Ceramic filter element for ultrafiltration water purifier

By using a pure alumina membrane layer and chamber design in the water purifier filter cartridge, the problem of difficult cleaning of the filter cartridge is solved, achieving efficient filtration and convenient cleaning, and improving filtration rate and water production efficiency.

CN117645344BActive Publication Date: 2025-12-16JIANGXI WUDUN MEMBRANE TECHNOLOGY CO LTD
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202410083738.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-01-19
Publication Date
2025-12-16
Estimated Expiration
2044-01-19

AI Technical Summary

Technical Problem

The existing filter structure of water purifiers makes them difficult to clean effectively, causing contaminants to adhere and accumulate, affecting filtration efficiency and water quality safety.

Method used

The first and second membrane layers are made of pure alumina and are designed in a ring shape. They are equipped with chambers and multiple external outlets. The inner and outer rings are connected by a support, and the support is divided into multiple sub-chambers to ensure that contaminants are away from the clean side, making them easy to clean and improving filtration efficiency.

Benefits of technology

It effectively prevents pollutant adhesion, enhances cleaning convenience, improves filtration rate and water production efficiency, reduces water accumulation, avoids secondary pollution, and ensures smooth water flow.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN117645344B_ABST
    Figure CN117645344B_ABST
Patent Text Reader

Abstract

The application relates to the technical field of water treatment equipment, in particular to a ceramic filter element applied to an ultrafiltration water purifier, which comprises connected first and second membrane layers, the material of the first and second membrane layers comprises pure aluminum oxide, a chamber is arranged between the first and second membrane layers, the direction of filtered water is from the side of the first and second membrane layers far away from the chamber to the chamber, the first and second membrane layers are circular ring types, and the ceramic filter element further comprises an inner ring and an outer ring, the inner ring is connected with the inner circle of the first and second membrane layers, the outer ring is connected with the outer circle of the first and second membrane layers, and an outer outlet communicating with the chamber is arranged on the outer ring; the number of the outer outlets is multiple, and the multiple outer outlets are uniformly distributed on the outer ring. The scheme can solve the technical problem that the filter element of a household water purifier cannot be effectively cleaned due to the structure in the prior art.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This invention relates to the technical field of water treatment equipment, specifically a ceramic filter element used in ultrafiltration water purifiers. Background Technology

[0002] Tap water may be subject to secondary pollution during transportation. Additionally, some homes use secondary water supply systems, resulting in stagnant water and other issues, making the tap water quality highly susceptible to contamination. To ensure the safety and health of household water, water purifiers are typically installed at home to treat tap water, removing impurities, heavy metals, bacteria, viruses, and other pollutants.

[0003] Existing water purifiers, designed for direct drinking, employ multiple filter elements, including PP cotton filters, activated carbon filters, and RO reverse osmosis membrane filters. These multiple filters treat tap water through adsorption and filtration. During this process, contaminants from the tap water adhere to the filter surface. To prevent re-contamination of the water and to avoid affecting water production efficiency, the filters need to be cleaned regularly. However, the structure or surface of the filter is grid-like, making it difficult to remove contaminants adhering to the gaps through rinsing and soaking, thus hindering effective cleaning of the filter. Summary of the Invention

[0004] The present invention aims to provide a ceramic filter element for use in ultrafiltration water purifiers, in order to solve the technical problem that the filter elements of household water purifiers in the prior art cannot be effectively cleaned due to their structure.

[0005] This invention provides the following basic solution:

[0006] A ceramic filter element used in an ultrafiltration water purifier includes a first membrane layer and a second membrane layer connected together. The materials of the first membrane layer and the second membrane layer include pure alumina. A chamber is provided between the first membrane layer and the second membrane layer, and the direction of water filtration is from the side of the first membrane layer and the second membrane layer away from the chamber to the chamber.

[0007] The beneficial effects of the basic scheme:

[0008] During use, tap water flows through the first or second membrane layer into the chamber. The water inside the chamber is the filtered purified water. Contaminants in the tap water are blocked by the first and second membrane layers, thus filtering and removing contaminants from the tap water. In this solution, pure alumina is used and fired at high temperature. The first and second membrane layers are uniform and fine with extremely low surface roughness. Compared with existing filter cartridges, this minimizes the accumulation of contaminants on the filter cartridge surface, preventing contaminants from adhering to and accumulating on the first and second membrane layers.

[0009] Compared to existing filter cartridges, this design features smooth surfaces for both the first and second membrane layers, with the filtered contaminants located on surfaces far from the chamber, making these surfaces easier to clean. This design reduces contaminant adhesion and accumulation while increasing the ease and efficiency of cleaning, thereby improving the surface cleanliness of both the first and second membrane layers and ultimately achieving effective cleaning of household water purifier filter cartridges.

[0010] Furthermore, the first and second membrane layers are annular in shape.

[0011] Beneficial effects: This design increases the contact area between the first and second membrane layers and tap water, thereby improving water production efficiency, that is, increasing the filtration rate of tap water.

[0012] Furthermore, it also includes an inner ring and an outer ring. The inner ring connects the inner rings of the first membrane layer and the second membrane layer, and the outer ring connects the outer rings of the first membrane layer and the second membrane layer. The inner ring has an inner outlet that communicates with the chamber.

[0013] Beneficial effects: During use, tap water flows through the first or second membrane layer into the chamber and then flows out from the inner outlet. The water flowing out from the inner outlet is the filtered purified water. The inner and outer rings connect and support the first and second membrane layers, while the inner outlet concentrates the purified water, facilitating the subsequent installation of the water purifier's outlet.

[0014] Furthermore, it also includes an inner ring and an outer ring. The inner ring connects the inner rings of the first membrane layer and the second membrane layer, and the outer ring connects the outer rings of the first membrane layer and the second membrane layer. The outer ring has an outer outlet that communicates with the chamber.

[0015] Beneficial effects: During use, tap water flows through the first or second membrane layer into the chamber and then flows out through the outer outlet. The water flowing out of the outer outlet is the filtered purified water. The inner and outer rings connect and support the first and second membrane layers. The outer outlet concentrates the purified water, facilitating the subsequent installation of the water purifier's outlet. Furthermore, the outer outlet's location on the outer ring makes cleaning the outlet easier when cleaning the filter cartridge.

[0016] Furthermore, there are multiple external outlets, which are evenly distributed on the outer ring.

[0017] Beneficial effects: This design allows for centralized water output from the purified water source while ensuring smooth drainage.

[0018] Furthermore, a support body is provided inside the cavity, which divides the cavity into multiple sub-cavities, and the sub-cavities are connected to the external outlet.

[0019] Beneficial effects: This design enhances the stability of the connection between the first and second membrane layers.

[0020] Furthermore, the external outlet corresponds one-to-one with the sub-chamber.

[0021] Beneficial effects: This design allows for the parallel design of multiple filtration channels, improving water production efficiency.

[0022] Furthermore, the cross-sectional area of ​​the sub-chamber gradually decreases from the outer outlet inwards.

[0023] Beneficial effects: This design ensures smooth drainage of purified water, reduces water accumulation, avoids the formation of stagnant water, and prevents secondary pollution of the purified water. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the structure of a ceramic filter element of the present invention applied to an ultrafiltration water purifier;

[0025] Figure 2 This is a schematic diagram of the structure of the ceramic filter element of the present invention applied to an ultrafiltration water purifier, as shown in Embodiment 2.

[0026] Figure 3 This is a schematic diagram of the structure of the ceramic filter element of the present invention applied to an ultrafiltration water purifier with the first membrane layer removed in Embodiment 3;

[0027] Figure 4 This is a schematic diagram of the structure of the ceramic filter element of the present invention applied to an ultrafiltration water purifier, in embodiment four, with the first membrane layer removed;

[0028] Figure 5 This is a schematic diagram of the structure of the ceramic filter element of the present invention applied to an ultrafiltration water purifier, in embodiment five, with the first membrane layer removed;

[0029] Figure 6 This is a schematic diagram of the structure of the ceramic filter element of the present invention applied to an ultrafiltration water purifier, in embodiment six, with the first membrane layer removed. Detailed Implementation

[0030] The following detailed description illustrates the specific implementation method:

[0031] The reference numerals in the accompanying drawings include: first membrane layer 1, second membrane layer 2, chamber 3, inner ring 4, outer ring 5, outer outlet 6, and support body 7.

[0032] Example 1

[0033] Ceramic filter cartridges used in ultrafiltration water purifiers, as shown in the attached image. Figure 1 As shown, it includes a first film layer 1 and a second film layer 2 connected together. The materials of the first film layer 1 and the second film layer 2 include pure alumina. In this embodiment, the first film layer 1 and the second film layer 2 are made of pure alumina by high-temperature firing.

[0034] A chamber 3 is provided between the first membrane layer 1 and the second membrane layer 2. The first membrane layer 1 and the second membrane layer 2 are annular and sheet-like structures. An inner ring 4 is also included, connecting the inner rings of the first membrane layer 1 and the second membrane layer 2; that is, the first membrane layer 1 and the second membrane layer 2 are connected through the inner ring 4. In other embodiments, the inner ring 4 is not provided, and an outer ring 5 is included, connecting the outer rings of the first membrane layer 1 and the second membrane layer 2; that is, the first membrane layer 1 and the second membrane layer 2 are connected through the inner ring 4.

[0035] In this embodiment, the first membrane layer 1, the second membrane layer 2, and the inner ring 4 are integrally formed. The direction of filtered water is from the side of the first membrane layer 1 and the second membrane layer 2 away from the chamber 3 into the chamber 3.

[0036] In this design, pure alumina is used for high-temperature firing, resulting in a uniform and fine first membrane layer 1 and a very low surface roughness for both the second and third membrane layers. Compared to existing filter cartridges, this design minimizes the adhesion and accumulation of contaminants on the filter surface. Furthermore, the surfaces of the first and second membrane layers are smooth, and the filtered contaminants are located on the surface furthest from the chamber 3, making this side easier to clean. This design reduces contaminant adhesion and accumulation while increasing the convenience and efficiency of cleaning, thereby improving the surface cleanliness of the first and second membrane layers and achieving effective cleaning of household water purifier filter cartridges.

[0037] Example 2

[0038] The difference between this embodiment and Embodiment 1 is that:

[0039] Used in ceramic filter elements of ultrafiltration water purifiers, such as... Figure 2 As shown, it also includes an outer ring 5, which connects the outer ring of the first membrane layer 1 and the second membrane layer 2. The outer ring 5 has multiple external outlets 6 that communicate with the chamber 3, and these external outlets 6 are evenly distributed on the outer ring 5. In other embodiments, the outer ring 5 does not have external outlets 6, and the inner ring 4 has an inner outlet that communicates with the chamber 3.

[0040] In this embodiment, the first membrane layer 1, the second membrane layer 2, the inner ring 4, and the outer ring 5 are integrally formed. In use, tap water moves through the first membrane layer 1 or the second membrane layer 2 into the chamber 3, and flows out from the outer outlet 6 along the chamber 3. The water flowing out from the outer outlet 6 is the filtered purified water.

[0041] In this design, the inner ring 4 and outer ring 5 connect and support the first membrane layer 1 and the second membrane layer 2. The external outlet 6 concentrates the purified water, facilitating the subsequent installation of the water purifier's outlet. Furthermore, the external outlet 6 is located on the outer ring 5, making it easy to clean when cleaning the filter cartridge.

[0042] Example 3

[0043] The difference between this embodiment and Embodiment 2 is that:

[0044] Used in ceramic filter elements of ultrafiltration water purifiers, such as... Figure 3 As shown, a support body 7 is provided inside the chamber 3. Specifically, the support body 7 is cylindrical and is evenly distributed circumferentially around the filter element axis. The top of the support body 7 is connected to the first membrane layer 1, and the bottom of the support body 7 is connected to the second membrane layer 2. In this embodiment, the first membrane layer 1, the second membrane layer 2, the support body 7, the inner ring 4, and the outer ring 5 are integrally formed.

[0045] Example 4

[0046] The difference between this embodiment and Embodiment 2 is that:

[0047] Used in ceramic filter elements of ultrafiltration water purifiers, such as... Figure 4 As shown, a support body 7 is provided inside the chamber 3, which divides the chamber 3 into multiple sub-chambers. The sub-chambers are connected to the outer outlet 6, and the outer outlet 6 corresponds to each sub-chamber. Specifically, the top of the support body 7 is connected to the first membrane layer 1, and the bottom of the support body 7 is connected to the second membrane layer 2. In this embodiment, the first membrane layer 1, the second membrane layer 2, the support body 7, the inner ring 4, and the outer ring 5 are integrally formed.

[0048] In this design, the support 7 enhances the stability of the connection between the first membrane layer 1 and the second membrane layer 2. Simultaneously, the parallel design of multiple filtration channels effectively improves water production efficiency.

[0049] Example 5

[0050] The difference between this embodiment and embodiment four is that:

[0051] Used in ceramic filter elements of ultrafiltration water purifiers, such as... Figure 5 As shown, the cross-sectional area of ​​the sub-chamber gradually decreases from the outer outlet 6 inwards. This design ensures smooth drainage of purified water, reduces water accumulation, prevents the formation of stagnant water, and avoids secondary pollution of the purified water.

[0052] Example 6

[0053] The difference between this embodiment and the above embodiments is that:

[0054] Used in ceramic filter elements of ultrafiltration water purifiers, such as... Figure 6 As shown, the sub-chamber has curved holes. The design of the curved holes increases the area of ​​the sub-chamber, thereby increasing the filtration area and thus increasing the water production rate.

[0055] The above descriptions are merely embodiments of the present invention. Commonly known structures and characteristics are not described in detail here. Those skilled in the art are aware of all common technical knowledge in the field prior to the application date or priority date, are aware of all existing technologies in that field, and have the ability to apply conventional experimental methods prior to that date. Those skilled in the art can, under the guidance of this application, improve and implement this solution in combination with their own capabilities. Some typical known structures or methods should not be obstacles for those skilled in the art to implement this application. It should be noted that those skilled in the art can make several modifications and improvements without departing from the structure of the present invention. These should also be considered within the scope of protection of the present invention, and will not affect the effectiveness of the implementation of the present invention or the practicality of the patent. The scope of protection claimed in this application should be determined by the content of its claims, and the specific embodiments described in the specification can be used to interpret the content of the claims.

Claims

1. A ceramic filter element for use in ultrafiltration water purifiers, characterized in that: It includes a first membrane layer and a second membrane layer connected together, the materials of the first membrane layer and the second membrane layer include pure alumina; a chamber is provided between the first membrane layer and the second membrane layer, and the direction of water filtration is from the side of the first membrane layer and the second membrane layer away from the chamber to the chamber; It also includes an inner ring and an outer ring. The inner ring connects the inner rings of the first membrane layer and the second membrane layer, and the outer ring connects the outer rings of the first membrane layer and the second membrane layer. The outer ring has an outer outlet that connects to the chamber. A support is provided in the chamber, which divides the chamber into multiple sub-chambers. The sub-chambers are connected to the outer outlet. The cross-sectional area of ​​the sub-chambers gradually decreases from the outer outlet inwards, and the sub-chambers are curved holes.

2. The ceramic filter element for use in an ultrafiltration water purifier according to claim 1, characterized in that: The first and second membrane layers are annular.

3. The ceramic filter element for use in an ultrafiltration water purifier according to claim 2, characterized in that: There are multiple external outlets, which are evenly distributed on the outer ring.

4. The ceramic filter element for use in an ultrafiltration water purifier according to claim 3, characterized in that: The external outlet corresponds one-to-one with the sub-chamber.

Citation Information

Patent Citations

  • Ceramic filter element applied to ultrafiltration water purifier

    CN221876706U

  • Ceramic filter

    JP2012024686A