Automatic rattan weaving machine
By introducing multi-row longitudinal rattan weaving components and multi-colored transverse rattan feeding mechanisms into the automatic rattan weaving machine, independent adjustment of longitudinal and transverse rattan is achieved, overcoming the limitations of single pattern and single color in existing technologies, and enabling the weaving of diverse products.
Patent Information
- Application Number
- CN202311734887.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-15
- Publication Date
- 2026-01-13
- Estimated Expiration
- 2043-12-15
AI Technical Summary
Existing automatic rattan weaving machines can only process woven products with a single pattern and color in their longitudinal and transverse rattan weaving mechanisms, which cannot meet the diverse needs of the market.
It adopts a multi-row longitudinal rattan weaving component and a multi-colored transverse rattan feeding mechanism. By independently adjusting the weaving position and color of the longitudinal and transverse rattan, a variety of weaving states and color combinations can be achieved.
The woven products have more diverse patterns and colors, which can meet the diverse needs of the market.
Smart Images

Figure CN117733973B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of rattan weaving machine technology, and in particular to an automatic rattan weaving machine. Background Technology
[0002] Rattan weaving is popular for its beautiful designs, strong artistic appeal, and durability. Plastic rattan, on the other hand, is widely used in indoor and outdoor furniture due to its affordability, comfort, and variety of styles, such as rattan tables, chairs, sofas, and cabinets. The rattan used in rattan weaving includes plastic imitation rattan, plant rattan, and paper rope imitation rattan. There are two weaving methods: hand weaving and machine weaving. For more complex and intricate woven products in smaller quantities, hand weaving is more suitable. However, for simpler products such as bamboo mats and curtains, which can be completed with relatively simple interlocking weaving, machine weaving has advantages. Machine weaving also results in greater tensile strength and a more compact structure in the finished product.
[0003] An automatic rattan weaving and ironing machine, such as the one disclosed in CN210025634U, includes: a weaving device for weaving rattan strips into rattan sheets; and an ironing device for forming raised knots on the edges of the rattan sheets. The ironing device includes: a frame, comprising an upper mold frame, a lower mold frame, and a first cylinder mounted on the lower mold frame for supporting the up-and-down movement of the upper mold frame; a transverse ironing mechanism, disposed on one side of the frame, comprising a transverse hot strip and a second cylinder mounted on the lower mold frame for supporting the up-and-down movement of the transverse hot strip; and a longitudinal ironing mechanism, disposed on opposite sides of the frame, comprising a longitudinal hot strip and a third cylinder mounted on the lower mold frame for supporting the up-and-down movement of the longitudinal hot strip. The rattan is woven into rattan sheets using a weaving device. Then, the first cylinder is activated to lift the upper mold frame, creating a space between the upper and lower mold frames to hold the rattan sheets. The rattan sheets are then placed in the space of the hot rattan device. The second and third cylinders are activated, and the transverse hot strips are located on one side edge of the rattan sheets, while the longitudinal hot strips are located on both sides edge of the rattan sheets. The edges of the rattan sheets are heated, forming raised knots on the edges. Rattan sheets with raised knots are easier to install and fix when making rattan chairs.
[0004] Although the aforementioned patent integrates rattan weaving and hot-pressing to form a convex knot in one go, which is convenient, simple, time-saving, and labor-saving, its internal longitudinal rattan weaving mechanism and horizontal rattan weaving mechanism are still existing structures, which can only process woven products with a single pattern and a single color. As people's demand for woven products is constantly changing, woven products with a single color and pattern can no longer meet people's needs. Therefore, an automatic rattan weaving machine is proposed to solve the above problems. Summary of the Invention
[0005] This invention provides an automatic rattan weaving machine that produces products with more patterns and colors to meet the ever-changing demands of the market.
[0006] To achieve the above objectives, the present invention adopts the following technical solution:
[0007] An automatic rattan weaving machine includes a main support frame and a horizontal rattan feeding mechanism, a horizontal rattan weaving mechanism, a vertical rattan feeding mechanism, a vertical rattan weaving mechanism, and a rattan feeding mechanism installed on the main support frame.
[0008] The aforementioned longitudinal rattan weaving mechanism includes multiple rows of longitudinal rattan weaving components, which are staggered along the vertical direction of the main support frame. Each longitudinal rattan weaving component includes multiple longitudinal rattan weaving sub-components arranged side by side along the front-back direction of the main support frame. Each longitudinal rattan weaving sub-component can be independently adjusted to allow the longitudinal rattan to pass through.
[0009] The aforementioned vine feeding mechanism includes a second drive assembly, a mounting frame, and multiple vine feeding assemblies for feeding vines of different colors, which are mounted on the mounting frame. The second drive assembly is mounted on the main support frame, and the drive end of the second drive assembly is connected to the mounting frame.
[0010] The aforementioned horizontal rattan weaving mechanism is provided with a horizontal rattan inlet. The aforementioned second drive component can move the aforementioned mounting frame so that the rattan outlet of any of the aforementioned horizontal rattan feeding components is aligned with the aforementioned horizontal rattan inlet, feeding the horizontal rattan into the aforementioned horizontal rattan weaving mechanism. The horizontal rattan in the aforementioned horizontal rattan weaving mechanism, together with the longitudinal rattan that comes out of the aforementioned longitudinal rattan weaving mechanism and passes through the aforementioned horizontal rattan weaving mechanism, participate in the weaving.
[0011] Each longitudinal rattan feeding sub-assembly can independently adjust the position of the longitudinal rattan passing through it, enabling various weaving patterns with multiple longitudinal rattans. The transverse rattan feeding mechanism can move the mounting bracket via an internal second drive component, aligning the rattan outlet of one of the transverse rattan feeding sub-assemblies with the transverse rattan weaving mechanism. This allows the transverse rattan weaving mechanism to feed transverse rattan of various colors as needed, thereby...
[0012] The combination of multiple vertical rattan weaving patterns and a horizontal rattan feeding mechanism capable of feeding horizontal rattan of various colors, along with the horizontal rattan weaving mechanism, results in a variety of patterns and colors on the woven products, further meeting market demands.
[0013] Preferably, the above-mentioned vine feeding assembly includes a first driving device, a first driving wheel, a second driving wheel, a first vine-shooting block, and a first vine-feeding block;
[0014] The mounting frame includes a first support plate, the first driving device is mounted on the first support plate, the first driving wheel and the second driving wheel are rotatably mounted on the first support plate, the output end of the first driving device is connected to the first driving wheel for driving the first driving wheel to rotate, and the first vine-shooting block and the first vine-feeding block are mounted on the first support plate and are respectively located on both sides of the line connecting the central axes of the first driving wheel and the second driving wheel.
[0015] The aforementioned horizontal vine passes through the aforementioned first vine-shooting block and is located between the two outer side walls of the first drive wheel and the aforementioned second drive wheel. It is transported to the aforementioned first vine-feeding block by the clamping force of the two. The aforementioned second drive assembly drives the vine outlet of the aforementioned first vine-feeding block to align with the aforementioned horizontal vine inlet.
[0016] The feeding of the horizontal vine is accomplished by the first driving device, the first driving wheel, the second driving wheel, the first vine-shooting block, and the first vine-feeding block. The structure is simple and the drive is stable.
[0017] Preferably, the above-mentioned horizontal rattan feeding mechanism further includes an adjustment component, and the above-mentioned mounting bracket further includes a second support plate installed above the above-mentioned first support plate. The adjustment component includes a second driving device and a first sliding shaft. The output end of the above-mentioned second driving device is connected to the above-mentioned first sliding shaft. The above-mentioned second support plate is provided with a plurality of adjustment holes corresponding one-to-one with the plurality of above-mentioned second driving wheels. The central axis of the above-mentioned first driving wheel passes through the corresponding adjustment hole and is connected to the above-mentioned first sliding shaft. The central axis of the above-mentioned second driving wheel can slide along the adjustment hole, thereby moving away from or closer to the above-mentioned first driving wheel.
[0018] The clamping force between the first drive wheel and the second drive wheel can be adjusted by the adjustment assembly consisting of the second drive device and the first sliding shaft, thereby accommodating vines of different diameters.
[0019] Preferably, the aforementioned longitudinal rattan weaving sub-assembly includes a second linear drive device, a floating joint, a second sliding shaft, a sliding seat, and a telescopic plate. The second linear drive device and the second sliding seat are disposed on the main support frame. The second sliding shaft is arranged along the left-right direction of the main support frame. The floating joint is installed between the drive end of the second linear drive device and the second sliding shaft. The second sliding shaft is slidably disposed on the sliding seat. The telescopic plate is connected to the second sliding shaft. A first feed hole is provided at the end of the telescopic plate away from the second sliding shaft.
[0020] The longitudinal rattan weaving sub-assembly, composed of a second linear drive device, a second sliding shaft, a sliding seat, and a telescopic plate, can independently drive the telescopic plate to extend and retract, moving the position of the first feed hole through which the longitudinal rattan passes. The structure is simple. Moreover, a floating joint is provided to compensate for the straightness between the drive end of the second linear drive device and the second sliding shaft, thereby making the extension and retraction process of the telescopic plate smoother and extending the service life of the second linear drive device to a certain extent.
[0021] Preferably, the above-mentioned horizontal rattan weaving mechanism includes a third drive assembly and a rattan pressing plate, the rattan pressing plate having a horizontal rattan weaving hole communicating with the horizontal rattan inlet and a plurality of vertical rattan weaving holes for the vertical rattan to pass through, the horizontal rattan weaving hole and the vertical rattan weaving hole being connected together;
[0022] The aforementioned third drive assembly includes a third drive device, an eccentric drive wheel, a drive rod, and a sliding plate. The third drive device is mounted on the main support frame, and its output shaft is connected to the central shaft of the eccentric drive wheel. The eccentric drive wheel has an adjustment hole. The first end of the drive rod is mounted on the adjustment hole, and the second end is rotatably connected to the lower end of the sliding plate. The sliding plate slides vertically on the main support frame, and its upper end is connected to the pressing plate. The third drive device, through the eccentric drive wheel, the drive rod, and the sliding plate, moves the pressing plate vertically, thereby pressing the horizontal rattan inside the pressing plate downwards to the weaving opening of the product. The distance between the axis of the eccentric drive wheel and the first end of the drive rod can be changed by altering the fixed position of the drive rod in the adjustment hole.
[0023] The third drive assembly, consisting of a third drive device, an eccentric drive wheel, a drive rod, a sliding plate, and a mounting adjustment hole, changes the distance between the axis of the eccentric drive wheel and the first end of the drive rod by adjusting the installation position of the drive rod in the mounting adjustment hole. This further adjusts the distance the pressing board transports the horizontal rattan downwards, and further adjusts the weaving distance between two adjacent horizontal rattans in the product. Compared to the existing technology that changes the drive distance by changing the diameter of the drive gear, this only requires disassembling and reinstalling the first end of the drive rod in the mounting adjustment hole, making the operation simpler.
[0024] Preferably, the side wall of the pressing rattan plate is provided with a limiting component. The limiting component includes a moving frame, a fourth driving device and a first limiting plate. The fourth driving device is provided on the moving frame. The output end of the fourth driving device is connected to the first limiting plate, so that the first limiting plate is inserted into the longitudinal rattan weaving hole and enters the transverse rattan weaving hole, dividing the transverse rattan weaving hole into two parts.
[0025] Therefore, the side wall of the rattan pressing board is provided with multiple fourth mounting holes along the axis of the above-mentioned horizontal rattan weaving holes for installing the movable frame.
[0026] By setting up a limiting assembly consisting of a moving frame, a fourth driving device, and a first limiting plate, the length of the horizontal vine inserted into the corresponding longitudinal vine weaving hole is limited by inserting the first limiting plate into the corresponding longitudinal vine weaving hole, thereby obtaining the required length of horizontal vine and preventing waste of the horizontal vine.
[0027] Preferably, the limiting component further includes a second limiting plate, which is installed at the output end of the fourth driving device. The first limiting plate and the second limiting plate are parallel and spaced apart. The length of the second limiting plate is longer than that of the first limiting plate, and the first limiting plate is closer to the vine inlet than the second limiting plate.
[0028] During the weaving process, the degree to which the first and second limiting plates are inserted into the longitudinal rattan weaving holes can be controlled by driving the fourth driving device, resulting in two horizontal rattan weaving lengths. This eliminates the need for manual stopping of the machine to change the installation position of the moving frame to alter the length entering the horizontal rattan weaving holes, making it more convenient to use.
[0029] Preferably, the pressing board includes an upper shuttle plate and a lower shuttle plate. The lower end face of the upper shuttle plate is provided with a through groove along the front-back direction of the main support frame. The lower shuttle plate is slidably disposed in the through groove along the left-right direction of the main support frame. The right side wall of the lower shuttle plate and the groove wall of the through groove form the horizontal rattan weaving hole. The upper end face of the upper shuttle plate is provided with a plurality of second feed holes along the front-back direction of the main support frame. The lower end face of the lower shuttle plate is correspondingly provided with a plurality of third feed holes. The plurality of third feed holes and the plurality of second feed holes are connected one-to-one to form a plurality of vertical rattan weaving holes.
[0030] The third drive assembly also includes a positioning plate, which is mounted on the main support frame and located to the left of the upper shuttle plate. An elastic element is provided between the lower end face of the upper shuttle plate and the lower end face of the lower shuttle plate. A sliding block is connected to the lower end face of the upper shuttle plate. A driving inclined surface is provided at the upper end of the positioning plate near the sliding block. The positioning plate is wider at the upper end and narrower at the lower end. The driving inclined surface contacts the first end of the sliding block. The second end of the sliding block is fixedly connected to the lower shuttle plate.
[0031] The upper shuttle moves upward, and the driving inclined plane drives the lower shuttle to move to the right, making the horizontal rattan weaving hole smaller and the elastic element stretched; the upper shuttle moves downward, and the elastic element drives the lower shuttle to move to the left, making the horizontal rattan weaving hole larger.
[0032] Preferably, the rattan feeding mechanism includes a fourth drive assembly and a first roller assembly. The fourth drive assembly includes a plurality of fifth drive devices disposed on the main support frame. The first roller assembly includes a plurality of first rollers. The first rollers are rotatably disposed on the main support frame in the front-back direction. The plurality of fifth drive devices drive the plurality of first rollers in a one-to-one correspondence.
[0033] Preferably, the main support frame is also provided with a guide rod that rotates in the front-rear direction. The guide rod is located at the rattan outlet of the longitudinal rattan feeding mechanism and above the longitudinal rattan weaving mechanism. The longitudinal rattan fed from the longitudinal rattan feeding mechanism passes around the guide rod and downwards through the longitudinal rattan weaving mechanism and the horizontal rattan weaving mechanism in sequence.
[0034] By setting guide rods to guide the longitudinal rattan from the longitudinal rattan feeding mechanism, the longitudinal rattan can move away from the mechanism behind the guide rods, while also having more tension, more order, and less chance of the front and back sequences getting confused, which is more conducive to the weaving of the longitudinal rattan.
[0035] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0036] Each longitudinal rattan weaving sub-component within the longitudinal rattan weaving mechanism is independent and can be individually controlled to adjust the position of the longitudinal rattan passing through it. This allows for the adjustment of the weaving position, enabling multiple longitudinal rattans to form various weaving patterns. In conjunction with a transverse rattan feeding mechanism capable of supplying multiple colors, the transverse rattan weaving mechanism interweaves various colors of transverse and longitudinal rattan, resulting in a wide variety of patterns and colors on the woven products, further meeting market demands. Attached Figure Description
[0037] To more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.
[0038] Figure 1 This is a schematic diagram of the overall device in an embodiment of the present invention. Figure 1 ;
[0039] Figure 2 This is a right view of the overall device in an embodiment of the present invention;
[0040] Figure 3 This is a top view of the device in an embodiment of the present invention;
[0041] Figure 4This is a schematic diagram of the overall Yokoto feed mechanism in an embodiment of the present invention;
[0042] Figure 5 This is a schematic diagram of the overall removal of the hopper by the Yokoto feeding mechanism in an embodiment of the present invention;
[0043] Figure 6 This is a schematic diagram of the overall removal bin and the second drive assembly of the Yokoto feeding mechanism in an embodiment of the present invention;
[0044] Figure 7 This is a schematic diagram of the silo in an embodiment of the present invention;
[0045] Figure 8 This is a schematic diagram of the Yokoto ingredient dispensing mechanism in an embodiment of the present invention. Figure 1 ;
[0046] Figure 9 This is a schematic diagram of the Yokoto ingredient dispensing mechanism in an embodiment of the present invention. Figure 2 ;
[0047] Figure 10 Examples of embodiments of the present invention Figure 9 Enlarged diagram of A in the middle;
[0048] Figure 11 This is a schematic diagram of the guide component in an embodiment of the present invention;
[0049] Figure 12 This is a schematic diagram of the overall structure of the longitudinal rattan weaving mechanism in an embodiment of the present invention;
[0050] Figure 13 This is a top view of the longitudinal rattan weaving mechanism in an embodiment of the present invention;
[0051] Figure 14 This is a schematic diagram of the longitudinal rattan weaving sub-component in an embodiment of the present invention;
[0052] Figure 15 This is a schematic diagram of the rattan weaving mechanism in an embodiment of the present invention;
[0053] Figure 16 This is a schematic diagram of the motion structure of the upper shuttle plate and the lower shuttle plate in an embodiment of the present invention;
[0054] Figure 17 Examples of embodiments of the present invention Figure 16 Enlarged diagram of B in the middle;
[0055] Figure 18 This is a schematic diagram of the rattan pressing board and the limiting component in an embodiment of the present invention;
[0056] Figure 19 This is a top view of the rattan pressing board and the limiting component in an embodiment of the present invention;
[0057] Figure 20This is a schematic diagram of the limiting component in an embodiment of the present invention.
[0058] Explanation of reference numerals in the attached figures:
[0059] 1. Main support frame; 11. First vertical plate; 12. Slide rail; 13. Positioning plate; 131. Drive inclined plane; 14. Guide rod;
[0060] 2. Horizontal vine feeding mechanism; 21. Second drive assembly; 201. First linear drive device; 202. Drive plate; 22. Mounting bracket; 221. First support plate; 222. Second support plate; 223. Adjustment hole; 23. Horizontal vine feeding assembly; 231. First drive device; 232. First drive wheel; 233. Second drive wheel; 234. First vine-shooting block; 235. First vine-feeding block; 24. Adjustment assembly; 241. Second drive device; 242. First sliding shaft; 25. Hopper; 251. Guide plate;
[0061] 3. Horizontal rattan feeding mechanism; 31. Feeding mounting frame; 311. Horizontal support plate; 32. Feeding cylinder; 33. Feeding assembly; 331. Fifth drive wheel; 332. Sixth drive wheel; 333. Second rattan shooting block; 334. Second rattan feeding block; 335. Support block; 336. Sliding guide rail; 337. Connecting block; 338. Second vertical plate; 339. Bolt; 40. Spring;
[0062] 4. Longitudinal vine feeding mechanism; 41. Guide assembly; 411. Third drive wheel; 412. Fourth drive wheel; 413. Upper housing; 414. Lower housing; 415. Adjusting component;
[0063] 5. Vertical rattan weaving mechanism; 51. Vertical rattan weaving assembly; 511. Vertical rattan weaving sub-assembly; 5111. Second linear drive device; 5112. Floating joint; 5113. Second sliding shaft; 5114. Sliding seat; 5115. Telescopic plate; 5116. First feed hole;
[0064] 6. Horizontal rattan weaving mechanism; 61. Third drive assembly; 611. Third drive device; 612. Eccentric drive wheel; 6121. Mounting adjustment hole; 613. Drive rod; 614. Sliding plate; 615. Fixing component; 62. Rattan pressing plate; 621. Upper shuttle plate; 6211. Fourth mounting hole; 622. Lower shuttle plate; 623. Horizontal rattan weaving hole; 624. Vertical rattan weaving hole; 6241. Second feed hole; 6242. Third feed hole; 63. Sliding block; 64. Rotating wheel; 65. Limiting assembly; 651. Moving frame; 652. Fourth drive device; 653. First limiting plate; 654. Second limiting plate; 655. Horizontal mounting plate;
[0065] 7. Rattan feeding mechanism; 71. Fifth drive device; 72. First roller; 73. Second roller; 8. Product. Detailed Implementation
[0066] The technical solution of the present invention will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0067] In the description of this invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing the invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0068] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.
[0069] This invention provides an automatic rattan weaving machine, such as... Figure 1-3As shown, the system includes a main support frame 1 and a horizontal rattan feeding mechanism 2, a horizontal rattan weaving mechanism 6, a vertical rattan feeding mechanism 4, a vertical rattan weaving mechanism 5, and a rattan feeding mechanism 7, all mounted on the main support frame 1. The horizontal rattan feeding mechanism 2 is installed on the side of the main support frame 1 and is used to feed rattan horizontally (hereinafter referred to as horizontal rattan) into the horizontal rattan weaving mechanism 6. The vertical rattan feeding mechanism 4 is located on the upper part of the main support frame 1 and is used to feed rattan vertically (hereinafter referred to as vertical rattan), evenly distributing multiple vertical rattans to the various rattan inlets of the vertical rattan weaving mechanism 5 on its right side. The vertical rattan weaving mechanism 5 weaves the multiple vertical rattans, determining the weaving position of each rattan, causing the multiple vertical rattans to be staggered front to back. The staggered vertical rattan passes through the horizontal rattan feeding mechanism below it. The rattan weaving mechanism 6 enters below the horizontal rattan weaving mechanism 6. The horizontal rattan weaving mechanism 6 then interweaves the horizontal rattan between the multiple vertical rattans that come out of the vertical rattan weaving mechanism 5. The horizontal rattan is then transported along the vertical rattan to the weaving opening of the lower product 8 and tightly woven together with the horizontal rattan that participated in the weaving and the multiple vertical rattans. The woven product 8 is then sent to the outside through the rattan feeding mechanism 7. It can be seen that when the product 8 is being woven, the vertical rattan runs through the entire weaving path from top to bottom. After the horizontal rattan is supplied, it is interweaved between the multiple vertical rattans in the horizontal rattan weaving mechanism. Then, the interwoven horizontal rattans are arranged below the horizontal rattan to form the product. It can be seen that the position of the horizontal rattan weaving opening mentioned above is the final position of the horizontal rattan.
[0070] Specifically, the longitudinal rattan weaving mechanism 5 includes multiple rows of longitudinal rattan weaving components 51, which are arranged vertically along the main support frame 1. The rattan inlets of the upper and lower rows of longitudinal rattan weaving components 51 are staggered. Each row of longitudinal rattan weaving components 51 includes multiple longitudinal rattan weaving sub-components 511 arranged side by side along the front-back direction of the main support frame 1. Each longitudinal rattan weaving sub-component 511 is used to weave one longitudinal rattan. Each longitudinal rattan weaving sub-component 511 has a position for the longitudinal rattan to pass through, and the position for the longitudinal rattan to pass through each longitudinal rattan weaving component 511 can be adjusted independently. Therefore, during the weaving process, by independently controlling the position for the longitudinal rattan to pass through each longitudinal rattan weaving sub-component 511, multiple longitudinal rattans passing through the longitudinal rattan weaving components 51 can form various longitudinal rattan weaving states. When multiple longitudinal rattans pass through the horizontal rattan weaving mechanism 6, they cooperate with the horizontal rattans in the horizontal rattan weaving mechanism 6 to weave products 8 with various patterns, thereby meeting market demand.
[0071] The vine feeding mechanism 2 includes a second drive assembly 21, a mounting frame 22, and multiple vine feeding assemblies 23 for feeding vines of different colors, mounted on the mounting frame 22. The second drive assembly 21 is mounted on the main support frame 1, and its drive end is connected to the mounting frame 22. Thus, the second drive assembly 21 can control the movement of the mounting frame 22 and, according to the color requirements of the processed product 8, control the vine outlet of the corresponding vine feeding assembly 23 to move to the vine inlet of the vine weaving mechanism 6. The corresponding vine is fed into the vine weaving mechanism 6 through the vine inlet, interweaving with the multiple longitudinal vines that come out of the longitudinal vine weaving mechanism 5 and pass through the vine feeding assembly 23, thereby weaving in the vine of the required color. By switching the vine feeding assembly 23 back and forth, vines of different colors can be woven in, resulting in products 8 with more colors and shapes to meet market demands.
[0072] In summary, each longitudinal rattan weaving sub-assembly 511 within the longitudinal rattan weaving mechanism 5 can be independently adjusted to allow the longitudinal rattan to pass through. By independently adjusting the position of the longitudinal rattan within each longitudinal rattan weaving sub-assembly 511, various weaving states of multiple longitudinal rattans can be obtained. Furthermore, in conjunction with the transverse rattan feeding mechanism 2, which can supply transverse rattan of various colors to the transverse rattan weaving mechanism 6, the transverse rattan and longitudinal rattan are woven together under the action of the transverse rattan weaving mechanism 6. As a result, the shape and color of the patterns on the woven products 8 are varied, further meeting market demands.
[0073] In this embodiment, such as Figure 4-7As shown, the vine feeding mechanism 2 is installed behind the main support frame 1. Multiple vine feeding components 23 are arranged along the left and right directions of the main support frame 1. The second drive component 21 includes a first linear drive device 201 and a drive plate 202. The first linear drive device 201 can be a linear cylinder or a motor, and its drive shaft is connected to the drive plate 202. The drive plate 202 is gantry-shaped, and its lower two ends are connected to the mounting frame 22. Specifically, the mounting frame 22 includes a first support plate 221 and a second support plate 222. The first support plate 221 is slidably mounted on the main support frame 1. The vine feeding component 23 includes a first drive device 231, a first drive wheel 232, a second drive wheel 233, a first vine-shooting block 234, and a first vine-feeding block 235. The first drive device 231 can be a drive motor, installed on the lower end face of the first support plate 221, and its output shaft... The first drive wheel 232 is vertically connected to the first support plate 221, and the second drive wheel 233 is rotatably mounted on the second support plate 222. When the horizontal rattan is fed, it is located between the first drive wheel 232 and the second drive wheel 233 and is transported by the clamping force of the two. In order to ensure the stable transport of the horizontal rattan, it is guided by the first rattan shooting block 234 and the first rattan feeding block 235. The first rattan shooting block 234 and the first rattan feeding block 235 are both provided with guide holes. The first rattan shooting block 234 and the first rattan feeding block 235 are detachably mounted on the first support plate 221 and are located on both sides of the line connecting the central axes of the first drive wheel 232 and the second drive wheel 233, respectively. Thus, the horizontal rattan is sent to the horizontal rattan inlet of the horizontal rattan weaving mechanism 6 by passing through the first rattan shooting block 234, between the first drive wheel 232 and the second drive wheel 233, and the first rattan feeding block 235 in sequence.
[0074] Preferably, in order to accommodate the feeding of vines of different diameters, an adjustment component 24 is also provided on the mounting frame 22. Specifically, the adjustment component 24 includes a second drive device 241 and a first sliding shaft 242. The second drive device 241 can be a linear motor or a cylinder, mounted on the second support plate 222, with its output end facing to the right and connected to the first sliding shaft 242. A support guide rail is provided on the second support plate 222, and the first sliding shaft 242 is slidably mounted on the support guide rail. The second support plate 222 is provided with adjustment holes 223 in the left-right direction corresponding to multiple second drive wheels 233. The rotation axis of the second drive wheel 233 passes upward through the corresponding adjustment hole 223 and connects to the first sliding shaft 242. Thus, the second drive device 241 can drive multiple second drive wheels 233 to slide within the corresponding adjustment hole 223 through the first sliding shaft 242, thereby increasing or decreasing the distance between the second drive wheel 233 and the first drive wheel 232 to accommodate vines of different diameters.
[0075] Preferably, a hopper 25 is also provided behind the main support frame 1. The hopper 25 is located at the first vine-shooting block 234 in the vine feeding mechanism 2. Multiple first vine-shooting blocks 234 pass through the hopper 25 and are located inside the hopper 25. In order to further ensure that multiple vines are fed into the corresponding first vine-shooting blocks 234 respectively, multiple guide plates 251 are provided at the feed inlet of the hopper 25, thereby forming multiple guide areas. Multiple guide areas correspond to multiple first vine-shooting blocks 234 in sequence, thereby avoiding multiple vines from getting tangled at the feed inlet and affecting the feeding of the vines.
[0076] Preferably, such as Figure 8-10As shown, a vine feeding mechanism 3 is also provided on the outside of the main support frame 1. The vine feeding mechanism 3 includes a feeding mounting frame 31, on which multiple material cylinders 32 for winding vines are installed. Multiple feeding components 33 are also installed on the feeding mounting frame 31, with each feeding component corresponding to one of the multiple material cylinders 32. These components are used to extract the vines from the material cylinders 32 and feed them to the vine feeding mechanism 2, i.e., to the first vine-shooting block 234. In this embodiment, the number of material cylinders 32, feeding components 33, and vine feeding components 23 are all three, corresponding sequentially. The feeding component 33 includes a fifth driving device 71, a fifth driving wheel 331, a sixth driving wheel 332, a second vine-shooting block 333, and a second vine-feeding block. 334, wherein the fifth drive device 71 can be a drive motor, installed on the lower end face of the horizontal support plate 311 of the feeding mounting frame 31. The output shaft of the fifth drive device 71 passes upward through the horizontal support plate 311 and is connected to the rotation shaft of the fifth drive wheel 331 above. The upper end face of the horizontal support plate 311 is provided with a fixed block group. The sixth drive wheel 332 is rotatably mounted on the fixed block group. There is a gap between the fifth drive wheel 331 and the sixth drive wheel 332 for the horizontal vine on the feeding cylinder 32 to pass through. The second vine-shooting block 333 and the second vine-feeding block 334 are respectively located on both sides of the line connecting the central axes of the fifth drive wheel 331 and the sixth drive wheel 332. The horizontal vine on the feeding cylinder 32 passes through the second vine-shooting block 333 and passes through the fifth drive wheel 331 and the sixth drive wheel 332. Driven by the clamping force, the material enters the second feeding block 334 and then exits. Preferably, to adjust the distance between the fifth driving wheel 331 and the sixth driving wheel 332, the fixed block assembly includes a support block 335, a sliding guide rail 336, a connecting block 337, and a buffer assembly. The support block 335 is fixedly installed on the horizontal support plate 311, and the sliding guide rail 336 is slidably disposed on the support block 335. A fifth mounting hole is provided on the upper end face of the sliding guide rail 336. The support block 335 is installed in the fifth mounting hole by screws. The sixth driving wheel 332 is rotatably disposed at the end of the connecting block 337. There are multiple fifth mounting holes. By installing the connecting block 337 at different fifth mounting holes, the distance between the fifth driving wheel 331 and the sixth driving wheel 332 can be adjusted. The spacing between the six drive wheels 332 is adjusted to control the tightness. Furthermore, the buffer assembly includes a second vertical plate 338, a bolt 339, and a spring 40. The second vertical plate 338 is mounted on a horizontal support plate 311. The threaded portion of the bolt 339 passes through the second vertical plate 338 and is located between the second vertical plate 338 and the sliding guide rail 336. The spring 40 is sleeved on the outer periphery of the bolt 339. Both sides of the spring 40 contact the side walls of the second vertical plate 338 and the sliding guide rail 336, respectively. Through the cooperation of the spring 40 and the sliding guide rail 336, the pressure of the fifth drive wheel 331 and the sixth drive wheel 332 on the rattan is further stabilized, and the gap between the fifth drive wheel 331 and the sixth drive wheel 332 is prevented from being too small, thus avoiding damage to the rattan.
[0077] Among them, such as Figure 11 As shown, the longitudinal vine feeding mechanism 4 is used to feed and guide the longitudinal vines. It includes multiple guide components 41, and the vine outlets of the multiple guide components 41 are staggered to avoid overlapping of the vine outlets and the longitudinal vines intersecting. Specifically, the guide components 41 are located on the upper left end face of the main support frame 1, including a third drive wheel 411, a fourth drive wheel 412, an adjusting component 415, and an upper shell 413 and a lower shell 414 with front and rear openings. The lower shell 414 is fixed to the upper end face of the main support frame 1, and the upper shell 413 is correspondingly sleeved on the outside of the lower shell 414. The two outer walls of the lower part of the lower shell 414 are provided with vertical first waist-shaped holes, and the upper part is provided with second mounting holes. The outer shell is provided with first mounting holes on the two lower side walls, and the two upper side walls are vertically provided with second waist-shaped holes. The rotating shaft of the third drive wheel 411 passes through the first waist-shaped holes on both sides and is installed in the first mounting holes. The rotating shaft of the fourth drive wheel 412 passes through the first waist-shaped holes on both sides and is installed in the first mounting holes. The two sides are installed in the second mounting holes, and their ends continue to extend outward into the second waist-shaped holes. After installation, there is a gap between the third drive wheel 411 and the fourth drive wheel 412. The adjusting component 415 can be a bolt 339. The upper end of the upper housing 413 is provided with a threaded hole. The lower end of the adjusting component 415 passes through the threaded hole and abuts against the upper side wall of the lower housing 414. Thus, the gap between the third drive wheel 411 and the fourth drive wheel 412 can be adjusted by rotating the adjusting component 415, thereby using longitudinal rattan of different diameters and adjusting the tightness of the longitudinal rattan. Preferably, the main support frame 1 is provided with a guide rod 14 that rotates in the front-back direction. The guide rod 14 is located on the right side of the longitudinal rattan feeding mechanism 4 and directly above the longitudinal rattan weaving mechanism 5. After the longitudinal rattan coming out of the guide component 41 is guided by the guide rod 14, it passes downward in sequence through the longitudinal rattan weaving mechanism 5 and the horizontal rattan weaving mechanism 6, which is more orderly and the subsequent weaving effect of the longitudinal rattan weaving mechanism 5 on the longitudinal rattan is better.
[0078] Among them, such as Figure 12-14As shown, the longitudinal rattan weaving assembly 511 includes a second linear drive device 5111, a floating joint 5112, a second sliding shaft 5113, a sliding seat 5114, and a telescopic plate 5115. The second linear drive device 5111 can be a cylinder or a push rod motor. The second linear drive device 5111 and the sliding seat 5114 are mounted on a transverse mounting plate arranged in the front-rear direction on the main support frame 1. The second sliding shaft 5113 is arranged on the transverse mounting plate in the left-right direction along the main support frame 1. The floating joint 5112 is installed between the drive end of the second linear drive device 5111 and the second sliding shaft 5113 to compensate for the straightness between the drive end of the second linear drive device 5111 and the second sliding shaft 5113. The second sliding shaft 5113 is slidably mounted on the sliding seat 5115. On the moving base 5114, the telescopic plate 5115 is connected to the second sliding shaft 5113 and the sliding shaft 242. The end of the telescopic plate 5115 away from the second sliding shaft 5113 is provided with a first feed hole 5116 for the longitudinal rattan to pass through. Thus, the second linear drive device 5111 can control the telescopic plate 5115 to extend and retract in the left and right direction of the support frame through the second sliding shaft 5113, thereby adjusting the extension position of the first feed hole 5116. By independently controlling the extension and retraction length of the telescopic plate 5115, multiple longitudinal rattans can form various longitudinal rattan weaving states. They can be woven in conjunction with the horizontal rattan weaving mechanism 6, which can feed horizontal rattan of different colors, to weave products 8 with various shapes and colors of different patterns, thereby meeting market demand.
[0079] In this design, the entire horizontal rattan weaving mechanism 6 is located below the vertical rattan weaving mechanism 5. The vertical rattan exiting the vertical rattan weaving mechanism 5 enters the horizontal rattan weaving mechanism 6 below to continue weaving; specifically, as shown... Figure 15-20 As shown, the horizontal rattan weaving mechanism 6 includes a third drive assembly 61 and a rattan pressing plate 62. The rattan pressing plate 62 has a horizontal rattan weaving hole 623 that communicates with the horizontal rattan inlet and multiple vertical rattan weaving holes 624 for the vertical rattan to pass through. The horizontal rattan weaving hole 623 and the vertical rattan weaving hole 624 are connected. The vertical rattan will pass through the horizontal rattan weaving hole 623 from top to bottom. It can be seen that when the horizontal rattan enters the horizontal rattan weaving hole 623, it will pass through multiple vertical rattans that are staggered front and back in sequence. Then, under the action of the third drive assembly 61, the horizontal rattan that has been woven in is sent to the bottom by the rattan pressing plate 62 and tightly woven together with the vertical rattan.
[0080] Specifically, the third drive assembly 61 includes a third drive device 611, an eccentric drive wheel 612, a drive rod 613, and a sliding plate 614. The third drive device 611 can be a rotary motor, mounted on the left end face of the first vertical plate 11 on the main support frame 1. The eccentric drive wheel 612 is rotatably mounted on the right end face of the first vertical plate 11. The output shaft of the third drive device 611 passes through the first vertical plate 11 and is connected to the central shaft of the eccentric drive wheel 612. The eccentric drive wheel 612 is provided with a mounting adjustment hole 6121, on which a fixing member 615 is detachably mounted. The first end of the drive rod 613 is rotatably mounted on the fixing member 615, and the second end of the drive rod 613 is connected to the lower end of the sliding plate 614. The ends are rotatably connected, and the front and rear inner sidewalls of the main support frame 1 are provided with slide rails 12 in the vertical direction. The sliding plate 614 has a concave structure, and the two ends of the sliding plate 614 are slidably mounted on the slide rails 12 on both sides. The upper end of the sliding plate 614 is fixedly connected to the pressing rattan plate 62. Thus, the third driving device 611 moves the pressing rattan plate 62 in the vertical direction through the eccentric driving wheel 612, the driving rod 613 and the sliding plate 614, thereby pressing the horizontal rattan in the pressing rattan plate 62 downward along the longitudinal rattan to the weaving opening of the product 8, and at a certain distance from the previous horizontal rattan, completing the weaving of the horizontal rattan. Then, through the action of the third driving device 611, the eccentric driving wheel 612, the driving rod 613 and the sliding plate 614, The rattan pressing board 62 is raised to its original position; and the distance the rattan pressing board 62 descends determines the weaving spacing between two adjacent horizontal rattans. The mounting adjustment hole 6121 on the eccentric drive wheel 612 allows the fixing member 615 to move. As the fixing member 615 moves in the mounting adjustment hole 6121, the distance between the first end of the drive rod 613 connected to the fixing member 615 and the central axis of the eccentric drive wheel 612 changes. This changes the driving radius of the drive rod 613, thereby changing the downward movement distance of the driven rattan pressing board 62 and the downward movement distance of the horizontal rattan transported by the rattan pressing board 62, thus changing the weaving spacing between two adjacent horizontal rattans. The weaving spacing between two adjacent horizontal rattan on the woven product 8 can be changed by adjusting the position of the fixing component 615 at the mounting adjustment hole 6121. The structure is simple and the operating cost is lower. Specifically, the fixing component 615 includes a bolt 339, a nut and a bearing. The first end of the drive rod 613 has a third mounting hole. The bearing is installed in the third mounting hole. During installation, the bolt 339 passes through the bearing hole and the mounting adjustment hole 6121 in sequence, and then is tightened by the nut. This completes the fixing of the fixing component 615 to the drive rod 613. At the same time, the drive can still rotate. When it is necessary to adjust the installation position of the fixing component 615 on the mounting adjustment hole 6121, it is only necessary to remove the nut. After the installation position is determined, the nut is tightened again.
[0081] Specifically, the rattan pressing board 62 includes an upper shuttle board 621 and a lower shuttle board 622. The lower end face of the upper shuttle board 621 is provided with a through groove along the front-back direction of the main support frame 1. The lower shuttle board 622 is slidably disposed in the through groove along the left-right direction of the main support frame 1. A horizontal rattan weaving hole 623 is formed between the right side wall of the lower shuttle board 622 and the groove wall of the through groove. The upper end face of the upper shuttle board 621 is provided with a plurality of second feed holes 6241 along the front-back direction of the main support frame 1. The lower end face of the lower shuttle board 622 is correspondingly provided with a plurality of third feed holes 6242. The plurality of third feed holes 6242 are connected one-to-one with the plurality of second feed holes 6241 to form a plurality of vertical rattan weaving holes 62. 4. Specifically, to more clearly describe the process of the rattan pressing board 62 transporting the horizontal rattan, the third drive assembly 61 also includes a positioning plate 13. The positioning plate 13 is installed on the main support frame 1 and located on the left side of the upper shuttle plate 621. An elastic element, which can be a spring 40, is provided between the lower end face of the upper shuttle plate 621 and the lower end face of the lower shuttle plate 622. A sliding block 63 is connected to the lower end face of the upper shuttle plate 621. A driving inclined surface 131 is provided at the upper end of the positioning plate 13 near the sliding block 63. The positioning plate 13 is wider at the upper end and narrower at the lower end, that is, the positioning plate 13 has a wedge-shaped structure. The driving inclined surface 131 contacts the first end of the sliding block 63. The second end of the moving block 63 is fixedly connected to the lower shuttle plate 622, so when the upper shuttle plate 621 moves vertically, it will contact the driving inclined surface 131. Under the action of the elastic element, the horizontal rattan weaving hole 623 will increase or decrease, thus transporting the rattan. Specifically, when the pressing plate 62 is in the horizontal rattan feeding weaving stage, the side wall of the upper shuttle plate 621 contacts the upper part of the driving inclined surface 131. At this time, the elastic element is in a stretched state, and the rattan is pressed tightly within the horizontal rattan weaving hole 623. After the rattan has passed through the horizontal rattan weaving hole 623, it is cut by the cutter located at the rattan inlet. Driven by the third driving device 611, the sliding plate 614 moves downward, and the entire pressing plate 62 moves downward. This causes the elastic element to drive the lower shuttle plate 622 to move to the left, making the horizontal rattan weaving hole 623 larger. When the horizontal rattan moves to the weaving opening of the lower product 8, the rattan is lowered, completing the weaving of the rattan. Then, the third driving device 611 controls the sliding plate 614 to move upward. The sliding plate 614 moves upward, and the entire pressing plate 62 moves upward, thereby driving the inclined plane 131 to drive the lower shuttle plate 622 to move to the right. The horizontal rattan weaving hole 623 becomes smaller, the elastic element is stretched, and it returns to its original state. This reciprocating motion realizes the transportation of the horizontal rattan. Preferably, a rotating wheel 64 is also provided at one end of the sliding plate 614 near the driving inclined plane 131. The rotating wheel 64 contacts the driving inclined plane 131, so that the driving inclined plane 131 is more stable when driving the sliding plate 614 to move, and the wear between the two is less.
[0082] Preferably, in order to limit the feed length of the horizontal rattan in the rattan weaving hole 623, so that the length entering the rattan weaving hole 623 can meet the weaving requirements, a limiting component 65 is provided on the rattan pressing plate 62, such as... Figure 20As shown, the limiting component 65 includes a movable frame 651, a fourth driving device 652, and a first limiting plate 653. The movable frame 651 is located on the right side wall of the upper shuttle plate 621 in the rattan pressing plate 62. The fourth driving device 652 is mounted on the movable frame 651 and is located above the upper shuttle plate 621. The fourth driving device 652 can be a cylinder or a push rod motor, and its output end is vertically downward and connected to a horizontal mounting plate 655. The first limiting plate 653 is connected to the end of the horizontal mounting plate 655. Thus, when it is necessary to control the length of the horizontal rattan feed, it is only necessary to drive the fourth driving device 652 so that the first limiting plate 653 is inserted into the longitudinal rattan weaving hole 624 and enters the transverse rattan weaving hole 653. Within 23, the horizontal rattan weaving hole 623 is divided into two parts. The part of the horizontal rattan weaving hole 623 that communicates with the horizontal rattan inlet is used for weaving the horizontal rattan, thereby limiting the length of the horizontal rattan feed. Moreover, the right side wall of the upper shuttle plate 621 in the rattan pressing plate 62 is provided with multiple fourth mounting holes 6211 for mounting the moving frame 651 along the axis of the horizontal rattan weaving hole 623. Thus, the moving frame 651 can be adjusted according to the required length of the horizontal rattan feed, thereby adjusting the insertion position of the first limiting plate 653 and adjusting the length of the horizontal rattan weaving hole 623 that can be used for horizontal rattan weaving. It can be adjusted according to the feed length requirements of the horizontal rattan in different woven products 8, thereby enabling the weaving of products 8 of different widths. In some of the woven products 8, the lengths of the horizontal rattan are not uniform. To avoid adjusting the installation position of the moving frame 651 during use, preferably, the limiting component 65 also includes a second limiting plate 654. The second limiting plate 654 is connected to the end of the horizontal mounting plate 655 and is parallel to and spaced apart from the first limiting plate 653. Moreover, the first limiting plate 653 is closer to the horizontal rattan inlet than the second limiting plate 654. When a longer horizontal rattan needs to be fed into the horizontal rattan weaving hole 623, the fourth driving device 652 is used to move the horizontal mounting plate 655 upward until the first limiting plate 653 is pulled out of the vertical rattan weaving hole 624. At this time, the second limiting plate 654 is still located in the vertical rattan weaving hole 624, dividing the horizontal rattan weaving hole 623 into two parts. This results in a longer section of the vine weaving hole 623 that connects to the vine inlet, allowing for vine weaving and thus adjusting the vine weaving length. This eliminates the need to stop the machine to adjust the mounting position of the mounting bracket 22 to adjust the insertion position of the first limiting plate 653, making it more convenient to use. Preferably, two adjustable waist-shaped holes are provided above the horizontal mounting plate 655. The first limiting plate 653 is installed in one of the waist-shaped holes, and the second limiting plate 654 is installed in the other. This allows the installation positions of the first limiting plate 653 and the second limiting plate 654 in the corresponding waist-shaped holes to be adjusted according to the vine length of the specific product 8 being processed, thereby satisfying different vine weaving lengths, accommodating the weaving of more specifications of products 8, and weaving products 8 with more shapes and patterns.
[0083] Specifically, the rattan feeding mechanism 7 includes a fourth drive assembly and a first roller group 72. The fourth drive assembly includes multiple fifth drive devices 71 mounted on the main support frame 1. The fifth drive devices 71 are located on the rear side wall of the main support frame 1. The first roller group 72 includes multiple first rollers 72. The first rollers 72 are rotatably mounted on the main support frame 1 in the front-back direction. The multiple fifth drive devices 71 are connected one-to-one with the rotation shafts of the multiple first rollers 72. In this embodiment, the fifth drive device 71 can be a speed-regulating motor. There are three first rollers 72. The woven product 8 enters between the upper two first rollers 72 and is then transported out between the lower two first rollers 72. A second roller 73 is also provided on the right side of the main support frame 1. Adhesive tape is sleeved on the second roller 73. The adhesive tape enters between the upper two first rollers 72 along with the woven product 8. Then, the adhesive tape is attached to the surface of the product 8 by the squeezing of the first rollers 72, further adhering the horizontal and vertical rattan and ensuring the integrity of the product 8.
[0084] The main support frame 1 is also equipped with a rattan heating device and a rattan cutting device on its outer side. The rattan heating device and the rattan cutting device are existing devices, and their specific structures will not be described in detail.
[0085] The above embodiments are merely preferred embodiments of the present invention and should not be construed as limiting the scope of protection of the present invention. Any non-substantial changes and substitutions made by those skilled in the art based on the present invention shall fall within the scope of protection claimed by the present invention.
Claims
1. An automatic rattan weaving machine, characterized in that, It includes a main support frame and a horizontal rattan feeding mechanism, a horizontal rattan weaving mechanism, a vertical rattan feeding mechanism, a vertical rattan weaving mechanism, and a rattan feeding mechanism installed on the main support frame; The longitudinal rattan weaving mechanism includes multiple rows of longitudinal rattan weaving components, which are staggered along the vertical direction of the main support frame. Each longitudinal rattan weaving component includes multiple longitudinal rattan weaving sub-components arranged side by side along the front-back direction of the main support frame. Each longitudinal rattan weaving sub-component can be independently adjusted to allow the longitudinal rattan to pass through. The vine feeding mechanism includes a second drive assembly, a mounting frame, and multiple vine feeding assemblies for feeding vines of different colors, which are mounted on the mounting frame. The second drive assembly is mounted on the main support frame, and the drive end of the second drive assembly is connected to the mounting frame. The horizontal rattan weaving mechanism is provided with a horizontal rattan inlet. The second drive component can move the mounting frame so that the rattan outlet of any horizontal rattan feeding component is aligned with the horizontal rattan inlet, feeding the horizontal rattan into the horizontal rattan weaving mechanism. The horizontal rattan in the horizontal rattan weaving mechanism and the vertical rattan that comes out of the vertical rattan weaving mechanism and passes through the horizontal rattan weaving mechanism participate in weaving together. The horizontal rattan weaving mechanism includes a third drive assembly and a rattan pressing plate. The rattan pressing plate has a horizontal rattan weaving hole communicating with the horizontal rattan inlet and a plurality of vertical rattan weaving holes for the vertical rattan to pass through. The horizontal rattan weaving holes and the vertical rattan weaving holes are connected. The side wall of the pressing rattan plate is provided with a limiting component. The limiting component includes a moving frame, a fourth driving device and a first limiting plate. The fourth driving device is located on the moving frame. The output end of the fourth driving device is connected to the first limiting plate, so that the first limiting plate is inserted into the longitudinal rattan weaving hole and enters the transverse rattan weaving hole, dividing the transverse rattan weaving hole into two parts. Therefore, the side wall of the rattan pressing board is provided with multiple fourth mounting holes for installing the movable frame along the axis of the horizontal rattan weaving hole; The limiting component also includes a second limiting plate, which is installed at the output end of the fourth driving device. The first limiting plate and the second limiting plate are parallel and spaced apart. The length of the second limiting plate is longer than the length of the first limiting plate. The first limiting plate is closer to the vine inlet than the second limiting plate.
2. The automatic rattan weaving machine according to claim 1, characterized in that, The vine feeding assembly includes a first drive device, a first drive wheel, a second drive wheel, a first vine-shooting block, and a first vine-feeding block; The mounting frame includes a first support plate, a first driving device is mounted on the first support plate, a first driving wheel and a second driving wheel are rotatably mounted on the first support plate, the output end of the first driving device is connected to the first driving wheel for driving the first driving wheel to rotate, and the first vine-shooting block and the first vine-feeding block are mounted on the first support plate and are respectively located on both sides of the line connecting the central axes of the first driving wheel and the second driving wheel. The horizontal vine passes through the first vine-shooting block and is located between the two outer side walls of the first drive wheel and the second drive wheel. It is transported to the first vine-feeding block by the clamping force of the two. The second drive assembly drives the vine outlet of the first vine-feeding block to align with the horizontal vine inlet.
3. The automatic rattan weaving machine according to claim 2, characterized in that, The horizontal rattan feeding mechanism also includes an adjustment component, and the mounting frame also includes a second support plate mounted above the first support plate. The adjustment component includes a second drive device and a first sliding shaft. The output end of the second drive device is connected to the first sliding shaft. The second support plate is provided with a plurality of adjustment holes corresponding to a plurality of second drive wheels. The central axis of the second drive wheel passes upward through the corresponding adjustment hole and is connected to the first sliding shaft. The central axis of the second drive wheel can slide along the adjustment hole, thereby moving away from or closer to the first drive wheel.
4. The automatic rattan weaving machine according to claim 1, characterized in that, The longitudinal rattan weaving sub-assembly includes a second linear drive device, a floating joint, a second sliding shaft, a sliding seat, and a telescopic plate. The second linear drive device and the sliding seat are mounted on the main support frame. The second sliding shaft is arranged along the left-right direction of the main support frame. The floating joint is installed between the drive end of the second linear drive device and the sliding shaft. The second sliding shaft is slidably mounted on the sliding seat. The telescopic plate is connected to the second sliding shaft. A first feed hole is provided at the end of the telescopic plate away from the second sliding shaft.
5. The automatic rattan weaving machine according to claim 1, characterized in that, The third drive assembly includes a third drive device, an eccentric drive wheel, a drive rod, and a sliding plate. The third drive device is mounted on the main support frame, and its output shaft is connected to the central shaft of the eccentric drive wheel. The eccentric drive wheel has an adjustment hole. The first end of the drive rod is mounted on the adjustment hole, and the second end is rotatably connected to the lower end of the sliding plate. The sliding plate slides vertically on the main support frame, and its upper end is connected to the rattan pressing plate. The third drive device, through the eccentric drive wheel, the drive rod, and the sliding plate, moves the rattan pressing plate vertically, thereby pressing the horizontal rattan inside the pressing plate downwards to the weaving opening of the product. The distance between the axis of the eccentric drive wheel and the first end of the drive rod can be changed by altering the fixed position of the drive rod in the adjustment hole.
6. The automatic rattan weaving machine according to claim 5, characterized in that, The pressing board includes an upper shuttle plate and a lower shuttle plate. The lower end face of the upper shuttle plate is provided with a through groove along the front-back direction of the main support frame. The lower shuttle plate is slidably disposed in the through groove along the left-right direction of the main support frame. The right side wall of the lower shuttle plate and the groove wall of the through groove form the horizontal rattan weaving hole. The upper end face of the upper shuttle plate is provided with a plurality of second feed holes along the front-back direction of the main support frame. The lower end face of the lower shuttle plate is correspondingly provided with a plurality of third feed holes. The plurality of third feed holes and the plurality of second feed holes are connected one-to-one to form a plurality of vertical rattan weaving holes. The third drive assembly also includes a positioning plate, which is mounted on the main support frame and located to the left of the upper shuttle plate. An elastic element is provided between the lower end face of the upper shuttle plate and the lower end face of the lower shuttle plate. A sliding block is connected to the lower end face of the upper shuttle plate. A driving inclined surface is provided at the upper end of the positioning plate near the sliding block. The positioning plate is wider at the upper end and narrower at the lower end. The driving inclined surface contacts the first end of the sliding block, and the second end of the sliding block is fixedly connected to the lower shuttle plate. The upper shuttle moves upward, and the driving inclined plane drives the lower shuttle to move to the right, making the horizontal rattan weaving hole smaller and the elastic element stretched; the upper shuttle moves downward, and the elastic element drives the lower shuttle to move to the left, making the horizontal rattan weaving hole larger.
7. The automatic rattan weaving machine according to claim 1, characterized in that, The rattan feeding mechanism includes a fourth drive assembly and a first roller assembly. The fourth drive assembly includes multiple fifth drive devices mounted on the main support frame. The first roller assembly includes multiple first rollers. The first rollers are rotatably mounted on the main support frame in the front-back direction. The multiple fifth drive devices drive the multiple first rollers one by one.
8. The automatic rattan weaving machine according to claim 1, characterized in that, The main support frame is also provided with a guide rod that rotates in the front-rear direction. The guide rod is located at the rattan outlet of the longitudinal rattan feeding mechanism and above the longitudinal rattan weaving mechanism. The longitudinal rattan fed from the longitudinal rattan feeding mechanism passes around the guide rod and downwards through the longitudinal rattan weaving mechanism and the horizontal rattan weaving mechanism in sequence.
Citation Information
Patent Citations
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Automatic weaving rattan ironing machine
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