 is a sectional view of the folding sleeve of the present application;
[0023] Figure 8 is a sectional view of the sensing component of the present application.
[0024] In the figure: 1, reinforcing frame; 2, power component; 3, guiding component; 4, guiding side rail; 5, vibrating device; 21, feeding motor; 22, speed knob; 23, moving slide leg; 24, rotating joint; 25, fixed plug-in plate; 26, storage shell; 31, adapter frame; 32, plug-in connecting rod; 33, limiting concave plate; 34, spring plug-in plate; 35, sliding clamping plate; 36, rotating bearing; 41, long rail; 42, vertical moving rod; 43, rotating motor; 44, threaded push rod; 45, sliding traction plate; 46, traction pull rope; 47, torque motor; 51, conical long cylinder; 52, rotating motor; 53, buffer spring; 54, end sleeve; 55, extended rotating rod; 56, eccentric weight; 57, folding sleeve; 58, filling rotating disc; 59, bottom push rod; 510, extrusion protrusion; 6, sensing component; 61, built-in cylinder shell; 62, bent connecting rod; 63, adapter ball; 64, protective sleeve; 65, deflection rotating plate; 66, push spring; 67, pressure sensing element. DETAILED DESCRIPTION
[0025] The present application will be further described with reference to the drawings and specific embodiments. The embodiments of the present application are given for illustrative and descriptive purposes only and are not intended to be exhaustive or to limit the present application to the forms disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. Embodiments are chosen and described in order to best explain the principles of the present application and its practical application to thereby enable others skilled in the art to best utilize the present application in various embodiments and with various modifications as are suited to the particular use contemplated.
[0026] Embodiment 1, please refer to Figures 1-5 The present application provides a technical solution: a plug-in vibrator for silo construction, comprising a reinforcing frame 1, the inner wall of the reinforcing frame 1 is uniformly plug-in connected with a vibrating device 5, the top of the vibrating device 5 is fixedly connected with a guiding component 3, the upper surface of the guiding component 3 is fixedly connected with a power component 2, the inner wall of the guiding component 3 is symmetrically provided with guiding side rails 4 on both sides;
[0027] The power component 2 comprises a supply motor 21, which provides power for the vibrating device 5 to enable high-frequency vibration. The back of the supply motor 21 is uniformly provided with a speed knob 22, which can be used to adjust the current input to the vibrating device 5 by the supply motor 21, thereby controlling the amplitude and vibration frequency of the vibrating device 5. The lower surface of the supply motor 21 is symmetrically provided with a moving sliding leg 23. The supply motor 21 can slide horizontally through the moving sliding legs 23 on both sides, while moving away from the ground. One side of the moving sliding leg 23 is fixedly connected with a receiving shell 26. The back of the receiving shell 26 is provided with a rotating joint 24. The inner wall of the rotating joint 24 is rotatably connected with a fixed insertion plate 25. The fixed insertion plate 25 is of a telescopic structure and can rotate 90° around the rotating joint 24 at the top end. In the state shown in the figure, the bottom of the fixed insertion plate 25 can be inserted into the ground to fix the supply motor 21. When moving the supply motor 21, the fixed insertion plate 25 is shortened and then rotated 90° and received in the inside of the receiving shell 26. Figure 3
[0028] The guide component 3 comprises a transfer frame 31. The upper surface of the transfer frame 31 is symmetrically provided with an insertion connecting rod 32 on both sides. The back of the transfer frame 31 is uniformly provided with a limiting recessed plate 33. The bottom of the inner wall of the transfer frame 31 is uniformly provided with a sliding clamping plate 35. The top of the sliding clamping plate 35 is fixedly connected with a rotating bearing 36. The top of the sliding clamping plate 35 slides horizontally in the sliding groove at the bottom of the transfer frame 31 through the rotating bearing 36. Since the sliding clamping plates 35 are all bundled in the sliding groove at the bottom of the transfer frame 31, the distance between each vibrating device 5 can be adjusted by moving the sliding clamping plate 35, so that the vibrating device 5 can be uniformly inserted into the insertion port of the reinforcing frame 1. The inner wall of the sliding clamping plate 35 is slidably connected with a spring insertion plate 34. The top plate of the spring insertion plate 34 is matched with the inner cavity of the limiting recessed plate 33. After pulling out the spring insertion plate 34 from the inside of the sliding clamping plate 35, the sliding clamping plate 35 can be moved, and then the spring insertion plate 34 is released. The spring insertion plate 34 is reset under the action of the spring tension, thereby reinserting into the inside of the limiting recessed plate 33 to fix the position of the sliding clamping plate 35.
[0029] The guide rail 4 includes a long rail 41, which controls the movement of the adapter frame 31. A vertical moving rod 42 is slidably connected to one side of the inner wall of the long rail 41, and a torque motor 47 is fixedly connected to the other side of the inner wall of the long rail 41. A rotary motor 43 is fixedly connected to the bottom of the inner wall of the vertical moving rod 42. A threaded push rod 44 is threadedly connected to the top of the output shaft of the rotary motor 43. When the rotary motor 43 controls the threaded push rod 44 to rotate clockwise, the threaded push rod 44 will push the sliding traction plate 45 upward. When the rotary motor 43 controls the threaded push rod 44 to rotate counterclockwise, the threaded push rod 44 will pull the sliding traction plate 45 downward. The top of the threaded push rod 44 is fixedly connected to the sliding traction plate 45. The surface of the output shaft of the torque motor 47 is fixedly connected to one side of the surface of the vertical moving rod 42 through a traction rope 46. The torque motor 47 can slide the vertical moving rod 42 at a constant speed along the groove of the long rail 41 by rotating the traction rope 46. At this time, the adapter frame 31 is also moving.
[0030] There are two connecting rods 32. The bottom end of the connecting rod 32 is fixedly connected to the top of the inner wall of the adapter frame 31, and the top end of the connecting rod 32 is fixedly connected to the front of the supply motor 21 through a connecting pipe. Both ends of the adapter frame 31 are fixedly connected to one side of the sliding traction plate 45. The end of the sliding plate 35 away from the spring insert plate 34 is fixedly connected to the top of the vibrating device 5. Since each vibrating device 5 can act within a certain range when working, the vibrating devices 5 do not need to be densely arranged. According to the grid opening of the steel frame 1, they can be evenly distributed, thereby reducing the number of vibrating devices 5. The top of the spring insert plate 34 is inserted into the inner wall of the limiting concave plate 33. There are two rotating joints 24. The top of the rotating joint 24 is fixedly connected to the lower surface of the supply motor 21. The surface of the fixed insert plate 25 is slidably connected to the inner wall of the housing shell 26, and the bottom end of the fixed insert plate 25 is inserted into the ground.
[0031] When pouring cement for large silos, it is usually necessary to assemble a steel frame 1. Figure 1 As shown in the diagram, cement is then poured through the steel frame 1. Due to the poor fluidity of cement, hollow structures are easily formed after it is poured onto the steel frame 1, so this device is needed for vibration.
[0032] According to the mesh spacing of the rebar frame 1, the operator moves the sliding plate 35 under the adapter 31 so that each vibrating device 5 is aligned with the mesh of the rebar frame 1 and a certain distance is maintained. Then, the sliding plate 35 is fixed by the spring insert 34. Then, the guide component 3 is pressed down as a whole. At this time, the vibrating devices 5 are all inserted into the mesh of the rebar frame 1 and begin to vibrate. The air bubbles inside the cement are broken and then gradually collapse downwards, and then completely cover the surface of the rebar frame 1.
[0033] After the vibration device 5 completes the vibration work on the area, the cement in the area tends to be in a stable state, so the guide side rail 4 needs to push the vibration device 5 to move, the rotating motor 43 on both sides pushes the sliding traction plate 45 upward through the threaded push rod 44, at this time the vibration device 5 inserted into the reinforcement cage 1 is raised upward and then pulled out, then the torque motor 47 rotates and pushes the vertical moving rod 42 forward through the traction rope 46, and then the adapter frame 31 is lowered through the sliding traction plate 45, so that the vibration device 5 is inserted into the reinforcement cage 1 grid in front, and the cement on the surface of the reinforcement cage 1 is vibrated, and the above work is repeated to push the vibration device 5 to the front of the reinforcement cage 1, and the cement on the surface of the reinforcement cage 1 is vibrated.
[0034] During the movement of the adapter frame 31, the telescopic pipe for connecting the supply motor 21 and the adapter frame 31 is elongated, the supply motor 21 controls the current input to the vibration device 5 through the speed knob 22 on the back, and then controls the working efficiency of the vibration device 5, since the supply motor 21 is inserted into the ground through the fixed plug plate 25 on both sides at this time, the supply motor 21 will not be affected by the vibration of the vibration device 5 and will not shake, after the work is completed, the adapter frame 31 is placed on the supply motor 21, the fixed plug plate 25 is collected in the storage shell 26, and the supply motor 21 is pushed to realize the carrying work of the device.
[0035] Embodiment 2, please refer to Figures 1-8 The application provides a technical scheme: on the basis of embodiment one, the vibration device 5 comprises a conical long barrel 51, the top of the surface of the conical long barrel 51 is uniformly provided with a buffer spring 53, one end of the buffer spring 53 away from the conical long barrel 51 is fixedly connected with an end sleeve 54, the top of the inner wall of the conical long barrel 51 is fixedly connected with a rotating motor 52, the surface of the output shaft of the rotating motor 52 is fixedly connected with an extension rotating rod 55, the extension rotating rod 55 directly controls the high-speed rotation of the output shaft, the middle part of the surface of the extension rotating rod 55 is fixedly connected with an eccentric weight block 56, when the vibration device 5 works, the rotating motor 52 controls the eccentric weight block 56 to rotate quickly through the extension rotating rod 55, since the gravity center of the eccentric weight block 56 is distributed to the side, the centrifugal force generated by the eccentric weight block 56 when rotating will cause the conical long barrel 51 to shake constantly, the conical long barrel 51 moves relatively with the end sleeve 54, and the middle part of the inner wall of the conical long barrel 51 is provided with a sensing component 6.
[0036] The bottom of the conical long barrel 51 is fixedly connected with a folding barrel sleeve 57, the bottom end of the extension rotating rod 55 extends to the inside of the folding barrel sleeve 57, the bottom end of the extension rotating rod 55 is fixedly connected with a filling rotating disc 58, in the process of rotation of the extension rotating rod 55, the filling rotating disc 58 is twisted to rotate at high speed in close contact with the inner wall of the folding barrel sleeve 57, the upper surface of the filling rotating disc 58 is uniformly provided with extrusion protrusions 510, when the extrusion protrusions 510 on the top slide out of the notch on the lower surface of the conical long barrel 51, the extrusion protrusions 510 slide downward under the reaction force of the conical long barrel 51, the lower surface of the filling rotating disc 58 is uniformly provided with bottom end push rods 59, when the bottom end push rods 59 slide downward, the folding barrel sleeve 57 is pushed downward, and then the folding barrel sleeve 57 is lengthened. The shaft center of the rotating motor 52 is fixedly connected with the inner cavity of the sliding clamping plate 35 through connecting wires, one end of the sliding clamping plate 35 away from the spring plug-in plate 34 is fixedly connected with the surface of the end sleeve 54, the upper surface of the filling rotating disc 58 is slidingly connected with the top of the inner wall of the folding barrel sleeve 57, the surface of the extrusion protrusion 510 is inserted into the bottom of the conical long barrel 51 through a groove, and the bottom end of the bottom end push rod 59 is extruded with the bottom of the inner wall of the folding barrel sleeve 57.
[0037] The induction component 6 comprises an embedded barrel shell 61, one side of the surface of the embedded barrel shell 61 is fixedly connected with a bent connecting rod 62, the top end of the bent connecting rod 62 is fixedly connected with a switching ball 63, the surface of the switching ball 63 is rotatably connected with a protective sleeve 64, the top of the switching ball 63 is fixedly connected with a deflection rotating plate 65, the left and right sides of the deflection rotating plate 65 are symmetrically provided with thrust springs 66, one end of the thrust spring 66 away from the deflection rotating plate 65 is fixedly connected with a pressure sensing element 67. The upper surface of the protective sleeve 64 is fixedly connected with the lower surface of the sliding clamping plate 35, the surface of the embedded barrel shell 61 is fixedly connected with the middle part of the inner wall of the conical long barrel 51, the bottom end of the bent connecting rod 62 extends to the inside of the conical long barrel 51, and the surface of the switching ball 63 is rotatably connected with the shaft center of the inner wall bottom of the protective sleeve 64. An arc-shaped rotating track is formed in the top of the inner wall of the protective sleeve 64, the top end of the deflection rotating plate 65 is rotatably connected with the top of the inner wall of the protective sleeve 64, the number of the pressure sensing elements 67 is two, the surface of the pressure sensing element 67 is fixedly connected with one side of the inner cavity of the protective sleeve 64, and one side of the surface of the pressure sensing element 67 extends to the outside of the protective sleeve 64.
[0038] When the vibrating device 5 works, the rotating motor 52 in the inside continuously controls the eccentric weight block 56 to rotate off-center, because the centrifugal force in the conical long barrel 51 is constantly changing, the conical long barrel 51 also constantly shakes, thereby realizing the vibration effect, but the top of the conical long barrel 51 is connected with the inner wall of the end sleeve 54 through the buffer spring 53, so the shaking amplitude of the conical long barrel 51 is limited, thereby ensuring that the conical long barrel 51 will not be separated from the sliding clamping plate 35.
[0039] When the extension rotating rod 55 rotates for a long time, the bottom end of the extension rotating rod 55 will periodically push the folding cylinder sleeve 57 below through the filling rotating disc 58, so that the folding cylinder sleeve 57 is first elongated, and then restored and shortened through elastic deformation, and then the conical long cylinder 51 continuously strikes the cement surface below in the vibration process, and the cement surface is pressed more tightly.
[0040] In the process of high-frequency shaking of the conical long cylinder 51, the conical long cylinder 51 will pull the built-in cylinder shell 61 inside to vibrate, and then the conical long cylinder 51 irregularly twists the adapter ball 63 above through the bending connecting rod 62, at this time the adapter ball 63 will twist and deviate to the rotating plate 65, and then the two sides of the pressure sensing element 67 are pressed through the thrust spring 66, and then the vibration amplitude of the conical long cylinder 51 is intuitively displayed through the force that the pressure sensing element 67 receives, and then the electric signal is fed back to the power supply motor 21, so as to avoid that the amplitude of the conical long cylinder 51 is too large.
[0041] Obviously, the described embodiments are only part of the embodiments of the present application, not all. Based on the embodiments in the present application, all other embodiments obtained by ordinary skilled in the art and related fields without creative labor should belong to the scope of protection of the present application. The structures, devices and operation methods not specifically described and explained in the present application, if not specially described and limited, are implemented according to the conventional means in the art.
Claims
1. An insert type vibrator for silo construction, comprising a reinforcing frame (1), the inner wall of the reinforcing frame (1) is uniformly inserted with a vibrating device (5), the top of the vibrating device (5) is fixedly connected with a guide component (3), the upper surface of the guide component (3) is fixedly connected with a power component (2), the two sides of the inner wall of the guide component (3) are symmetrically provided with guide side rails (4), characterized in that: the power component (2) comprises a supply motor (21), the back of the supply motor (21) is uniformly provided with a variable speed knob (22), the lower surface of the supply motor (21) is symmetrically provided with a moving slide leg (23), one side of the moving slide leg (23) is fixedly connected with a receiving shell (26), the back of the receiving shell (26) is provided with a rotary joint (24), the inner wall of the rotary joint (24) is rotatably connected with a fixed insertion plate (25); the guide component (3) comprises a switching frame (31), the upper surface of the switching frame (31) is symmetrically provided with an insertion connecting rod (32) on the two sides, the back of the switching frame (31) is uniformly provided with a limiting recessed plate (33), the bottom of the inner wall of the switching frame (31) is uniformly provided with a sliding clamping plate (35), the top of the sliding clamping plate (35) is fixedly connected with a rotary bearing (36), the inner wall of the sliding clamping plate (35) is slidably connected with a spring insertion plate (34); the guide side rail (4) comprises an elongated rail (41), one side of the inner wall of the elongated rail (41) is slidably connected with a vertical moving rod (42), the other side of the inner wall of the elongated rail (41) is fixedly connected with a torque motor (47), the bottom of the inner wall of the vertical moving rod (42) is fixedly connected with a rotary motor (43), the top of the output shaft of the rotary motor (43) is threadedly connected with a threaded push rod (44), the top of the threaded push rod (44) is fixedly connected with a sliding traction plate (45), the surface of the output shaft of the torque motor (47) is fixedly connected with one side of the surface of the vertical moving rod (42) through a traction pull rope (46); the vibrating device (5) comprises a conical long barrel (51), the top of the surface of the conical long barrel (51) is uniformly provided with a buffer spring (53), one end of the buffer spring (53) away from the conical long barrel (51) is fixedly connected with an end sleeve (54), the top of the inner wall of the conical long barrel (51) is fixedly connected with a rotary motor (52), the surface of the output shaft of the rotary motor (52) is fixedly connected with an extension rotating rod (55), the surface of the middle of the extension rotating rod (55) is fixedly connected with an eccentric counterweight (56), the middle of the inner wall of the conical long barrel (51) is provided with a sensing component (6). The induction component (6) includes an inner cylinder (61), one side of the surface of the inner cylinder (61) is fixedly connected with a bent connecting rod (62), the top end of the bent connecting rod (62) is fixedly connected with an adapter ball (63), the surface of the adapter ball (63) is rotatably connected with a protective sleeve (64), the top of the adapter ball (63) is fixedly connected with a biasing rotating plate (65), the left and right sides of the biasing rotating plate (65) are symmetrically provided with a thrust spring (66), one end of the thrust spring (66) away from the biasing rotating plate (65) is fixedly connected with a pressure sensing element (67).
2. A spigot vibrator for silo construction according to claim 1, characterised in that: The number of the plug-in connecting rods (32) is two, the bottom end of the plug-in connecting rods (32) is fixedly connected with the top of the inner wall of the adapter frame (31), the top end of the plug-in connecting rods (32) is fixedly connected with the front surface of the feeding motor (21) through a connecting pipe, both ends of the adapter frame (31) are fixedly connected with one side of the sliding traction plate (45), one end of the sliding clamping plate (35) away from the spring plug-in plate (34) is fixedly connected with the top of the vibrating device (5).
3. A spigot vibrator for silo construction according to claim 2, characterised in that: The top of the spring plug-in plate (34) is plugged into the inner wall of the limiting recessed plate (33), the number of the rotating joints (24) is two, the top of the rotating joints (24) is fixedly connected with the lower surface of the feeding motor (21), the surface of the fixed plug-in plate (25) is slidingly connected with the inner wall of the storage shell (26), the bottom end of the fixed plug-in plate (25) is plugged into the ground.
4. A spigot vibrator for silo construction according to claim 1, characterised in that: The bottom of the conical long cylinder (51) is fixedly connected with a folding cylinder sleeve (57), the bottom end of the lengthening rotating rod (55) extends into the inside of the folding cylinder sleeve (57), the bottom end of the lengthening rotating rod (55) is fixedly connected with a filling rotating disc (58), the upper surface of the filling rotating disc (58) is uniformly provided with extrusion protrusions (510), the lower surface of the filling rotating disc (58) is uniformly provided with bottom end push rods (59).
5. A spigot vibrator for silo construction according to claim 4, characterised in that: The shaft of the rotating motor (52) is fixedly connected with the inner cavity of the sliding clamping plate (35) through connecting wires, one end of the sliding clamping plate (35) away from the spring plug-in plate (34) is fixedly connected with the surface of the end sleeve (54), the upper surface of the filling rotating disc (58) is slidingly connected with the top of the inner wall of the folding cylinder sleeve (57), the surface of the extrusion protrusion (510) is plugged into the bottom of the conical long cylinder (51) through a groove, the bottom end of the bottom end push rod (59) is extruded with the bottom of the inner wall of the folding cylinder sleeve (57).
6. A spigot vibrator for silo construction according to claim 5, characterised in that: The upper surface of the protective sleeve (64) is fixedly connected with the lower surface of the sliding clamping plate (35), the surface of the inner cylinder (61) is fixedly connected with the middle part of the inner wall of the conical long cylinder (51), the bottom end of the bent connecting rod (62) extends into the inside of the conical long cylinder (51), the surface of the adapter ball (63) is rotatably connected with the shaft at the bottom of the inner wall of the protective sleeve (64).
7. A spigot vibrator for silo construction according to claim 6, characterised in that: The top of the inner wall of the protective sleeve shell (64) is provided with an arc-shaped rotating rail, the top end of the deflection rotating plate (65) is rotationally connected with the top of the inner wall of the protective sleeve shell (64), the number of the pressure sensing elements (67) is two, the surface of the pressure sensing element (67) is fixedly connected with one side of the inner cavity of the protective sleeve shell (64), and one side of the surface of the pressure sensing element (67) extends to the outside of the protective sleeve shell (64).
Citation Information
Patent Citations
Vibrating machine
CN211229558U