A lift-type whole-grain food processing device

Abstract

The application discloses a lifting type whole wheat food processing device which comprises a conveying mechanism, a forming assembly, a feeding device, a drying bin, a vibrating assembly and a lifting assembly. The lifting net cover which can move up and down is arranged on the upper side of the positioning template. When feeding, the lifting net cover is driven by the lifting assembly to move downwards, so that the lifting net cover is attached to the positioning template, and the forming net grooves are respectively inserted and attached to the template grooves. When the whole wheat slurry is impacted and pressed downwards during feeding by the feeding device, the whole wheat slurry cannot penetrate out of the mesh holes of the lifting net cover. When the forming net grooves reach the drying bin along with the conveying of the conveying mechanism, the lifting net cover is driven by the lifting assembly to move upwards, so that the whole wheat slurry in the lifting net cover is uniformly heated around. In this way, the heating efficiency and the heating uniformity are greatly improved. Meanwhile, the area of the food which originally contacts with the template groove is reduced by loading the lifting net cover, and the convenience of discharging is improved.

Description

Technical Field

[0001] This invention relates to a lifting whole wheat food processing device. Background Technology

[0002] Grain is the material guarantee for human life, and wheat is one of the staple foods. Milling it allows us to make bread, steamed buns, biscuits, noodles, and other foods, while fermentation produces beverages such as beer and spirits. Wheat is rich in starch, protein, fat, and various vitamins, and its nutritional value is self-evident. Currently, whole wheat is increasingly used in food processing, resulting in a wide variety of processed foods. Existing processes typically involve processing whole wheat powder into a whole wheat slurry, then filling the slurry into mold slots. Multiple molds are conveyed by a chain conveyor, and the molds filled with slurry are sequentially sent to a drying chamber for drying. After drying, the conveyor chain continues to transport the molds... The conveyor chain rotates downwards to discharge the material. However, in the above-mentioned operation method, the whole wheat slurry is usually poured into the mold trough, and only the top of the whole wheat slurry is directly heated. This results in low heating efficiency and uneven heating of the whole wheat slurry. In addition, the existing material discharge method usually uses the conveyor chain to drive the mold to rotate downwards and pour out the food. However, the food usually sticks to the inner wall of the mold trough and cannot be discharged. The existing method usually uses a push rod at the bottom of the mold trough to squeeze out the food. However, in this way, the push rod will squeeze and bump the food, resulting in a squeezed groove on the bottom of the food, which makes the food quality substandard. Summary of the Invention

[0003] To address the shortcomings of the existing technology, the present invention provides a lifting-type whole wheat food processing device that offers efficient drying and convenient material discharge.

[0004] To solve the above problems, the technical solution adopted by the present invention is as follows:

[0005] A lifting-type whole wheat food processing device includes a conveying mechanism, a forming component, a feeding device, a drying chamber, a vibration component, and a lifting component. Multiple forming components are evenly installed on the conveying mechanism. The feeding device is installed above one side of the conveying mechanism. The drying chamber is installed on the other side of the conveying mechanism. Multiple hot air inlet pipes are evenly installed around the drying chamber. Each forming component includes a connecting base plate, a positioning template, and a lifting screen. The positioning template is installed in the middle of the upper end of the connecting base plate. Multiple template grooves are evenly formed on the upper side of the positioning template. The lifting screen is installed on the upper side of the positioning template. Multiple forming mesh grooves are evenly distributed on the lower side of the lifting screen. Each forming mesh groove is inserted into a template groove. A vibration component is installed on each side of each forming mesh groove. Lifting components are installed on both sides of the connecting base plate. The lifting component drives the vibration component and the lifting screen to move up and down.

[0006] Furthermore, the vibration assembly includes a positioning frame, a vibration plate, a vibration machine, and support springs; a vibration plate is installed on each side of the lifting mesh cover; a positioning frame is installed on the outer side of each side of the positioning template; a vibration plate is distributed on the inner side of each positioning frame; multiple support springs are installed on the upper and lower sides of the vibration plate; the outer ends of the support springs are fixedly installed on the inner sidewall of the positioning frame; and a vibration machine is installed in the middle of the upper side of the vibration plate.

[0007] Furthermore, the lifting assembly includes a lifting motor, a power shaft, a drive screw, a movable ring, longitudinal side rods, a movable locking block, and a positioning strip; the lifting motor is installed on the upper end of one side of the connecting base plate, the power shaft is installed on the upper end of the lifting motor, the upper end of the power shaft is connected to the drive screw, and a movable ring is threaded onto the drive screw; a positioning strip is installed on the upper end of the other side of the connecting base plate, and the positioning strip has a strip-shaped locking groove; longitudinal side rods are respectively installed on the lower side of the positioning frame, the lower end of one longitudinal side rod is connected to the inner side of a movable ring, and the lower end of the other longitudinal side rod is connected to a movable locking block, the movable locking block slidingly engaging with the strip-shaped locking groove.

[0008] Furthermore, the positioning frame has a U-shaped structure.

[0009] Furthermore, the lifting mesh cover is made of high-temperature resistant material.

[0010] Furthermore, the perimeter and bottom of the formed mesh groove are in close contact with the inner side of the template groove.

[0011] Furthermore, the conveying mechanism is provided with two front-to-back conveying chains, and multiple connecting base plates are evenly installed between the two conveying chains.

[0012] The beneficial effects of this invention are as follows:

[0013] 1. This invention features a movable lifting mesh cover on the upper side of the positioning template. When the feeding device feeds the material, the lifting assembly drives the lifting mesh cover downward, causing it to adhere to the positioning template. This allows the forming mesh grooves to be inserted and fitted into the template grooves. As the whole wheat slurry impacts and is pressed downward during feeding, it will not leak out through the mesh of the lifting mesh cover. When the forming mesh grooves reach the drying chamber via the conveying mechanism, the lifting assembly drives the lifting mesh cover upward, ensuring that the whole wheat slurry inside the lifting mesh cover is evenly heated. This significantly improves heating efficiency and uniformity. Furthermore, the lifting mesh cover reduces the area of ​​contact between the food and the template grooves, improving the ease of material discharge.

[0014] 2. After the lifting mesh cover of the present invention is lifted out of the positioning template and dried, when the conveying mechanism drives the positioning template and the lifting mesh cover to flip downward, it is vibrated by a vibrator, so that the upper and lower sides of the vibrating plate vibrate up and down between the support springs. In this way, the entire lifting mesh cover vibrates, thereby discharging the food in the formed mesh groove of the lifting mesh cover, improving the convenience of material discharge, and avoiding damage to the food caused by the squeezing and impact of the push rod. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of the present invention.

[0016] Figure 2 This is a side view of the molding component of the present invention.

[0017] Figure 3 This is a schematic diagram of the structure of the lifting net cover of the present invention being lifted out of the template groove of the positioning template.

[0018] Figure 4 For the present invention Figure 3 A schematic diagram of the structure that flips downwards after being conveyed by the conveyor mechanism.

[0019] Figure 5 This is an enlarged structural schematic diagram of the vibration component of the present invention. Implementation

[0020] The invention will now be described in further detail with reference to the accompanying drawings.

[0021] like Figures 1 to 5 As shown, a lifting whole wheat food processing device includes a conveying mechanism 1, a forming component 2, a feeding device 3, a drying chamber 4, a vibration component 5, and a lifting component 6. Multiple forming components 2 are evenly installed on the conveying mechanism 1. The feeding device 3 is installed above one side of the conveying mechanism 1. The drying chamber 4 is installed on the other side of the conveying mechanism 1. Multiple hot air inlet pipes are evenly installed around the drying chamber 4. The forming component 2 includes a connecting base plate 21, a positioning template 22, and a lifting screen 23. The positioning template 22 is installed in the middle of the upper end of the connecting base plate 21. Multiple template grooves 221 are evenly opened on the upper side of the positioning template 22. The lifting screen 23 is installed on the upper side of the positioning template 22. Multiple forming mesh grooves 231 are evenly distributed on the lower side of the lifting screen 23. The forming mesh grooves 231 are respectively inserted into the template grooves 221. A vibration component 5 is installed on each side of the forming mesh groove 231. Lifting components 6 are installed on both sides of the connecting base plate 21. The lifting component 6 drives the vibration component 5 and the lifting screen 23 to move up and down.

[0022] like Figures 1 to 5As shown, to facilitate material discharge, the vibration assembly 5 further includes a positioning frame 51, a vibration plate 52, a vibrator 53, and support springs 54; a vibration plate 52 is installed on each side of the lifting mesh cover 23; a positioning frame 51 is installed on each side of the positioning template 22; a vibration plate 52 is distributed on the inner side of the positioning frame 51; multiple support springs 54 are installed on the upper and lower sides of the vibration plate 52; the outer ends of the support springs 54 are fixedly installed on the inner side wall of the positioning frame 51; and a vibrator 53 is installed in the middle of the upper side of the vibration plate 52.

[0023] like Figures 1 to 5 As shown, to facilitate the up-and-down movement of the lifting screen 23, the lifting assembly 6 further includes a lifting motor 61, a power shaft 62, a drive screw 63, a moving ring 64, longitudinal side rods 65, a moving block 66, and a positioning strip 67. The lifting motor 61 is installed on the upper end of one side of the connecting base plate 21, and the power shaft 62 is installed on the upper end of the lifting motor 61. The upper end of the power shaft 62 is connected to the drive screw 63, and a moving ring 64 is threaded onto the drive screw 63. The positioning strip 67 is installed on the upper end of the other side of the connecting base plate 21, and the positioning strip 67 has a strip-shaped groove 671. Longitudinal side rods 65 are respectively installed on the lower side of the positioning frame 51. The lower end of one longitudinal side rod 65 is connected to the inner side of a moving ring 64, and the lower end of the other longitudinal side rod 65 is connected to a moving block 651, which slides into the strip-shaped groove 671. Furthermore, the positioning frame 51 has a U-shaped structure. Furthermore, the lifting mesh cover 23 is made of high-temperature resistant material. Furthermore, the perimeter and bottom of the forming mesh groove 231 are in close contact with the inner side of the template groove 221. Furthermore, the conveying mechanism 1 has two front-to-back conveying chains, with multiple connecting base plates 21 evenly installed between the two conveying chains.

[0024] This invention features a movable lifting mesh cover 23 on the upper side of the positioning template 22. When the feeding device 3 feeds the material, the lifting component 6 drives the lifting mesh cover 23 downward, so that the lifting mesh cover 23 is attached to the positioning template 22. This allows the forming mesh grooves 231 to be inserted and attached into the template grooves 221. In this way, when the whole wheat pulp is fed by the feeding device 3, it will not seep out from the mesh of the lifting mesh cover 23 when it impacts and presses downward. When the forming mesh grooves 231 reach the drying chamber 4 with the conveying mechanism 1, the lifting component 6 drives the lifting mesh cover 23 upward, so that the whole wheat pulp inside the lifting mesh cover 23 is evenly heated. This greatly improves the heating efficiency and heating uniformity. At the same time, the lifting mesh cover 23 reduces the area of ​​the food that was originally in contact with the template grooves 221, improving the convenience of material discharge.

[0025] After the lifting mesh cover 23 of the present invention is lifted out of the positioning template 22 and dried, when the conveying mechanism 1 drives the positioning template 22 and the lifting mesh cover 23 to flip downward, it is vibrated by the vibrator 53, so that the upper and lower sides of the vibrating plate 52 vibrate up and down between the support springs 54, thus making the entire lifting mesh cover 23 vibrate, thereby discharging the food in the formed mesh groove 231 in the lifting mesh cover 23, improving the convenience of material discharge, and avoiding damage to the food caused by the squeezing and impact of the push rod.

[0026] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A raised whole grain food processing device, characterized in that, The utility model relates to a kind of automatic forming machine, including conveying mechanism, forming assembly, feeding device, drying bin, vibration assembly, lifting assembly;Multiple forming assemblies are evenly installed on the conveying mechanism;The feeding device is installed on the side of conveying mechanism upper side;The drying bin is installed on the other side of conveying mechanism;Multiple hot air input pipes are evenly installed around the drying bin;The forming assembly includes connecting bottom plate, positioning template, lifting mesh cover;Positioning template is installed in the upper end of connecting bottom plate middle;Multiple template slots are evenly formed in the upper side of positioning template;Lifting mesh cover is installed on the upper side of positioning template;Multiple forming mesh slots are evenly distributed in the lower side of lifting mesh cover;Forming mesh slot is respectively inserted and installed in template slot;One vibration assembly is respectively installed on the two sides of forming mesh slot;Lifting assembly is installed on the two sides of connecting bottom plate;Lifting assembly drives vibration assembly and lifting mesh cover to move up and down;The vibration assembly includes positioning frame, vibration plate, vibration machine, support spring;One vibration plate is respectively installed on the two sides of lifting mesh cover;One positioning frame is respectively installed on the two sides outside of positioning template;One vibration plate is respectively distributed in the inner side of positioning frame;Multiple support springs are respectively installed on the upper and lower sides of vibration plate;The outer end of support spring is fixedly installed on the inner side wall of positioning frame;One vibration machine is respectively installed in the upper side of vibration plate;Lifting assembly includes lifting motor, power shaft, drive screw, moving ring, vertical side rod, moving clamp block, positioning batten;Lifting motor is installed on the side upper end of connecting bottom plate, the upper end of lifting motor is installed power shaft, power shaft upper end is connected drive screw, and drive screw is threadedly sleeved with one moving ring;Positioning batten is installed on the other side upper end of connecting bottom plate, and positioning batten is provided with strip-shaped clamping groove;The lower side of positioning frame is respectively installed vertical side rod, the lower end of one vertical side rod is connected to the inner side of one moving ring, and the lower end of another vertical side rod is connected moving clamp block, and moving clamp block is slidably clamped on strip-shaped clamping groove.

2. The raised whole grain food processing device of claim 1, wherein, The positioning frame is in U-shaped structure.

3. The raised whole grain food processing device of claim 1, wherein, The lifting mesh cover is made of high-temperature resistant material.

4. The raised whole grain food processing device of claim 1, wherein, The periphery and bottom of the forming mesh slot are in contact with the inner side of the template slot.

5. The raised whole grain food processing device of claim 1, wherein, The conveying mechanism is provided with two conveying chains arranged opposite to each other, and multiple connecting bottom plates are evenly installed between the two conveying chains.

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