A new type of precipitation filtration reactor
By using automatic opening and closing and cleaning modules in the precipitation filtration reaction kettle, the problems of filter plate blockage and sealing are solved, efficient opening and closing of filter plates and impurity cleaning are achieved, and the service life and operation convenience of the equipment are improved.
Patent Information
- Application Number
- CN202311592025.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-11-27
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2043-11-27
AI Technical Summary
In the existing precipitation filtration reactor, the filter layer formed by the filter cloth and porous filter plate is easily clogged, and the sealing and cleaning of the double-layer filter plate are difficult, resulting in inconvenience and wear.
A new type of precipitation filtration reactor was designed, using a square suction filter box, a dislocated filter plate and a curved bottom plate. Through the opening and closing module, the guide module, the sealing module and the cleaning module, the automatic opening and closing of the filter plate and the impurity cleaning are realized. , reduce friction and blockage.
Automatic opening and closing of the filter plate and impurity cleaning are realized, the service life and sealing of the device are improved, impurities accumulation and blockage between the filter plates are avoided, and the operation process is simplified.
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Figure CN117695989B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of chemical reactors, in particular to a novel precipitation and filtration reactor. Background Art
[0002] The pre-precipitation filtration reactor is mainly composed of a reactor cover, a reactor body, a base and a matching filtration system, among which the most important component is the structure of the base. The base is currently mainly composed of a gland, a filter cloth (sand core), a porous filter plate, and a bottom plate with a guide groove. The defect of the above-mentioned prior art is that, because there is always a passage in the filter layer formed by the filter cloth (sand core) and the porous filter plate, under the action of gravity and osmosis, the reaction liquid will penetrate into the guide groove (especially for a long time reaction) to form solids, which are easy to block the downstream pipeline when the amount is relatively large.
[0003] After searching, Chinese patent publication number CN207591879U discloses a multifunctional reactor for preparing catalyst by co-precipitation method, wherein a removable blind plate 3 is placed on the filter medium of the mesh plate, and the blind plate 3 is placed on the mesh plate 4 during the co-precipitation reaction, and the blind plate 3 is removed during filtering and washing to facilitate the precipitation process and the filtration process. However, the above-mentioned prior art requires manual installation and removal of the blind plate when in use, which is relatively troublesome. CN115364556A discloses a sewage filtration device, and CN218077533U discloses a chloride solution hydrolysis precipitation device, which discloses respectively opening and closing the double-layer filter plate passage by rotation and movement. However, when the above-mentioned prior art is in use, in order to maintain the sealing of the double-layer filter plate in the state of closing the passage, the two layers of the filter plates need to be abutted, so that wear is easily generated when the upper and lower filter plates are rotated and moved, and impurities are easily present between the two layers of the filter plates, which is not easy to clean. Based on the above reasons, the present invention designs a new type of precipitation filtration reactor. Summary of the invention
[0004] The purpose of the invention is to solve the problems in the prior art and to propose a novel precipitation filtration reactor.
[0005] A novel sedimentation filtration reactor comprises a reactor cover, a reactor body and a base, wherein the base comprises a square suction box, a filter plate 1 and a filter plate 2 acting as a filter element, a suction pipe and a bottom plate of an arc-shaped structure, wherein the suction pipe is connected to an external suction filtration system, the filter plate 1 and the filter plate 2 are staggered, the width of the filter plate 1 is greater than that of the filter plate 2, the filter plate 1 and the filter plate 2 are abutted against each other, the filter plate 1 and the filter plate 2 are jointly connected with an opening and closing module for opening and closing a passage formed by the filter plate 1 and the filter plate 2, two symmetrical side walls of the suction box are embedded with snap-fitting blocks, the opening and closing modules are arranged on the snap-fitting blocks, the side walls of the reactor body are provided with through grooves that cooperate with the snap-fitting blocks, the opening and closing modules are connected with an anti-friction module for preventing the friction between the filter plate 1 and the filter plate 2 when the opening and closing modules are used, and a cleaning module for cleaning the filter plate 2 is connected in the suction box;
[0006] The filter plate 1 includes a circular plate and a plurality of filter holes arranged in a square array on the circular plate. A square frame is sleeved on the outer side of the circular plate. The square frame is fixed to the bottom of the kettle body and fixedly connected to the inner wall of the clamping block.
[0007] In the above-mentioned new sedimentation filtration reactor, the opening and closing module respectively includes a guide assembly and a sealing assembly, and the guide assembly includes a limiting groove opened on the side of the locking block, each of the limiting grooves is matched and connected with a guide rod, and the two guide rods are respectively connected to the two sides of the filter plate 2, and each of the guide rods is sleeved with a pull ring on one side outside the limiting groove.
[0008] In the above-mentioned new sedimentation filtration reactor, the sealing assembly includes a mounting plate arranged on the guide rod, and a threaded hole is provided on the portion of the mounting plate located at the lower side of the guide rod. Two threaded grooves are respectively provided on both sides of the limiting groove in the locking block, and sealing bolts are connected to the threaded holes.
[0009] In the above-mentioned new sedimentation filtration reactor, the anti-friction module includes a plurality of connecting frames connected to the filter plate, and the parts of the plurality of connecting frames located outside the locking block are connected to a pressure plate, and the bottom of the pressure plate has two connecting plates abutting against each other, and the bottom of each connecting plate is connected to a connecting block through a rotating shaft, and the outer wall of the locking block is provided with vertical grooves with the same number as the number of connecting frames, and the plurality of connecting frames are slidably connected in the vertical grooves and the tops are connected to the tops of the vertical grooves through springs, and the top of the mounting plate is provided with a receiving groove with a size matching the connecting block, and the two connecting blocks are commonly connected to a slide rail, and the slide rail is fixed to the outer wall of the locking block.
[0010] In the above-mentioned new sedimentation filtration reactor, the cleaning module includes a plurality of gears arranged on both sides of the filter plate 2, the filter plate 2 includes a plurality of support plates and a square frame, the gaps between the plurality of support plates constitute a filter port, both sides of each of the support plates are rotatably connected to the inner side of the square frame through a rotating shaft 1, the rotating shaft 1 is coaxially connected to the gear on one side outside the square frame, the same number of racks are arranged under the plurality of gears, the number of teeth on the racks is 1 / 2 of that of the gears, the racks are fixed on the outer wall of the locking block, the rotating shaft 1 is frictionally rotatably connected to the square frame and a torsion spring is arranged at the connection.
[0011] In the above-mentioned new sedimentation filtration reactor, the connecting frame adopts a right-angle elbow structure, and multiple connecting frames are arranged at equal distances. Shoulder plates are arranged on both sides of the filter plate, and the shoulder plates are sealingly slidably connected to the inner wall of the filter box. The top of each connecting plate is connected to a limiting shaft, and the outer side of the limiting shaft is connected to a connecting groove, and the connecting groove is opened on the outer wall of the locking block.
[0012] In the above-mentioned novel precipitation filtration reactor, a feed pipe is connected to the top of the reactor cover, and the filter plate 1 is configured as a multi-pore structure.
[0013] Compared with the prior art, the present invention has the following advantages:
[0014] 1: The present invention can open and close the passage formed by the filter plate 1 and the filter plate by setting an opening and closing module. At the same time, the friction between the filter plate 1 and the filter plate 2 during opening and closing is reduced by setting a guide component, while keeping the two in a state of abutting each other during operation, thereby avoiding the problem of a large number of impurities between the filter plate 1 and the filter plate 2.
[0015] 2: Through the cleaning module, when the passage is opened and closed, the multiple support plates in the lower filter plate can be flipped over. At the same time, the meshing of the gear rack and the force rotation of the torsion spring can be used to remove impurities attached to the surface of the support plates during the rapid flipping of the multiple support plates, thereby avoiding blockage and increasing the service life of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic structural diagram from the first perspective of a novel precipitation filtration reactor proposed by the present invention.
[0017] Figure 2 for Figure 1 Enlarged schematic diagram of part A.
[0018] Figure 3 This is a schematic structural diagram of an anti-friction module in a novel sedimentation filtration reactor proposed by the present invention.
[0019] Figure 4This is a schematic structural diagram of filter plate one and filter plate two in a novel precipitation filtration reactor proposed by the present invention.
[0020] Figure 5 This is a schematic structural diagram of a vertical tank and a connecting tank in a novel sedimentation filtration reactor proposed by the present invention.
[0021] Figure 6 This is a schematic diagram of a limiting groove in a novel precipitation filtration reactor proposed by the present invention.
[0022] In the figure: 1 kettle cover, 2 kettle body, 3 base, 31 filter box, 32 filter plate 1, 321 round plate, 322 filter hole, 323 square frame, 33 filter plate 2, 331 support plate, 332 square frame, 333 rotating shaft 1, 334 filter port, 34 suction pipe, 35 bottom plate, 36 clamping block, 4 opening and closing module, 41 guide component, 411 limiting groove, 412 guide rod, 413 pull ring, 42 sealing component, 421 mounting plate, 422 threaded hole, 423 sealing bolt, 424 threaded groove, 5 anti-friction module, 51 connecting frame, 52 pressure plate, 53 connecting plate, 54 rotating shaft 1, 55 connecting block, 56 vertical groove, 57 accommodating groove, 58 slide rail, 59 limiting shaft, 510 connecting groove, 6 cleaning module, 61 gear, 62 rack, 7 feeding pipe, 8 through groove. DETAILED DESCRIPTION
[0023] Reference Figure 1-6 , a novel sedimentation filtration reactor, comprising a reactor cover 1, a reactor body 2, and a base 3, wherein the base 3 comprises a square suction box 31, a filter plate 1 32, a filter plate 2 33, a suction pipe 34 and a bottom plate 35 of an arc structure, respectively, the suction pipe 34 is connected to an external suction filtration system, the filter plate 1 32 and the filter plate 2 33 are staggered, the width of the filter plate 1 32 is greater than the filter plate 2 33, the filter plate 1 32 and the filter plate 2 33 are against each other, the filter plate 1 32 and the filter plate 2 33 close to each other are jointly connected with an opening and closing module 4 for opening and closing a passage formed by the filter plate 1 32 and the filter plate 2 33, the opening and closing module 4 is connected with an anti-friction module 5 for preventing the filter plate 1 32 and the filter plate 2 33 from generating friction when the opening and closing module 4 is used, the suction box 31 is connected with a cleaning module 6 for cleaning the filter plate 2 33, the top of the reactor cover 1 is connected with a feed pipe 7, and the filter plate 1 32 is set to a structure with multiple filter holes;
[0024] The two symmetrical side walls of the filtration box 31 are embedded with snap-fit blocks 36, the opening and closing module 4 is opened on the snap-fit blocks 36, and the side wall of the kettle body 2 is opened with a through groove 8 that cooperates with the snap-fit blocks 36 to meet the movement of the components in the opening and closing module 4. The filter plate 32 includes a circular plate 321 and a plurality of filter holes 322 arranged in a square array opened on the circular plate 321. The outer side of the circular plate 321 is sleeved with a square frame 323, which is fixed to the bottom of the kettle body 2 and fixedly connected to the inner wall of the filtration box 31. In this way, the kettle body 2 and the filter plate 32 can be kept sealed with each other, while maintaining the sealing of the filtration process, and at the same time, the sealing of the opening and closing module 4 can be met.
[0025] The opening and closing module 4 includes a guide component 41 and a sealing component 42. The guide component 41 includes a limiting groove 411 provided on the outer wall of the locking block 36. Each limiting groove 411 is connected with a guide rod 412. The two guide rods 412 are respectively connected to the two sides of the filter plate 33. A pull ring 413 is sleeved on one side of each guide rod 412 located outside the limiting groove 411. The sealing component 42 includes a mounting plate 421 arranged on the guide rod 412. A threaded hole 422 is provided on the portion of the mounting plate 421 located on the lower side of the guide rod 412. Two threaded grooves 424 are respectively provided on both sides of the limiting groove 411 in the locking block 36. Sealing bolts 423 are connected to the threaded holes 422.
[0026] The anti-friction module 5 includes a plurality of connecting frames 51 connected to the filter plate 32, and the parts of the plurality of connecting frames 51 located outside the locking block 36 are connected to the pressure plate 52, and the movement of the pressure plate 52 can drive the filter plate 32 to move. The bottom of the pressure plate 52 is abutted against two connecting plates 53, and each connecting plate 53 can lift the pressure plate 52 under the action of rotation, thereby changing the height of the filter plate 32, and the bottom of each connecting plate 53 is connected to a connecting block 55 through a rotating shaft 54. The outer wall of the locking block 36 is provided with a number of vertical grooves 56 equal to the number of connecting frames 51, and the movement of the connecting frames 51 is limited by the vertical grooves 56. The plurality of connecting frames 51 are slidably connected in the vertical grooves 56 and the top is connected to the top of the vertical grooves 56 by a spring, which plays a buffering role. The top of the mounting plate 421 is provided with a receiving groove 57 whose size matches the connecting block 55, and the receiving groove 57 is used to make The mounting plate 421 and the connecting block 55 can be used in conjunction with each other. When the mounting plate 421 moves, the connecting block 55 can be driven to move simultaneously. The two connecting blocks 55 are connected together with a slide rail 58 to limit the moving direction of the connecting block 55. The slide rail 58 is fixed on the outer wall of the locking block 36. The connecting frame 51 adopts a right-angle elbow structure. Multiple connecting frames 51 are arranged at equal distances. Shoulder plates are arranged on both sides of the filter plate 32, and the shoulder plates are sealingly slidably connected to the inner wall of the suction filter box 31 to play a sealing role to avoid affecting the normal sedimentation and filtration work. A limiting shaft 59 is connected to the top of each connecting plate 53, and a connecting groove 510 is connected to the outer side of the limiting shaft 59. The connecting groove 510 is opened on the outer wall of the locking block 36 and the limiting shaft 59 is vertically slidably connected in the connecting groove 510. The limiting shaft 59 is used to limit the activity of the top of the connecting plate 53 so that it can only move in the vertical direction.
[0027] The cleaning module 6 includes a plurality of gears 61 arranged on both sides of the filter plate 2 33. The filter plate 2 33 includes a plurality of support plates 331 and a frame 332. The gaps between the plurality of support plates 331 constitute a filter port 334. Both sides of each support plate 331 are rotatably connected to the inner side of the frame 332 through a rotating shaft 1 333. In this way, the support plate 331 can rotate. The rotating shaft 1 333 is coaxially connected to the gear 61 on one side outside the frame 332. The same number of racks 62 are arranged below the plurality of gears 61. The racks 6 The number of teeth of gear 2 is 1 / 2 of that of gear 61. After horizontal movement, vertical movement, and reverse horizontal movement, gear 61 meshes with rack 62 and causes gear 61 to rotate 180°, just so that the upper working surface of support plate 331 rotates to the lower side after the support plate 331 rotates. Rack 62 is fixed on the inner wall of locking block 36. Rotating shaft 1 333 is frictionally connected with frame 332 and a torsion spring is provided at the connection. After gear 61 is disengaged from the meshing with rack 62, it will rotate in the reverse direction to the initial state, thereby playing the role of flipping and shaking the material.
[0028] When the present invention is in use, when a precipitation reaction is carried out, the passage formed by the filter plate 1 32 and the filter plate 2 is in a closed state, and the precipitation reaction can be carried out in the reactor at this time, so that the solid precipitate will not be discharged through the passage. When the precipitation filtration work is carried out, the liquid in the filtration box 31 is extracted through the suction pipe 34 and the external filtration system to realize the collection of the precipitate;
[0029] During the above switching operation, the guide rod 412 connected to the filter plate 2 33 controls the moving direction through the limit groove 411, referring to Figure 6 The guide rod 412 first translates a short distance toward the left side from the first working point, then moves vertically downward for a distance, then translates in the opposite direction to the rightmost end, then moves vertically upward, and finally moves left to the second working point. The design function of the limit groove 411 is that since the filter plate 1 32 and the filter plate 2 33 are against each other, direct translation for a distance will cause greater friction between the two, which will affect the sealing effect between the two when they are stationary and affect the service life. The designed limit groove 411 can reduce the moving distance of the friction. However, since it is still necessary to translate for a distance, the anti-friction module 5 is designed in the present invention. When the filter plate 1 32 moves to the left, it will drive the left side through the mounting plate 421 The connecting block 55 moves to the left. Since the connecting block 55 is rotatably connected to the connecting plate 53, and the upper side of the connecting plate 53 is limited by the connecting groove 510, an upward force will be generated when the connecting block 55 moves to the left. This force acts on the pressure plate 52, and the filter plate 1 32 will be driven to move up a short distance through the connecting frame 51. Therefore, within a certain distance when the connecting block 55 moves to the left, no friction will be generated between the filter plate 1 32 and the filter plate 2 33. When the connecting block 55 moves to the leftmost position, the connecting plate 53 will be in a position symmetrical to the original state, so that the top of the connecting plate 53 will drop to the initial position, that is, the filter plate 1 32 returns to the initial position.
[0030] Similarly, when the mounting plate 421 moves to the uppermost end on the right side, the leftward movement of the mounting plate 421 will drive the leftward movement of the connecting block 55 on the right side, which will cause the connecting plate 53 on the right side to drive the filter plate 1 32 to move upward. In this way, during the overall movement of the guide rod 412, no friction will be generated between the filter plates 1 32 and 33. When the guide rod 412 is located at the lower part of the limiting groove 411 and translates, it will drive the gear 61 and the rack 62 on the filter plate 2 33 to act, so that the multiple rotating shafts 1 54 drive the multiple supporting plates 331 to rotate. In this way, the working surface of the filter plate 2 33 can be rotated to the lower side at this moment, so as to remove impurities between the two filter plates, thereby improving the service life of the device, reducing cleaning, and facilitating use.
[0031] It is known from common technical knowledge that the present invention can be implemented by other embodiments that do not deviate from its spirit or essential features. Therefore, the above disclosed embodiments are only illustrative in all respects and are not exclusive. All changes within the scope of the present invention or within the scope equivalent to the present invention are included in the present invention.
Claims
1. A novel precipitation filtration reaction kettle, comprising a kettle cover (1), a kettle body (2) and a base (3), characterized in that: The base (3) comprises a square filter box (31), a filter plate 1 (32) serving as a filter element, a filter plate 2 (33), a suction pipe (34) and a bottom plate (35) of an arc structure, wherein the suction pipe (34) is connected to an external filter system, the filter plate 1 (32) and the filter plate 2 (33) are arranged in a staggered manner, the width of the filter plate 1 (32) is greater than that of the filter plate 2 (33), the filter plate 1 (32) and the filter plate 2 (33) are offset from each other, and the filter plate 1 (32) and the filter plate 2 (33) are connected together to have an opening and closing mechanism formed by the filter plate 1 (32) and the filter plate 2 (33) an opening and closing module (4) constituting a passage, two symmetrical side walls of the suction filter box (31) are embedded with snap-fit blocks (36), the opening and closing module (4) is arranged on the snap-fit blocks (36), the side wall of the kettle body (2) is provided with a through groove (8) cooperating with the snap-fit blocks (36), the opening and closing module (4) is connected with an anti-friction module (5) for preventing the first filter plate (32) and the second filter plate (33) from generating friction when the opening and closing module (4) is in use, and the suction filter box (31) is connected with a cleaning module (6) for cleaning the second filter plate (33); The filter plate 1 (32) comprises a circular plate (321) and a plurality of filter holes (322) arranged in a square array on the circular plate (321); a square frame (323) is sleeved on the outer side of the circular plate (321); the square frame (323) is fixed to the bottom of the kettle body (2) and is fixedly connected to the inner wall of the suction filter box (31); The opening and closing modules (4) respectively comprise a guide assembly (41) and a sealing assembly (42); the guide assembly (41) comprises a limiting groove (411) provided on a side of the locking block (36); each limiting groove (411) is matched and connected with a guide rod (412); the two guide rods (412) are respectively connected to two sides of the filter plate 2 (33); a pull ring (413) is sleeved on a side of each guide rod (412) located outside the limiting groove (411); the sealing assembly (42) comprises a mounting plate (421) provided on the guide rod (412); a threaded hole (422) is provided on a portion of the mounting plate (421) located below the guide rod (412); two threaded grooves (424) are respectively provided on both sides of the limiting groove (411) in the locking block (36); a sealing bolt (423) is connected to the threaded hole (422); The anti-friction module (5) comprises a plurality of connecting frames (51) connected to the filter plate 1 (32); the portions of the plurality of connecting frames (51) located outside the locking block (36) are connected to a pressure plate (52); the bottom of the pressure plate (52) is abutted against two connecting plates (53); the bottom of each connecting plate (53) is connected to a connecting block (55) via a rotating shaft 1 (54); the outer wall of the locking block (36) is provided with vertical grooves (56) in the same number as the number of the connecting frames (51); the plurality of connecting frames (51) are slidably connected in the vertical grooves (56) and the tops are connected to the tops of the vertical grooves (56) via springs; the top of the mounting plate (421) is provided with a receiving groove (57) having a size matching that of the connecting block (55); the two connecting blocks (55) are commonly connected to a slide rail (58); and the slide rail (58) is fixed to the outer wall of the locking block (36).
2. A novel precipitation filtration reactor according to claim 1, characterized in that: The cleaning module (6) comprises a plurality of gears (61) arranged on both sides of the second filter plate (33); the second filter plate (33) comprises a plurality of support plates (331) and a square frame (332); the gaps between the plurality of support plates (331) constitute a filter port (334); both sides of each support plate (331) are rotatably connected to the inner side of the square frame (332) via a first rotating shaft (333); the first rotating shaft (333) is coaxially connected to the gear (61) on one side located outside the square frame (332); the same number of racks (62) are arranged below the plurality of gears (61); the number of teeth of the racks (62) is 1 / 2 of that of the gears (61); the racks (62) are fixed on the inner wall of the locking block (36); the first rotating shaft (333) is frictionally rotatably connected to the square frame (332); and a torsion spring is arranged at the connection.
3. A novel precipitation filtration reactor according to claim 1, characterized in that: The connecting frame (51) adopts a right-angle elbow structure, and a plurality of the connecting frames (51) are arranged at equal distances. Shoulder plates are arranged on both sides of the filter plate (32), and the shoulder plates are sealingly slidably connected to the inner wall of the filter box (31). The top of each connecting plate (53) is connected to a limiting shaft (59), and the outer side of the limiting shaft (59) is connected to a connecting groove (510), and the connecting groove (510) is opened on the outer wall of the locking block (36).
4. A novel precipitation filtration reactor according to claim 1, characterized in that: The top of the kettle cover (1) is connected to a feed pipe (7), and the filter plate 1 (32) is configured as a structure with multiple filter holes.