A cutting manufacturing equipment for hydraulic power machining
By combining hydraulic induction cutting components and electromagnetic induction sensors, the cutting fluid spraying speed is dynamically adjusted, solving the problem of uneven cutting fluid supply and improving the efficiency and effectiveness of cutting processes.
Patent Information
- Application Number
- CN202311740085.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-18
- Publication Date
- 2026-03-06
- Estimated Expiration
- 2043-12-18
AI Technical Summary
In existing cutting devices, the cutting fluid is sprayed at a constant speed during processing, resulting in high energy consumption when the machine rotates at a low speed, while the amount of cutting fluid supplied is insufficient when the speed is high, affecting the lubrication or cooling effect of the machining position and failing to meet the needs of cutting processing.
The hydraulic induction cutting assembly uses a hydraulic valve core to regulate and control the spray speed of the cutting fluid. Combined with an electromagnetic induction sensor and a synchronous signal sensor, it achieves dynamic regulation of the cutting fluid. In conjunction with a high-speed cutting motor and a cutting tool docking post, it ensures lubrication and cooling at the machining position.
It enables precise control of cutting fluid supply at different machine speeds, improves lubrication and cooling at the machining position, and enhances the efficiency and economic benefits of cutting processes.
Smart Images

Figure CN117697529B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of machining technology, specifically to a cutting and manufacturing equipment for hydraulic power machining. Background Technology
[0002] Machining is a process in mechanical manufacturing that uses precision forming methods to manufacture parts. It is also known as chip cutting. Currently, there are cases where the blanks in the cutting process have different thicknesses. If the thickness of the blanks is not considered and they are all ideal standard parts, then the consistent cutting length each time can ensure that the waste material removed after subsequent forging is minimized. However, if the blank is thinner than the standard part and is cut to the same length as the standard part, then the conditions for subsequent forging will not be met, resulting in the direct scrapping of the forging and waste of blanks. If the blank is thicker than the standard part and is still cut to the same length as the standard part, then the subsequent forging will meet the standards, but the waste material generated will be more than that of the standard part, resulting in a certain amount of waste of blanks. This does not meet the requirements of the cutting operation advocated by the state.
[0003] However, in the current technology, the machining process of existing cutting devices generally requires the use of a cutting head to machine the parts, with cutting fluid used to cool the cutting workpiece. During use, the cutting fluid is pumped out of the cutting fluid tank by a pump and then sprayed out through a nozzle to act on the cutting position. However, in the machining process, the cutting fluid is pumped out by a constant pump with a constant spray speed. When the machine speed is slow, more cutting fluid is output by the pump, increasing pump energy consumption and consuming more electrical energy. When the machine speed is fast, the amount of cutting fluid supplied by the pump is relatively small, which is inconvenient for lubrication or cooling of the machining position. Therefore, there is a need to propose a cutting manufacturing device for hydraulic power machining. Summary of the Invention
[0004] The purpose of this invention is to provide a cutting manufacturing equipment for hydraulic power machining, in order to solve the problems mentioned in the background art, such as the large amount of cutting fluid output by the pump during cutting, which increases pump energy consumption and consumes more electrical energy, and the relatively small amount of cutting fluid supplied by the pump when the machine rotates at high speed, which makes it inconvenient to lubricate or cool the machining position, thus affecting the cutting effect and failing to meet the needs of manufacturers.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a cutting manufacturing equipment for hydraulic power machining, comprising a machining table, a cutting seat assembly fastened to the top left end of the machining table, a milling cutter changing assembly fastened to the top right end of the machining table, a turntable position installed at the top center end of the machining table, an adjusting cutting assembly fastened to the top of the turntable position, a hydraulic induction cutting machining assembly installed on the top of the adjusting cutting assembly, a cutting tool docking post installed at the front end of the hydraulic induction cutting machining assembly, a PLC controller installed on the surface of the adjusting cutting assembly, an electromagnetic induction sensor, an electromagnetic induction controller and an electromagnetic control valve respectively installed inside the adjusting cutting assembly, and a motor protective cover fastened to the side of the adjusting cutting assembly;
[0006] The hydraulic induction cutting assembly includes a hydraulic machining base. A cutting end is mounted on the top of the hydraulic machining base. A high-speed cutting motor is installed inside the cutting end, and the output end of the high-speed cutting motor is connected to a cutting tool docking post. An electromagnetic guide rail base is fastened to the top of the cutting end. An electromagnetic slide rail groove is formed on the surface of the electromagnetic guide rail base. An electromagnetic sliding connecting seat is electromagnetically slidably connected inside the electromagnetic slide rail groove. A cutting fluid pipe is sleeved inside the top clamping end of the electromagnetic sliding connecting seat. An oil control end is provided on the side of the cutting end. Two sets of oil pipelines are connected vertically to the outer surface of the oil control end. A hydraulic valve core adjustment control end is provided on the side surface of the cutting end. The internal components of the hydraulic valve core adjustment control end consist of an electro-proportional pressure reducing valve, a spring, a control unit, a guide cavity, and a pilot pressure source. The control unit consists of a selector and a command-to-current structure. A control regulating valve core is provided inside the cutting end. A valve core command receiving end is provided at the center end of the control regulating valve core. The valve core command receiving end is connected to the circuit signals of the electro-proportional pressure reducing valve and the control unit. An oil guide cavity is opened inside the cutting end. An annular electromagnet is provided inside the oil guide cavity. A valve body is provided outside the oil guide cavity. A synchronization signal sensor is provided on the outer side of the top of the oil guide cavity.
[0007] Preferably, the milling cutter changing assembly includes a pressure seat, on the outside of which a rotary motor is mounted. The output end of the rotary motor is connected to a planetary gear. The sun gear at the center end of the planetary gear is connected to a return plate via a rotating shaft. Multiple sets of milling cutter placement slots are arranged around the surface of the return plate, wherein different types of milling cutters can be placed inside the multiple sets of milling cutter placement slots.
[0008] Preferably, a limiting rod is fastened to the top side of the pressure bearing seat, a limiting disc is connected to the bottom end of the limiting rod, and a milling cutter mating disc is provided on the outside of the limiting disc.
[0009] Preferably, the milling cutter has a through-hole opening on the surface of the mating disc, the mating interface is correspondingly arranged with multiple sets of milling cutter placement slots, and an electromagnetic brake pad set is provided at the top of the return plate.
[0010] Preferably, the cutting seat assembly includes a support seat, a cutting placement seat is mounted on the top of the support seat, and a cutting hydraulic clamping claw is disposed above the cutting placement seat.
[0011] Preferably, a hydraulic adjusting column is fastened to the top side of the load-bearing seat, a beam is provided on the outer side of the hydraulic adjusting column, and a hydraulic cylinder is installed on the top of the hydraulic adjusting column.
[0012] Preferably, a clamping adjustment structure is installed on the outside of the beam frame, and the clamping adjustment structure is fastened to the cutting hydraulic clamping jaws.
[0013] Preferably, the adjusting cutting assembly includes a mounting base, a first moving rail structure is installed inside the mounting base, a limit block is installed on the side end of the first moving rail structure, a first moving slide is slidably connected to the top of the first moving rail structure, a control housing is fastened to the top of the first moving slide, and a splash guard is fastened to the side end of the first moving rail structure. A second moving rail structure is installed on the top of the control housing, a moving connecting seat is slidably connected inside the second moving rail structure, and the top of the moving connecting seat is fastened to the bottom wall of the hydraulic processing base.
[0014] Preferably, a cutting fluid pump is provided on the side of the control housing, the pump outlet of the cutting fluid pump is connected to an adjustable universal bamboo-joint fluid pipe, and the side end of the adjustable universal bamboo-joint fluid pipe is connected to an electromagnetic control valve.
[0015] Preferably, a reduction gear structure assembly is installed at the bottom of the processing table, a steering motor is connected to the bottom shaft of the reduction gear structure assembly, and the top shaft of the reduction gear structure assembly is connected to the turntable via a connecting shaft.
[0016] Compared with the prior art, the beneficial effects of the present invention are:
[0017] 1. In this invention, by cooperating with the hydraulic induction cutting machining assembly, the adjusting cutting assembly, and the cutting seat assembly, when performing cutting manufacturing operations for hydraulic power machining, the first moving rail structure can drive the second moving rail structure to perform adjustment operations. This allows the high-speed cutting motor installed inside the cutting end to drive the cutting tool docking column to perform milling cutter docking and installation operations. Then, in conjunction with the oil control end, it facilitates the control and adjustment of the oil inside the oil guide cavity. Under the action of force, the annular electromagnet inside the oil guide cavity adjusts the control and regulating valve core, pushing it from a stationary position to the desired working position. This facilitates the flow of oil inside the oil guide cavity, generating the required hydraulic pressure, which in turn drives the high-speed cutting motor and the cutting tool docking column to perform hydraulic adjustment operations at the front end of the hydraulic machining seat. With the cooperation of the hydraulic valve core adjustment and control end, when the internal control unit of the hydraulic valve core adjustment and control end receives the command signal for controlling the displacement of the regulating valve core with the cooperation of the valve core command receiving end, the control unit can make corresponding judgments on the selector according to the command signal, and determine the electro-proportional pressure reducing valve to control the displacement of the regulating valve core. This allows the overall cutting process, when the cutting fluid is delivered by the cutting fluid pump, to be controlled along with the cutting operation. With the cooperation of electromagnetic induction sensor, electromagnetic induction controller and synchronization signal sensor, the cutting operation frequency of the cutting tool docking column is synchronously delivered to the electromagnetic control valve, which facilitates the control of the cutting fluid pump operation. This effectively ensures the lubrication or cooling of the machining position during hydraulic power cutting, and improves the cutting effect.
[0018] 2. In this invention, with the cooperation of the milling cutter replacement assembly, the rotary motor is started with the cooperation of the PLC controller. The rotary motor drives the planetary gear and the return plate to rotate at a constant speed with the cooperation of the limiting rod, the limiting plate and the milling cutter docking plate. This allows multiple sets of milling cutter placement slots to dock with the cutting tool docking posts through the interface. Simultaneously, with the cooperation of the electromagnetic brake plate group, the return plate drives the milling cutter placement slot to be replaced to stop. Then, after the milling cutter and the cutting tool docking post are docked in the milling cutter placement slot, the milling cutter and the cutting tool docking post form a threaded rotation and become stable under the action of the high-speed cutting motor. Furthermore, with the cooperation of the steering motor, the reduction gear structure group and the turntable position, it is convenient to adjust the angle rotation after the cutting tool docking post is replaced, so that the cutting operation can be performed again, ensuring industrial economic efficiency.
[0019] 3. In this invention, by combining a PLC controller, an electromagnetic induction sensor, an electromagnetic induction controller, an electromagnetic control valve, and a synchronization signal sensor, it is easy to form an integrated electromagnetic real-time control of the hydraulic power system, thereby improving the efficiency of cutting and manufacturing operations and facilitating the use of the overall device. Attached Figure Description
[0020] Figure 1This is a schematic diagram of the front view of a cutting manufacturing equipment for hydraulic power machining according to the present invention;
[0021] Figure 2 This is a front-view structural schematic diagram of a cutting manufacturing equipment for hydraulic power machining according to the present invention;
[0022] Figure 3 This is a schematic diagram of the structure of a milling cutter replacement assembly in a hydraulic power machining cutting manufacturing equipment according to the present invention;
[0023] Figure 4 This is a schematic diagram of the installation position of the PLC controller in a cutting manufacturing equipment for hydraulic power machining according to the present invention;
[0024] Figure 5 This is a schematic diagram of the cutting seat assembly in a hydraulic power machining cutting manufacturing equipment according to the present invention;
[0025] Figure 6 This is a schematic diagram showing the installation position of the adjusting cutting component in a cutting manufacturing equipment for hydraulic power machining according to the present invention;
[0026] Figure 7 This is a schematic diagram of the structure of the adjusting cutting assembly in a hydraulic power machining cutting manufacturing equipment according to the present invention;
[0027] Figure 8 This is a schematic diagram of the structure of a hydraulic induction cutting assembly in a hydraulic power machining cutting manufacturing equipment according to the present invention;
[0028] Figure 9 This is a schematic diagram of the internal structure of the hydraulic machining base in a cutting manufacturing equipment for hydraulic power machining according to the present invention.
[0029] In the diagram: 1. Machining table; 2. Reduction gear structure assembly; 3. Steering motor; 4. Milling cutter changing assembly; 41. Pressure seat; 42. Rotary motor; 43. Planetary gear; 44. Return plate; 45. Limiting rod; 46. Limiting plate; 47. Milling cutter placement slot; 48. Interlocking interface; 49. Electromagnetic brake pad assembly; 5. Turntable position; 6. Cutting seat assembly; 61. Load-bearing seat; 62. Cutting placement seat; 63. Hydraulic adjusting column; 64. Beam frame; 65. Clamping adjustment structure; 66. Cutting hydraulic clamping jaws; 7. Adjusting cutting assembly; 71. Mounting base; 72. First moving rail structure; 73. Control housing; 74. Limit block; 75. Second moving rail structure; 76. Moving connecting seat; 77. Splash protector 78. Shooting stand; 8. First moving slide; 9. Motor protective cover; 10. Hydraulic induction cutting machining assembly; 11. Hydraulic machining base; 12. Cutting end; 13. Electromagnetic guide rail base; 14. Electromagnetic slide rail groove; 15. Electromagnetic moving connecting base; 16. Cutting fluid pipe; 17. Oil control end; 18. Hydraulic valve core adjustment control end; 19. Control and regulating valve core; 10. Valve core command receiving end; 11. Ring electromagnet; 12. Oil guide chamber; 13. Synchronization signal sensor; 14. Valve body; 15. Cutting tool docking column; 16. PLC controller; 17. Cutting fluid pump; 18. Adjustable universal bamboo joint fluid pipe; 19. Electromagnetic induction sensor; 10. Electromagnetic induction controller; 11. Electromagnetic control valve. Detailed Implementation
[0030] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0031] Reference Figures 1-9As shown: A hydraulic power machining cutting manufacturing equipment includes a machining table 1. A cutting seat assembly 6 is fastened to the top left side of the machining table 1. A milling cutter changing assembly 4 is mounted and fastened to the top right side of the machining table 1. A turntable position 5 is installed at the top center of the machining table 1. An adjusting cutting assembly 7 is fastened to the top of the turntable position 5. A hydraulic induction cutting machining assembly 9 is installed on the top of the adjusting cutting assembly 7. A cutting tool docking post 10 is installed at the front end of the hydraulic induction cutting machining assembly 9. A tool is mounted on the surface of the adjusting cutting assembly 7. The PLC controller 11 and the adjusting cutting assembly 7 are equipped with an electromagnetic induction sensor 14, an electromagnetic induction controller 15, and an electromagnetic control valve 16, respectively. A motor protective cover 8 is fastened to the side of the adjusting cutting assembly 7. The hydraulic induction cutting assembly 9 includes a hydraulic machining base 91, with a cutting end 92 mounted on its top. A high-speed cutting motor is installed inside the cutting end 92, and its output end is connected to the cutting tool docking post 10. An electromagnetic guide rail base 93 is fastened to the top of the cutting end 92. An electromagnetic guide rail seat 93 has an electromagnetic slide rail groove 94 on its surface. An electromagnetic sliding connection seat 95 is electromagnetically slidably connected inside the electromagnetic slide rail groove 94. A cutting fluid pipe 96 is sleeved inside the top clamping end of the electromagnetic sliding connection seat 95. An oil control end 97 is provided on the side of the cutting end 92. Two sets of oil pipelines are connected vertically to the outer surface of the oil control end 97. A hydraulic valve core adjustment control end 98 is provided on the side surface of the cutting end 92. The hydraulic valve core adjustment control end 98 consists of an electro-proportional pressure reducing valve, a spring, a control unit, a guide cavity, and a pilot pressure. The system is composed of a source and a control unit consisting of a selector and a command-to-current structure. The cutting end 92 is equipped with a control regulating valve core 99. The center end of the control regulating valve core 99 is equipped with a valve core command receiving end 990, which is connected to the electro-proportional pressure reducing valve and the control unit circuit signal respectively. The cutting end 92 is equipped with an oil guide cavity 992. The oil guide cavity 992 is equipped with an annular electromagnet 991. The oil guide cavity 992 is equipped with a valve body 994. The top outer side of the oil guide cavity 992 is equipped with a synchronization signal sensor 993.
[0032] according to Figures 1-3As shown, the milling cutter changing assembly 4 includes a pressure seat 41. A rotary motor 42 is mounted on the outside of the pressure seat 41. The output end of the rotary motor 42 is connected to a planetary gear 43. The sun gear at the center end of the planetary gear 43 is connected to a return plate 44 via a rotating shaft. Multiple sets of milling cutter placement slots 47 are arranged around the surface of the return plate 44. Different types of milling cutters can be placed inside the multiple sets of milling cutter placement slots 47. With the cooperation of the rotary motor 42, the planetary gear 43 can be driven to form a reduction structure, so that the return plate 44 rotates at a uniform speed, thereby driving the multiple sets of milling cutter placement slots 47 to rotate synchronously. The rotation speed of the multiple sets of milling cutter placement slots 47 is based on the stop of one set of milling cutter placement slots 47, which facilitates docking with the cutting tool docking post 10 and allows for the changing of milling cutters during operation, thereby improving the efficiency of cutting operations.
[0033] according to Figure 1 Figure 3 As shown, a limiting rod 45 is fastened to the top side of the pressure seat 41, and a limiting disk 46 is connected to the bottom end of the limiting rod 45. A milling cutter docking disk is provided on the outside of the limiting disk 46. With the cooperation of the limiting rod 45, the limiting disk 46 and the milling cutter docking disk, it is easy to form a corresponding rotation relationship with the rotation of multiple sets of milling cutter placement slots 47.
[0034] according to Figures 1-3 As shown, a mating interface 48 is provided around the surface of the milling cutter mating disc. The mating interface 48 and multiple sets of milling cutter placement slots 47 are correspondingly arranged. An electromagnetic brake pad group 49 is provided at the top of the return stop disc 44. With the cooperation of the electromagnetic brake pad group 49, the return stop disc 44 drives the milling cutter placement slot 47 to be replaced to stop. Then, when the milling cutter and the cutting tool mating post 10 in the milling cutter placement slot 47 are mated, the milling cutter and the cutting tool mating post 10 form a threaded rotation and become stable under the action of the high-speed cutting motor.
[0035] according to Figure 1 , Figure 2 , Figure 4 and Figure 5 As shown, the cutting seat assembly 6 includes a load-bearing seat 61, and a cutting placement seat 62 is mounted on the top of the load-bearing seat 61. A cutting hydraulic clamping jaw 66 is arranged above the cutting placement seat 62. With the cooperation of the cutting hydraulic clamping jaw 66, it is convenient to place the workpiece inside the cutting hydraulic clamping jaw 66 when cutting. Under the operation of hydraulic power, the clamping stability of the cutting hydraulic clamping jaw 66 is improved, reducing the problem of the workpiece shaking under the high-speed cutting operation of the milling cutter during the cutting operation, causing scratches on the cutting surface, and thus affecting the quality of subsequent products.
[0036] according to Figure 1 , Figure 2 , Figure 4 and Figure 5As shown, a hydraulic adjusting column 63 is fastened to the top side of the load-bearing seat 61. A beam frame 64 is provided on the outer side of the hydraulic adjusting column 63, and a hydraulic cylinder is installed on the top of the hydraulic adjusting column 63. With the cooperation of the hydraulic adjusting column 63, the beam frame 64 and the hydraulic cylinder, the overall cutting operation can drive the cutting hydraulic clamping claw 66 to perform left and right translation adjustment on the beam frame 64. At the same time, with the cooperation of the hydraulic adjusting column 63, up and down adjustment operation can be formed, further improving the applicability of the cutting operation and ensuring the efficiency of the cutting operation.
[0037] according to Figure 1 , Figure 2 , Figure 4 and Figure 5 As shown, a clamping adjustment structure 65 is installed on the outside of the beam frame 64. The clamping adjustment structure 65 and the cutting hydraulic clamping claw 66 are fastened together. With the cooperation of the clamping adjustment structure 65, it is convenient to adjust the clamping degree of the cutting hydraulic clamping claw 66 and ensure the firmness of the placement of the workpiece to be cut.
[0038] according to Figure 1 , Figure 2 , Figure 4 , Figure 6 and Figure 7 As shown, the adjusting cutting assembly 7 includes a mounting base 71. A first moving rail structure 72 is mounted inside the mounting base 71. A limit block 74 is mounted on the side end of the first moving rail structure 72. A first moving slide 78 is slidably connected to the top of the first moving rail structure 72. A control housing 73 is fastened to the top of the first moving slide 78. A splash guard 77 is fastened to the side end of the first moving rail structure 72. A second moving rail structure 75 is mounted on the top of the control housing 73. A moving connecting seat 76 is slidably connected inside the second moving rail structure 75. The top of the moving connecting seat 76 is fastened to the bottom wall of the hydraulic processing base 91. 2. With the cooperation of the first moving rail structure 72 and the second moving rail structure 75, the first moving rail structure 72 can drive the second moving rail structure 75 to perform adjustment operations. This allows the high-speed cutting motor installed inside the cutting end 92 to drive the cutting tool docking column 10 to perform milling cutter docking and installation operations. It also facilitates directional translation operations during cutting operations, improving the dynamism and precision of cutting operations. It facilitates the formation of a double-layer displacement adjustment cutting structure for cutting high-precision objects, reducing the impact of fine adjustments on the object during cutting operations. Furthermore, with the action of the anti-splash frame 77, it helps to reduce the damage caused by high-temperature chip splashes generated during cutting to the drive structures in the first moving rail structure 72 and the second moving rail structure 75.
[0039] according to Figure 1 , Figure 2 , Figure 4 , Figure 6 and Figure 7 As shown, a cutting fluid pump 12 is installed on the side of the control housing 73. The pump outlet of the cutting fluid pump 12 is connected to an adjustable universal joint fluid hose 13, and the side end of the adjustable universal joint fluid hose 13 is connected to an electromagnetic control valve 16. With the cooperation of the electromagnetic control valve 16, the cutting frequency of the cutting tool docking column 10 is synchronously delivered to the electromagnetic control valve 16 through the setting of the electromagnetic induction sensor 14, the electromagnetic induction controller 15, and the synchronization signal sensor 993. This facilitates the control of the operation of the cutting fluid pump 12, effectively ensuring the lubrication or cooling of the machining position during hydraulic power cutting, and improving the cutting effect.
[0040] according to Figure 1 and Figure 2 As shown, a reduction gear structure group 2 is installed at the bottom of the processing table 1. The bottom shaft of the reduction gear structure group 2 is connected to a steering motor 3, and the top shaft of the reduction gear structure group 2 is connected to the turntable position 5 through a connecting shaft. With the cooperation of the steering motor 3, the reduction gear structure group 2 and the turntable position 5, it is convenient to adjust the angle after the cutting tool docking column 10 is replaced, so that cutting operations can be performed again, thus ensuring industrial economic benefits.
[0041] The wiring diagrams for the reduction gear structure group 2, electromagnetic brake pad group 49, clamping adjustment structure 65, cutting hydraulic clamping jaw 66, electromagnetic guide rail seat 93, hydraulic valve core adjustment control end 98, control adjustment valve core 99, valve core command receiving end 990, synchronization signal sensor 993, electromagnetic induction sensor 14, electromagnetic induction controller 15, and electromagnetic control valve 16 in this invention are common knowledge in the field, and their working principles are known technologies. The appropriate model is selected according to actual use. Therefore, the control methods and wiring layouts of the reduction gear structure group 2, electromagnetic brake pad group 49, clamping adjustment structure 65, cutting hydraulic clamping jaw 66, electromagnetic guide rail seat 93, hydraulic valve core adjustment control end 98, control adjustment valve core 99, valve core command receiving end 990, synchronization signal sensor 993, electromagnetic induction sensor 14, electromagnetic induction controller 15, and electromagnetic control valve 16 will not be explained in detail.
[0042] The usage and working principle of this device are as follows: First, when performing cutting operations, the operator can clamp the workpiece to be cut using the hydraulic cutting jaws 66. Then, with the cooperation of the clamping adjustment structure 65, the clamping tightness of the hydraulic cutting jaws 66 is adjusted. Next, with the cooperation of the hydraulic adjustment column 63, the beam frame 64, and the hydraulic cylinder, the overall cutting operation can drive the hydraulic cutting jaws 66 to perform left and right translation adjustments on the beam frame 64. At the same time, with the cooperation of the hydraulic adjustment column 63, up and down adjustment operations can be formed, further improving the applicability of the cutting operation and ensuring the efficiency of the cutting operation. Then, with the cooperation of the PLC controller 11, the entire device is started to perform the cutting operation, so that the first moving rail structure 72... The second moving rail structure 75 is adjusted, causing the high-speed cutting motor installed inside the cutting end 92 to drive the cutting tool docking post 10. The milling cutter, pre-installed at the front end of the cutting tool docking post 10, performs cutting operations. Then, in conjunction with the hydraulic control end 97, the hydraulic fluid inside the oil guide cavity 992 is controlled and regulated. Under the driving force of the hydraulic fluid, the annular electromagnet 991 inside the oil guide cavity 992 abuts against the control valve core 99, pushing it from a stationary position to the desired working position. This facilitates the flow of hydraulic fluid inside the oil guide cavity 992, generating the required hydraulic pressure. This, in turn, drives the high-speed cutting motor and the cutting tool docking post 10 to perform hydraulic adjustment operations at the front end of the hydraulic processing base 91, and the hydraulic valve core is adjusted... With the cooperation of control terminal 98, when the internal control unit of hydraulic valve core adjustment control terminal 98 receives the command signal for controlling the displacement of regulating valve core 99 with the cooperation of valve core command receiving terminal 990, the control unit can make corresponding judgments on the selector according to the command signal, and determine the electro-proportional pressure reducing valve to control the displacement of regulating valve core 99. This allows the overall cutting process, when the cutting fluid pump 12 is used to deliver cutting fluid, to control the spray speed of the cutting fluid according to the cutting operation. This facilitates the synchronous transmission of the cutting operation frequency of the cutting tool docking column 10 to the electromagnetic control valve 16 with the cooperation of electromagnetic induction sensor 14, electromagnetic induction controller 15 and synchronization signal sensor 993, thus facilitating the control of the operation of cutting fluid pump 12. Furthermore, with the cooperation of the electromagnetic guide rail seat 93, electromagnetic slide rail groove 94, and electromagnetic moving connecting seat 95, the cutting fluid pipe 96 can be driven to perform translational fine-tuning operations, effectively ensuring lubrication or cooling of the machining position during hydraulic power machining and improving the machining effect. Next, with the cooperation of the steering motor 3, reduction gear structure group 2, and turntable position 5, the cutting tool docking post 10 can be driven to perform a steering operation, so that the cutting tool docking post 10 and the docking interface 48 are docked. After the docking is tightened, the high-speed cutting motor drives the cutting tool docking post 10 to rotate at high speed, so that the installed milling cutter and the cutting tool docking post 10 are separated. Then, with the cooperation of the preset operation instructions of the PLC controller 11, the rotary motor 42 is started.Furthermore, with the cooperation of the rotary motor 42, the planetary gear 43 can be driven to form a reduction structure, causing the return plate 44 to rotate at a uniform speed, which in turn drives multiple sets of milling cutter placement slots 47 to rotate synchronously. Simultaneously, with the cooperation of the limiting rod 45, the limiting plate 46, and the milling cutter docking plate, a corresponding rotational relationship is formed with the rotation of the multiple sets of milling cutter placement slots 47. Then, with the cooperation of the electromagnetic brake pad assembly 49, the return plate 44 stops the milling cutter placement slot 47 that needs to be replaced. After the milling cutter and the cutting tool docking post 10 are docked inside the milling cutter placement slot 47, the high-speed cutting motor causes the milling cutter and the cutting tool docking post 10 to form a threaded rotation and become stable. Then, using the steering motor 3, the reduction gear structure assembly 2, and the turntable position 5, after the cutting tool docking post 10 is replaced, the angle is adjusted, and the above cutting operation is performed again.
[0043] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A hydraulic power machine tooling cutting manufacturing apparatus characterized by: Including processing platform (1), the left end of the top of the processing platform (1) is fastened and installed with a cutting seat assembly (6), the right end of the top of the processing platform (1) is fastened and installed with a milling cutter exchange assembly (4), the top center end of the processing platform (1) is installed with a rotary disc position (5), the top of the rotary disc position (5) is fastened and installed with an adjusting cutting assembly (7), the top of the adjusting cutting assembly (7) is installed with a hydraulic induction cutting processing assembly (9), the front end of the hydraulic induction cutting processing assembly (9) is installed with a cutting tool butt joint column (10), a PLC controller (11) is installed on the surface of the adjusting cutting assembly (7), an electromagnetic induction sensor (14), an electromagnetic induction controller (15) and an electromagnetic control valve (16) are respectively installed in the adjusting cutting assembly (7), and a motor protective cover (8) is fastened and connected to the side of the adjusting cutting assembly (7); The hydraulic induction cutting processing assembly (9) comprises a hydraulic processing seat (91), a cutting end (92) is installed on the top of the hydraulic processing seat (91), a high-speed cutting motor is installed in the cutting end (92), and the output end of the high-speed cutting motor is connected with the cutting tool butt joint column (10), an electromagnetic guide rail seat (93) is fastened and connected to the top of the cutting end (92), an electromagnetic sliding rail groove (94) is formed in the surface of the electromagnetic guide rail seat (93), an electromagnetic moving adapter seat (95) is slidably connected in the electromagnetic sliding rail groove (94), a cutting fluid pipe (96) is sleeved in the top clamping end of the electromagnetic moving adapter seat (95), an oil control end (97) is arranged on the side of the cutting end (92), two groups of oil pipes are connected in communication on the surface of the outer arm of the oil control end (97), a hydraulic valve core adjusting control end (98) is arranged on the surface of the side of the cutting end (92), the hydraulic valve core adjusting control end (98) is composed of an electric proportional pressure reducing valve, a spring, a control unit, a guide cavity and a pilot pressure source, the control unit is composed of a selector and an instruction current conversion structure, a control adjusting valve core (99) is arranged in the cutting end (92), a valve core instruction receiving end (990) is arranged at the center end of the control adjusting valve core (99), the valve core instruction receiving end (990) is connected with the electric proportional pressure reducing valve and the control unit in signal lines, a guide oil cavity (992) is formed in the cutting end (92), an annular electromagnet (991) is arranged in the guide oil cavity (992), a valve body (994) is arranged outside the guide oil cavity (992), and a synchronous signal sensor (993) is arranged on the top outside of the guide oil cavity (992).
2. The hydraulic power machine tooling cutting manufacturing apparatus of claim 1, wherein: The milling cutter exchange assembly (4) comprises a pressure bearing seat (41), the outer part of the pressure bearing seat (41) is provided with a rotary motor (42), the output end of the rotary motor (42) is connected with a planetary gear (43), the sun gear at the center end of the planetary gear (43) is connected with a backstop disc (44) through a rotating shaft, a plurality of milling cutter placing grooves (47) are arranged on the surface of the backstop disc (44), and different types of milling cutters can be placed in the plurality of milling cutter placing grooves (47).
3. The hydraulic power machine tooling cutting manufacturing apparatus of claim 2, wherein: The top side end of the pressure bearing seat (41) is fixedly provided with a limiting rod (45), the bottom end of the limiting rod (45) is connected with a limiting disc (46), and the outer part of the limiting disc (46) is provided with a milling cutter butt joint disc.
4. The hydraulic power machine tooling cutting manufacturing apparatus of claim 3, wherein: A butt joint opening (48) is arranged on the surface of the milling cutter butt joint disc, the butt joint opening (48) and the plurality of milling cutter placing grooves (47) are arranged in correspondence, and the top end of the backstop disc (44) is provided with an electromagnetic brake piece group (49).
5. The hydraulic power machine tooling apparatus of claim 2, wherein: The cutting seat assembly (6) comprises a bearing seat (61), the top of the bearing seat (61) is provided with a cutting placing seat (62), and the upper part of the cutting placing seat (62) is provided with a cutting hydraulic clamping claw (66).
6. The hydraulic power machine tooling apparatus of claim 5, wherein: The top side end of the bearing seat (61) is fixedly provided with a hydraulic adjusting column (63), the outer side end of the hydraulic adjusting column (63) is provided with a beam frame (64), and the top of the hydraulic adjusting column (63) is provided with a hydraulic cylinder.
7. The hydraulic power machine tooling cutting manufacturing apparatus of claim 6, wherein: The outer part of the beam frame (64) is provided with a clamping adjusting structure (65), and the clamping adjusting structure (65) is fixedly connected with the cutting hydraulic clamping claw (66).
8. The hydraulic power machine tooling apparatus of claim 1, wherein: The adjusting cutting assembly (7) comprises a mounting base (71), the inner part of the mounting base (71) is provided with a first moving rail structure (72), the side end of the first moving rail structure (72) is provided with a limiting block (74), the top of the first moving rail structure (72) is slidably connected with a first moving sliding seat (78), the top of the first moving sliding seat (78) is fixedly connected with a control shell (73), the side end of the first moving rail structure (72) is fixedly provided with a splash-proof frame (77), the top of the control shell (73) is provided with a second moving rail structure (75), the inner part of the second moving rail structure (75) is slidably connected with a moving connecting seat (76), and the top of the moving connecting seat (76) is fixedly connected with the bottom wall of a hydraulic processing seat (91).
9. The hydraulic power machine tooling apparatus of claim 8, wherein: The side of the control shell (73) is provided with a cutting fluid pump (12), the pump outlet of the cutting fluid pump (12) is communicated with an adjusting universal bamboo joint liquid pipe (13), and the side end of the adjusting universal bamboo joint liquid pipe (13) is connected with an electromagnetic control valve (16).
10. The hydraulic power machine tooling apparatus of claim 1, wherein: The bottom of the processing table (1) is provided with a reduction gear structure group (2), the bottom shaft center end of the reduction gear structure group (2) is connected with a steering motor (3), and the top wall shaft center end of the reduction gear structure group (2) is connected with a rotating disc position (5) through a connecting shaft.
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