An automatic processing equipment for compressor cylinder

The automated machining of compressor cylinders is achieved through a single-axis clamping and material channel switching device, which solves the problems of high cost, low efficiency and poor stability of existing equipment, improves processing efficiency and reduces equipment investment costs, and enhances system stability and maintainability.

CN117655361BActive Publication Date: 2026-03-24GUANGZHOU XINSHUAI MASCH MFG CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-12-14
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

Existing automated processing equipment for compressor cylinders is costly, inefficient, and unstable. In particular, the complexity of multi-axis robotic arms leads to high system control difficulty and maintenance challenges.

Method used

The system employs a single-axis clamping device and a material channel switching device. It utilizes an internal expansion fixture and separately set first and second cutting tools to achieve one-time clamping and processing of both ends of the workpiece. Combined with the material channel switching device, the workpiece is transferred by sliding down under its own weight, which simplifies system control and reduces the multi-axis servo drive structure.

Benefits of technology

It improves processing efficiency, reduces equipment costs, enhances system stability and maintainability, simplifies equipment structure, and reduces the space requirements for multi-axis servo drives.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a kind of compressor cylinder automatic processing equipment, including processing device, feed conveying raceway, discharge conveying raceway, single-shaft clamping device and material channel switching device;The processing device can be clamped once to complete the processing of workpiece, omit the process that workpiece needs to be turned over and is clamped secondly, effectively improve processing efficiency;Workpiece is transferred from feed conveying raceway to inner expansion type fixture using single-shaft clamping device, system control and servo drive structure are simple, equipment cost is low, system stability is high and easy to maintain;Workpiece is transferred to discharge conveying raceway using material channel switching device, the material channel switching device is not involved multi-axis space positioning, structure is simple and stability is high;Compared with the mode that needs to set two groups of multi-axis manipulator, the material channel switching device and single-shaft clamping device cooperate with each other without interfering with each other, can save the space of setting multi-axis servo drive structure, is conducive to reducing equipment volume.
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Description

TECHNICAL FIELD

[0001] The present application relates to air conditioner compressor processing technical field, especially to a kind of compressor cylinder automatic processing equipment. BACKGROUND

[0002] Compressor cylinder is the shell component of air conditioner compressor host, its structure is as Figure 1 Compressor cylinder is metal cylinder, when processing compressor cylinder, the two ends of the rough billet of metal cylinder are turned and milled, the two end faces are smooth and flat, and the length of rough billet is finished to the design length, and the chamfer is also processed according to the design requirement; At present, the metal cylinder is clamped to the spindle of machine tool first, one end of the metal cylinder is processed first, then the clamping direction of the metal cylinder is adjusted, the other end of the metal cylinder is processed, so that the whole processing process needs to consume a long time, and the processing efficiency is low; In addition, most of the current compressor cylinders are semi-automatically processed, and the industry is committed to realizing the full automatic processing of compressor cylinders, so the automatic feeding and discharging of compressor cylinders need to be solved, but due to the large volume and weight of compressor cylinder, two groups of 2-3 axis manipulator devices need to be set, one group for taking material, and the other group for discharging material, and the structure needs to be firm, when running, each group of material taking manipulator needs to completely leave the safety interval, and the second group can enter the work, so the system control and multi-axis servo driving mechanism are relatively complex, the investment cost is large, and the processing efficiency is not high, therefore, the stability of the current compressor cylinder automatic processing equipment is poor, and the maintenance difficulty is high, which needs to be improved. SUMMARY

[0003] Therefore, the present application provides a kind of compressor cylinder automatic processing equipment, to solve the problems of high cost, low efficiency and poor stability of compressor cylinder automatic processing.

[0004] The technical scheme of the present application is as follows:

[0005] A kind of compressor cylinder automatic processing equipment, comprising:

[0006] Processing device, the processing device includes machine tool spindle, the machine tool spindle is connected with coaxially arranged inner expansion type clamp; The side of the machine tool spindle is provided with turning mechanism, and the turning mechanism includes movable tool holder, the tool holder is provided with first tool and second tool arranged separately;

[0007] Feeding conveying track, the feeding conveying track is arranged on one side of the processing device, and the feeding conveying track is used for realizing the arrangement and conveying of workpiece, and the feeding conveying track is provided with feeding setting position, and the workpiece located on the feeding setting position is axially corresponding to the inner expansion type clamp;

[0008] The discharge conveyor roller is located below the feed conveyor roller and is used to receive the workpieces processed by the processing device and to arrange and convey the workpieces.

[0009] A single-axis clamping device, the single-axis clamping device including a robotic arm movable along the axial direction of the internal expansion clamp;

[0010] A material channel switching device includes a main frame, on which a first bearing mechanism and a second bearing mechanism located obliquely below the first bearing mechanism are provided. The first bearing mechanism has a first V-shaped support portion located between the internal expansion clamp and the feeding setting position. The second bearing mechanism has a second V-shaped support portion. The first bearing mechanism includes a fixed frame, a tilting frame hinged to the fixed frame, and a first driver for driving the tilting frame to rotate. The fixed frame has a first inclined support surface, and the tilting frame has a second inclined support surface. The first V-shaped support portion is formed between the first inclined support surface and the second inclined support surface. The tilting frame is rotated by the first driver so that the workpiece on the first V-shaped support portion slides down to the second V-shaped support portion under its own weight. The main frame also has a discharge pushing mechanism for pushing the workpiece from the second V-shaped support portion to the discharge conveying roller.

[0011] Furthermore, the first actuator is a cylinder, which includes a cylinder body and a piston rod. The cylinder body of the first actuator is hinged to the fixed frame, and the piston rod of the first actuator is hinged to the tilting frame.

[0012] Furthermore, the second load-bearing mechanism includes a load-bearing bracket, and the second V-shaped support is formed on the load-bearing bracket; the second load-bearing mechanism also includes a second driver for driving the load-bearing bracket to move up and down on the main frame.

[0013] Furthermore, the material channel switching device also includes a transition guide mechanism, which is disposed between the second V-shaped support and the discharge conveying roller, and the transition guide mechanism includes two rows of rollers.

[0014] Furthermore, the discharge pushing mechanism includes a push block slidably disposed on the main frame, the push block being driven to move by a third driver.

[0015] Furthermore, the single-axis clamping device also includes a frame, a movable stage slidably mounted on the frame, and a fourth driver for driving the movable stage to move; the robotic arm is mounted on the movable stage, and the robotic arm is a pneumatic gripper, which includes two clamping plates that can move closer or further apart from each other, the inner side of the clamping plates is provided with rubber contact blocks, and the side of the rubber contact blocks is provided with V-shaped grooves.

[0016] Furthermore, the processing device also includes a limiting mechanism disposed on one side of the machine tool spindle. The limiting mechanism includes a limiting plate located at one end of the internal expansion fixture and a fifth driver for driving the limiting plate to move axially along the internal expansion fixture.

[0017] Furthermore, the processing device also includes a base, on which the machine tool spindle is rotatably mounted; a first linear drive module is provided on the base, and a second linear drive module is provided on the first linear drive module. The tool holder is disposed on the second linear drive module, and the second linear drive module is driven by the first linear drive module to move along the axial direction of the internal expansion fixture. The tool holder is driven by the second linear drive module to move in a direction perpendicular to the axial direction of the internal expansion fixture, and the moving direction of the tool holder is set at an angle to the horizontal plane; both the first and second linear drive modules are provided with chip baffles, and the base is provided with chip collection grooves;

[0018] The processing apparatus further includes a chip removal mechanism, which includes a chip removal bar and a sixth driver for driving the chip removal bar to move.

[0019] Furthermore, the feeding conveyor roller is a gravity sliding roller, and the feeding conveyor roller is set at an inclination angle of 5-10° with the horizontal plane.

[0020] The feed conveyor is equipped with a workpiece limiting mechanism, which includes a liftable V-shaped pressure plate and a seventh driver for driving the V-shaped pressure plate to rise and fall.

[0021] Furthermore, the processing device is provided in multiple ways, and the feeding conveyor roller, single-axis clamping device, and material channel switching device are all corresponding to the processing device one by one, with multiple processing devices sharing one discharge conveyor roller.

[0022] Multiple feeding conveyor rollers are arranged side by side, and multiple processing devices are all located on one side of the feeding conveyor rollers, on the feeding conveyor roller closest to the processing device. The feeding setting position is located at the end of the feeding conveyor roller. The ends of the remaining feeding conveyor rollers are provided with transfer slides, and the feeding setting position is located at the end of the transfer slides. The transfer slides are provided with feeding pushing mechanisms for pushing the workpiece to the feeding setting position. All feeding setting positions are equidistant from the processing device.

[0023] The beneficial effects of this invention are:

[0024] 1. The processing device uses the first and second cutting tools to process both ends of the workpiece respectively, and can complete the processing of the workpiece in one clamping, eliminating the need to flip and reposition the workpiece for a second clamping, thus effectively improving processing efficiency; one clamping can ensure the processing accuracy of the parallelism of the two end faces of the workpiece, the length of the workpiece, and the concentricity of the inner and outer chamfers of the workpiece end faces.

[0025] 2. The single-axis clamping device is used to transfer the workpiece from the feed conveyor to the internal expansion fixture. The robot moves only along a single axis. The system control and servo drive structure is simple, the equipment investment cost is effectively reduced, the system has high stability and is easy to maintain.

[0026] 3. The material channel switching device transfers the workpiece to the discharge conveyor, allowing it to be moved from the robot's movement path to another position before entering the discharge conveyor. The material channel switching device does not involve multi-axis spatial positioning, resulting in a simple structure and high stability. Compared to requiring two sets of multi-axis robots, the material channel switching device and the single-axis clamping device cooperate without interference, saving space for multi-axis servo drive structures and reducing equipment size. The material channel switching device fully utilizes the workpiece's own weight for a sliding transfer, resulting in a simple structure, smooth operation, and safe handling.

[0027] Furthermore, the beneficial effects of other alternative solutions in this application are further described / demonstrated in specific embodiments. Attached Figure Description

[0028] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0029] Figure 1 This is a schematic diagram of the structure of a compressor cylinder.

[0030] Figure 2 This is a schematic diagram of the structure of an automated processing equipment for compressor cylinder blocks according to the present invention;

[0031] Figure 3 for Figure 1 Enlarged view of A in the middle;

[0032] Figure 4 This is a schematic diagram of one embodiment of an automated processing equipment for compressor cylinders according to the present invention;

[0033] Figure 5 for Figure 4 A schematic diagram of the structure of multiple feed conveyor tracks in the automated processing equipment for compressor cylinder blocks;

[0034] Figure 6 This is a schematic diagram showing the cooperation between the single-axis clamping device and the material channel switching device;

[0035] Figure 7 This is a schematic diagram of the structure of the single-axis clamping device.

[0036] Figure 8 This is a schematic diagram of the material channel switching device;

[0037] Figure 9 This is a schematic diagram of the structure of the first bearing mechanism;

[0038] Figure 10 This is a schematic diagram of the structure of the chip removal mechanism;

[0039] Figure 11 This is a schematic diagram of the structure of the processing device;

[0040] Figure 12 This is a schematic diagram showing the cooperation between the limiting mechanism and the internal expansion clamp;

[0041] Figure 13 This is a schematic diagram of the turning mechanism;

[0042] Figure 14 for Figure 13 Enlarged view of B in the middle;

[0043] Figure 15 This is a schematic diagram showing the positional relationship between the first and second cutting tools when machining the compressor cylinder.

[0044] In the diagram: 100, compressor cylinder;

[0045] 1. Machining device; 11. Machine tool spindle; 12. Internal expansion fixture; 13. Turning mechanism; 131. Tool holder; 1311. First tool; 1312. Second tool; 132. First linear drive module; 133. Second linear drive module; 14. Base; 141. Chip collection groove; 15. Limiting mechanism; 151. Limiting plate; 152. Fifth driver;

[0046] 2. Feed conveyor roller; 21. Feed setting position; 22. Workpiece limiting mechanism; 221. V-shaped pressure plate; 222. Seventh driver; 23. Transfer slide; 24. Feed pushing mechanism;

[0047] 3. Discharge conveyor roller;

[0048] 4. Single-axis clamping device; 41. Robotic arm; 411. Clamping plate; 412. Rubber contact block; 4121. V-groove; 42. Frame; 43. Moving stage; 44. Fourth drive;

[0049] 5. Material channel switching device; 51. Main frame; 52. First bearing mechanism; 521. First V-shaped support; 522. Fixed frame; 5221. First inclined support surface; 523. Tilting frame; 5231. Second inclined support surface; 524. First driver; 53. Second bearing mechanism; 531. Second V-shaped support; 532. Bearing bracket; 533. Second driver; 54. Discharge pushing mechanism; 541. Push block; 542. Third driver; 55. Transition guide mechanism; 551. Roller assembly;

[0050] 6. Chip removal mechanism; 61. Chip removal bar; 62. Sixth actuator. Detailed Implementation

[0051] The technical solutions in the embodiments of the present invention will be clearly and completely described below. Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of them. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0052] In the description of this invention, it should be understood that the terms "upper", "lower", "front", "rear", "vertical", "horizontal", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.

[0053] In this invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.

[0054] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first and second features are in direct contact, or that they are in indirect contact through an intermediate medium. Furthermore, "above," "over," and "on top" of the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0055] refer to Figure 2 The present invention illustrates an automated processing equipment for compressor cylinder blocks, including a processing device 1, a feeding conveyor roller 2, a discharging conveyor roller 3, a single-axis clamping device 4, and a material channel switching device 5.

[0056] refer to Figures 11-15 The machining device 1 includes a machine tool spindle 11, on which a coaxially arranged internal expansion clamp 12 is connected; a turning mechanism 13 is provided on one side of the machine tool spindle 11, the turning mechanism 13 includes a movable tool holder 131, on which a first tool 1311 and a second tool 1312 are arranged separately; wherein, as Figure 15 As shown, when the workpiece (i.e., the compressor cylinder 100) is clamped onto the internal expansion fixture 12, the internal expansion fixture 12 presses against the inner wall of the workpiece to achieve clamping and fixing of the workpiece. The machine tool spindle 11 drives the workpiece to rotate. The first cutting tool 1311 and the second cutting tool 1312 are respectively located at both ends of the workpiece. After the first cutting tool 1311 finishes machining one end, the second cutting tool 1312 processes the other end. Throughout the entire machining process, there is no need to clamp the workpiece a second time or adjust the position of the workpiece. The internal expansion fixture 12 can refer to the prior art. The positions of the first cutting tool 1311 and the second cutting tool 1312 on the tool holder 131 are adjustable to accommodate workpieces of different sizes.

[0057] refer to Figure 2 and Figure 5The feeding conveyor 2 is located on one side of the processing device 1. The feeding conveyor 2 is used to arrange and convey workpieces. The feeding conveyor 2 has a feeding setting position 21, and the workpiece located at the feeding setting position 21 is axially aligned with the internal expansion clamp 12. The discharging conveyor 3 is located below the feeding conveyor 2. The discharging conveyor 3 is used to receive the workpieces processed by the processing device 1 and to arrange and convey the workpieces. The feeding conveyor 2 and the discharging conveyor 3 can realize batch feeding and discharging of workpieces. Their positional relationship is conducive to improving the utilization of space.

[0058] refer to Figure 6 and Figure 7 The single-axis clamping device 4 includes a robotic arm 41 that can move along the axial direction of the internal expansion clamp 12;

[0059] refer to Figures 6-9 The material channel switching device 5 includes a main frame 51. The main frame 51 is provided with a first bearing mechanism 52 and a second bearing mechanism 53 located obliquely below the first bearing mechanism 52. The first bearing mechanism 52 is provided with a first V-shaped support portion 521 located between the internal expansion clamp 12 and the feeding setting position 21. The second bearing mechanism 53 is provided with a second V-shaped support portion 531. The first bearing mechanism 52 includes a fixed frame 522, a tilting frame 523 hinged to the fixed frame 522, and a first driver 524 for driving the tilting frame 523 to rotate. The frame 522 is provided with a first inclined support surface 5221, and the tilting frame 523 is provided with a second inclined support surface 5231. The first V-shaped support part 521 is formed between the first inclined support surface 5221 and the second inclined support surface 5231. The tilting frame 523 is rotated by the first driver 524 so that the workpiece on the first V-shaped support part 521 slides down to the second V-shaped support part 531 under its own weight. The main frame 51 is also provided with a discharge pushing mechanism 54 for pushing the workpiece from the second V-shaped support part 531 to the discharge conveying roller 3.

[0060] Specifically, the workpiece is fed onto the feeding conveyor 2 and eventually stops at the feeding set position 21. The feeding set position 21 can be equipped with a trough structure or a baffle structure to ensure that the workpiece stops stably at the feeding set position 21. Then, the robot arm 41 moves to the feeding set position 21 to clamp the workpiece and transfers it to the inner expansion clamp 12 for clamping. After clamping, the robot arm 41 leaves the inner expansion clamp 12, and the processing device 1 processes the workpiece. After processing, the robot arm 41 retrieves the workpiece from the inner expansion clamp 12 and moves the workpiece to the first V-shaped support part 52. Above 1, the processed workpiece is placed on the first V-shaped support 521. The robot arm 41 then picks up the workpiece from the feeding setting position 21. During this process, the first driver 524 on the material channel switching device 5 drives the flipping bracket to rotate, and the angle of the second inclined support surface 5231 is changed. The workpiece located on the first V-shaped support 521 will slide down along the second inclined support surface 5231 and onto the second V-shaped support 531. The discharge pushing mechanism 54 pushes the workpiece located on the second V-shaped support 531 onto the discharge conveying roller 3. In this way, the workpiece picking action and the workpiece discharge action are performed simultaneously.

[0061] It is worth mentioning that during the above process, the robot arm 41 only moves in a straight line, that is, single-axis movement; the first V-shaped support 521 on the material channel switching device 5 is located below the movement path of the robot arm 41, so the robot arm 41 will not interfere with the first bearing mechanism 52 when it moves the workpiece; in addition, the material channel switching device makes full use of the workpiece's own weight to carry out sliding transfer, which makes the structure simple, the operation stable, and the pick-up and drop safe.

[0062] In this embodiment, a single-axis clamping device 4 is used to transfer the workpiece from the feed conveyor 2 to the internal expansion clamp 12. The robot arm 41 moves only along a single axis, resulting in a simple system control and servo drive structure, effectively reducing equipment investment costs, ensuring high system stability, and facilitating maintenance. A material channel switching device 5 is used to transfer the workpiece to the discharge conveyor 3, allowing the workpiece to be switched from the movement path of the robot arm 41 to other positions to enter the discharge conveyor 3. The structure of the material channel switching device 5 does not involve multi-axis spatial positioning, making it simple and highly stable. Compared to the method of setting up two sets of multi-axis robots, the material channel switching device 5 and the single-axis clamping device 4 cooperate with each other without interfering with each other, saving space for setting up a multi-axis servo drive structure and reducing the size of the equipment.

[0063] In some embodiments, reference Figure 9The first actuator 524 is a cylinder, which includes a cylinder body and a piston rod. The cylinder body of the first actuator 524 is hinged to the fixed frame 522, and the piston rod of the first actuator 524 is hinged to the tilting frame 523. Thus, by controlling the scaling of the piston rod on the first actuator 524, the tilt angle of the second tilting support surface 5231 can be adjusted.

[0064] In some embodiments, reference Figure 6 and Figure 8 The second supporting mechanism 53 includes a supporting bracket 532, and a second V-shaped support portion 531 is formed on the supporting bracket 532. The second supporting mechanism 53 also includes a second driver 533 for driving the supporting bracket 532 to move up and down on the main frame 51. In this embodiment, the supporting bracket 532 can move up and down, allowing the second V-shaped support portion 531 to approach the first V-shaped support portion 521. When the tilting frame 523 rotates and the workpiece slides down, the supporting bracket 532 rises, preventing a large height difference between the workpiece and the second V-shaped support portion 531 from causing a violent collision. When the workpiece is transferred to the second V-shaped support portion 531, the supporting bracket 532 descends, causing the height of the second V-shaped support portion 531 to re-align with the discharge conveyor roller 3. The second driver 533 can be a linear actuator such as a pneumatic cylinder, hydraulic cylinder, or electric cylinder.

[0065] In some embodiments, given that there may be a certain distance between the second V-shaped support 531 and the discharge conveying roller 3, reference Figure 6 and Figure 8 The material channel switching device 5 further includes a transition guide mechanism 55, which is disposed between the second V-shaped support 531 and the discharge conveying roller 3. The transition guide mechanism 55 includes two rows of roller sets 551. In this way, the transition guide mechanism 55 enables the workpiece to move smoothly onto the discharge conveying roller 3.

[0066] For details of the above plan, please refer to [reference needed]. Figure 8 The discharge pushing mechanism 54 includes a push block 541 slidably disposed on the main frame 51. The push block 541 is driven to move by a third driver 542, which can be a linear driver such as a pneumatic cylinder, hydraulic cylinder, or electric cylinder.

[0067] In some embodiments, to stably achieve linear movement of the robotic arm 41, reference is made to... Figure 6 and Figure 7The single-axis clamping device 4 further includes a frame 42, a movable stage 43 slidably mounted on the frame 42, and a fourth driver 44 for driving the movable stage 43 to move; the robotic arm 41 is mounted on the movable stage 43, and the robotic arm 41 is a pneumatic gripper, which includes two clamping plates 411 that can move closer or further apart from each other. The inner side of the clamping plates 411 is provided with a rubber contact block 412, and the side of the rubber contact block 412 is provided with a V-shaped groove 4121.

[0068] The V-shaped groove 4121 on the rubber contact block 412 enables the workpiece to be stably clamped and prevents it from falling. The fourth driver 44 can be a servo motor, and a rack can be set on the frame 42. The servo motor is connected to a gear, which meshes with the rack. The servo motor drives the gear to rotate, thereby moving the moving stage 43 on the frame 42.

[0069] In some embodiments, to facilitate the positioning of the workpiece when clamped on the internal expansion clamp 12, refer to Figure 12 The processing device 1 further includes a limiting mechanism 15 disposed on one side of the machine tool spindle 11. The limiting mechanism 15 includes a limiting plate 151 located at one end of the internal expansion clamp 12 and a fifth driver 152 for driving the limiting plate 151 to move axially along the internal expansion clamp 12. Thus, the limiting plate 151 can be used to block the workpiece, preventing excessive movement. When the workpiece is blocked by the limiting plate 151, the robot arm 41 stops moving, and the internal expansion clamp 12 operates.

[0070] In some embodiments, reference Figure 11 and Figure 13The processing device 1 further includes a base 14, on which the machine tool spindle 11 is rotatably mounted. A first linear drive module 132 is mounted on the base 14, and a second linear drive module 133 is mounted on the first linear drive module 132. A tool holder 131 is mounted on the second linear drive module 133. The second linear drive module 133 is driven by the first linear drive module 132 to move axially along the internal expansion clamp 12, and the tool holder 131 is driven by the second linear drive module 133 to move in a direction perpendicular to the axial direction of the internal expansion clamp 12. The moving direction is set at an angle to the horizontal plane; both the first linear drive module 132 and the second linear drive module 133 are provided with chip baffles (not marked in the figure), and the base 14 is provided with a chip collection groove 141; in this way, the metal chips generated during the processing will not enter the interior of the first linear drive module 132 and the second linear drive module 133, and because the first linear drive module 132 and the second linear drive module 133 are inclined, the metal chips are more likely to slide into the chip collection groove 141; wherein, the first linear drive module 132 and the second linear drive module 133 can be a lead screw drive mechanism.

[0071] Preferred, Reference Figure 2 and Figure 10 The processing device 1 is further equipped with a chip removal mechanism 6, which includes a chip removal rod 61 and a sixth actuator 62 for driving the chip removal rod 61 to move. The chip removal rod 61 can be made of a soft material and is used to clean metal debris from the first tool 1311 and / or the second tool 1312. Specifically, the sixth actuator 62 drives the chip removal rod 61 to a set position, and the first linear drive module 132 and the second linear drive module 133 drive the first tool 1311 and / or the second tool 1312 to move around the position of the chip removal rod 61 along a set path, so that the chip removal rod 61 can sweep off the metal debris from the first tool 1311 and / or the second tool 1312. After chip removal is completed, the sixth actuator 62 drives the chip removal rod 61 away from the processing area to avoid affecting the tool path of the first tool 1311 and / or the second tool 1312 during processing. The sixth actuator 62 can be a cylinder.

[0072] In some embodiments, to further reduce equipment costs, refer to Figure 2 and Figure 5 The feeding conveyor roller 2 is a gravity-type sliding roller, and it is inclined at an angle of 5-10° to the horizontal plane; thus, the workpiece can be fed under its own weight. Furthermore, to achieve orderly feeding of the workpiece, refer to... Figure 3The feeding conveyor roller 2 is provided with a workpiece limiting mechanism 2215. The workpiece limiting mechanism 2215 includes a liftable V-shaped pressure plate 221 and a seventh driver 222 for driving the V-shaped pressure plate 221 to rise and fall. The seventh driver 222 can be a cylinder. In this way, by using the V-shaped pressure plate 221 to press the workpiece on the feeding conveyor roller 2, a single workpiece can be placed at the feeding setting position 21, which is convenient for the robot arm 41 to pick up the material.

[0073] In some embodiments, reference Figure 4 and Figure 5 To further improve processing efficiency, the processing device 1 is provided with multiple devices. The feeding conveyor roller 2, the single-axis clamping device 4, and the material channel switching device 5 are all corresponding to the processing device 1. Multiple processing devices 1 share one discharge conveyor roller 3.

[0074] like Figure 5 As shown, multiple feeding conveyor rollers 2 are arranged side by side, and multiple processing devices 1 are all located on one side of the feeding conveyor rollers 2. The feeding setting position 21 is located at the end of the feeding conveyor roller 2 closest to the processing device 1. The remaining feeding conveyor rollers 2 are provided with material transfer slides 23 at their ends. The feeding setting position 21 is located at the end of the material transfer slides 23. The material transfer slides 23 are provided with feeding pushing mechanisms 24 for pushing the workpiece to the feeding setting position 21. All feeding setting positions 21 are equidistant from the processing device 1.

[0075] The processing device 1, the single-axis clamping device 4, and the material channel switching device 5 can be integrated into a processing unit. When all the feeding settings 21 are set to be the same distance from the processing device 1, the single-axis clamping device 4 and the material channel switching device 5 on each processing device 1 can use the same parameters, which is convenient for setting. It is also convenient to flexibly increase the number of processing units according to processing needs.

[0076] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. An automated processing equipment for compressor cylinder blocks, characterized in that, include: A machining apparatus, comprising a machine tool spindle, on which a coaxially arranged internal expansion fixture is connected; a turning mechanism is provided on one side of the machine tool spindle, the turning mechanism comprising a movable tool holder, on which a first tool and a second tool are arranged separately; The feeding conveyor is located on one side of the processing device. The feeding conveyor is used to arrange and convey the workpiece. The feeding conveyor has a feeding setting position. The workpiece located at the feeding setting position is axially aligned with the internal expansion clamp. The discharge conveyor roller is located below the feed conveyor roller and is used to receive the workpieces processed by the processing device and to arrange and convey the workpieces. A single-axis clamping device, the single-axis clamping device including a robotic arm movable along the axial direction of the internal expansion clamp; A material channel switching device includes a main frame, on which a first bearing mechanism and a second bearing mechanism located obliquely below the first bearing mechanism are provided. The first bearing mechanism has a first V-shaped support portion located between the internal expansion clamp and the feeding setting position. The second bearing mechanism has a second V-shaped support portion. The first bearing mechanism includes a fixed frame, a tilting frame hinged to the fixed frame, and a first driver for driving the tilting frame to rotate. The fixed frame has a first inclined support surface, and the tilting frame has a second inclined support surface. The first V-shaped support portion is formed between the first inclined support surface and the second inclined support surface. The tilting frame is rotated by the first driver so that the workpiece on the first V-shaped support portion slides down to the second V-shaped support portion under its own weight. The main frame also has a discharge pushing mechanism for pushing the workpiece from the second V-shaped support portion to the discharge conveying roller.

2. The automated processing equipment for compressor cylinder blocks according to claim 1, characterized in that, The first actuator is a cylinder, which includes a cylinder body and a piston rod. The cylinder body of the first actuator is hinged to the fixed frame, and the piston rod of the first actuator is hinged to the tilting frame.

3. The automated processing equipment for compressor cylinder blocks according to claim 2, characterized in that, The second load-bearing mechanism includes a load-bearing bracket, and the second V-shaped support is formed on the load-bearing bracket; the second load-bearing mechanism also includes a second driver for driving the load-bearing bracket to move up and down on the main frame.

4. The automated processing equipment for compressor cylinder blocks according to claim 3, characterized in that, The material channel switching device further includes a transition guide mechanism, which is disposed between the second V-shaped support and the discharge conveying roller, and includes two rows of rollers.

5. The automated processing equipment for compressor cylinder blocks according to claim 3, characterized in that, The discharge pushing mechanism includes a push block slidably disposed on the main frame, and the push block is driven to move by a third driver.

6. The automated processing equipment for compressor cylinder blocks according to claim 1, characterized in that, The single-axis clamping device further includes a frame, a movable stage slidably mounted on the frame, and a fourth driver for driving the movable stage to move; the robotic arm is mounted on the movable stage, and the robotic arm is a pneumatic gripper, which includes two clamping plates that can move closer or further apart from each other, the inner side of the clamping plates is provided with rubber contact blocks, and the side of the rubber contact blocks is provided with V-shaped grooves.

7. The automated processing equipment for compressor cylinder blocks according to claim 1, characterized in that, The processing device further includes a limiting mechanism disposed on one side of the machine tool spindle. The limiting mechanism includes a limiting plate located at one end of the internal expansion fixture and a fifth driver for driving the limiting plate to move axially along the internal expansion fixture.

8. The automated processing equipment for compressor cylinder blocks according to claim 1 or 7, characterized in that, The processing device further includes a base, on which the machine tool spindle is rotatably mounted; a first linear drive module is provided on the base, and a second linear drive module is provided on the first linear drive module. The tool holder is disposed on the second linear drive module. The second linear drive module is driven by the first linear drive module to move along the axial direction of the internal expansion fixture, and the tool holder is driven by the second linear drive module to move in a direction perpendicular to the axial direction of the internal expansion fixture. The moving direction of the tool holder is at an angle to the horizontal plane. Both the first and second linear drive modules are provided with chip baffles, and the base is provided with chip collection grooves. The processing apparatus further includes a chip removal mechanism, which includes a chip removal bar and a sixth driver for driving the chip removal bar to move.

9. The automated processing equipment for compressor cylinder blocks according to claim 1, characterized in that, The feeding conveyor roller is a gravity sliding roller, and the feeding conveyor roller is set at an inclination angle of 5-10° with the horizontal plane. The feed conveyor is equipped with a workpiece limiting mechanism, which includes a liftable V-shaped pressure plate and a seventh driver for driving the V-shaped pressure plate to rise and fall.

10. The automated processing equipment for compressor cylinder blocks according to claim 1 or 9, characterized in that, The processing device is provided in multiple ways. The feeding conveyor roller, the single-axis clamping device, and the material channel switching device are all corresponding to the processing device. Multiple processing devices share one discharge conveyor roller. Multiple feeding conveyor rollers are arranged side by side, and multiple processing devices are all located on one side of the feeding conveyor rollers, on the feeding conveyor roller closest to the processing device. The feeding setting position is located at the end of the feeding conveyor roller. The ends of the remaining feeding conveyor rollers are provided with transfer slides, and the feeding setting position is located at the end of the transfer slides. The transfer slides are provided with feeding pushing mechanisms for pushing the workpiece to the feeding setting position. All feeding setting positions are equidistant from the processing device.

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