Method for processing cloth, cloth and jacquard warp knitting machine

Abstract

The application relates to the technical field of cloth processing, and provides a cloth processing method, cloth and a jacquard warp knitting machine. The cloth processing method comprises the following steps: in the case that current cloth processing is completed, an accumulated yarn breakage frequency in the current cloth processing process is acquired; a cloth marking process is acquired based on the accumulated yarn breakage frequency; and cloth processing equipment is controlled based on the cloth marking process to form a marking area on the cloth, the marking area comprising a marking pattern, and the marking pattern corresponding to the accumulated yarn breakage frequency. In the technical scheme, in the case that it is detected that the cloth processing is completed, the cloth marking process can be acquired based on the accumulated yarn breakage frequency in the current cloth processing process, and the marking pattern corresponding to the accumulated yarn breakage frequency can be processed on the cloth based on the cloth marking process. Therefore, the staff can accurately determine the yarn breakage frequency in the cloth processing process based on the marking pattern, without relying on manual recording, so that the quantity of waste in the cloth can be conveniently counted.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of cloth processing, in particular to a cloth processing method, cloth and a jacquard warp knitting machine. BACKGROUND

[0002] Due to the fact that the cloth processing equipment may occasionally have broken yarns during the cloth processing process, it is inevitable that some textile patterns in the cloth will be waste products caused by broken yarns, which makes it difficult to count the number of effective textile patterns in the cloth.

[0003] In related technologies, the staff usually records the broken yarns during the cloth processing process, and counts after the cloth processing is completed, or directly sends the cloth without counting the number of waste products to the downstream enterprise, which is counted by the downstream enterprise during actual use.

[0004] However, the traditional counting method has problems such as complex counting process and inaccurate counting result, especially as the degree of automation of the cloth processing equipment continues to improve, this problem is more prominent, so it needs to be improved. SUMMARY

[0005] In order to facilitate the counting of the number of waste products in the cloth, the present application provides a cloth processing method, cloth and a jacquard warp knitting machine.

[0006] In a first aspect, the present application provides a cloth processing method, which adopts the following technical solution:

[0007] A cloth processing method for a controller of a cloth processing equipment, the method comprising:

[0008] determining whether the current cloth is processed;

[0009] in the case where the current cloth is processed, obtaining the cumulative number of broken yarns in the processing of the current cloth;

[0010] obtaining a cloth identification process based on the cumulative number of broken yarns;

[0011] controlling the cloth processing equipment based on the cloth identification process to form an identification area on the cloth, the identification area including an identification pattern, the identification pattern corresponding to the cumulative number of broken yarns.

[0012] By adopting the above technical solution, the identification area including the identification pattern corresponding to the cumulative number of broken yarns can be automatically processed on the cloth, so that the staff can accurately determine the number of broken yarns in the processing of the cloth based on the identification pattern, without relying on manual recording, thereby facilitating the counting of the number of waste products in the cloth.

[0013] Optionally, the obtaining of the cloth identification process based on the accumulated broken yarn number comprises:

[0014] The preset identification process corresponding to the accumulated broken yarn number is determined as the cloth identification process, different numbers correspond to different preset identification processes, and different identification patterns are included in the identification region processed by different preset identification processes.

[0015] By adopting the above technical solution, the corresponding cloth identification process can be obtained directly based on the accumulated broken yarn number, without the need for complex calculation, thereby the calculation amount in the processing process can be reduced, and the processing efficiency can be improved.

[0016] Optionally, the method further comprises:

[0017] In the cloth processing process, the number of broken yarns is recorded in response to the broken yarn signal;

[0018] The accumulated broken yarn number in the current cloth processing process is obtained, comprising:

[0019] The number of broken yarns recorded in the current cloth processing process is determined as the accumulated broken yarn number.

[0020] By adopting the above technical solution, the number of broken yarns can be automatically recorded through the broken yarn signal, so that the accuracy of the accumulated broken yarn number can be improved.

[0021] Optionally, the cloth processing equipment comprises two or more parallel processing stations, and the method further comprises:

[0022] In the cloth processing process, it is determined whether the textile pattern process is executed in response to the broken yarn signal;

[0023] In the case where the textile pattern process is executed, the cloth processing equipment is controlled to stop;

[0024] In the case where the textile pattern process is not executed, the cloth processing equipment is continuously controlled based on the textile pattern process, and the step of determining whether the textile pattern process is executed is returned.

[0025] By adopting the above technical solution, the stopping mark generated during the stopping of the equipment can be controlled outside the area corresponding to the textile pattern, so that the influence of the broken yarn stopping on the textile pattern of other stations outside the broken yarn station can be avoided, and the economic loss caused by the broken yarn can be reduced.

[0026] Optionally, the obtaining of the accumulated broken yarn number in the current cloth processing process comprises:

[0027] acquire the accumulated broken yarn times corresponding to each of the processing stations in the current cloth processing process;

[0028] The cloth identification process is acquired based on the accumulated broken yarn times, and the cloth identification process includes:

[0029] For each of the processing stations, the cloth identification process corresponding to the processing station is determined based on the accumulated broken yarn times corresponding to the processing station.

[0030] The cloth processing equipment is controlled based on the cloth identification process, and the control includes:

[0031] For each of the processing stations, the processing station is individually controlled based on the cloth identification process corresponding to the processing station, so as to form the identification area corresponding to the processing station on the cloth processed by the processing station.

[0032] By adopting the above technical solutions, the identification area corresponding to the processing station can be formed on the cloth, so that the broken yarn times corresponding to different processing stations can be acquired respectively, and the number of waste products in the cloth can be accurately determined.

[0033] Optionally, the determination of whether the current cloth is processed is completed includes:

[0034] determining whether the processed length of the current cloth reaches a preset length;

[0035] In the case where the processed length reaches the preset cloth length, it is determined that the current cloth is processed.

[0036] and / or,

[0037] In the case where a length reaching signal is received in the current cloth processing process, it is determined that the current cloth is processed, and the length reaching signal is sent by other equipment connected to the controller.

[0038] By adopting the above technical solutions, it can be determined whether the current cloth is processed based on the processed length, so that the length of each cloth can be controlled, and the transportation and storage of the cloth can be facilitated.

[0039] Optionally, the method further includes:

[0040] In response to a start processing instruction, a textile pattern process is acquired;

[0041] The cloth processing equipment is controlled based on the textile pattern process to form a textile pattern area on the cloth, and the step of determining whether the current cloth is processed is started to be executed; the textile pattern area includes a textile pattern.

[0042] After the controlling the fabric processing equipment based on the fabric identification process, the method further comprises:

[0043] After the fabric identification process is completed, the textile pattern process is acquired, and the step of controlling the fabric processing equipment based on the textile pattern process is returned to be executed.

[0044] By using the above technical solution, after the fabric identification process is completed, the textile pattern process is acquired, and the step of controlling the fabric processing equipment based on the textile pattern process is returned to be executed. Thus, the continuous processing of different fabrics can be automatically realized, and the efficiency of fabric processing can be improved.

[0045] Optionally, after the fabric identification process is completed, the textile pattern process is acquired, and the step of controlling the fabric processing equipment based on the textile pattern process is returned to be executed. Thus, the continuous processing of different fabrics can be automatically realized, and the efficiency of fabric processing can be improved.

[0046] After the fabric identification process is completed, the fabric head process is acquired.

[0047] The fabric processing equipment is controlled based on the fabric head process to form a fabric head area on the fabric.

[0048] In a case where the fabric head process is completed, the textile pattern process is acquired to return to execute the step of controlling the fabric processing equipment based on the textile pattern process.

[0049] By using the above technical solution, the fabric head area can be processed between different fabrics. Thus, the cutting and splicing between different fabrics can be realized based on the fabric head area, so that the textile patterns of the head and tail of each fabric in the sewing process can be avoided from being superimposed and sewn, and the fabric with the textile pattern can be avoided from being lost.

[0050] In a second aspect, the application provides a fabric, which adopts the following technical solution:

[0051] A fabric, which is processed by any fabric processing method provided in the first aspect.

[0052] In a third aspect, the application provides a warp knitting machine, which adopts the following technical solution:

[0053] A warp knitting machine, which comprises a controller, an electronic jacquard system, and a yarn breaking detection system.

[0054] The controller comprises a fabric signal interface and a yarn breaking signal interface. The fabric signal interface is used to receive a signal for determining whether the fabric processing is completed. The yarn breaking signal interface is used to receive a yarn breaking signal.

[0055] The controller is configured to control the electronic jacquard system based on any one of the fabric processing methods provided in the first aspect.

[0056] The electronic jacquard system is configured to process the fabric under the control of the controller.

[0057] In summary, the present application includes at least one of the following beneficial technical effects:

[0058] 1. The identification area containing the identification pattern corresponding to the cumulative number of broken yarns can be automatically processed on the fabric, so that the staff can accurately determine the number of broken yarns in the processing process based on the identification pattern, without relying on manual recording, thereby facilitating the statistics of the number of waste in the fabric.

[0059] 2. Since the number of broken yarns is automatically obtained by the fabric processing equipment, the problem of poor data accuracy when manually recording can be avoided, thereby helping to improve the accuracy of the statistical results. BRIEF DESCRIPTION OF DRAWINGS

[0060] Figure 1 is a flowchart of a first fabric processing method provided by an embodiment of the present application;

[0061] Figure 2 is a flowchart of a broken yarn parking method provided by an embodiment of the present application;

[0062] Figure 3 is a flowchart of a second fabric processing method provided by an embodiment of the present application;

[0063] Figure 4 is a flowchart of a third fabric processing method provided by an embodiment of the present application;

[0064] Figure 5 is a flowchart of a fourth fabric processing method provided by an embodiment of the present application;

[0065] Figure 6 is a schematic diagram of a fabric example provided by an embodiment of the present application;

[0066] Figure 7 is a schematic diagram of another fabric example provided by an embodiment of the present application;

[0067] Figure 8 is a structural diagram of a jacquard warp knitting machine provided by an embodiment of the present application;

[0068] Figure 9 is a structural diagram of an electronic device provided by an embodiment of the present application.

[0069] Legend: 810, controller; 812, broken yarn signal interface; 811, cloth signal interface; 820, electronic jacquard system; 830, electronic warp let-off and crimping system; 831, length signal output interface; 840, broken yarn control. DETAILED DESCRIPTION

[0070] For the purposes of the present application, the technical solutions and advantages thereof are more clearly apparent, the following further describes the present application with reference to the accompanying drawings and examples. It should be understood that the specific examples described herein are intended to explain the present application, and are not intended to limit the present application. Figures 1-9 DETAILED DESCRIPTION

[0071] The embodiment of the present application discloses a cloth processing method, which is used in a controller of a cloth processing device. The cloth processing device can be a warp knitting machine, a weft knitting machine, etc. The warp knitting machine can be a jacquard warp knitting machine, a lace machine, etc. The embodiment does not limit the type of the cloth processing device.

[0072] With reference to Figure 1 , the cloth processing method comprises the following steps:

[0073] Step 101: Determine whether the current cloth processing is completed.

[0074] In actual production, whether the cloth processing is completed is generally determined by the length of the cloth.

[0075] In one example, determining whether the current cloth processing is completed comprises: in the case that a fixed-length arrival signal is received during the current cloth processing, determining that the current cloth processing is completed; and in the case that no fixed-length arrival signal is received during the current cloth processing, determining that the current cloth processing is not completed.

[0076] The fixed-length arrival signal is sent by other devices connected to the controller, such as: generated by the electronic warp let-off and crimping system and sent to the controller when the current cloth reaches the set length.

[0077] In another example, determining whether the current cloth processing task is completed comprises: determining whether the processed length of the current cloth reaches a preset length; in the case that the processed length reaches the preset length, determining that the current cloth processing task is completed; and in the case that the processed length does not reach the preset length, determining that the current cloth processing task is not completed.

[0078] The preset length is set according to actual needs. In one example, the preset length is the length of one piece of cloth, such as: the preset length is 50 meters.

[0079] The processed length can be sent by other mechanisms of the textile equipment to the controller, such as sent by a feeding mechanism and / or a receiving mechanism to the controller, or can also be determined according to a sensing signal collected by a sensing assembly (such as an infrared sensor) arranged at the feeding end and / or the receiving end of the controller. The embodiment is not limited to the determination manner of the processed length of the fabric.

[0080] In the technical solution, whether the current fabric is processed or not can be determined based on the processed length, which can help to control the length of each fabric, and thus facilitate the transportation and storage of the fabric.

[0081] In actual implementation, whether the current fabric is processed or not can also be determined according to whether the number of times of executing the textile pattern process in the processing of the current fabric reaches a preset number of times. The embodiment is not limited to the determination manner of whether the current fabric is processed or not.

[0082] In step 102, in the case that the current fabric is processed, the cumulative number of times of broken yarn in the processing of the current fabric is acquired.

[0083] Optionally, in the case that the current fabric is not processed, the fabric continues to be processed, and the step 101 is executed.

[0084] In one example, the number of times of broken yarn is recorded in the processing of the fabric, that is, in the processing of the fabric, the number of times of broken yarn is recorded in response to a broken yarn signal.

[0085] Correspondingly, the cumulative number of times of broken yarn in the processing of the current fabric is acquired, including: determining the number of times of broken yarn recorded in the processing of the current fabric as the cumulative number of times of broken yarn.

[0086] The broken yarn signal is used to indicate that the textile equipment has broken yarn. The broken yarn signal corresponds to the number of times of broken yarn one by one. It needs to be noted that, since the textile equipment needs to be parked after the broken yarn to perform corresponding processing, the textile equipment will enter a parking preparation stage or directly park after receiving the broken yarn signal. In the case of entering the parking preparation stage, the same equipment or the same station will not generate a broken yarn signal after entering the parking preparation stage until the textile equipment is parked. Thus, the broken yarn signal corresponds to the number of times of broken yarn one by one.

[0087] In one example, the textile equipment includes a broken yarn control connected to the controller, and the broken yarn signal is generated when the broken yarn control is triggered and sent to the controller. In one example, the broken yarn control includes a broken yarn signal button, which is triggered when the user presses the broken yarn signal button. In another example, the broken yarn control includes a broken yarn sensor, such as an infrared sensor, which is triggered when the textile equipment has broken yarn.

[0088] In another example, the textile equipment comprises a feeding mechanism (such as a warp let-off mechanism), and the broken yarn signal can be sent by the feeding mechanism to the controller when the feeding mechanism detects a broken yarn.

[0089] In actual implementation, since the cloth processing equipment does not stop during the cloth processing process in normal operation, the cumulative number of broken yarns can also be determined based on the number of stops of the cloth processing equipment during the current cloth processing process, and the embodiment does not limit the determination method of the cumulative number of broken yarns.

[0090] In step 103, the cloth identification process is obtained based on the cumulative number of broken yarns.

[0091] In one example, the cloth identification process is determined based on the cumulative number of broken yarns, including: determining the preset identification process corresponding to the cumulative number of broken yarns as the cloth identification process. For example, if the cumulative number of broken yarns is 3, the preset identification process corresponding to 3 is called from the process storage medium as the cloth identification process.

[0092] In the above technical solution, since the preset identification process corresponding to different numbers is different, the identification pattern included in the identification area processed according to different preset identification processes is different. In this way, the identification pattern of the cloth head can identify different cumulative numbers of broken yarns.

[0093] In the above technical solution, since the preset identification process corresponding to different numbers is different, the identification pattern included in the identification area processed according to different preset identification processes is different. In this way, the identification pattern of the cloth head can identify different cumulative numbers of broken yarns.

[0094] In another example, the cloth identification process is determined based on the cumulative number of broken yarns, including: generating the cloth identification process based on the process parameters corresponding to the cumulative number of broken yarns and the template cloth identification process.

[0095] In the above technical solution, since the preset identification process corresponding to different numbers is different, the identification pattern included in the identification area processed according to different preset identification processes is different. In this way, the identification pattern of the cloth head can identify different cumulative numbers of broken yarns.

[0096] In the above technical solution, since the cloth identification process is generated based on the template cloth identification process, when the cloth identification process needs to be modified, only the template cloth identification process needs to be modified, so the modification of the cloth identification process can be facilitated.

[0097] In actual implementation, the cloth identification process also corresponds to the cloth processing equipment and / or the working position, for example, the cloth identification process corresponds to the equipment number and / or the working position number of the cloth processing equipment, so that the identification pattern obtained based on the cloth identification process can determine the processing equipment and / or the working position of the cloth, thereby facilitating the traceability of the cloth.

[0098] In step 104, the cloth processing equipment is controlled based on the cloth identification process to form the identification area on the cloth.

[0099] In the identification area, the identification pattern corresponds to the cumulative broken yarn number. In actual implementation, the identification pattern can also include the equipment number and / or the working position number of the cloth processing equipment, so that the cloth can be traced based on the identification pattern.

[0100] Optionally, the cloth processing equipment is controlled based on the cloth identification process, including: controlling the cloth processing equipment to draw the identification pattern on the cloth to obtain the identification area.

[0101] Optionally, the cloth processing equipment is controlled based on the cloth identification process to form the identification area on the cloth, including: controlling the cloth processing equipment to form the identification area outside the textile pattern area of the cloth based on the cloth identification process. In this way, it can be helpful to avoid the identification area overlapping with the textile pattern area, thereby avoiding damage to the textile pattern by the identification pattern.

[0102] The implementation principle of the cloth processing method according to an embodiment of the present application is as follows: the cloth processing equipment determines whether the current cloth is processed; in the case that the current cloth is processed, the cumulative broken yarn number in the current cloth processing process is obtained; the cloth identification process is obtained based on the cumulative broken yarn number; and the cloth processing equipment is controlled based on the cloth identification process to form an identification area on the cloth, and the identification area includes an identification pattern corresponding to the cumulative broken yarn number. In the above technical solution, since the cumulative broken yarn number in the current cloth processing process can be obtained when it is detected that the cloth is processed, and the cloth processing equipment is controlled based on the cumulative broken yarn number to obtain the cloth identification process, the identification area containing the identification pattern corresponding to the cumulative broken yarn number can be automatically processed on the cloth, so that the staff can accurately determine the broken yarn number in the processing process of the cloth based on the identification pattern without relying on manual recording, thereby facilitating the statistics of the waste quantity in the cloth.

[0103] At the same time, since the broken yarn number is automatically obtained by the cloth processing equipment, the problem of poor data accuracy caused by manual recording can be avoided, thereby facilitating the improvement of the accuracy of the statistical results.

[0104] In some embodiments, reference is made to Figure 2The cloth processing device includes two or more processing stations working in parallel, and different processing stations are separately supplied with yarns, so that the cloth can be woven simultaneously through different parallel processing stations, and different processing stations are controlled by the controller.

[0105] Correspondingly, the cloth processing method provided by the embodiment also includes the following steps.

[0106] In step 201, during the cloth processing, it is determined whether the weaving pattern process is executed completely in response to the yarn breakage signal.

[0107] The specific implementation of the yarn breakage signal is described above in the corresponding description of step 102, and will not be described here.

[0108] In one example, the weaving pattern process includes a weaving pattern program composed of at least two program course numbers in sequence, each course number corresponds to a program, and during the execution of the weaving pattern process, each program corresponding to a course number is executed in sequence to control the cloth processing device based on the corresponding program, so as to weave the corresponding weaving pattern on the cloth. Thus, the progress of the weaving pattern process can be determined based on the course number.

[0109] Correspondingly, determining whether the weaving pattern process is executed completely includes: determining whether the cloth processing device is running to a preset course number; in the case where the cloth processing device is running to the preset course number, determining that the weaving pattern process is executed completely; and in the case where the cloth processing device is not running to the preset course number, determining that the weaving pattern process is not executed completely.

[0110] The preset course number is the first course number or the last course number in the weaving pattern program. For example, if the weaving pattern program has 3000 courses, the cloth processing device can be controlled to stop at the first course number or the 3000th course number (i.e., the last course number).

[0111] Specifically, in the case of continuously processing the weaving pattern based on the weaving pattern process to control the cloth processing device, the preset course number can be the first course number in the weaving pattern program or the last course number in the weaving pattern program. In the case of single control of the cloth processing device based on the unit pattern process, the preset course number is the last course number in the weaving pattern program.

[0112] In the above technical solution, whether the unit pattern program is executed completely can be determined by whether the cloth processing device is running to the preset course number, so that the judgment process can be simplified and the calculation amount in the judgment process can be reduced.

[0113] In actual implementation, whether the textile pattern process is completed can also be determined in other manners, for example, an end marker is added in the textile pattern process, and when the textile equipment executes to the end marker, an execution completion instruction corresponding to the textile pattern process is generated, so that it is determined that the textile pattern process is executed completely when the execution completion instruction corresponding to the textile pattern process is received, and it is determined that the textile pattern process is not executed completely when the execution completion instruction corresponding to the textile pattern process is not received.

[0114] In step 202, when the textile pattern process is executed completely, the cloth processing equipment is controlled to stop.

[0115] In one example, the cloth processing equipment is controlled to stop by a stop signal, and when the textile pattern process is executed completely, the cloth processing equipment is controlled to stop by generating the stop signal.

[0116] Optionally, after the textile equipment is controlled to stop when the current unit pattern is completed, the cloth processing is continued in response to a start signal, for example, the cloth processing equipment is controlled based on the textile pattern process.

[0117] The start signal can be generated when a start control (for example, a start button) of the textile equipment is triggered, or can be sent by a feeding mechanism, and the embodiment is not limited to the generation manner of the start signal.

[0118] In step 203, when the textile pattern process is not executed completely, the cloth processing equipment is controlled based on the textile pattern process, and the step of determining whether the textile pattern process is executed completely is returned, that is, step 201 is returned.

[0119] In the above technical solution, when the cloth processing is performed, whether the textile pattern process is executed completely is determined in response to the yarn breakage signal, and when the textile pattern process is executed completely, the cloth processing equipment is controlled to stop, so that the stop mark generated during the stop of the equipment can be controlled outside the area corresponding to the textile pattern, thereby avoiding the influence of the yarn breakage stop on the textile pattern of other stations outside the yarn breakage station, and further, the economic loss caused by the yarn breakage can be reduced.

[0120] Meanwhile, since the stop mark is controlled outside the textile pattern to avoid the influence of the stop mark on the textile pattern, the structure of the cloth processing equipment can be changed, so that the loss caused by the stop mark can be reduced at low cost.

[0121] Based on the above embodiment, further, reference is made to Figure 3In step 102, the accumulated number of broken yarns in the current cloth processing process is obtained, including the following steps:

[0122] In step 301, the accumulated number of broken yarns corresponding to each processing station in the current cloth processing process is obtained.

[0123] In one example, the broken yarn signal is matched with the processing station. At this time, the accumulated number of broken yarns corresponding to each processing station in the current cloth processing process is obtained, including: for each processing station, the number of broken yarns corresponding to the station recorded in the cloth processing process is determined as the accumulated number of broken yarns corresponding to the station.

[0124] Due to the above broken yarn parking control scheme, the parking marks in the broken yarn parking process will not affect the textile pattern. Therefore, broken yarns will only cause damage to the textile pattern of the processing station where the broken yarn occurs. The number of waste products corresponding to different processing stations is only related to the accumulated number of broken yarns of the station. Therefore, it is necessary to separately count the accumulated number of broken yarns corresponding to different stations.

[0125] Correspondingly, in step 103, the cloth identification process is obtained based on the accumulated number of broken yarns, including the following steps:

[0126] In step 302, for each processing station, the cloth identification process corresponding to the processing station is determined based on the accumulated number of broken yarns corresponding to the processing station.

[0127] In actual implementation, the accumulated number of broken yarns corresponding to different processing stations may differ, and therefore the cloth identification process corresponding to different processing stations may also differ.

[0128] Correspondingly, in step 104, the cloth processing equipment is controlled based on the cloth identification process, including the following steps:

[0129] In step 303, for each processing station, the processing station is individually controlled based on the cloth identification process corresponding to the processing station, so as to form an identification area corresponding to the processing station on the cloth processed in the processing station.

[0130] The identification pattern included in the identification area corresponds to the accumulated number of broken yarns corresponding to the processing station.

[0131] Since the parking marks do not affect the textile pattern when the parking marks are controlled outside the textile pattern, thus, the broken yarn only causes the textile pattern of the broken yarn station to be damaged, and the cumulative broken yarn times of different processing stations may be different, therefore, in the above embodiment, the cloth marking process corresponding to each processing station is determined respectively according to the cumulative broken yarn times corresponding to the processing stations, and the processing stations are controlled separately based on the cloth marking process corresponding to the processing stations, thus, the marking area corresponding to the processing station can be formed on the cloth, so that the broken yarn times corresponding to different processing stations can be obtained respectively, and then the quantity of waste products in the cloth can be determined accurately.

[0132] In some embodiments, with reference to Figure 4 The method provided in this embodiment further includes the following steps:

[0133] Step 401, in response to a start processing instruction, a textile pattern process is acquired.

[0134] The textile pattern process is pre-set. In one example, the textile pattern process is set based on the textile pattern to be processed, such as: set based on the upper pattern.

[0135] In one example, the textile pattern process and the cloth marking process are stored in different physical storage media, or in different partitions of the same physical storage medium, so that the textile pattern process and the cloth marking process can be acquired conveniently.

[0136] Step 402, the cloth processing equipment is controlled based on the textile pattern process to form a textile pattern area on the cloth, and the step of determining whether the current cloth piece is processed is started, that is, step 101 is started.

[0137] The textile pattern area includes the textile pattern.

[0138] The way of processing the cloth based on the textile pattern process is referred to the way of controlling the cloth processing equipment based on the cloth marking process, which is not repeated here.

[0139] Correspondingly, step 104, after the cloth processing equipment is controlled based on the cloth marking process, further includes:

[0140] Step 403, after the cloth marking process is executed, the textile pattern process is acquired, and the step of controlling the cloth processing equipment based on the textile pattern process is returned, that is, step 402 is returned.

[0141] The way of determining whether the cloth marking process is executed is referred to the way of determining whether the textile pattern process is executed in step 201, which is not repeated here.

[0142] Optionally, since the processing of the current cloth is completed after the cloth identification process is performed, the number of broken yarns can be cleared at this time, and then the processing of the next cloth is performed, so that the cumulative number of broken yarns of different cloths can be conveniently counted.

[0143] In the technical solution, after the cloth identification process is completed, the textile pattern process is obtained, and the step of controlling the cloth processing equipment based on the textile pattern process is returned to be executed, so that the continuous processing of different cloths can be automatically realized, and the efficiency of cloth processing can be improved.

[0144] Based on the above embodiment, further, referring to Figure 5 In step 403, after the cloth identification process is performed, the textile pattern process is obtained, including the following steps:

[0145] In step 501, after the cloth identification process is performed, the cloth head process is obtained.

[0146] The cloth head region is a transition region between adjacent cloths. Specifically, the cloth head region is segmented to obtain different cloths.

[0147] In one example, the cloth head process includes a cloth head length.

[0148] The implementation mode of the cloth head process is the same as that of the above-mentioned textile pattern process and cloth identification process, and this embodiment will not be described here.

[0149] In step 502, the cloth processing equipment is controlled based on the cloth head process to form a cloth head region on the cloth.

[0150] In one example, the cloth head process includes a cloth head length, and correspondingly, the cloth processing equipment is controlled based on the cloth head process, including: controlling the cloth processing equipment to form a region with a cloth head length on the cloth to obtain the cloth head region.

[0151] In actual implementation, the cloth head region can not include a pattern or only include a simple pattern (such as machine identification and / or station identification, etc.), and the complexity of the simple pattern is much smaller than that of the textile pattern, so the cost of the cloth head region is much smaller than that of the textile pattern region.

[0152] The way of processing the cloth based on the cloth head process is the same as the way of processing the cloth based on the cloth identification process, and this embodiment will not be described here.

[0153] In step 503, after the cloth head process is performed, the textile pattern process is obtained to return to the step of controlling the cloth processing equipment based on the textile pattern process, that is, to return to step 402.

[0154] The way of determining whether the end processing is completed is the same as the way of determining whether the textile pattern processing is completed in step 201. Details are not repeated here.

[0155] In the above technical solution, the end area is processed between different cloth pieces, so that the cutting and splicing between different cloth pieces can be realized based on the end area, thereby avoiding the textile patterns of the head and tail of each cloth piece in the sewing process being superimposed and sewn, and thus helping to avoid the loss of fabric printed with the textile pattern. Since the end area does not need to be printed with a complex textile pattern, the processing cost of the end is much lower than that of the cloth printed with the textile pattern. Therefore, processing the end can help to reduce the economic loss in the process of cutting and splicing the cloth.

[0156] The application further discloses a cloth processed by the cloth processing method. In an example, taking the cloth corresponding to two continuous cloth pieces as an example, referring to Figure 6 , the cloth includes a textile pattern area 61 (wherein the diamond pattern is a textile pattern) and an identification pattern area 62 (wherein the diagonal line is an identification pattern). Figure 7 Further, referring to , the cloth can further include an end area 63.

[0157] The application further discloses a jacquard warp knitting machine, referring to Figure 8 , the jacquard warp knitting machine includes a controller 810 and an electronic jacquard system 820.

[0158] The controller 810 includes a cloth signal interface 811 and a broken yarn signal interface 812. The cloth signal interface 811 is configured to receive a signal for determining whether the cloth processing is completed. The broken yarn signal interface 812 is configured to receive a broken yarn signal.

[0159] The controller 810 is configured to control the electronic jacquard system 820 based on the cloth processing method provided in the above embodiments.

[0160] The electronic jacquard system 820 is configured to process the cloth under the control of the controller 810.

[0161] In an example, the cloth signal interface 811 is signal connected with a feeding mechanism and / or a discharging mechanism corresponding to the jacquard warp knitting machine. At this time, the cloth is a working signal of the feeding mechanism and / or the discharging mechanism.

[0162] In an example, referring to Figure 8The electronic warp let-off crimping system 830 further comprises a length signal output interface 831, and the electronic warp let-off crimping system 830 is configured to detect a length signal and output the length signal through the length signal output interface, and the length signal is used to determine the length of the processed fabric. Correspondingly, the length signal output interface 831 is in signal connection with the fabric signal interface 811.

[0163] In another example, the length signal output interface 831 is in signal connection with an external sensor (such as an infrared sensor) arranged at the feeding port of the fabric processing device. In this case, the fabric signal is the signal collected by the external sensor.

[0164] In some embodiments, the reference Figure 8 The warp knitting machine further comprises a broken-end control 840, and the broken-end control 840 is in signal connection with the broken-end signal interface 812. When the broken-end control 840 is triggered, a broken-end signal is generated and sent to the broken-end signal interface 812.

[0165] In one example, the broken-end control 840 comprises a broken-end sensor, and the broken-end sensor is triggered when the textile equipment has a broken end. In one example, the broken-end sensor is an infrared sensor or a tension sensor. Since the textile equipment can automatically monitor whether there is a broken end through the broken-end sensor, the broken-end signal is automatically generated and sent to the controller 810 when the textile equipment has a broken end. In this way, automatic broken-end judgment can be realized, which can help to improve the automation degree of the textile equipment and reduce the labor cost in the fabric processing process.

[0166] In another example, the broken-end control 840 comprises a broken-end signal button, and the broken-end signal button is triggered when a user presses the broken-end signal button. In this way, the broken-end signal can be generated according to the actual needs of the user.

[0167] In the above technical solution, since the broken-end control 840 for generating the broken-end signal is separately arranged, the control requirement can be met by only arranging the broken-end control 840. In this way, the structure of the textile equipment can be avoided to be changed, and thus the improvement cost can be reduced.

[0168] In actual implementation, the broken-end signal interface 812 can also be in signal connection with a feeding mechanism (such as a warp let-off mechanism). In this case, the broken-end signal can be sent by the feeding mechanism to the controller when the feeding mechanism detects a broken end.

[0169] The embodiments of the present application further provide an electronic device. In one example, the electronic device is the controller of the warp knitting machine. In actual implementation, the electronic device can also be implemented as other devices, and the embodiments of the present application do not limit the type of the electronic device. As shown in Figure 9 Figure 9 ​The electronic device 900 shown includes a processor 901 and a memory 903. The processor 901 and the memory 903 are connected, for example, via a bus 902. Optionally, the electronic device 900 can also include a transceiver 904. It should be noted that the transceiver 904 is not limited to one in actual applications, and the structure of the electronic device 900 does not constitute a limitation on the embodiments of the present application.

[0170] The processor 901 can be a CPU (Central Processing Unit), a general-purpose processor, a DSP (Digital Signal Processor), an ASIC (Application Specific Integrated Circuit), or other programmable logic device, transistor logic device, hardware component, or any combination thereof. It can implement or execute various exemplary logical blocks, modules and circuits described in combination with the disclosure. The processor 901 can also be a combination of computing functions, such as one or more microprocessor combinations, combinations of DSP and microprocessor, etc.

[0171] The bus 902 can include a path for transmitting information between the above-mentioned components. The bus 902 can be a PCI (Peripheral Component Interconnect) bus or an EISA (Extended Industry Standard Architecture) bus, etc. The bus 902 can be divided into an address bus, a data bus, etc. For ease of representation, Figure 9 Only one thick line is used in the figure, but it does not mean that there is only one bus or only one type of bus.

[0172] The memory 903 can be a ROM (Read Only Memory) or other type of static storage device that can store static information and instructions, a RAM (Random Access Memory) or other type of dynamic storage device that can store information and instructions, an EEPROM (Electrically Erasable Programmable Read Only Memory), a magnetic disk storage medium or other magnetic storage device, or any other medium capable of carrying or storing desired program code in the form of instructions or data structures and accessible by a computer, but is not limited thereto.

[0173] The memory 903 is configured to store application program codes for implementing the solutions of the present application, and the processor 901 is configured to execute the application program codes stored in the memory 903. The processor 901 is configured to execute the application program codes stored in the memory 903 to implement the content shown in the foregoing method embodiments.

[0174] The electronic device includes, but is not limited to, a mobile terminal such as a mobile phone, a notebook computer, a PDA (Personal Digital Assistant), a PAD (Tablet Personal Computer), and the like, and a fixed terminal such as a digital TV, a desktop computer, and the like. The electronic device can also be a server or the like. Figure 9 The electronic device shown is only an example, and should not bring any limitation to the functions and use range of the embodiments of the present application.

[0175] It should be understood that, although each step in the flowchart of the accompanying drawings is shown in sequence according to the direction of the arrow, these steps are not necessarily executed in sequence according to the direction of the arrow. Unless otherwise specified herein, the execution of these steps is not strictly limited in sequence, and can be executed in other sequences.

[0176] The above is only some embodiments of the present application, and it should be pointed out that, for those skilled in the art, without departing from the principles of the present application, a number of improvements and refinements can be made, and these improvements and refinements should be considered as the protection scope of the present application.

Claims

1. A fabric processing method, characterized in that, In a controller for fabric processing equipment, the method includes: During the fabric processing, in response to a yarn breakage signal, the number of yarn breaks is recorded. Determine whether the current fabric has been processed; When the current fabric processing is completed, the cumulative number of yarn breaks during the current fabric processing process is obtained; obtaining the cumulative number of yarn breaks during the current fabric processing process includes: determining the number of yarn breaks recorded during the current fabric processing process as the cumulative number of yarn breaks; The fabric identification process is obtained based on the cumulative number of yarn breaks; the fabric identification process based on the cumulative number of yarn breaks includes: determining the preset identification process corresponding to the cumulative number of yarn breaks as the fabric identification process, the preset identification process corresponding to different numbers of yarn breaks is different, and the identification pattern included in the identification area processed according to different preset identification processes is different; The fabric processing equipment is controlled based on the fabric marking process to form a marking area on the fabric. The marking area includes a marking pattern, which corresponds to the cumulative number of yarn breaks. The fabric processing equipment includes two or more processing stations operating in parallel, and the method further includes: During the fabric processing, the completion of the textile pattern process is determined in response to a yarn breakage signal. Upon completion of the textile patterning process, the fabric processing equipment is stopped. If the textile patterning process is not completed, continue to control the fabric processing equipment based on the textile patterning process, and return to the step of determining whether the textile patterning process has been completed.

2. The method according to claim 1, characterized in that, The step of obtaining the cumulative number of yarn breaks during the current fabric processing includes: Obtain the cumulative number of yarn breaks corresponding to each processing station during the current fabric processing process; The process of obtaining fabric identification based on the cumulative number of yarn breaks includes: For each processing station, the fabric marking process corresponding to the processing station is determined based on the cumulative number of yarn breaks corresponding to the processing station. The control of the fabric processing equipment based on the fabric marking process includes: For each processing station, the processing station is individually controlled based on the fabric marking process corresponding to the processing station, so as to form the marking area corresponding to the processing station on the fabric processed at the processing station.

3. The method according to claim 1, characterized in that, Determining whether the current fabric has been processed includes: Determine whether the processed length of the current fabric has reached the preset length; When the processed length reaches the preset fabric length, the processing of the current fabric is determined to be complete; And / or, If a length arrival signal is received during the current fabric processing, it is determined that the current fabric processing is complete. The length arrival signal is sent to the controller by another device connected to the controller signal.

4. The method according to claim 1, characterized in that, The method further includes: In response to the start processing command, obtain the textile pattern process; The fabric processing equipment is controlled based on the textile pattern technology to form a textile pattern area on the fabric, and the step of determining whether the current fabric has been processed is started; the textile pattern area includes a textile pattern. After controlling the fabric processing equipment based on the fabric marking process, the method further includes: After the fabric marking process is completed, the textile pattern process is obtained, and the process returns to the step of controlling the fabric processing equipment based on the textile pattern process.

5. The method according to claim 4, characterized in that, The process of obtaining the textile pattern after the fabric marking process is completed also includes: After the fabric marking process is completed, the fabric scrap is obtained. The fabric processing equipment is controlled based on the aforementioned fabric offcut process to form a fabric offcut area on the fabric. Upon completion of the fabric end process, the textile pattern process is obtained to return to the step of controlling the fabric processing equipment based on the textile pattern process.

6. A fabric, characterized in that, The fabric is obtained by the fabric processing method according to any one of claims 1 to 5.

7. A jacquard warp knitting machine, characterized in that, The jacquard warp knitting machine includes: a controller and an electronic jacquard system; The controller includes a fabric signal interface and a yarn breakage signal interface. The fabric signal interface is used to receive a signal to determine whether the fabric has been processed, and the yarn breakage signal interface is used to receive a yarn breakage signal. The controller is used to control the electronic Jacquard system based on the fabric processing method according to any one of claims 1 to 5; The electronic jacquard system is used to process the fabric under the control of the controller.

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