Multi-package crystal oscillator automatic detection and ribbon processing equipment
By designing an automatic testing and taping machine for multi-package crystal oscillators, we have achieved compatible taping and automatic testing of multi-package crystal oscillators, solving the problems of poor compatibility and manual testing in existing technologies, reducing production costs and labor intensity, and improving production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-23
- Publication Date
- 2026-03-24
AI Technical Summary
Existing automatic crystal oscillator taping machines only support a single package, have poor compatibility, require multiple machines, increase production costs, and crystal oscillator marking and inspection need to be done manually, which is labor-intensive.
Design an automatic testing and taping machine for multi-package crystal oscillators, including a crystal oscillator feeding unit, a crystal oscillator taping unit, and a control system. It realizes compatible taping and automatic testing of multi-package crystal oscillators. By automatically adjusting the feeding track and taping track, combined with the automatic testing unit to identify crystal oscillator markings, manual intervention is reduced.
It achieves compatible tape and reel packaging for multi-package crystal oscillators, reducing production costs, minimizing labor intensity, and improving production efficiency.
Smart Images

Figure CN117719731B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of crystal oscillator processing equipment, and particularly relates to a multi-package crystal oscillator automatic detection taping machine. BACKGROUND
[0002] With the improvement of the automation degree of the manufacturing process of communication equipment, plug-in crystal oscillators are gradually replaced by surface-mounted crystal oscillators. In the production process of crystal oscillators, taping operation is needed to package the crystal oscillators into a tape for the convenience of automatic production of customers.
[0003] The current common crystal oscillator automatic taping machine only supports single package and has poor compatibility. Crystal oscillator production needs multiple devices to meet the taping needs of different packages, and the increase of the devices increases the production cost. The identification detection of the crystal oscillator needs to be completed manually, and the labor intensity of the personnel is large. SUMMARY
[0004] The present application provides a multi-package crystal oscillator automatic detection taping machine, which can realize compatible taping of multi-package crystal oscillators and automatic detection of crystal oscillator identification, thereby reducing the production cost and labor intensity of personnel.
[0005] In order to achieve the above-mentioned purpose, the technical scheme provided by the present application is as follows:
[0006] A multi-package crystal oscillator automatic detection taping processing device, comprising: a device cover 1, a control screen 2, a crystal oscillator feeding unit 3, a crystal oscillator taping unit 4, and a cabinet 5, wherein the device cover 1 is installed on the cabinet 5, the control screen 2 is installed on the device cover 1, the crystal oscillator feeding unit 3 is installed on the cabinet 5, and the crystal oscillator taping unit 4 is installed on the cabinet 5.
[0007] Further, the crystal oscillator feeding unit 3 comprises a crystal oscillator feeding platform 31, a crystal oscillator feeding track 32, a feeding detection unit 33, and a crystal oscillator transplanting unit 34.
[0008] The crystal vibration loading track 32 comprises a crystal vibration loading track reduction motor 3201, a crystal vibration loading track reduction motor fixing flange 3202, a crystal vibration loading track reduction motor synchronous belt 3203, a crystal vibration loading track driving wheel 3204, a first crystal vibration loading track driving wheel fixing flange 3205, a second crystal vibration loading track driving wheel fixing flange 3206, a crystal vibration loading track driven wheel 3207, a first crystal vibration loading track driven wheel fixing flange 3208, a second crystal vibration loading track driven wheel fixing flange 3209, a first crystal vibration loading conveying belt 3210, a second crystal vibration loading conveying belt 3211, a third crystal vibration loading conveying belt 3212, a fourth crystal vibration loading conveying belt 3213, a fifth crystal vibration loading conveying belt 3214, a first crystal vibration loading track support plate 3215, a second crystal vibration loading track support plate 3216, a first crystal vibration loading track support plate fixing sliding seat 3217, a second crystal vibration loading track support plate fixing sliding seat 3218, a first crystal vibration loading track support plate balance rod device 3219, a second crystal vibration loading track support plate balance rod device 3220, a loading track adjusting lead screw device 3221, a loading track adjusting motor 3222, a loading track adjusting motor synchronous belt 3223, and a loading track adjusting motor fixing flange 3224. The crystal vibration loading track reduction motor 3201 is installed on the crystal vibration loading track reduction motor fixing flange 3202 and drives the crystal vibration loading track driving wheel 3204 to rotate through the crystal vibration loading track reduction motor synchronous belt 3203. The crystal vibration loading track reduction motor fixing flange 3202 is installed on the first crystal vibration loading track support plate 3215 and is used for installing the crystal vibration loading track reduction motor 3201. One end of the crystal vibration loading track reduction motor synchronous belt 3203 is connected with the crystal vibration loading track reduction motor 3201, and the other end is connected with the crystal vibration loading track driving wheel 3204, so as to drive the crystal vibration loading track driving wheel 3204 to rotate with the crystal vibration loading track reduction motor 3201. The crystal vibration loading track driving wheel 3204 is installed on the first crystal vibration loading track driving wheel fixing flange 3205 and the second crystal vibration loading track driving wheel fixing flange 3206 and rotates with the crystal vibration loading track reduction motor synchronous belt 3203, thereby driving the first crystal vibration loading conveying belt 3210, the second crystal vibration loading conveying belt 3211, the third crystal vibration loading conveying belt 3212, the fourth crystal vibration loading conveying belt 3213, and the fifth crystal vibration loading conveying belt 3214 to rotate. The first crystal vibration loading track driving wheel fixing flange 3205 is installed on the first crystal vibration loading track support plate 3215 and is used for fixing the crystal vibration loading track driving wheel 3204. The second crystal vibration loading track driving wheel fixing flange 3206 is installed on the second crystal vibration loading track support plate 3216 and is used for fixing the crystal vibration loading track driving wheel 3204.The first crystal vibration material loading conveying belt 3210, the second crystal vibration material loading conveying belt 3211, the third crystal vibration material loading conveying belt 3212, the fourth crystal vibration material loading conveying belt 3213 and the fifth crystal vibration material loading conveying belt 3214 are installed at one end of the crystal vibration material loading track driving wheel 3204 and at the other end of the crystal vibration material loading track driven wheel 3207, are driven to rotate by the crystal vibration material loading track driving wheel 3204, are used for placing different packaging materials to be coded, and are used for conveying the materials to be coded from one end of the crystal vibration material loading track driven wheel 3207 to the other end of the crystal vibration material loading track driving wheel 3204. The crystal vibration material loading track driven wheel 3207 is installed on the first crystal vibration material loading track driven wheel fixing flange 3208 and the second crystal vibration material loading track driven wheel fixing flange 3209, rotates with the first crystal vibration material loading conveying belt 3210, the second crystal vibration material loading conveying belt 3211, the third crystal vibration material loading conveying belt 3212, the fourth crystal vibration material loading conveying belt 3213 and the fifth crystal vibration material loading conveying belt 3214, is used for fixing the first crystal vibration material loading conveying belt 3210, the second crystal vibration material loading conveying belt 3211, the third crystal vibration material loading conveying belt 3212, the fourth crystal vibration material loading conveying belt 3213 and the fifth crystal vibration material loading conveying belt 3214. The first crystal vibration material loading track driven wheel fixing flange 3208 is installed on the first crystal vibration material loading track support plate 3215 and is used for fixing the crystal vibration material loading track driven wheel 3207. The second crystal vibration material loading track driven wheel fixing flange 3209 is installed on the second crystal vibration material loading track support plate 3216 and is used for fixing the crystal vibration material loading track driven wheel 3207. The first crystal vibration material loading track support plate 3215 is installed on the first crystal vibration material loading track support plate fixing sliding seat 3217 and the second crystal vibration material loading track support plate fixing sliding seat 3218, and is installed with the first crystal vibration material loading track driving wheel fixing flange 3205, the first crystal vibration material loading track driven wheel fixing flange 3208, the first crystal vibration material loading track support plate balance lever device 3219, the second crystal vibration material loading track support plate balance lever device 3220, the material loading track adjusting lead screw device 3221 and the second crystal vibration material loading track support plate 3216, is driven by the material loading track adjusting lead screw device 3221, moves on the first crystal vibration material loading track support plate fixing sliding seat 3217 and the second crystal vibration material loading track support plate fixing sliding seat 3218, and is installed with the second crystal vibration material loading track driving wheel fixing flange 3206, the second crystal vibration material loading track driven wheel fixing flange 3209, the first crystal vibration material loading track support plate balance lever device 3219, the second crystal vibration material loading track support plate balance lever device 3220 and the material loading track adjusting lead screw device 3221. The second crystal vibration material loading track support plate 3216 is installed on the first crystal vibration material loading track support plate fixing sliding seat 3217 and the second crystal vibration material loading track support plate fixing sliding seat 3218, is installed with the second crystal vibration material loading track driving wheel fixing flange 3206, the second crystal vibration material loading track driven wheel fixing flange 3209, the first crystal vibration material loading track support plate balance lever device 3219, the second crystal vibration material loading track support plate balance lever device 3220 and the material loading track adjusting lead screw device 3221, is driven by the material loading track adjusting lead screw device 3221, and moves with the first crystal vibration material loading track support plate 3215.The first crystal oscillator on the loading track support plate fixed slide 3217, the second crystal oscillator on the loading track support plate fixed slide 3218 generates movement, the first crystal oscillator on the loading track support plate fixed slide 3217 is installed on the cabinet 5, for installing the first crystal oscillator on the loading track support plate 3215, the second crystal oscillator on the loading track support plate 3216, so that a crystal oscillator on the loading track support plate 3215, the second crystal oscillator on the loading track support plate 3216 can move, the second crystal oscillator on the loading track support plate fixed slide 3218 is installed on the cabinet 5, for installing the first crystal oscillator on the loading track support plate 3215, the second crystal oscillator on the loading track support plate 3216, so that a crystal oscillator on the loading track support plate 3215, the second crystal oscillator on the loading track support plate 3216 can move, the first crystal oscillator on the loading track support plate balance lever device 3219 is installed on the cabinet 5, is connected with the first crystal oscillator on the loading track support plate 3215, the second crystal oscillator on the loading track support plate 3216, and the second crystal oscillator on the loading track support plate balance lever device 3220 acts together, so that the first crystal oscillator on the loading track support plate 3215, the second crystal oscillator on the loading track support plate 3216 keeps balance when moving, the second crystal oscillator on the loading track support plate balance lever device 3220 is installed on the cabinet 5, is connected with the first crystal oscillator on the loading track support plate 3215, the second crystal oscillator on the loading track support plate 3216, and the first crystal oscillator on the loading track support plate balance lever device 3219 acts together, so that the first crystal oscillator on the loading track support plate 3215, the second crystal oscillator on the loading track support plate 3216 keeps balance when moving, the upper loading track adjusting screw device 3221 is installed on the cabinet 5, is connected with the first crystal oscillator on the loading track support plate 3215, the second crystal oscillator on the loading track support plate 3216, the upper loading track adjusting motor synchronous belt 3223, is driven to rotate by the upper loading track adjusting motor synchronous belt 3223, so that the first crystal oscillator on the loading track support plate 3215, the second crystal oscillator on the loading track support plate 3216 generates movement, so that the first crystal oscillator on the loading conveyor belt 3210 or the second crystal oscillator on the loading conveyor belt 3211 or the third crystal oscillator on the loading conveyor belt 3212 or the fourth crystal oscillator on the loading conveyor belt 3213 or the fifth crystal oscillator on the loading conveyor belt 3214 and the gap between the crystal oscillator loading platform 31 are aligned, one end of the upper loading track adjusting motor synchronous belt 3223 is connected with the upper loading track adjusting screw device 3221, the other end is connected with the upper loading track adjusting motor 3222, for the upper loading track adjusting motor 3222 drives the upper loading track adjusting screw device 3221 to rotate, the upper loading track adjusting motor 3222 is installed on the upper loading track adjusting motor fixed flange 3224, drives the upper loading track adjusting screw device 3221 to rotate through the upper loading track adjusting motor synchronous belt 3223, the upper loading track adjusting motor fixed flange 3224 is installed on the cabinet 5, for fixing the upper loading track adjusting motor 3222;
[0009] The crystal vibration transplanting unit 34 includes a transplanting unit fixed base 3401, a transplanting unit servo motor 3402, a transplanting connecting rod 3403, a sliding table air cylinder 3404, a rotary air cylinder fixed support 3405, a rotary air cylinder 3406, a rotary support 3407, and a suction cup rod 3408. The transplanting unit fixed base 3401 is installed on the cabinet 5 and is used to install the transplanting unit servo motor 3402. The transplanting unit servo motor 3402 is installed on the transplanting unit fixed base 3401 and is used to connect the transplanting connecting rod 3403 to make the transplanting connecting rod 3403 rotate. The transplanting connecting rod 3403 is connected with the transplanting unit servo motor 3402 and is used to install the sliding table air cylinder 3404 to make the sliding table air cylinder 3404 move when the transplanting connecting rod 3403 rotates. The sliding table air cylinder 3404 is installed on the transplanting connecting rod 3403 and is used to install the rotary air cylinder fixed support 3405 to make the rotary air cylinder fixed support 3405 move up and down. The rotary air cylinder fixed support 3405 is installed on the sliding table air cylinder 3404 and is used to install the rotary air cylinder 3406. The rotary air cylinder 3406 is installed on the rotary air cylinder fixed support 3405 and is used to install the rotary support 3407. The rotary support 3407 is driven to rotate according to the direction of the material recognized by the feeding detection unit 33 to ensure the consistency of the direction of the material to be banded. The rotary support 3407 is installed on the rotary air cylinder 3406 and is used to install the suction cup rod 3408. The suction cup rod 3408 is installed on the rotary support 3407 and is used to suck the first crystal vibration feeding conveyor belt 3201 or the second crystal vibration feeding conveyor belt 3202 or the third crystal vibration feeding conveyor belt 3203 or the fourth crystal vibration feeding conveyor belt 3204 or the fifth crystal vibration feeding conveyor belt 3214 in the gap in the middle of the crystal vibration feeding platform 31 and convey them to the material to be banded below the suction cup rod 3408. Under the drive of the rotary air cylinder 3406, the direction of the material is corrected. Under the drive of the transplanting connecting rod 3403, the banded material is moved to the material slot loaded by the carrier tape track unit 45.
[0010] The further crystal vibration banded unit 4 includes a filling detection unit 41, a heat-sealing tape feeding unit 42, a heat-sealing unit 43, a carrier tape feeding unit 44, a carrier tape track unit 45, and a banded material collecting unit 46.
[0011] The filling detection unit 41 is installed on the cabinet 5 and is used to recognize the direction and surface characters of the material placed by the crystal vibration transplanting unit 34 in the material slot of the carrier tape loaded by the carrier tape track unit 45 to ensure that the direction and material information of the banded material are correct.
[0012] The heat-sealing tape feeding unit 42 is installed on the cabinet 5 and is used to guide the heat-sealing tape in the heat-sealing tape tray to the heat-sealing device below to be heat-sealed and compressed with the carrier tape.
[0013] The heat sealing device 43 is installed on the cabinet 5, and is used for heating and pressing the carrier tape and the heat sealing tape to make the carrier tape and the heat sealing tape adhere to each other;
[0014] The carrier tape loading unit 44 is installed on the cabinet 5, and is used for guiding the carrier tape in the carrier tape material disc to the heat sealing device to be heat sealed and pressed with the heat sealing tape;
[0015] The carrier tape track unit 45 comprises a carrier tape track adjusting unit 4501, a carrier tape conveying unit 4502 and a carrier tape track unit fixed platform 4503. The carrier tape track adjusting unit 4501 is installed on the carrier tape track unit fixed platform 4503, and is used for adjusting the width of the carrier tape track to realize the compatibility of different widths of the carrier tape. The carrier tape conveying unit 4502 is installed on the carrier tape track adjusting unit 4501, and is used for conveying the carrier tape. The carrier tape track unit fixed platform 4503 is installed on the cabinet 5, and is used for installing the carrier tape track adjusting unit 4501;
[0016] Further, the carrier track adjusting unit 4501 comprises a first carrier beam 450101, a second carrier beam 450102, a carrier beam width adjusting stepper motor 450103, a carrier beam width adjusting stepper motor fixing flange 450104, a carrier beam width adjusting stepper motor synchronous belt 450105, a carrier beam width adjusting screw rod device 450106, a first carrier beam width adjusting balance rod device 450107, a second carrier beam width adjusting balance rod device 450108, a first carrier beam fixing slide 450109, and a second carrier beam fixing slide 450110. The first carrier beam 450101 is installed on the first carrier beam fixing slide 450109 and the second carrier beam fixing slide 450110, and is used together with the second carrier beam 450102 to support the carrier and form a carrier track. The second carrier beam 450102 is installed on the first carrier beam fixing slide 450109 and the second carrier beam fixing slide 450110, and is used together with the first carrier beam 450101 to support the carrier and form a carrier track. The carrier beam width adjusting stepper motor 450103 is installed on the carrier beam width adjusting stepper motor fixing flange 450104, and is used to drive the carrier beam width adjusting screw rod device 450106 to rotate through the carrier beam width adjusting stepper motor synchronous belt 450105. The carrier beam width adjusting stepper motor fixing flange 450104 is installed on the cabinet 5, and is used to install the carrier beam width adjusting stepper motor 450103. The carrier beam width adjusting stepper motor synchronous belt 450105 is installed on the carrier beam width adjusting stepper motor 450103 and the carrier beam width adjusting screw rod device 450106, so that the carrier beam width adjusting stepper motor 450103 drives the carrier beam width adjusting screw rod device 450106 to rotate. The carrier beam width adjusting screw rod device 450106 is installed on the carrier track unit fixing platform 4503, and connects the first carrier beam 450101 and the second carrier beam 450102. Under the drive of the carrier beam width adjusting stepper motor synchronous belt 450105, the first carrier beam 450101 and the second carrier beam 450102 generate reverse movement, changing the distance between the first carrier beam 450101 and the second carrier beam 450102. The first carrier beam width adjusting balance rod device 450107 is installed on the carrier track unit fixing platform 4503, and connects the first carrier beam 450101 and the second carrier beam 450102. Together with the second carrier beam width adjusting balance rod device 450108, the first carrier beam width adjusting balance rod device 450107 keeps the first carrier beam 450101 and the second carrier beam 450102 stable when moving. The second carrier beam width adjusting balance rod device 450108 is installed on the carrier track unit fixing platform 4503, and connects the first carrier beam 450101 and the second carrier beam 450102.The first carrier cross beam 450101 and the second carrier cross beam 450102 are kept stable when moving together with the first carrier cross beam width adjusting balance bar device 450107, the first carrier cross beam fixed slide 450109 is installed on the carrier track unit fixed platform 4503, connects the first carrier cross beam 450101 and the second carrier cross beam 450102, and the second carrier cross beam fixed slide 450110 is installed on the carrier track unit fixed platform 4503, connects the first carrier cross beam 450101 and the second carrier cross beam 450102, and the first carrier cross beam fixed slide 450109 together, so that the first carrier cross beam 450101 and the second carrier cross beam 450102 can move to change the width of the carrier track,
[0017] Further, the carrier tape conveying unit 4502 comprises a carrier tape conveying stepping motor 450201, a first carrier tape conveying stepping motor fixing flange 450202, a second carrier tape conveying stepping motor fixing flange 450203, a carrier tape feeding auxiliary wheel fixing flange 450204, a carrier tape feeding needle wheel synchronous belt 450205, a carrier tape feeding needle wheel 450206, a carrier tape feeding pressure wheel 450207, a first carrier tape feeding pressure plate 450208, a second carrier tape feeding pressure plate 450209, an ejection needle wheel transmission shaft synchronous belt 450210, an ejection needle wheel transmission shaft 450211, a first ejection needle wheel transmission shaft fixing flange 450212, a second ejection needle wheel transmission shaft fixing flange 450213, a carrier tape ejection auxiliary wheel fixing flange 450214, a carrier tape ejection needle wheel 450215, a carrier tape ejection needle wheel synchronous belt 450216, and a carrier tape ejection pressure wheel 450217. The carrier tape conveying stepping motor 450201 is installed on the first carrier tape conveying stepping motor fixing flange 450202 and the second carrier tape conveying stepping motor fixing flange 450203, used to drive the carrier tape feeding needle wheel synchronous belt 450205 and the ejection needle wheel transmission shaft synchronous belt 450210 to rotate. The first carrier tape conveying stepping motor fixing flange 450202 is installed on the carrier tape feeding auxiliary wheel fixing flange 450204, used to fix the carrier tape conveying stepping motor 450201. The second carrier tape conveying stepping motor fixing flange 450203 is installed on the second carrier tape cross beam 450102, used to fix the carrier tape conveying stepping motor 450201. The carrier tape feeding auxiliary wheel fixing flange 450204 is installed on the first carrier tape cross beam 450101, used to install the first carrier tape conveying stepping motor fixing flange 450202. The carrier tape feeding needle wheel synchronous belt 450205 is installed on the carrier tape feeding needle wheel 450206 and the carrier tape conveying stepping motor 450201, used to connect the carrier tape feeding needle wheel 450206 and the carrier tape conveying stepping motor 450201, so that the carrier tape feeding needle wheel 450206 rotates under the driving of the carrier tape conveying stepping motor 450201. The carrier tape feeding needle wheel 450206 is installed on the second carrier tape conveying stepping motor fixing flange 450203, used to drive the carrier tape to move on the first carrier tape cross beam 450101 and the second carrier tape cross beam 450102. The carrier tape feeding pressure wheel 450207 is installed on the first carrier tape cross beam 450101, used to press the carrier tape, so that the contact between the carrier tape and the carrier tape feeding needle wheel 450206 remains stable. The first carrier tape feeding pressure plate 450208 is installed on the first carrier tape cross beam 450101, together with the second carrier tape feeding pressure plate 450209, used to press the carrier tape, so that the carrier tape remains stable when moving on the first carrier tape cross beam 450101 and the second carrier tape cross beam 450102. The second carrier tape feeding pressure plate 450209 is installed on the second carrier tape cross beam 450102, together with the first carrier tape feeding pressure plate 450208, used to press the carrier tape,The belt is kept stable when moving on the first belt crossbeam 450101 and the second belt crossbeam 450102, the discharge needle wheel transmission shaft synchronous belt 450210 is installed on the belt conveying stepping motor 450201 and the discharge needle wheel transmission shaft 450211, the belt conveying stepping motor 450201 drives the discharge needle wheel transmission shaft 450211 to rotate, the discharge needle wheel transmission shaft 450211 is installed on the first discharge needle wheel transmission shaft fixing flange 450212 and the second discharge needle wheel transmission shaft fixing flange 450213, and is used for driving the belt discharge needle wheel synchronous belt 450216 to rotate, the first discharge needle wheel transmission shaft fixing flange 450212 is installed on the belt discharge auxiliary wheel fixing flange 450214, and the second discharge needle wheel transmission shaft fixing flange 450213 is used for fixing the discharge needle wheel transmission shaft 450211 together, the second discharge needle wheel transmission shaft fixing flange 450213 is installed on the second belt crossbeam 450102, and the first discharge needle wheel transmission shaft fixing flange 450212 is used for fixing the discharge needle wheel transmission shaft 450211 together, the belt discharge auxiliary wheel fixing flange 450214 is installed on the first belt crossbeam 450101, and is used for fixing the first discharge needle wheel transmission shaft fixing flange 450212, the belt discharge needle wheel 450215 is installed on the second discharge needle wheel transmission shaft fixing flange 450213, and is used for driving the belt to move on the first belt crossbeam 450101 and the second belt crossbeam 450102, the belt discharge needle wheel synchronous belt 450216 is installed on the belt discharge needle wheel 450215 and the discharge needle wheel transmission shaft 450211, and is used for connecting the belt discharge needle wheel 450215 and the discharge needle wheel transmission shaft 450211, so that the belt discharge needle wheel 450215 is driven to rotate by the discharge needle wheel transmission shaft 450211, the belt discharge compression wheel 450217 is installed on the first belt crossbeam 450101, and is used for pressing the belt, so that the contact between the belt and the belt discharge needle wheel 450215 is kept stable.
[0018] The braid collecting unit 46 is installed on the cabinet 5 and is used for winding the heat-sealed braid into a braid tray.
[0019] Compared with the prior art, the present application has the following beneficial effects:
[0020] The present application only needs to manually select the package on the control screen, and the device automatically switches the feeding track, automatically adjusts the braid track, adjusts the device to the braid state of the package, and automatically judges the correctness of the crystal vibration mark during the braid process, thereby saving manual inspection and increasing product compatibility and reducing production cost. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 It is a schematic diagram of the overall structure.
[0022] Figure 2 is a schematic diagram of the structure without the device cover.
[0023] Figure 3 is a schematic diagram of the crystal vibration loading unit.
[0024] Figure 4 is a schematic diagram of the crystal vibration loading track.
[0025] Figure 5 is a schematic diagram of the crystal vibration transplanting unit.
[0026] Figure 6 is a schematic diagram of the crystal vibration bundling unit.
[0027] Figure 7 is a schematic diagram of the carrier track unit.
[0028] Figure 8 is a schematic diagram of the carrier track adjusting unit.
[0029] Figure 9 is a schematic diagram of the carrier track conveying unit.
[0030] Figure 10 is a schematic diagram of the Figure 9 another angle schematic diagram of the
[0031] In the figure: 1. Equipment cover; 2. Control panel; 3. Crystal vibration loading unit; 4. Crystal vibration banded unit; 5. Cabinet body; 31. Crystal vibration loading platform; 32. Crystal vibration loading track; 33. Loading detection unit; 34. Crystal vibration transplanting unit; 3201. Crystal vibration loading track reduction motor; 3202. Crystal vibration loading track reduction motor fixed flange; 3203. Crystal vibration loading track reduction motor synchronous belt; 3204. Crystal vibration loading track driving wheel; 3205. First crystal vibration loading track driving wheel fixed flange; 3206. Second crystal vibration loading track driving wheel fixed flange; 3207. Crystal vibration loading track driven wheel; 3208. First crystal vibration loading track driven wheel fixed flange; 3209. Second crystal vibration loading track driven wheel fixed flange; 3210. First crystal vibration loading conveyor belt; 3211. Second crystal vibration loading conveyor belt; 3212. Third crystal vibration loading conveyor belt; 3213. Fourth crystal vibration loading conveyor belt; 3214. Fifth crystal vibration loading conveyor belt; 3215. First crystal vibration loading track support plate; 3216. Second crystal vibration loading track support plate; 3217. First crystal vibration loading track support plate fixed sliding seat; 3218. Second crystal vibration loading track support plate fixed sliding seat; 3219. First crystal vibration loading track support plate balance lever device; 3220. Second crystal vibration loading track support plate balance lever device; 3221. Loading track adjusting screw device; 3222. Loading track adjusting motor; 3223. Loading track adjusting motor synchronous belt; 3224. Loading track adjusting motor fixed flange; 3401 Transplanting unit fixed base; 3402. Transplanting unit servo motor; 3403. Transplanting connecting rod; 3404. Slide table air cylinder; 3405. Rotary air cylinder fixed support; 3406. Rotary air cylinder; 3407. Rotary support; 3408. Sucker rod; 41. Filling detection unit; 42 Heat sealing tape loading unit; 43. Heat sealing unit; 44. Carrier tape loading unit; 45. Carrier tape track unit; 46. Banded material collecting unit; 4501. Carrier tape track adjusting unit; 4502. Carrier tape conveying unit; 4503. Carrier tape track unit fixed platform; 450101. First carrier tape crossbeam; 450102. Second carrier tape crossbeam; 450103. Carrier tape crossbeam width adjusting stepper motor; 450104. Carrier tape crossbeam width adjusting stepper motor fixed flange; 450105. Carrier tape crossbeam width adjusting stepper motor synchronous belt; 450106. Carrier tape crossbeam width adjusting screw device; 450107. First carrier tape crossbeam width adjusting balance lever device; 450108. Second carrier tape crossbeam width adjusting balance lever device; 450109. First carrier tape crossbeam fixed sliding seat; 450110. Second carrier tape crossbeam fixed sliding seat; 450201. Carrier tape conveying stepper motor; 450202. First carrier tape conveying stepper motor fixed flange; 450203. Second carrier tape conveying stepper motor fixed flange; 450204. Carrier tape loading auxiliary wheel fixed flange; 450205. Carrier tape feeding needle wheel synchronous belt; 450206.Carrier tape feeding needle wheel; 450207. Carrier tape feeding pressure wheel; 450208. First carrier tape feeding pressure plate; 450209. Second carrier tape feeding pressure plate; 450210. Discharge needle wheel transmission shaft synchronous belt; 450211. Discharge needle wheel transmission shaft; 450212. First discharge needle wheel transmission shaft fixing flange; 450213. Second discharge needle wheel transmission shaft fixing flange; 450214. Carrier tape discharge auxiliary wheel fixing flange; 450215. Carrier tape discharge needle wheel; 450216. Carrier tape discharge needle wheel synchronous belt; 450217. Carrier tape discharge pressure wheel. DETAILED DESCRIPTION
[0032] The application will be further described in detail below in conjunction with the drawings and specific embodiments.
[0033] Referring to Figure 1 and Figure 2 An automatic processing equipment for inserting and mounting a crystal oscillator conversion table, comprising: an equipment cover 1, a control screen 2, a crystal oscillator feeding unit 3, a crystal oscillator banding unit 4, and a cabinet 5. An operator selects a package to be banded on the control screen 2, clicks start, and the equipment starts to operate.
[0034] Referring to Figure 3 The crystal oscillator feeding unit 3 comprises a crystal oscillator feeding platform 31, a crystal oscillator feeding track 32, a feeding detection unit 33, and a crystal oscillator transplanting unit 34. After the operator selects a package, the crystal oscillator feeding track 32 is automatically adjusted to the selected package position. The protective door on the equipment cover 1 is opened, the material to be banded is placed on the crystal oscillator feeding platform 31, and is put into the feeding track one by one.
[0035] Referring to Figure 4The crystal vibration feeding track 32 comprises a crystal vibration feeding track reduction motor 3201, a crystal vibration feeding track reduction motor fixed flange 3202, a crystal vibration feeding track reduction motor synchronous belt 3203, a crystal vibration feeding track driving wheel 3204, a first crystal vibration feeding track driving wheel fixed flange 3205, a second crystal vibration feeding track driving wheel fixed flange 3206, a crystal vibration feeding track driven wheel 3207, a first crystal vibration feeding track driven wheel fixed flange 3208, a second crystal vibration feeding track driven wheel fixed flange 3209, a first crystal vibration feeding conveyor belt 3210, a second crystal vibration feeding conveyor belt 3211, a third crystal vibration feeding conveyor belt 3212, a fourth crystal vibration feeding conveyor belt 3213, a fifth crystal vibration feeding conveyor belt 3214, a first crystal vibration feeding track support plate 3215, a second crystal vibration feeding track support plate 3216, a first crystal vibration feeding track support plate fixed sliding seat 3217, a second crystal vibration feeding track support plate fixed sliding seat 3218, a first crystal vibration feeding track support plate balance lever device 3219, a second crystal vibration feeding track support plate balance lever device 3220, a feeding track adjusting lead screw device 3221, a feeding track adjusting motor 3222, a feeding track adjusting motor synchronous belt 3223, a feeding track adjusting motor fixed flange 3224, the crystal vibration feeding track reduction motor 3201 is installed on the crystal vibration feeding track reduction motor fixed flange 3202, rotates the crystal vibration feeding track driving wheel 3204 through the crystal vibration feeding track reduction motor synchronous belt 3203, the crystal vibration feeding track reduction motor fixed flange 3202 is installed on the first crystal vibration feeding track support plate 3215 and is used for installing the crystal vibration feeding track reduction motor 3201, one end of the crystal vibration feeding track reduction motor synchronous belt 3203 is connected with the crystal vibration feeding track reduction motor 3201, the other end is connected with the crystal vibration feeding track driving wheel 3204 and is used for driving the crystal vibration feeding track driving wheel 3204 to rotate with the crystal vibration feeding track reduction motor 3201, the crystal vibration feeding track driving wheel 3204 is installed on the first crystal vibration feeding track driving wheel fixed flange 3205 and the second crystal vibration feeding track driving wheel fixed flange 3206 and rotates with the crystal vibration feeding track reduction motor synchronous belt 3203, drives the first crystal vibration feeding conveyor belt 3210, the second crystal vibration feeding conveyor belt 3211, the third crystal vibration feeding conveyor belt 3212, the fourth crystal vibration feeding conveyor belt 3213 and the fifth crystal vibration feeding conveyor belt 3214 to rotate, the first crystal vibration feeding track driving wheel fixed flange 3205 is installed on the first crystal vibration feeding track support plate 3215 and is used for fixing the crystal vibration feeding track driving wheel 3204, the second crystal vibration feeding track driving wheel fixed flange 3206 is installed on the second crystal vibration feeding track support plate 3216 and is used for fixing the crystal vibration feeding track driving wheel 3204, one end of the first crystal vibration feeding conveyor belt 3210, the second crystal vibration feeding conveyor belt 3211, the third crystal vibration feeding conveyor belt 3212, the fourth crystal vibration feeding conveyor belt 3213 and the fifth crystal vibration feeding conveyor belt 3214 is installed on the crystal vibration feeding track driving wheel 3204,The other end is installed on the crystal vibration feeding track driven wheel 3207, driven by the crystal vibration feeding track driving wheel 3204 to produce rotation, used for placing different packaging materials to be strung, and the materials to be strung are conveyed from one end of the crystal vibration feeding track driven wheel 3207 to one end of the crystal vibration feeding track driving wheel 3204. The crystal vibration feeding track driven wheel 3207 is installed on the first crystal vibration feeding track driven wheel fixing flange 3208 and the second crystal vibration feeding track driven wheel fixing flange 3209, rotates with the first crystal vibration feeding conveyor belt 3210, the second crystal vibration feeding conveyor belt 3211, the third crystal vibration feeding conveyor belt 3212, the fourth crystal vibration feeding conveyor belt 3213, and the fifth crystal vibration feeding conveyor belt 3214, and is used for fixing the first crystal vibration feeding conveyor belt 3210, the second crystal vibration feeding conveyor belt 3211, the third crystal vibration feeding conveyor belt 3212, the fourth crystal vibration feeding conveyor belt 3213, and the fifth crystal vibration feeding conveyor belt 3214. The first crystal vibration feeding track driven wheel fixing flange 3208 is installed on the first crystal vibration feeding track support plate 3215, used for fixing the crystal vibration feeding track driven wheel 3207. The second crystal vibration feeding track driven wheel fixing flange 3209 is installed on the second crystal vibration feeding track support plate 3216, used for fixing the crystal vibration feeding track driven wheel 3207. The first crystal vibration feeding track support plate 3215 is installed on the first crystal vibration feeding track support plate fixing sliding seat 3217 and the second crystal vibration feeding track support plate fixing sliding seat 3218, and the first crystal vibration feeding track driven wheel fixing flange 3208, the first crystal vibration feeding track support plate balance lever device 3219, the second crystal vibration feeding track support plate balance lever device 3220, the feeding track adjusting lead screw device 3221, and the second crystal vibration feeding track support plate 3216 are installed thereon. The first crystal vibration feeding track support plate 3215 and the second crystal vibration feeding track support plate 3216 are moved on the first crystal vibration feeding track support plate fixing sliding seat 3217 and the second crystal vibration feeding track support plate fixing sliding seat 3218 by the feeding track adjusting lead screw device 3221. The second crystal vibration feeding track support plate 3216 is installed on the first crystal vibration feeding track support plate fixing sliding seat 3217 and the second crystal vibration feeding track support plate fixing sliding seat 3218, and the second crystal vibration feeding track driven wheel fixing flange 3209, the first crystal vibration feeding track support plate balance lever device 3219, the second crystal vibration feeding track support plate balance lever device 3220, the feeding track adjusting lead screw device 3221, and the first crystal vibration feeding track support plate 3215 are installed thereon. The first crystal vibration feeding track support plate 3215 and the second crystal vibration feeding track support plate 3216 are moved on the first crystal vibration feeding track support plate fixing sliding seat 3217 and the second crystal vibration feeding track support plate fixing sliding seat 3218 by the feeding track adjusting lead screw device 3221. The first crystal vibration feeding track support plate fixing sliding seat 3217 is installed on the cabinet 5, used for installing the first crystal vibration feeding track support plate 3215 and the second crystal vibration feeding track support plate 3216.The first and second crystal oscillator loading track support plates 3215, 3216 can move, the second crystal oscillator loading track support plate fixed slide 3218 is installed on the cabinet 5, used for installing the first and second crystal oscillator loading track support plates 3215, 3216, so that the first and second crystal oscillator loading track support plates 3215, 3216 can move, the first crystal oscillator loading track support plate balance lever device 3219 is installed on the cabinet 5, is connected with the first and second crystal oscillator loading track support plates 3215, 3216, and the second crystal oscillator loading track support plate balance lever device 3220 acts together, so that the first and second crystal oscillator loading track support plates 3215, 3216 remain balanced when moving, the second crystal oscillator loading track support plate balance lever device 3220 is installed on the cabinet 5, is connected with the first and second crystal oscillator loading track support plates 3215, 3216, and the first crystal oscillator loading track support plate balance lever device 3219 acts together, so that the first and second crystal oscillator loading track support plates 3215, 3216 remain balanced when moving, the loading track adjusting screw device 3221 is installed on the cabinet 5, is connected with the first and second crystal oscillator loading track support plates 3215, 3216, the loading track adjusting motor synchronous belt 3223 is driven to rotate by the loading track adjusting motor synchronous belt 3223, so that the first and second crystal oscillator loading track support plates 3215, 3216 move, the gap between the first, second, third and fourth crystal oscillator loading conveyors 3210, 3211, 3212 and 3213 and the first and second loading platforms 3101, 3102 is aligned, one end of the loading track adjusting motor synchronous belt 3223 is connected with the loading track adjusting screw device 3221, the other end is connected with the loading track adjusting motor 3222, for the loading track adjusting motor 3222 to drive the loading track adjusting screw device 3221 to rotate, the loading track adjusting motor 3222 is installed on the loading track adjusting motor fixed flange 3224, drives the loading track adjusting screw device 3221 to rotate through the loading track adjusting motor synchronous belt 3223, the loading track adjusting motor fixed flange 3224 is installed on the cabinet 5, for fixing the loading track adjusting motor 3222;
[0036] See Figure 5The crystal vibration transplanting unit 34 comprises a transplanting unit fixed base 3401, a transplanting unit servo motor 3402, a transplanting connecting rod 3403, a sliding table air cylinder 3404, a rotary air cylinder fixed support 3405, a rotary air cylinder 3406, a rotary support 3407, and a suction rod 3408. The transplanting unit fixed base 3401 is installed on the cabinet 5 and is used for installing the transplanting unit servo motor 3402. The transplanting unit servo motor 3402 is installed on the transplanting unit fixed base 3401 and is used for connecting the transplanting connecting rod 3403 to make the transplanting connecting rod 3403 rotate. The transplanting connecting rod 3403 is connected with the transplanting unit servo motor 3402 and is used for installing the sliding table air cylinder 3404 to make the sliding table air cylinder 3404 move when the transplanting connecting rod 3403 rotates. The sliding table air cylinder 3404 is installed on the transplanting connecting rod 3403. The rotary air cylinder fixed support 3405 is installed on the sliding table air cylinder 3404 and is used for installing the rotary air cylinder 3406 to make the rotary air cylinder fixed support 3405 move up and down. The rotary air cylinder 3406 is installed on the rotary air cylinder fixed support 3405 and is used for installing the rotary support 3407 to drive the rotary support 3407 to rotate according to the direction of the material recognized by the feeding detection unit 33, so as to ensure the consistency of the direction of the banded material. The rotary support 3407 is installed on the rotary air cylinder 3406 and is used for installing the suction rod 3408. The suction rod 3408 is installed on the rotary support 3407 and is used for sucking the first crystal vibration feeding conveyor belt 3201 or the second crystal vibration feeding conveyor belt 3202 or the third crystal vibration feeding conveyor belt 3203 or the fourth crystal vibration feeding conveyor belt 3204 or the fifth crystal vibration feeding conveyor belt 3214 in the middle gap of the crystal vibration feeding platform 31 and conveying the banded material to be installed below the suction rod 3408. Under the driving of the rotary air cylinder 3406, the direction of the material is corrected. Under the driving of the transplanting connecting rod 3403, the banded material is moved to the banded material slot loaded by the banded track unit 45.
[0037] Referring to Figure 6, The crystal vibration ribbon unit 4 includes a filling detection unit 41, a heat sealing ribbon loading unit 42, a heat sealing unit 43, a carrier tape loading unit 44, a carrier tape track unit 45, and a ribbon collecting unit 46. The filling detection unit 41 is installed on the cabinet 5 and is used to identify the direction and surface characters of the material placed by the crystal vibration transplanting unit 34 in the material groove of the carrier tape track unit 45, to ensure that the direction and material information of the ribbon material are correct. The heat sealing ribbon loading unit 42 is installed on the cabinet 5 and is used to guide the heat sealing ribbon in the heat sealing ribbon tray to the heat sealing device below and to perform heat sealing and compression with the carrier tape. The heat sealing device 43 is installed on the cabinet 5 and is used to heat and press the carrier tape and the heat sealing ribbon to make them adhere together. The carrier tape loading unit 44 is installed on the cabinet 5 and is used to guide the carrier tape in the carrier tape tray to the heat sealing device below and to perform heat sealing and compression with the heat sealing ribbon. The ribbon collecting unit 46 is installed on the cabinet 5 and is used to wind the heat sealed ribbon into the ribbon tray.
[0038] Referring to Figure 7 The carrier tape track unit 45 includes a carrier tape track adjusting unit 4501, a carrier tape conveying unit 4502, and a carrier tape track unit fixed platform 4503. The carrier tape track adjusting unit 4501 is installed on the carrier tape track unit fixed platform 4503 and is used to adjust the width of the carrier tape track to realize compatibility of different widths of carrier tapes. The carrier tape conveying unit 4502 is installed on the carrier tape track adjusting unit 4501 and is used to convey the carrier tape. The carrier tape track unit fixed platform 4503 is installed on the cabinet 5 and is used to install the carrier tape track adjusting unit 4501.
[0039] Referring to Figure 8, the carrier track adjusting unit 4501 comprises a first carrier beam 450101, a second carrier beam 450102, a carrier beam width adjusting stepper motor 450103, a carrier beam width adjusting stepper motor fixing flange 450104, a carrier beam width adjusting stepper motor synchronous belt 450105, a carrier beam width adjusting screw rod device 450106, a first carrier beam width adjusting balance rod device 450107, a second carrier beam width adjusting balance rod device 450108, a first carrier beam fixing slide 450109, a second carrier beam fixing slide 450110, the first carrier beam 450101 is installed on the first carrier beam fixing slide 450109 and the second carrier beam fixing slide 450110, and is used for supporting a carrier together with the second carrier beam 450102 to form a carrier track, the second carrier beam 450102 is installed on the first carrier beam fixing slide 450109 and the second carrier beam fixing slide 450110, and is used for supporting a carrier together with the first carrier beam 450101 to form a carrier track, the carrier beam width adjusting stepper motor 450103 is installed on the carrier beam width adjusting stepper motor fixing flange 450104 and is used for driving the carrier beam width adjusting screw rod device 450106 to rotate through the carrier beam width adjusting stepper motor synchronous belt 450105, the carrier beam width adjusting stepper motor fixing flange 450104 is installed on the cabinet 5 and is used for installing the carrier beam width adjusting stepper motor 450103, the carrier beam width adjusting stepper motor synchronous belt 450105 is installed on the carrier beam width adjusting stepper motor 450103 and the carrier beam width adjusting screw rod device 450106, so that the carrier beam width adjusting stepper motor 450103 drives the carrier beam width adjusting screw rod device 450106 to rotate, the carrier beam width adjusting screw rod device 450106 is installed on the carrier track unit fixing platform 4503 and is connected with the first carrier beam 450101 and the second carrier beam 450102, rotates under the driving of the carrier beam width adjusting stepper motor synchronous belt 450105, and drives the first carrier beam 450101 and the second carrier beam 450102 to move in opposite directions, so as to change the distance between the first carrier beam 450101 and the second carrier beam 450102, the first carrier beam width adjusting balance rod device 450107 is installed on the carrier track unit fixing platform 4503 and is connected with the first carrier beam 450101 and the second carrier beam 450102, and is used together with the second carrier beam width adjusting balance rod device 450108 to keep the first carrier beam 450101 and the second carrier beam 450102 stable during movement, the second carrier beam width adjusting balance rod device 450108 is installed on the carrier track unit fixing platform 4503 and is connected with the first carrier beam 450101 and the second carrier beam 450102, and is used together with the first carrier beam width adjusting balance rod device 450107,The first and second load belt cross beams 450101 and 450102 are kept stable when moving, the first load belt cross beam fixing slide 450109 is installed on the load belt track unit fixing platform 4503, connects the first and second load belt cross beams 450101 and 450102, and the second load belt cross beam fixing slide 450110 together, so that the first and second load belt cross beams 450101 and 450102 can move to change the width of the load belt track; the second load belt cross beam fixing slide 450110 is installed on the load belt track unit fixing platform 4503, connects the first and second load belt cross beams 450101 and 450102, and the first load belt cross beam fixing slide 450109 together, so that the first and second load belt cross beams 450101 and 450102 can move to change the width of the load belt track.
[0040] Referring to Figure 9 and Figure 10The carrier tape conveying unit 4502 comprises a carrier tape conveying stepping motor 450201, a first carrier tape conveying stepping motor fixing flange 450202, a second carrier tape conveying stepping motor fixing flange 450203, a carrier tape feeding auxiliary wheel fixing flange 450204, a carrier tape feeding needle wheel synchronous belt 450205, a carrier tape feeding needle wheel 450206, a carrier tape feeding pressure wheel 450207, a first carrier tape feeding pressure plate 450208, a second carrier tape feeding pressure plate 450209, an ejection needle wheel transmission shaft synchronous belt 450210, an ejection needle wheel transmission shaft 450211, a first ejection needle wheel transmission shaft fixing flange 450212, a second ejection needle wheel transmission shaft fixing flange 450213, a carrier tape ejection auxiliary wheel fixing flange 450214, a carrier tape ejection needle wheel 450215, a carrier tape ejection needle wheel synchronous belt 450216, and a carrier tape ejection pressure wheel 450217. The carrier tape conveying stepping motor 450201 is installed on the first carrier tape conveying stepping motor fixing flange 450202 and the second carrier tape conveying stepping motor fixing flange 450203, and is used to drive the carrier tape feeding needle wheel synchronous belt 450205 and the ejection needle wheel transmission shaft synchronous belt 450210 to rotate. The first carrier tape conveying stepping motor fixing flange 450202 is installed on the carrier tape feeding auxiliary wheel fixing flange 450204, and is used to fix the carrier tape conveying stepping motor 450201. The second carrier tape conveying stepping motor fixing flange 450203 is installed on the second carrier tape cross beam 450102, and is used to fix the carrier tape conveying stepping motor 450201. The carrier tape feeding auxiliary wheel fixing flange 450204 is installed on the first carrier tape cross beam 450101, and is used to install the first carrier tape conveying stepping motor fixing flange 450202. The carrier tape feeding needle wheel synchronous belt 450205 is installed on the carrier tape feeding needle wheel 450206 and the carrier tape conveying stepping motor 450201, and is used to connect the carrier tape feeding needle wheel 450206 and the carrier tape conveying stepping motor 450201, so that the carrier tape feeding needle wheel 450206 rotates under the driving of the carrier tape conveying stepping motor 450201. The carrier tape feeding needle wheel 450206 is installed on the second carrier tape conveying stepping motor fixing flange 450203, and is used to drive the carrier tape to move on the first carrier tape cross beam 450101 and the second carrier tape cross beam 450102. The carrier tape feeding pressure wheel 450207 is installed on the first carrier tape cross beam 450101, and is used to press the carrier tape, so that the contact between the carrier tape and the carrier tape feeding needle wheel 450206 remains stable. The first carrier tape feeding pressure plate 450208 is installed on the first carrier tape cross beam 450101, and together with the second carrier tape feeding pressure plate 450209, is used to press the carrier tape, so that the carrier tape remains stable when moving on the first carrier tape cross beam 450101 and the second carrier tape cross beam 450102. The second carrier tape feeding pressure plate 450209 is installed on the second carrier tape cross beam 450102, and together with the first carrier tape feeding pressure plate 450208, is used to press the carrier tape.The belt is kept stable when moving on the first and second belt cross beams 450101 and 450102. The discharge pin wheel drive shaft synchronous belt 450210 is installed on the belt conveying stepper motor 450201 and the discharge pin wheel drive shaft 450211, so that the belt conveying stepper motor 450201 drives the discharge pin wheel drive shaft 450211 to rotate. The discharge pin wheel drive shaft 450211 is installed on the first discharge pin wheel drive shaft fixing flange 450212 and the second discharge pin wheel drive shaft fixing flange 450213, and is used to drive the belt discharge pin wheel synchronous belt 450216 to rotate. The first discharge pin wheel drive shaft fixing flange 450212 is installed on the belt discharge auxiliary wheel fixing flange 450214, and together with the second discharge pin wheel drive shaft fixing flange 450213, is used to fix the discharge pin wheel drive shaft 450211. The second discharge pin wheel drive shaft fixing flange 450213 is installed on the second belt cross beam 450102, and together with the first discharge pin wheel drive shaft fixing flange 450212, is used to fix the discharge pin wheel drive shaft 450211. The belt discharge auxiliary wheel fixing flange 450214 is installed on the first belt cross beam 450101, and is used to fix the first discharge pin wheel drive shaft fixing flange 450212. The belt discharge pin wheel 450215 is installed on the second discharge pin wheel drive shaft fixing flange 450213, and is used to drive the belt to move on the first and second belt cross beams 450101 and 450102. The belt discharge pin wheel synchronous belt 450216 is installed on the belt discharge pin wheel 450215 and the discharge pin wheel drive shaft 450211, and is used to connect the belt discharge pin wheel 450215 and the discharge pin wheel drive shaft 450211, so that the belt discharge pin wheel 450215 rotates under the drive of the discharge pin wheel drive shaft 450211. The belt discharge compression wheel 450217 is installed on the first belt cross beam 450101, and is used to press the belt, so that the contact between the belt and the belt discharge pin wheel 450215 is kept stable.
Claims
1. An automatic testing and tape-making equipment for multi-package crystal oscillators, characterized in that, include: The equipment includes an outer casing (1), a control panel (2), a crystal oscillator feeding unit (3), a crystal oscillator taping unit (4), and a cabinet (5). The outer casing (1) is installed on the top of the cabinet (5), and the control panel (2) is installed on the outer casing (1). The crystal oscillator feeding unit (3) and the crystal oscillator taping unit (4) are installed on the top of the cabinet (5) and located inside the outer casing (1). The crystal oscillator feeding unit (3) includes a crystal oscillator feeding platform (31), a crystal oscillator feeding track (32), a feeding detection unit (33), and a crystal oscillator transfer unit (34). The crystal oscillator feeding track geared motor (3201) is mounted on the crystal oscillator feeding track geared motor fixing flange (3202). Through the crystal oscillator feeding track geared motor synchronous belt (3203), it drives the crystal oscillator feeding track drive wheel (3204) to rotate. The crystal oscillator feeding track geared motor fixing flange (3202) is mounted on the first crystal oscillator feeding track support plate (3215) and is used to mount the crystal oscillator feeding track geared motor (3201). One end of the crystal oscillator feeding track geared motor synchronous belt (3203) is connected to the crystal oscillator feeding track geared motor (3201). The other end is connected to the crystal oscillator feeding track drive wheel (3204), which drives the crystal oscillator feeding track drive wheel (3204) to rotate with the crystal oscillator feeding track geared motor (3201); the crystal oscillator feeding track drive wheel (3204) is installed on the first crystal oscillator feeding track drive wheel fixing flange (3205) and the second crystal oscillator feeding track drive wheel fixing flange (3206), and rotates with the crystal oscillator feeding track geared motor synchronous belt (3203), driving the first crystal oscillator feeding conveyor belt (3210), the second crystal oscillator feeding conveyor belt (3211), and the third crystal oscillator feeding conveyor belt. (3212), the fourth crystal oscillator feeding conveyor belt (3213), and the fifth crystal oscillator feeding conveyor belt (3214) rotate; the first crystal oscillator feeding track drive wheel fixing flange (3205) is installed on the first crystal oscillator feeding track support plate (3215) to fix the crystal oscillator feeding track drive wheel (3204), the second crystal oscillator feeding track drive wheel fixing flange (3206) is installed on the second crystal oscillator feeding track support plate (3216) to fix the crystal oscillator feeding track drive wheel (3204), the first crystal oscillator feeding conveyor belt (3210), the fourth crystal oscillator feeding conveyor belt (3213), and the fifth crystal oscillator feeding conveyor belt (3214) rotate; the first crystal oscillator feeding track drive wheel fixing flange (3206) is installed on the second crystal oscillator feeding track support plate (3216) to fix the crystal oscillator feeding track drive wheel (3204), and the fifth crystal oscillator feeding conveyor belt (3212), the fourth crystal oscillator feeding conveyor belt (3213), and the fifth crystal oscillator feeding conveyor belt (3214) rotate; the first crystal oscillator feeding track drive wheel ...5), and the fifth crystal oscillator feeding conveyor belt (3214) rotate; the first crystal oscillator feeding track drive wheel (3215), The second crystal oscillator feeding conveyor belt (3211), the third crystal oscillator feeding conveyor belt (3212), the fourth crystal oscillator feeding conveyor belt (3213), and the fifth crystal oscillator feeding conveyor belt (3214) are installed on the driving wheel (3204) of the crystal oscillator feeding track at one end and on the driven wheel (3207) of the crystal oscillator feeding track at the other end. They are driven by the driving wheel (3204) of the crystal oscillator feeding track to rotate and are used to place materials to be taped in different packages. The materials to be taped are conveyed from one end of the driven wheel (3207) of the crystal oscillator feeding track to one end of the driving wheel (3204) of the crystal oscillator feeding track. The feeding track adjusting screw device (3221) is installed on the cabinet (5) and connected to the first crystal oscillator feeding track support plate (3215), the second crystal oscillator feeding track support plate (3216), and the feeding track adjusting motor synchronous belt (3223). It is driven by the feeding track adjusting motor synchronous belt (3223) to rotate, causing the first crystal oscillator feeding track support plate (3215) and the second crystal oscillator feeding track support plate (3216) to move, so that the gap between the first crystal oscillator feeding conveyor belt (3210) or the second crystal oscillator feeding conveyor belt (3211) or the third crystal oscillator feeding conveyor belt (3212) or the fourth crystal oscillator feeding conveyor belt (3213) or the fifth crystal oscillator feeding conveyor belt (3214) and the first feeding platform (3101) and the second feeding platform (3102) is aligned. The crystal oscillator tape feeding unit (4) includes a filling detection unit (41), a heat-sealing tape feeding unit (42), a heat-sealing unit (43), a carrier tape feeding unit (44), a carrier tape track unit (45), and a tape receiving unit (46). The carrier track unit (45) includes a carrier track adjustment unit (4501), a carrier conveyor unit (4502), and a carrier track unit fixing platform (4503). The carrier track adjustment unit (4501) is installed on the carrier track unit fixing platform (4503) and is used to adjust the width of the carrier track to achieve compatibility with carriers of different widths. The carrier conveyor unit (4502) is installed on the carrier track adjustment unit (4501) and is used for conveying the carrier. The carrier track unit fixing platform (4503) is installed on the cabinet (5) and is used to install the carrier track adjustment unit (4501).
2. The automatic testing and taping equipment for multi-package crystal oscillators according to claim 1, characterized in that, The crystal oscillator feeding track (32) includes a crystal oscillator feeding track geared motor (3201), a crystal oscillator feeding track geared motor fixing flange (3202), a crystal oscillator feeding track geared motor synchronous belt (3203), a crystal oscillator feeding track drive wheel (3204), a first crystal oscillator feeding track drive wheel fixing flange (3205), a second crystal oscillator feeding track drive wheel fixing flange (3206), a crystal oscillator feeding track driven wheel (3207), a first crystal oscillator feeding track driven wheel fixing flange (3208), a second crystal oscillator feeding track driven wheel fixing flange (3209), a first crystal oscillator feeding conveyor belt (3210), a second crystal oscillator feeding conveyor belt (3211), and a third crystal oscillator feeding conveyor belt. (3212), fourth crystal oscillator feeding conveyor belt (3213), fifth crystal oscillator feeding conveyor belt (3214), first crystal oscillator feeding track support plate (3215), second crystal oscillator feeding track support plate (3216), first crystal oscillator feeding track support plate fixed slide (3217), second crystal oscillator feeding track support plate fixed slide (3218), first crystal oscillator feeding track support plate balance bar device (3219), second crystal oscillator feeding track support plate balance bar device (3220), feeding track adjusting screw device (3221), feeding track adjusting motor (3222), feeding track adjusting motor synchronous belt (3223), and feeding track adjusting motor fixed flange (3224); The driven wheel (3207) of the crystal oscillator feeding track is installed on the first crystal oscillator feeding track driven wheel fixing flange (3208) and the second crystal oscillator feeding track driven wheel fixing flange (3209), and rotates with the first crystal oscillator feeding conveyor belt (3210), the second crystal oscillator feeding conveyor belt (3211), the third crystal oscillator feeding conveyor belt (3212), the fourth crystal oscillator feeding conveyor belt (3213), and the fifth crystal oscillator feeding conveyor belt (3214), and is used to fix the first crystal oscillator feeding conveyor belt (3210), the second crystal oscillator feeding conveyor belt (3211), the third crystal oscillator feeding conveyor belt (3212), the fourth crystal oscillator feeding conveyor belt (3213), and the fifth crystal oscillator feeding conveyor belt (3214); the first crystal oscillator feeding track The driven wheel fixing flange (3208) is installed on the first crystal oscillator feeding track support plate (3215) to fix the driven wheel (3207) of the crystal oscillator feeding track. The second crystal oscillator feeding track driven wheel fixing flange (3209) is installed on the second crystal oscillator feeding track support plate (3216) to fix the driven wheel (3207) of the crystal oscillator feeding track. The first crystal oscillator feeding track support plate (3215) is installed on the first crystal oscillator feeding track support plate fixing slide (3217) and the second crystal oscillator feeding track support plate fixing slide (3218). The first crystal oscillator feeding track drive wheel fixing flange (3205) and the first crystal oscillator feeding track driven wheel are installed on the first crystal oscillator feeding track support plate (3215). The fixed flange (3208), the first crystal oscillator feeding track support plate balance bar device (3219), the second crystal oscillator feeding track support plate balance bar device (3220), the feeding track adjusting screw device (3221), and the second crystal oscillator feeding track support plate (3216) are together driven by the feeding track adjusting screw device (3221) to move on the first crystal oscillator feeding track support plate fixed slide (3217) and the second crystal oscillator feeding track support plate fixed slide (3218). The second crystal oscillator feeding track support plate (3216) is installed on the first crystal oscillator feeding track support plate fixed slide (3217) and the second crystal oscillator feeding track support plate fixed slide (3218). (3216) is equipped with a second crystal oscillator feeding track drive wheel fixing flange (3206), a second crystal oscillator feeding track driven wheel fixing flange (3209), a first crystal oscillator feeding track support plate balance bar device (3219), a second crystal oscillator feeding track support plate balance bar device (3220), a feeding track adjusting screw device (3221), and a first crystal oscillator feeding track support plate (3215). Together with the feeding track adjusting screw device (3221), the first crystal oscillator feeding track support plate fixed slide (3217) and the second crystal oscillator feeding track support plate fixed slide (3218) are moved. The first crystal oscillator feeding track support plate fixed slide (3217) is installed on the cabinet (5).The first crystal oscillator feeding track support plate (3215) and the second crystal oscillator feeding track support plate (3216) are used to install the first crystal oscillator feeding track support plate (3215) and the second crystal oscillator feeding track support plate (3216), so that the first crystal oscillator feeding track support plate (3215) and the second crystal oscillator feeding track support plate (3216) can move. The second crystal oscillator feeding track support plate fixed slide (3218) is installed on the cabinet (5) and is used to install the first crystal oscillator feeding track support plate (3215) and the second crystal oscillator feeding track support plate (3216), so that the first crystal oscillator feeding track support plate (3215) and the second crystal oscillator feeding track support plate (3216) can move. The feeding track support plate (3216) can move. The first crystal oscillator feeding track support plate balance bar device (3219) is installed on the cabinet (5) and connects the first crystal oscillator feeding track support plate (3215) and the second crystal oscillator feeding track support plate (3216). Together with the second crystal oscillator feeding track support plate balance bar device (3220), the first crystal oscillator feeding track support plate (3215) and the second crystal oscillator feeding track support plate (3216) remain balanced when moving. The second crystal oscillator feeding track support plate is flat. The balance bar device (3220) is installed on the cabinet (5) and connected to the first crystal oscillator feeding track support plate (3215) and the second crystal oscillator feeding track support plate (3216). Together with the balance bar device (3219) of the first crystal oscillator feeding track support plate, it keeps the first crystal oscillator feeding track support plate (3215) and the second crystal oscillator feeding track support plate (3216) balanced when they move. One end of the synchronous belt (3223) of the feeding track adjusting motor is connected to the feeding track adjusting screw device (3221), and the other end is connected to the feeding track. A track adjustment motor (3222) is used to drive the track adjustment screw device (3221) to rotate. The track adjustment motor (3222) is mounted on the track adjustment motor fixing flange (3224). The track adjustment motor (3222) drives the track adjustment screw device (3221) to rotate via the track adjustment motor synchronous belt (3223). The track adjustment motor fixing flange (3224) is mounted on the cabinet (5) to fix the track adjustment motor (3222). The crystal oscillator transplanting unit (34) includes a transplanting unit fixing base (3401), a transplanting unit servo motor (3402), a transplanting connecting rod (3403), a slide cylinder (3404), a rotary cylinder fixing bracket (3405), a rotary cylinder (3406), a rotary bracket (3407), and a suction cup rod (3408). The transplanting unit fixing base (3401) is mounted on the cabinet (5) and is used to mount the transplanting unit servo motor (3402). The transplanting unit servo motor (3402) is mounted on the transplanting unit fixing base (3401) and is used to connect the transplanting connecting rod (3408). 3403), causing the transplanting connecting rod (3403) to rotate. The transplanting connecting rod (3403) is connected to the servo motor (3402) of the transplanting unit and is used to install the slide cylinder (3404). When the transplanting connecting rod (3403) rotates, the slide cylinder (3404) moves. The slide cylinder (3404) is mounted on the transplanting connecting rod (3403) and is used to install the rotary cylinder fixing bracket (3405), causing the rotary cylinder fixing bracket (3405) to move up and down. The rotary cylinder fixing bracket (3405) is mounted on the slide cylinder (3404) and is used to install the rotary cylinder fixing bracket (3405) to move up and down. A rotary cylinder (3406) is installed on a rotary cylinder fixing bracket (3405) for mounting a rotary bracket (3407). The rotary bracket (3407) is rotated according to the material direction identified by the feeding detection camera (332) in the feeding detection unit (33), ensuring the consistency of the tape material direction. The rotary bracket (3407) is installed on the rotary cylinder (3406) for mounting a suction cup rod (3408). The suction cup rod (3408) is installed on the rotary bracket (3407) for picking up and feeding the crystal oscillator feeding platform (31). The material to be braided is conveyed to the first crystal oscillator feeding conveyor belt (3210), the second crystal oscillator feeding conveyor belt (3211), the third crystal oscillator feeding conveyor belt (3203), the fourth crystal oscillator feeding conveyor belt (3213), or the fifth crystal oscillator feeding conveyor belt (3214) with the gap between the first feeding platform (3101) and the second feeding platform (3102). The material is then conveyed to the suction cup rod (3408) below the material to be braided. The material is then corrected by the rotary cylinder (3406) and transferred to the carrier material trough loaded in the carrier track unit (445) by the transfer connecting rod (3403).
3. The automatic testing and taping equipment for multi-package crystal oscillators according to claim 1, characterized in that, The carrier track adjustment unit (4501) includes a first carrier beam (450101), a second carrier beam (450102), a carrier beam width adjustment stepper motor (450103), a carrier beam width adjustment stepper motor fixing flange (450104), a carrier beam width adjustment stepper motor synchronous belt (450105), a carrier beam width adjustment lead screw device (450106), a first carrier beam width adjustment balance bar device (450107), a second carrier beam width adjustment balance bar device (450108), a first carrier beam fixed slide (450109), and a second carrier beam fixed slide. (450110); The first carrier beam (450101) is mounted on the first carrier beam fixed slide (450109) and the second carrier beam fixed slide (450110), and together with the second carrier beam (450102), it is used to support the carrier belt and form a carrier track; The second carrier beam (450102) is mounted on the first carrier beam fixed slide (450109) and the second carrier beam fixed slide (450110), and together with the first carrier beam (450101), it is used to support the carrier belt and form a carrier track; The carrier beam width adjustment stepper motor (450103) is mounted on the carrier beam. The width-adjustable stepper motor is mounted on a flange (450104) for driving the carrier beam width-adjustable screw device (450106) to rotate via the synchronous belt (450105) of the carrier beam width-adjustable stepper motor. The flange (450104) is mounted on the cabinet (5) for mounting the carrier beam width-adjustable stepper motor (450103). The synchronous belt (450105) is mounted on the carrier beam width-adjustable stepper motor (450103) and the carrier beam width-adjustable screw device (450106) to adjust the width of the carrier beam. The motor (450103) drives the carrier beam width adjustment screw device (450106) to rotate; the carrier beam width adjustment screw device (450106) is installed on the carrier track unit fixed platform (4503) and connects the first carrier beam (450101) and the second carrier beam (450102). Under the drive of the carrier beam width adjustment stepper motor synchronous belt (450105), it rotates, causing the first carrier beam (450101) and the second carrier beam (450102) to move in opposite directions, changing the distance between the first carrier beam (450101) and the second carrier beam (450102);The first carrier beam width adjustment balance bar device (450107) is installed on the carrier track unit fixed platform (4503), connecting the first carrier beam (450101) and the second carrier beam (450102). Together with the second carrier beam width adjustment balance bar device (450108), it ensures the stability of the first carrier beam (450101) and the second carrier beam (450102) during movement. The second carrier beam width adjustment balance bar device (450108) is installed on the carrier track unit fixed platform (4503), connecting the first carrier beam (450101) and the second carrier beam (450102). Together with the first carrier beam width adjustment balance bar device (450107), it ensures the stability of the first carrier beam (450101) and the second carrier beam (450102) during movement. The first carrier beam fixing slide (450109) is installed on the carrier track unit fixing platform (4503), connecting the first carrier beam (450101) and the second carrier beam (450102), together with the second carrier beam fixing slide (450110), allowing the first carrier beam (450101) and the second carrier beam (450102) to move and change the width of the carrier track; the second carrier beam fixing slide (450110) is installed on the carrier track unit fixing platform (4503), connecting the first carrier beam (450101) and the second carrier beam (450102), together with the first carrier beam fixing slide (450109), allowing the first carrier beam (450101) and the second carrier beam (450102) to move and change the width of the carrier track.
4. The automatic testing and taping equipment for multi-package crystal oscillators according to claim 1, characterized in that, The carrier belt conveyor unit (4502) includes a carrier belt conveyor stepper motor (450201), a first carrier belt conveyor stepper motor fixing flange (450202), a second carrier belt conveyor stepper motor fixing flange (450203), a carrier belt feeding auxiliary wheel fixing flange (450204), a carrier belt feeding pinwheel synchronous belt (450205), a carrier belt feeding pinwheel (450206), a carrier belt feeding pressure roller (450207), a first carrier belt feeding pressure plate (450208), a second carrier belt feeding pressure plate (450209), a discharge pinwheel drive shaft synchronous belt (450210), a discharge pinwheel drive shaft (450211), and a first discharge pinwheel drive shaft fixing flange (450202). 0212), second discharge pinwheel drive shaft fixing flange (450213), carrier belt discharge auxiliary wheel fixing flange (450214), carrier belt discharge pinwheel (450215), carrier belt discharge pinwheel synchronous belt (450216), and carrier belt discharge pressure roller (450217); the carrier belt conveyor stepper motor (450201) is installed on the first carrier belt conveyor stepper motor fixing flange (450202) and the second carrier belt conveyor stepper motor fixing flange (450203), and is used to drive the carrier belt feed pinwheel synchronous belt (450205) and the discharge pinwheel drive shaft synchronous belt (450210) to rotate. The first carrier belt conveyor stepper motor fixing flange (450202) is installed on the first carrier belt conveyor stepper motor fixing flange (450202). The first carrier belt feed auxiliary wheel fixing flange (450204) is mounted on the carrier belt feeding auxiliary wheel fixing flange (450201) and is used to fix the carrier belt conveyor stepper motor (450201). The second carrier belt conveyor stepper motor fixing flange (450203) is mounted on the second carrier belt crossbeam (450102) and is used to fix the carrier belt conveyor stepper motor (450201). The carrier belt feeding auxiliary wheel fixing flange (450204) is mounted on the first carrier belt crossbeam (450101) and is used to install the first carrier belt conveyor stepper motor fixing flange (450202). The carrier belt feeding pin wheel synchronous belt (450205) is mounted on the carrier belt feeding pin wheel (450206) and the carrier belt conveyor stepper motor (450201) and is used to fix the carrier belt feed stepper motor (450201). The carrier belt feed pinwheel (450206) and the carrier belt conveyor stepper motor (450201) are connected, so that the carrier belt feed pinwheel (450206) rotates under the drive of the carrier belt conveyor stepper motor (450201). The carrier belt feed pinwheel (450206) is installed on the second carrier belt conveyor stepper motor fixing flange (450203) and is used to drive the carrier belt, so that the carrier belt moves on the first carrier belt crossbeam (450101) and the second carrier belt crossbeam (450102). The carrier belt feed pressure roller (450207) is installed on the first carrier belt crossbeam (450101) and is used to press the carrier belt to keep the contact between the carrier belt and the carrier belt feed pinwheel (450206) stable.The first carrier belt feeding pressure plate (450208) is mounted on the first carrier belt crossbeam (450101) and, together with the second carrier belt feeding pressure plate (450209), is used to press the carrier belt, so that the carrier belt remains stable when moving on the first carrier belt crossbeam (450101) and the second carrier belt crossbeam (450102); the second carrier belt feeding pressure plate (450209) is mounted on the second carrier belt crossbeam (450102) and, together with the first carrier belt feeding pressure plate (450208), is used to press the carrier belt, so that the carrier belt remains stable when moving on the first carrier belt crossbeam (450101) and the second carrier belt crossbeam (450102); the discharge pinwheel drive shaft synchronous belt (450210) The conveyor belt is mounted on the carrier belt conveyor stepper motor (450201) and the discharge pinwheel drive shaft (450211), causing the carrier belt conveyor stepper motor (450201) to drive the discharge pinwheel drive shaft (450211) to rotate. The discharge pinwheel drive shaft (450211) is mounted on the first discharge pinwheel drive shaft fixing flange (450212) and the second discharge pinwheel drive shaft fixing flange (450213), and is used to drive the carrier belt discharge pinwheel synchronous belt (450216) to rotate. The first discharge pinwheel drive shaft fixing flange (450212) is mounted on the carrier belt discharge auxiliary wheel fixing flange (450214), and the second discharge pinwheel drive shaft fixing flange (450211) is mounted on the second discharge pinwheel drive shaft fixing flange (450211). 3) Together, they are used to fix the discharge pinwheel drive shaft (450211). The second discharge pinwheel drive shaft fixing flange (450213) is installed on the second carrier belt crossbeam (450102) and together with the first discharge pinwheel drive shaft fixing flange (450212), it is used to fix the discharge pinwheel drive shaft (450211). The carrier belt discharge auxiliary wheel fixing flange (450214) is installed on the first carrier belt crossbeam (450101) and is used to fix the first discharge pinwheel drive shaft fixing flange (450212). The carrier belt discharge pinwheel (450215) is installed on the upper second discharge pinwheel drive shaft fixing flange (450213) and is used to drive the carrier belt, so that the carrier belt is in the second stage of the discharge pinwheel drive shaft (450211). The first carrier belt crossbeam (450101) and the second carrier belt crossbeam (450102) move. The carrier belt discharge pinwheel synchronous belt (450216) is mounted on the carrier belt discharge pinwheel (450215) and the discharge pinwheel drive shaft (450211), connecting the carrier belt discharge pinwheel (450215) and the discharge pinwheel drive shaft (450211). This allows the carrier belt discharge pinwheel (450215) to rotate under the drive of the discharge pinwheel drive shaft (450211). The carrier belt discharge pressure roller (450217) is mounted on the first carrier belt crossbeam (450101) and is used to press the carrier belt, ensuring stable contact between the carrier belt and the carrier belt discharge pinwheel (450215).
Citation Information
Patent Citations
Full-automatic crystal oscillator detection braider
CN204548568U